Lighthouse SOLAIR 1100LD Operating Manual

00
Lighthouse Worldwide Solutions
SOLAIR 1100LD Airborne Particle Counter
Gen E
Operating Manual
Copyright © 2012 - 2017 by Lighthouse Worldwide Solutions. All rights reserved. No part of this document may be reproduced by any means except as permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide Solutions is not responsible for any damages arising out of the use of the LMS program.
SOLAIR™, LMSNet™ and LMS™ are trademarks of Lighthouse Worldwide Solutions. Microsoft
®
, Microsoft Windows™, and Excel™ are trademarks of Microsoft Corporation.
Manufactured by:
Lighthouse Worldwide Solutions 1221 Disk Drive Medford, Oregon 97501
LWS Part Number: 248083395-1 Rev 9
EU DECLARATION OF CONFORMITY
Manufacturer’s Name: Lighthouse Worldwide Solutions, Inc.
Manufacturer’s Address: Lighthouse Worldwide Solutions, Inc.
1221 Disk Drive Medford, OR 97501 USA
Declares that the product:
Product Name: Portable Airborne Particle Counter Model Number(s): SOLAIR 1100LD
Conforms to the following Product Specifications:
SAFETY
LASER SAFETY
EMC
Supplementary information
The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC amended by Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/68/EEC and carries the CE marking accordingly.
EN61010-1:2010 Safety Requirements for Electrical Equipment for
Measurement, Control, and Laboratory Use Part 1: General Requirements
Safety Requirements for Electrical Equipment for
IEN 60825-1:2014 Safety of laser products - Part 1: Equipment classification
EN61326 Electrical Equipment for Measurement, Control and
Measurement, Control and Laboratory Use, Part 1: General Requirements
and requirements
Laboratory Use EMC Requirements Part 1: General Requirements Includes Amendment A1:1998; IEC 61326:1997 + A1:1998
Fremont, CA. May 4, 2015
Hanford Choy - Director Engineering
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Table of Contents
About this Manual
Text Conventions ................................................................................................................ i
Additional Help ................................................................................................................... i
Chapter 1 General Safety
Safety Considerations .................................................................................................... 1-1
LASER Safety Information ........................................................................................... 1-1
Port-Connect Warning ................................................................................................... 1-2
Electrostatic Safety Information .................................................................................... 1-2
Chapter 2 Introduction
Overview ........................................................................................................................ 2-1
Description ..................................................................................................................... 2-1
SOLAIR 1100LD Specifications ................................................................................... 2-2
Chapter 3 Unpack, Inspect and Install
Initial Inspection ............................................................................................................ 3-1
Shipping Instructions ..................................................................................................... 3-1
Accessories .................................................................................................................... 3-3
Installation ..................................................................................................................... 3-5
Install the 1100LD on Location ......................................................................... 3-5
Install the Optional Batteries ............................................................................. 3-5
Connect the SOLAIR to AC Power ................................................................... 3-7
Remove the Batteries ......................................................................................... 3-8
Replace Battery .................................................................................................. 3-9
Connect the Isokinetic Probe ............................................................................. 3-9
Load Printer Paper ........................................................................................... 3-11
Connect to a Computer or a Facility Management System ............................. 3-13
How to Replace Fuses ...................................................................................... 3-14
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Chapter 4 Set up the Counter
Overview ........................................................................................................................ 4-1
Analog Sensors .............................................................................................................. 4-1
Analog Setup ...................................................................................................... 4-2
Peripheral Interface Connector ...................................................................................... 4-6
Using Report Parameters ............................................................................................... 4-6
Basic Requirements ....................................................................................................... 4-7
Fed Std ft3 .......................................................................................................... 4-7
ISO 14644-1 ....................................................................................................... 4-8
EU GMP 2009 ................................................................................................... 4-9
Ethernet Configuration .................................................................................................. 4-9
Lantronix Setup ............................................................................................................ 4-10
DOS-Level Commands ................................................................................................ 4-15
Definitions of Terms Used ............................................................................... 4-15
Prepare for Network Installation .................................................................................. 4-16
Equipment Required: ....................................................................................... 4-16
Software Required: .......................................................................................... 4-16
Additional Requirements: ................................................................................ 4-16
Configure Device ......................................................................................................... 4-17
Ethernet Port Configuration ............................................................................. 4-17
Straight-through Cat5 Setup: ............................................................... 4-17
Cross-over Cat5 Setup: ........................................................................ 4-18
Program the Interface ................................................................................................... 4-18
Windows Telnet Programming: ....................................................................... 4-18
Connect the SOLAIR 1100LD to Production LAN ..................................................... 4-23
Connect Ethernet Cable to Instrument ............................................................. 4-23
Chapter 5 Communications
SOLAIR Communication Mode .................................................................................... 5-1
Communicate with the Instrument ..................................................................... 5-1
Ethernet Communications .................................................................................. 5-2
RJ-45 Comm Port .............................................................................................. 5-2
RS485 Communications ........................................................................ 5-3
RS232 Communications ........................................................................ 5-3
USB Communications ....................................................................................... 5-3
Using the USB Port to connect to a PC ................................................. 5-3
USB Flash Drive .................................................................................... 5-5
Chapter 6 Operate SOLAIR
Instrument First Time Use ............................................................................................. 6-1
Touch Screen Overview ................................................................................................. 6-4
Menu Map .......................................................................................................... 6-4
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Table of Contents
MAIN Screen ................................................................................................................. 6-5
Location Selection ............................................................................................. 6-9
Changing Locations ............................................................................... 6-9
Locations in AUTO Mode ..................................................................... 6-9
Zoomed Data View .......................................................................................... 6-10
Viewing Two Columns of Data ........................................................... 6-12
CONFIG (Configuration) Screen ................................................................................. 6-15
DATA SETUP ............................................................................................................. 6-16
Particle Channels ............................................................................................. 6-16
Analog Channels .............................................................................................. 6-18
Analog Data Display ............................................................................ 6-21
Zoomed Analog Data Display ............................................................. 6-22
Sample ............................................................................................................. 6-22
Settings ............................................................................................................. 6-25
Count Mode ......................................................................................... 6-25
Geiger Counter Mode .......................................................................... 6-26
Particle Display .................................................................................... 6-27
Alarm ............................................................................................................... 6-28
Alarm Threshold .................................................................................. 6-28
Clear Buffer ..................................................................................................... 6-30
DEVICE SETUP .......................................................................................................... 6-30
Clock ................................................................................................................ 6-31
Options ............................................................................................................. 6-33
Contrast Adjust .................................................................................... 6-33
Audible Beep Adjust ............................................................................ 6-33
Align Touch Screen ............................................................................. 6-33
Scan Mode ....................................................................................................... 6-37
Autostart Mode .................................................................................... 6-38
DiffCuml on Zoom .............................................................................. 6-38
One Channel ........................................................................................ 6-38
One Second Realtime Modbus Output ................................................ 6-39
Pump Startup ........................................................................................ 6-39
Language .......................................................................................................... 6-40
COMM Address ............................................................................................... 6-41
Output Setup .................................................................................................... 6-42
Trouble Shooting the Printer ........................................................................................ 6-46
Nothing Prints .................................................................................................. 6-46
Printing is Not Straight .................................................................................... 6-46
Security ........................................................................................................................ 6-47
Power On Password ............................................................................. 6-48
Configuration Password ....................................................................... 6-49
Service ......................................................................................................................... 6-49
Status ............................................................................................................................ 6-50
Recipe .......................................................................................................................... 6-50
Location ....................................................................................................................... 6-53
Data View Buffer Screen ............................................................................................. 6-57
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Print Data View Buffer Reports ................................................................................... 6-59
Print Record ......................................................................................... 6-60
Print Range .......................................................................................... 6-60
Print Range (Buffer Report) ................................................................ 6-61
Printing Buffer Report ......................................................................... 6-62
REPORTS .................................................................................................................... 6-65
Setting up Counter to Run Reports .................................................................. 6-74
Report Output Setup ........................................................................................ 6-75
Printing a Report .............................................................................................. 6-76
Report Requirements ....................................................................................... 6-76
Fed Std ft3 ............................................................................................ 6-76
ISO 14644-1 ......................................................................................... 6-77
EU GMP 2009 ..................................................................................... 6-77
Sample Printouts of Standard Reports ................................................. 6-78
Power Shutdown Levels .............................................................................................. 6-81
Chapter 7 Program the SOLAIR
General Information ....................................................................................................... 7-1
Instrument Communications .......................................................................................... 7-1
RJ-45 RS-485 Port ............................................................................................. 7-1
RS485 Communications .................................................................................... 7-2
RS232 Communications .................................................................................... 7-2
USB Communications ....................................................................................... 7-2
Using the USB Port to connect to a PC ................................................. 7-3
Configuring with the MODBUS Protocol ..................................................................... 7-4
Setting the Real Time Clock .............................................................................. 7-5
Changing the Default Instrument Parameters .................................................... 7-5
Running the Instrument ................................................................................................. 7-7
MANUAL Counting Mode ................................................................................ 7-8
AUTOMATIC Counting Mode ......................................................................... 7-8
Chapter 8 Maintenance Procedures
Introduction .................................................................................................................... 8-1
Safety ............................................................................................................................. 8-1
Maintenance ................................................................................................................... 8-1
Routine Cleaning ............................................................................................... 8-1
Calibration ......................................................................................................... 8-1
Purge Count Test ............................................................................................... 8-2
Troubleshooting ................................................................................................. 8-2
Appendix A Default Settings
Default Settings for SOLAIR Particle Counters ........................................................... A-1
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Appendix B SOLAIR 1100LD MODBUS Register Map v1.48
COMM Settings ............................................................................................................. B-1
Supported MODBUS Commands .................................................................................. B-1
Sensor Settings Registers ................................................................................... B-2
Device Status ..................................................................................................... B-7
Data Registers ................................................................................................................ B-9
Data Status Byte (30007 - 30008) .................................................................... B-11
Alarm Flags in Channels (30076) .................................................................... B-12
Data Type Registers ......................................................................................... B-12
Data Units Registers ........................................................................................ B-13
Data and Alarm Registers ............................................................................................ B-14
Data and Alarm Enable Registers .................................................................... B-14
Enable Alarming for a Channel ....................................................................... B-16
Threshold Setup Registers ............................................................................... B-17
Setting the Alarm Threshold Value ..................................................... B-18
Appendix C MODBUS Real Time Flow and Laser Current
Required Equipment and Software ................................................................................ C-1
Procedure for Computer USB port to SOLAIR only ......................................... C-1
Appendix D Limited Warranty
Limitation Of Warranties: ............................................................................................. D-1
Warranty Of Repairs After Initial Two (2) Year Warranty: ......................................... D-1
Index
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Lighthouse SOLAIR 1100LD Operating Manual
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About this Manual
This manual describes the operation and use of the Lighthouse SOLAIR 1100LD Airborne Particle Counters.
Text Conventions
Note: A note appears in
the sidebar to give extra information regarding a feature or suggestion
W A RNING:
appears in a paragraph like this or may appear within the page body and indicates a condition, which if not met, could cause serious personal injury or death, and damage to the instrument.
A warning
The following typefaces have the following meanings:
italics Represents information not to be typed or
interpreted literally. For example, file represents a file name. Manual titles are also displayed in italics.
boldface Introduces or emphasizes a term. Courier font Indicates command syntax or text displayed
by the diagnostic terminal.
Bold Courier Indicates commands and information that the
user types. The user can enter uppercase or lowercase letters; in this manual, commands are shown in uppercase.
Helvetica Italics Indicates a comment on a command or text
output.
Hexadecimal numbers are shown with the word “hex” or with a small “h” following the digits. For example:
hex 0D 0Dh
Additional Help
For more information about the Lighthouse SOLAIR 1100LD Airborne Particle Counter, contact Lighthouse Worldwide Solutions:
Service and Support Tel: 1-800-945-5905 (Toll Free USA) Tel: 1-541-770-5905 (Outside of USA) techsupport@golighthouse.com
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1 General Safety
Safety Considerations
WARNING:
no user-serviceable components inside the particle counter.
There are
LASER Safety Information
Warnings and cautions are used throughout this manual and the reader should become familiar with the meaning of a warning before operating the particle counter. Many warnings will appear in the left margin of the page next to the subject or step to which it applies or they can appear in the body of text. Take care when performing any procedures preceded by or containing a warning. The classifications of warnings are defined as follows:
LASER - pertaining to exposure to visible or invisible laser radiation
Electrostatic - pertaining to electrostatic discharge
Network Connect - pertaining to communication ports and instrument damage
This product contains a laser-based sensor that is a Class 1 product (as defined by FDA 21 CFR, Chapter 1, Sub-Chapter J) when used under normal operation and maintenance. Performing service on the sensor can result in exposure to invisible radiation.
The particle counter has been evaluated and tested in accordance with EN 61010-1:2010, “Safety Requirements For Electrical Equipment for Measurement, Control and Laboratory Use” and IEC 60825-1:2014, “Safety of Laser Products”.
WARNING: The use of controls, adjustments or procedures
other than those specified within this manual may result in personal injury and/or damage to this instrument. Attempts by unauthorized personnel to disassemble, alter, modify or adjust the electronics or optics may result in personal injury and damage to the instrument and will void its warranty.
There are no user-serviceable components inside the particle counter. Only factory authorized service personnel should repair or service this instrument and its optical system.
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If replacement of a battery or AC power cord is required, replace them only with a battery or power cord having as good as or better rating than those provided by Lighthouse Worldwide Solutions. Attempting to use an under-rated cord or battery can expose the instrument power supply, adjacent equipment or the user to dangerous shock, fire or explosion hazards. Failure to heed this warning can result in personal injury or death.
For further technical assistance, contact Lighthouse at 1-800-945-5905 (Toll Free USA) or 1-541-770-5905 (Outside of USA).
W A RNING:
present on RS-485 port pin 7 when instrument power is applied.
+24VDC is
Port-Connect Warning
Electrostatic Safety Information
The international Caution symbol is located on the rear of the instrument next to the RS-485 port. The symbol will be accompanied in this manual with a warning that +24VDC is present on connector pin-7 when instrument power is applied.
WARNING: Connect to the SOLAIR 1 CFM instrument using
the Ethernet port (upper RJ45), RS485 port (lower RJ45) or USB port. The instrument will determine which port should be active and configure it accordingly. Only one interface can be active at a time. Do NOT attempt to use two or more of these connectors at one time.
It is suggested that power to the instrument be removed before changing from one port to another then power the instrument ON. This warning does NOT apply to the USB Flash Drive.
Electrostatic discharge (ESD) can damage or destroy electronic components. Therefore, any service or maintenance work should be done at a static-safe work station. A static-safe work station requires an ESD consultant to evaluate the work environment and propose the equipment and apparel needed for just such a work station to be successful.
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2 Introduction
Overview This operating manual describes how to use the Lighthouse SOLAIR
1100LD. The model number signifies the minimum particle size measured by the
instrument. The number “1100” indicates a 0.1 Pm minimum channel size at 1.0 CFM (28.3 LPM).
The SOLAIR 1100LD design incorporates a stainless steel enclosure that is easier to wipe down; RS485, Ethernet and USB interfaces; six or eight particle-size channels; color touch screen interface; an optional built-in thermal printer and optional internal rechargeable batteries in a smaller, lighter package than other 0.1m counters.
Note:
standard channel sizes available for each SOLAIR model, see the SOLAIR Specifications section in this chapter.
For lists of the
All SOLAIR instruments contain a microprocessor that controls all of the instrument functions. Count data is displayed in cumulative or differential mode as raw data or normalized in particles per cubic foot or cubic meter.
The 1100LD uses an Extended Life laser-diode light source and collection optics for particle detection. Particles scatter light from the laser diode and the collection optics collect and focus the light onto a photo diode that converts the bursts of light into electrical pulses. The pulse height is a measure of particle size. Pulses are counted and their amplitude is measured for particle sizing. Results are displayed as particle counts in the specified size channel.
Description The large color touch screen makes the 1100LD easy to configure and
operate. The 1100LD stores up to 3000 data records from up to 8 particle count channels. All data can be quickly and reliably downloaded to a computer, flash drive or printed to the optional printer.
Note:
are available only if the optional thermal printer is installed. Data can be viewed on the SOLAIR without the printer.
Hard copy reports
SOLAIR family instruments allow a user to:
Set sample and hold times.
Configure the number of samples taken in a single location.
Print reports based on Federal Standard 209E (ft unit has active 0.5 and 5.0 m. channels) and ISO 146441-1.
3
), EU GMP (if
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Lighthouse SOLAIR 1100LD Operating Manual
Save data for historical data review.
Print graphs and data tables using the included data transfer software.
SOLAIR 1100LD Specifications
Size Range 0.1 - 5.0Pm Standard 8-Channel
Thresholds Flow Rate 1.0 CFM (28.3 LPM) Counting Efficiency 50% @ 0.1m, 100% @ 0.15m, per ISO
Light Source Extended Life Laser Diode Technology Zero Count Level <1 count/5 minutes (per ISO 21501-4) Calibration NIST Traceable Count Modes Automatic, Manual, Beep, Concentration,
Data Storage Stores up to 3000 sample records in a rotating
External Connections PIC connector; USB-B and Flash Drive USB-
0.1, 0.15, 0.2, 0.25, 0.3, 0.5, 0.7, 1.0m
0.1, 0.15, 0.2, 0.25, 0.3, 0.5, 1.0, 5.0m
21501-4
Cumulative/Differential, Real Time (with LMSNet or LMS ExpressRT
buffer (particle and environmental data with location and time)
A; Ethernet RJ45, RS485 RJ45, Calibration port, 4-20 Analog ports, AC IN.
Communication Modes MODBUS ASCII via RS485; MODBUS
ASCII via USB; MODBUS/TCP via Ethernet; USB Flash drive
Supporting Software LMS XChange Data Transfer Software; LMS
Express, Express RT; LMSNet
Touch Screen Display Color, 5.7" (14.47 cm), 320x240 Optional Printer Thermal printer Reports FS-209E (ft), ISO 14644-1 and EU GMP
Annex 1
Key Software Features Historical data review, password protection Enclosure Stainless steel
Table 2-1 1100LD Specifications
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Introduction
Sample Output Cooling system exhaust Internally filtered to
HEPA standards (100% @ 0.1Pm)
Vacuum Source Internal pump, automatic flow control Power 100-240 VAC, 50-60Hz, 300W maximum Battery Optional Li-ion, removable & rechargeable*,
single or dual * Average recharge time - 7.5 hours
Dimensions 14.65"(L) x 8.0"(W) x 10.4" (H) [37x 20 x 26
cm]
Weight Without battery - 23.0 lbs (10.43 kg)
with battery: 26.0 lbs (11.79 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Operating Altitude 0-7,000 feet Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-1 1100LD Specifications
The manufacturer recommends that the Lighthouse instrument be calibrated annually by a Certified Lighthou se Service Provider t o ensure it continues to perform within specifications.
For information about returning instruments for calibration or service, please visit the RMA website, www.golighthouse.com/RMA.
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3 Unpack, Inspect and
Install
Initial Inspection
The instrument is thoroughly inspected and tested at the factory and is ready for use upon receipt.
Unpacking It is presumed that when the instrument was received, its shipping
carton was examined for damage. If the carton was damaged, the carrier was notified and the carton was saved for carrier inspection. The instrument and other components were then removed from their packing materials and inspected for broken parts, scratches, dents or other damage. Any damage was immediately reported to Lighthouse. Damaged cartons may be replaced by calling Lighthouse Sales. Keep an undamaged carton for reshipment of the instrument for its annual factory calibration.
Report damages to Lighthouse Technical Support at 1-800-945-5905 (USA T oll Free), 1-541-770-5905 (Outside of USA) before proceeding.
Verify Package
Verify the contents of the package against the shipping list. If anything appears to be missing, please contact a sales representative at Lighthouse Worldwide Solutions immediately at 1-510-438-0500.
Contents
To maintain the warranty, keep the undamaged shipping container and all packing material for reshipment of the instrument for annual calibration. Order replacement containers and packing materials only from Lighthouse, directly, or from a Lighthouse-authorized distributor.
WARNING:
remove the battery prior to shipping the instrument.
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Always
Keep the carton and all packing material for reshipment for the instrument’s annual calibration.
Lighthouse SOLAIR 1100LD Operating Manual
Shipping Instructions
WARNING:
instrument is damaged during a return shipment due to inadequate user packing, the warranty may be voided and all repairs may be charged to the customer.
If the
Should it become necessary to return the unit to the factory for any reason, contact Lighthouse Customer Service at 1-800-945-5905 (Toll Free USA), 1-541-770-5905 (Outside of USA) or visit the website, www.golighthouse.com/rma, and obtain a Return Merchandise Authorization (RMA) number. Reference this number on all shipping documentation and purchase orders. After receipt of the RMA number , follow the shipping instructions below:
1. Use the original container, nozzle caps and packing materials whenever possible. Remove any instrument battery and package it to ship separately - refer to www .golighthouse.com/rma for detailed instructions. Remove attachments, such as TRH or Isokinetic probes, and package to prevent physical and ESD damage.
2. If the original container and packing materials are not available, wrap the unit in “bubble pack”, surround with shock-absorbent material and place in a double-wall carton - the instrument should not rattle around when the carton is vigorously shaken. If the instrument is damaged during shipment due to inadequate user packing, the warranty may be voided and may result in additional repairs being billed to customer. The user may contact Lighthouse to purchase a replacement shipping container and nozzle caps.
3. Seal container securely. Mark "FRAGILE" and write the Return Merchandise Authorization (RMA) number on any unmarked corner.
4. Return the instrument to the address provided by a Lighthouse representative or the RMA website.
Figure 3-1 Examples of SOLAIR 1100LD
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Unpack, Inspect and Install
Accessories Several accessories may be ordered to tailor the instrument to specific
needs and should be readied for use at this point.
T emp/RH Wand (optional) - plugs into the instrument’s rear panel. The 4-20mA probe monitors temperature (0° to 150° F or -17.8° to
65.6° C) and relative humidity (0% to 100%). Results are displayed, printed (if printer is available) and can be downloaded to the LMS XChange software for backing up and historical data review.
Air Velocity Probe (optional) - plugs into the instrument’s rear panel. The probe monitors air velocity up to 200 feet/minute (1.016 m/sec). Results are displayed, printed (if printer is available) and can be downloaded to the LMS XChange software for backing up and historical data review.
Differential Pressure Sensor (optional) - plugs into the instrument’s rear panel. Monitors range from 0 - 0.5" H Pa). Results are displayed, printed (if printer is available) and can be downloaded using the LMS XChange software for back ups and historical data review.
O (124.5
2
Isokinetic Sampling Probe (standard) - for use in unidirectional air flow to maximize correlation between counts and actual particle-size distribution. Can also be hand-held for particle counting in specific locations.
ScanAir Filter Scanner (optional) - for use in scanning HEPA / ULPA filters and seals for leaks and efficiency . Designed to sample any enabled channel size 0.5m or smaller at a flow rate of 1.0 CFM (28.3 LPM), the scanner can be remotely operated and programmed for five separate audible alarm threshold values.
ScanAir Pro Filter Scanner (optional) - for use in scanning HEPA / ULPA filters and seals for leaks and efficiency (including PTFE Filter Media). Designed to sample any enabled channel size 0.5m or smaller at a flow rate of 1.0 CFM (28.3 LPM), the ScanAir Pro provides a programmable touchscreen interface with audible and visual alarms.
Particle Scanner Diluter (optional) - Used in conjunction with a SOLAIR 1.0 CFM particle counter and the ScanAir/ScanAir Pro filter scanners, the integrated intelligent NIST Traceable diluter can be configured with a unit specific dilution ratio.
Shipping Case with Wheels (optional)
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Lighthouse SOLAIR 1100LD Operating Manual
Internal Printer (optional)
Printer Paper (2 rolls; optional), LWS P/N: 060-096000
Cleanroom Printer Paper (optional, must be ordered in quantity of 10 rolls or more), LWS P/N: 060-096004
Validation Documentation (optional)
Li-Ion Battery removable and rechargeable, single or dual (optional)
Cleanroom Cart (optional)
USB “A to B” Communication Cable (standard)
USB to RJ45, RS485 Serial Adapter (optional)
USB to RJ45, RS232 Serial Adapter(optional) for computers that
have only a USB port for communications
DB-9 to RJ45, RS232 Serial Adapter (optional)
Wireless Adapter (optional)
LMS Express software (standard), an analysis tool that allows the user to:
1. Manually download data from the instrument
2. Save data for historical review
3.Have reporting with standard reports
LMS Express RT software (optional), an analysis tool that allows the user to perform the following:
1. Download data from the instrument
2. Collect data real time
3. Save data for historical review
4. Have advanced reporting with standard reports
...and much more.
Please contact Lighthouse Worldwide Solutions at 1-800-945-5905 (Toll Free USA) or 1-541-770-5905 (Outside of USA) for details.
3-4 248083395-1 Rev 9
Installation Install the 1100LD on Location
A suitable location for use of the SOLAIR 1100LD will have the following:
Flat horizontal and stable surface with adequate ventilation to prevent overheating (4-inches from the rear);
Adequate earth-grounded AC power of the correct voltage (see “SOLAIR 1100LD Specifications” on page 2-2);
Network wiring for the desired protocol (RS485, Ethernet);
Adequate room to allow easy disconnect of AC power cord;
An area meeting the temperature, humidity and altitude operating requirements (see “SOLAIR 1100LD Specifications” on page 2-2).
Install the Optional Batteries
If the SOLAIR 1100LD was ordered with the optional rechargeable Li­ion batteries, the batteries need to be installed and charged before the instrument can be used for portable operation. An external battery charger is available from Lighthouse as an option. For the single­battery units, follow steps 1-3, for the dual-battery follow steps 4-6.
Unpack, Inspect and Install
To install the battery, make sure the power switch on the front of the unit is in the OFF (out/flush) position, gently lay the SOLAIR on its side as shown in Figure 3-2 then perform the following:
1. Open the battery compartment door by turning the screw locks counterclockwise.
Figure 3-2 Battery compartment door
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Lighthouse SOLAIR 1100LD Operating Manual
2. Insert the battery onto the compartment floor with battery ribbon facing out as shown in Figure 3-3.
Ribbon
3. Push the battery all the way into the compartment until it snaps into place as shown in Figure 3-4. Close the door and tighten the screw lock by turning it clockwise.
Figure 3-3 Inserting battery
Figure 3-4 Battery Engaging Connector
4. For the dual-battery units: Open the battery compartment door by turning the screw locks counterclockwise. See Figure 3-5.
Figure 3-5 Dual-Battery Compartment Door
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Attach Cables
Unpack, Inspect and Install
5. Insert the batteries into the compartment, one at a time, with the wire and connector facing the opening as shown in Figure 3-6. Connect the cables (the connector is shaped to prevent miswire - do NOT attempt to defeat this design or explosive fire may result) to the receptacle in the bay. Repeat for the second battery.
Figure 3-6 Dual-Battery Compartment With Batteries
6. Close the compartment door and tighten the screw locks by turning them clockwise.
Connect the SOLAIR to AC Power
1. Use the supplied region-specific power cord and connect the SOLAIR to AC power. The battery will start charging.
2. To operate the 1100LD on AC power while charging, press the front power switch in (Figure 3-7) and release. The power requirement is 100-240VAC, 50-60Hz, 5A (300W) maximum. The blue power ring should turn ON and the 1100LD should start up.
Power Button
Figure 3-7 SOLAIR Power Switch
Lighthouse recommends using protected power to prevent exposing the instrument to voltage spikes. Using an uninterruptible power supply when the SOLAIR is kept in a stationary location will help prevent damage to the instrument or loss of data in the event of a power outage.
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Lighthouse SOLAIR 1100LD Operating Manual
WARNING: If the AC power cord needs to be replaced,
replace it only with a cord having as good as or better rating than the cord provided by Lighthouse Worldwide Solutions. Attempting to use an under-rated cord can expose the instrument power supply, adjacent equipment or the user to dangerous shock and fire hazards. Replace the batteries only with those supplied by Lighthouse Worldwide Solutions to eliminate the danger of battery overload, which can result in fire or explosion hazard. Failure to heed this warning can result in personal injury or death.
Remove the Batteries
1. T o remove the batteries, turn the power switch OFF (out/flush) then remove power cord from its receptacle.
WARNING:
remove the battery prior to shipping the instrument.
Always
2. Gently place the SOLAIR on its side and open the battery door. Either pull on the ribbon (for single battery units) or disconnect the cables and remove each battery individually (for dual-battery units). Close and lock the battery door. See Figures 3-8 and 3-9. Do NOT drop the batteries as this can cause an explosion or fire hazard.
Figure 3-8 Removing Battery (Single-Battery Units)
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Unpack, Inspect and Install
Figure 3-9 Removing Battery (Dual-Battery Units)
WARNING: Replace
the instrument battery only with those supplied by Lighthouse Worldwide Solutions or the product warranty and CE certification will be voided.
Replace Battery
To replace a failed battery, follow steps 1 and 2 under “Remove the Batteries” on page 3-8 to remove it. For single-battery units, follow steps 1 through 3 in “Install the Optional Batteries” on page 3-5 using Figure 3-8 to remove the original battery and Figure 3-2 through Figure 3-4 to replace it. For dual-battery units, follow steps 4 through 6 in "Install the Optional Batteries" on page 3-5 using Figure 3-9 to remove the original batteries and Figures 3-5 and 3-6 to replace them. Use caution to prevent puncturing the battery, which can cause a fire or explosion. Contact Lighthouse Worldwide Solutions to get replacement batteries, P/N: 403027596-1, 403028044-1, or
403028229-1, or the CE certification will be invalid. All batteries need
to be replaced at the same time to avoid imbalanced charging and shortening of battery lifespans.
Do NOT attempt to remove a battery that is swollen or too hot to handle. Contact Lighthouse Worldwide Solutions support for assistance.
Connect the Isokinetic Probe
The SOLAIR comes with an isokinetic sample probe, tripod stand and a length of sample tubing that is lined with an electrostatic reduction material to eliminate particle adhesion. The probe with tubing connects to the sample inlet.
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1. Insert the isokinetic probe’s barb connector into one end of the tubing. If the tripod will be used, screw the probe onto the tripod’s head and use the lock wheel to lock the probe in position. The head of the tripod swivels and can be locked in any position. See Figure 3-10.
Figure 3-10 Tubing, isokinetic probe and tripod
2. Remove the protective cap from the sample inlet located on top of the unit.
3. Install the nut, rear ferrule and front ferrule onto the tubing, if needed. Insert the tubing into the inlet and make sure the two ferrules contact the inlet as shown in Figure 3-11. Finger tighten the nut carefully to prevent cross-threading. Do NOT overtighten or the nut may crack.
Figure 3-11 Installing Tubing onto Inlet (Example)
WARNING: Instrument ferrule style inlet caps must be the
Lighthouse supplied item, which is constructed of soft nylon material. The use of metal stainless steel inlet caps is discouraged as it can cause abrasion damage to the inlet nozzle and particles can be drawn into the sensor. See Figure 3-12.
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Do Not Use!
Figure 3-12 Use Only LWS Supplied Nylon Input Cap
Load Printer Paper
If the SOLAIR 1100LD is equipped with the optional built-in thermal printer, proceed to set it up.
Note:
must be used. The printer will not print on regular paper.
Thermal paper
1. To install new or replacement paper, open the printer paper tray door by grasping each side of the printer door with one hand, depress the side latches and pull carefully away from the SOLAIR to open. See Figure 3-13.
Figure 3-13 Opening Printer Door
2. Remove the spent roll if replacing spent roll.
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3. Unroll about two inches of paper and place the new roll into the printer as shown in Figure 3-14. To maintain warranty and CE certification, only use paper (P/N: 060-096000 plain or 060-096004 cleanroom) as supplied by Lighthouse Worldwide Solutions.
Note: The printer door
must be securely closed in order to print. If the user tries to print and nothing happens, press the corners of the door firmly against the chassis.
Figure 3-14 Placing Paper into the Printer
4. Make sure that the paper is lined up straight with the cutting edge as shown in Figure 3-15.
Figure 3-15 Aligning the Paper
5. Close the printer door leaving about 1/2 inch or 2 centimeters of paper protruding from the opening. Make sure the latches engage fully or misprints may result.
6. Press the paper feed button to feed about an inch of paper to ensure that it is loaded correctly.
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7. Tear off the excess by pulling the paper up against the cutting teeth at an angle in one smooth motion as shown in Figure 3-16.
Figure 3-16 Trimming off Extra Paper
Connect to a Computer or a Facility Management System
Note: LMS Express
allows download of data from the instrument; LMS Express RT provides real time data downloads.
The SOLAIR 1100LD instruments have three ports available for flexible external data retrieval. It can connect to the Lighthouse Monitoring System, LMS Express or RT or the LMS XChange Data Transfer Software for data download.
By transferring the data to the Lighthouse Monitoring System (LMS) or LMS Express, the user can store historical data on a server or PC for future review and trending. In LMS XChange, data can be exported to a *.csv file for historical review. Up to 200 alphanumeric location names can be transferred between LMS XChange and the SOLAIR.
For specifics on connecting to the instrument, see “Communicating with the Instrument” on page 5-1. Refer to the LMS, LMS Express or LMS XChange manual for specific information about their set up and use.
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Small flat screwdriver to pry
How to Replace Fuses
T o replace fuses, disconnect AC supply cord from instrument. The fuse tray is located on the bottom of the power inlet (Figure 3-17).
#1
#2
#4
Fuses loose in tray
#5
Fuse tray
Figure 3-17 Replacing Fuses
1. Remove power cord and note fuse tray location (Figure 3-17, #1).
2. Using a small flat blade screwdriver, insert tip under lip of fuse tray and pry gently outward. See Figure 3-17, #2.
3. Remove tray then remove and discard fuses from tray.
4. Lay new fuses (SloBlo, 2A, 250V, 5x20mm) into the side slots of the tray. Contact Lighthouse for LWS P/N 017-808915.
5. Grasp the tray in a manner that holds the fuses in the tray, as shown in Figure 3-17, #5. Place tray into opening, release hold on fuses and slide tray in slowly until fuses engage fuse sockets inside AC Power Inlet box. Push in firmly until tray is flush with Inlet body.
6. Reinstall power cord and test unit to verify fuse replacement worked. For additional assistance, contact Lighthouse Support at 1-800-945-5905 (toll-free USA) or 1-541-770-5905 (outside USA).
Ready to
insert fuse tray
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4 Set up the Counter
Overview This chapter duplicates and consolidates information provided
elsewhere in this manual as a convenience to the reader.
Analog Sensors
Note:
analog configuration will change historical environmental values in the data buffer.
Changes to the
The SOLAIR can be fitted with up to four 4-20mA Analog sensors. The sensors are connected to the instrument using RJ12 cables. The connector pinout is shown in Table 4-1.
Table 4-1 Analog Connector Pinout
Pin
Number
15VDC 2 Analog #1 In 3 24VDC (VCC) 4 GND (tied to Pin 6) 5 Analog #2 In 6 GND
Each port can be used for one dual-channel or two single-channel 4­20mA sensors (when wired correctly), two devices total per port. When each port is connected to two single-channel analog sensors, a total of four analog sensors may be connected to the SOLAIR. Otherwise, only one single-channel or one dual-channel device may be used at a time on each port. Please contact Lighthouse at 1-800-945-5905 (Toll Free USA) or 1-541-770-5905 (Outside of USA) for additional information about converters and wiring.
Function
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1
4
Pin 1
Pin 6
WARNING: Wiring
the pins in reverse order may harm the instrument and/or the sensor.
Lighthouse sensors come complete with adapters and pre-wired cables. T o wire a cable for use with a non-Lighthouse sensor , keep in mind that
telephone cable ends are mirror images of each other. For that reason, we have not included color coding in the table. Figure 4-1 shows the pin numbering of the SOLAIR Analog ports; the cable must be wired accordingly.
Figure 4-1 Analog Sensor Ports
Note that the ports are oriented with the locking tabs at the top (to the left in photo).
Analog Setup
When adding Analog Sensors to the SOLAIR’s RJ12 ports, the SOLAIR must be set up to accept data from the sensors. The minimum and maximum values required for this will be found in the documents supplied with the devices. For example, the Calibration Certificate for the Lighthouse TRH W and will provide temperature in both Celsius (C) and Fahrenheit (F) and relative humidity in percent (PCT). Make sure the data is entered appropriately; for example, do not use C as the UNITS for MIN and MAX values that are based on Fahrenheit (F). If the LWS TRH Wand is being used, set up the odd-numbered port as temperature and the even-numbered port as relative humidity.
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The setup process is as follows: Analog channels are labeled in the settings as A1 through A4. A1 and
A2 correspond to Analog port 1 on the chassis and A3, A4 correspond to port 2. A1 and A3 are the first channel and A2 and A4 are the second channel of these ports. So, if a single-channel sensor is attached to port 1 and is wired to connect to channel one, its data will be displayed on A1. If it is wired to operate on the second channel, its data will be displayed on A2.
If a dual-channel sensor, such as the Lighthouse TRH (temperature, relative humidity) probe, is connected to port 1, its temperature data will show up on A1 and its relative humidity data will be displayed on A2.
The setup process is as follows:
Note:
examples in this chapter are for visual reference. The values displayed may not be indicative of actual values.
Note:
values for the Lighthouse TRH Probe are 0-150. If using a TRH Probe other than Lighthouse, please check the manufacturer’s specifications for the correct values.
The screen
The Min and Max
1. From the MAIN Screen, press the CONFIG button.
2. On the CONFIGURATION screen, press the ANALOG button.
3. The Analog Configuration Screen displays Figure 4-2.
Figure 4-2 Analog Configuration Screen
4. Press the red “X” button to enable an analog channel.
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5. Press the blank TYPE button next to the enabled analog channel to enter the label tag. See Figure 4-3.
6. T ype in the desired label tag for the analog channel; tag can be up to four characters.
Figure 4-3 Analog Type Edit Screen
7. Press ENTER when complete.
8. At the Analog Configuration Screen, press the MIN value button.
9. Enter the minimum value of the sensor’s data range found on its documentation and press ENTER.
10. Press the MAX value button.
11. Enter the maximum value of the sensor’s data range found on its documentation and press ENTER. See Figure 4-4.
Figure 4-4 Max/Min Data Entry Screen
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12. Press the UNITS button associated with the analog channel. Enter the UNIT of measure (i.e., F for Fahrenheit, PCT for percent humidity , etc.) for the analog channel and press ENTER. See Figure 4-5.
Figure 4-5 Analog Units Edit Screen
13. Continue in this same way to enable the other Analog channels as desired.
14. Press BACK to return to the MAIN screen.
15. The Analog data can be viewed in the Zoomed Data View by pressing on the white particle data area on the screen.
16. Press the Particle button to toggle to the Analog button.
17. Any of the enabled Analog channels will be displayed here.
18. Press anywhere on the white data screen to return to the MAIN screen.
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Peripheral Interface Connector
The back of the SOLAIR also contains a round, Peripheral Interface Connector (PIC) that can be used to connect an external peripheral device such as an alarm buzzer, alarm light or a remote start/stop controller.
Table 4-2 displays the pinouts for PIC connector.
Table 4-2 PIC Connector Pin-Outs
Pin Connection
1 24 VDC 2GND 3Alarm+ 4Alarm­5 Start/Stop 6 Not Connected 7 Not Connected
Using Report Parameters
Note:
values, occasionally the user may need to increase the sample volume in order to meet the requirements.
Due to rounding of
8GND
The REPOR TS screen is not just for printing reports. The data provided on the screen when various parameters are set will allow users to setup the counter in order to meet the requirements necessary for the report used in the user’s Standard Operating Procedure.
For each report type, as the user changes the Room Area, the Class Level, and sometimes the Air Flow or the Room Status, the values for the Minimum Locations, Minimum Samples and Minimum Volume may change and will be correctly calculated for the requirements for each report type.
By confirming that the setup of the counter meets the requirements indicated on this screen, the user will ensure that the samples run will meet the requirements of the selected report.
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Basic Requirements
Each of the reports has some basic requirements that, if not met, will cause the report to FAIL the classification immediately.
Fed Std ft
This report requires a minimum of 2 locations measured. At least 1 sample per location must be taken. At least 5 samples in total must be taken in the cleanroom. The minimum sample volume must be at least 0.1 cubic feet. The 95% Upper Confidence Limit (UCL) must be calculated if the
number of sampled locations is less than or equal to 9. Air flow (Unidirectional vs. Non-unidirectional) will have an effect on
the minimum locations and minimum samples required. In general, the Non-unidirectional option requires more of both locations and samples.
For the Fed Std ft on its samples taken from all locations in the cleanroom. Each particle size is given one of the following results:
3
3
report, the classification for a particle size is based
a classification rating which will be one of the possible
classifications (1, 10, 100, 1000, 10000, 100000);
“Unable to Classify” if it fails one of the above requirements;
an “Out of Range” if the calculated classification at that particle
count exceeds 100,000.
Table 4-3 shows the minimum volume per channel size.
Table 4-3 Minimum volume per channel size
Ch Size (P)Min Vol (ft3)
0.3 0.100
0.5 0.200
1.0 0.917
3.0 10.309
5.0 31.696
10.0 145.985
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Vs =
20
C
n,m
X 1000
ISO 14644-1
For this report, a sufficient sample volume of air must be sampled at each sampling location. The sample volume must be sufficient enough to detect a minimum of 20 particles if the particle concentration for the largest considered particle size were at the class limit for the designated ISO class.
The single sample volume Vs per location is determined by using the following equation:
where,
Note:
large, the time required for sampling can be substantial. By using the sequential sampling procedure (see Annex F of the ISO 14644-1:1999-05­01 procedure), both the required sample volume and the time required to obtain samples may be reduced.
When Vs is very
V
is the minimum single sample volume per location expressed in
s
liters.
C
is the class limit (number of particles per cubic meter) for the
n,m
largest considered particle size specified for the relevant class.
20 is the defined number of particles that could be counted if the
particle concentration were at the class limit.
Note:
liters. The minimum sampling time at each location must be at least 1 minute.
A minimum of three single sample volumes must be taken at a location, when only one sampling location is required.
Compute the overall mean of the averages, standard deviation and 95% upper confidence limit from the average particle concentrations for all locations, when the number of locations sampled is more than one and less than ten.
Table 4-3 specifies the concentration limits for particular particle sizes at a particular cleanliness class level. Limits not specified in the above table, such as the blank areas and particle sizes not listed in the table, are not supported by this standard.
The volume sampled at each location must be at least 2
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EU GMP 2009
The SOLAIR 1100 supports the EU GMP 2009. This standard applies only to 0.5 and 5.0 channel sizes. If either one of these channel sizes is not present, the report cannot classify the room.
There are only 4 Grades: A, B, C, D, and 2 cleanroom states: At Rest and In Operation.
The standard defines a minimum sample size of one cubic meter for the Grade A cleanroom and refers to ISO standards for the rest of the grades. In order to take a measurement, at least one location and one sample are required by the counter. The volume of air must be shown in liters.
The classification for a particle size is determined based on the mean of all average concentrations taken from all locations in the cleanroom. If the mean exceeds all limits, the classification is “Out of Range”.
The counter will only print channel sizes of 0.5 and 5.0 in this report.
Ethernet Configuration
The SOLAIR 1100LD comes pre­configured to use DHCP and receive an IP address automatically. If this is not a desired configuration, use this section to change these settings.
If the reader does not understand these terms or the possible impact of changing the SOLAIR’s settings, do NOT proceed without contacting the facility IT personnel.
The following procedure requires pre­approval and planning by the IT department and a joint setup effort.
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Ethernet
MAC Address
The Lighthouse Worldwide Solutions SOLAIR 1100LD family of instruments incorporate MODBUS TCP/IP communication over Ethernet. Connect a SOLAIR 1100LD particle counter directly to an Ethernet network only with the permission and guidance of the site Network Administrator.
The primary advantage of using the SOLAIR 1100LD on an Ethernet network is that a separate network does not have to be installed just for the instruments. Using the SOLAIR 1100LD Ethernet Port allows the instruments to co-exist with computers, printers and servers on a LAN that is already in place, thereby reducing installation costs.
This chapter will explain how to program the SOLAIR to meet the requirements of the LAN into which it is to be installed. It will list typical equipment required and provide some troubleshooting information. The end of the chapter provides ARP commands to be used should the instrument get "lost" on the LAN.
Lantronix Setup
For primary use, Lantronix DeviceInstaller can make configuration changes to insrument Ethernet IP Address and subnet.
1. Connect the S1100 to the Ethernet LAN and apply power. Start the Lantronix DeviceInstaller (DI) program on a computer connected to the same LAN. It is suggested the LAN be limited in size to prevent confusion caused by a large number of addresses being discovered. DI will automatically begin searching for attached devices. The Hardware Address (MAC Addr ess) for the SOLAIR 1100 will be displayed as shown in Figure 4-6.
Confirm the device by verifying that the Hardware address
displayed in DeviceInstaller matches the address on the back of the SOLAIR.
Figure 4-6 Detecting Attached Devices
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Web Configuration Tab
Green Arrow
OK
2. Select and double-click the XPort for the S1100 to open the Device Details tab.
Select the Web Configuration tab and click the green arrow.
The Windows Security Login window will open.
Select OK without entering a username or password. See
Figure 4-7.
Figure 4-7 Web Configuration Tab
3. The Device Server Configuration Manager will open as shown in Figure 4-8.
Figure 4-8 Device Server Configuration Manager
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4. Select Network Settings and choose the Use the following IP configuration: radio button.
Enter the IP Address: XXX.XX.X.XX” and the Subnet Mask:
“255.255.255.0”.
Leave the Default Gateway: blank unless the IT department
indicates one is needed. If a gateway is needed, the IT depart­ment will provide one.
Press the OK button to save the settings. Network Settings will
display Done! See Figure 4-9.
Note: These settings
should be the default settings and may not need to be changed.
IP Address
Subnet Mask
Default Netmask (blank)
Figure 4-9 Network Settings
5. Select Serial Settings under Channel 1.Verify that the Port Settings are set to the following:
Protocol: RS485 - 2 wire
Flow Control: None
BaudRate: 19200
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Data Bits: 8
Parity: None
Stop Bits: 1
Press the OK button to save the settings. Serial Settings will
display Done! See Figure 4-10.
Figure 4-10 Serial Settings
6. Select Connections and verify that Connect Protocol and Connection settings are set to the following:
Protocol: Modbus
Local Port: 502
Accept Incoming: Yes.
Under Modbus Mode, set the Message Timeout to 1000ms
if not already set.
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Press the OK button.Connections Settings will display Done!
as shown in Figure 4-11.
Search Icon
Figure 4-11 Connections
7. Select Apply Settings link to save the setting to the RS485 Ethernet Adapter as shown in Figure 4-12.
Apply Settings
Figure 4-12 Apply Settings
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8. Select the Search icon to refresh the attached devices and verify that the IP Address for the RS485 Ethernet Adapter has been changed.
DOS-Level Commands
Note:
instrument, the next section provides an alternative to the Lantronix method. The steps are more difficult due to use of DOS commands that access the instrument at the hardware level.
If the alternative method fails to resolve the issues, contact Lighthouse Technical Support, 1-800-945-5905 (1-541-770-5905 outside of USA) or techsupport@golighthouse.com.
In case the Lantronix method fails to access the
Definitions of Terms Used
This list is provided for the convenience of the user or technician.
ARP - Address Resolution Protocol, a program that can change
the ARP Cache of a host by adding or removing IP addresses. Each IP address is associated to a MAC address by providing a map of MAC to IP addresses. This allows the computer to perform networking actions on specific hosts by assigning an IP address to a MAC address.
ARP Cache - List of IP addresses and their associated MAC
addresses for hosts whose addresses cannot be resolved normally.
DHCP - Dynamic Host Configuration Protocol, a program
running on a server that issues IP addresses to computers or devices (Hosts) on its LAN.
Gateway - a network device that controls traffic between two or
more networks.
Hardware address - a unique identifying code programmed by the
factory into a network device, such as a network PCB, comprised of six two-digit groups of letters A-F and numbers 0-9.
Host - a computer or device that allows access to itself via a LAN.
IP (Internet Protocol) Address - a unique logical address used to
identify a host on a TCP/IP network.
LAN - Local Area Network, a group of computers or hosts
connected together in a relatively small geographical area, such as a building or floor of a building.
MAC address - the same as hardware address.
Netmask - a logical hexadecimal number that prevents accessing
hosts outside of its range. A bit value of zero allows access and a non-zero blocks access.
Subnet - a logical grouping of hosts based on their IP addresses.
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TCP/IP - a communication protocol suite that is used for the
Internet and a large number of LANs that allows hosts to share data.
Telnet - a communication program used primarily to issue
commands directly to a TCP/IP-based host.
Prepare for Network Installation
Note:
where the instruments will operate must have an available IP address for each scheme (subnet) must match that of the PC that will be used to retrieve the data from the instruments. Contact Lighthouse Technical Suppo rt at 800­945-5905 (Toll Free USA) or 541-770-5905 (Outside of USA) for additional information.
Note:
screen shots are examples only. Use only the values provided by the Network Administrator.
The network
instrument. The IP
All values in
Equipment Required:
Network enabled Personal Computer (IBM-compatible);
SOLAIR 1100LD
Small 5-port hub or switch and two 3-foot long straight-through Cat5 Ethernet cables (for connection to a Network)
Or one 3-foot cross-over Cat5 Ethernet cable (for connection to a PC)
Software Required:
Contact the network administrator if any of the following are not installed or not functional:
Windows 2000, XP Professional or Windows 7 OS
Telnet
Additional Requirements:
1. Contact the network administrator and obtain administrator rights
on the PC to be used for this procedure.
2. For each counter to be attached to the LAN, obtain an unused
static IP address, a Gateway IP address and appropriate Netmask for the LAN in which they will be installed.
3. Create a list and record the MAC address(es) for all SOLAIRs to
be configured. It is suggested that the IP address that will be used for each SOLAIR be written next to the MAC address. This list can be provided to the network administrator for future reference.
4. The PC being used to program the SOLAIR must be using the
same subnet that the adapter will use. See the network administrator for assistance with this.
5. The PC that will monitor or retrieve data from the instrument(s)
must be using the same subnet and gateway programmed on the SOLAIRs) network interface.
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Configure Device
Ethernet Port Configuration
This section is organized based on the cable used to perform the SOLAIR 1100LD programming.
Straight-through Cat5 requires a hub or switch and two straight-through Cat5 cables. Cross-over Cat5 connects the PC directly to the SOLAIR 1100LD with no hub. Each will be explained separately. If troubleshooting is required, the cross-over cable technique is easier to use in the field because it requires fewer devices.
It cannot be stressed enough, however, that the instrument and PC be configured using the same IP scheme (IP range, Default Gateway and Netmask).
For troubleshooting outside of the LAN, it is suggested that the PC’ s IP address be used as the Default Gateway for both the PC and the SOLAIR.
Frequently, it is necessary to change the SOLAIR 1100LD Ethernet parameters to allow for easier troubleshooting. When this needed, make sure the instrument is reprogrammed to its previous network settings before reattaching to the LAN. Contact Lighthouse Technical Support at 800-945-5905 (T oll Free USA) or 541-770-5905 (Outside of USA) or the network administrator for additional information.
Note:
are examples only. Data displayed and command responses may differ.
Screens shown
Straight-through Cat5 Setup:
This section requires the PC, two straight-through Cat5 cables and the hub or switch.
1. Connect one end of a straight-through Cat5 cable to the
SOLAIR’s Ethernet Port.
2. The other end of the Cat5 cable should plug into one port on the
hub or switch.
3. Attach another straight-through cable to the PC’ s RJ45 receptacle
and an open port on the hub or switch.
4. Proceed to “Windows Telnet Programming:” on page 18.
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Cross-over Cat5 Setup:
1. Attach one end of the cross-over cable to the Ethernet RJ45
receptacle on the PC.
2. Attach the other end of the cable to the SOLAIR Ethernet Port.
3. Apply power to the SOLAIR then to the PC if it is not already
running. Observe the LEDs on the PC’s RJ45 connector ­blinking indicates network activity. Observe the network LEDs on the instrument’ s RJ45 receptacle - they should blink indicating activity. Proceed to next section.
Program the Interface
WARNING:
only the steps or commands as provided in this guide. Failure to heed this warning can result in damage to equipment, personal injury or data loss and may void the equipment warranties.
Perform
Windows Telnet Programming:
1. Start Windows.
2. On the Taskbar, click on Start.
3. Select Run as shown in Figure 4-13.
Figure 4-13 RUN Screen
4. In the Run window, type CMD and click OK. See Figure 4-14.
Note:
in the command console requires a space between the instruction and the command variables. For example,’arp’ is followed by a space, then’-d’ and another space, then the *.
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T yping commands
Figure 4-14 Starting the Command Console
Set up the Counter
5. A command prompt window will open. Clear the ARP Cache by
typing arp -d * at the command line and press Enter. Ignore any error messages that indicate the address table doesn’t exist or has no entries. See Figure 4-15.
Figure 4-15 Clear Address Table Command
6. The next step requires the unit’s assigned IP and its MAC
address. The MAC address is a group of six two-digit characters (0-9 and A-F) found on the back of the 1100LD that may be referred to as the HW address.
7. The next step adds the IP and MAC addresses to the ARP Cache
which allows direct communications with the instrument before an IP is programmed into its Ethernet interface.
8. Type arp –s xxx.xxx.xxx.xxx nn-nn-nn-nn-nn-nn and press Enter.
Replace the x’ s with the desired IP address, such as 192.168.0.10 or 10.10.0.15, and the n’s with the desired MAC address, such as 00-20-4a-8a-26-31. The IP address will be four segments total with up to 3 digits per segment, each segment separated by a period. Note that the MAC address segments are separated by dashes (-), not periods. See Figure 4-16. This command tells the Operating System (OS) that it must assign the IP address to the MAC address to make the following commands work.
Figure 4-16 ARP Command to Add New IP
9. Activate the SOLAIR’s Ethernet interface by typing, telnet
xx.xx.xx.xx 1 (replace x’s with the IP address to be used for the
instrument) and press Enter. This command will cause a connect error but is required to establish communications. See Figure 4-
17.
Figure 4-17 Command - Send “Telnet 1"
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Lighthouse SOLAIR 1100LD Operating Manual
10. Type telnet xx.xx.xx.xx 9999 and press Enter. This command
accesses the telnet port of the instrument. The expected error message from Step 9. is shown in Figure 4-18.
Figure 4-18 Command - Send “Telnet 9999"
The user will have 4 seconds to respond in the next step. If they respond too slowly, they will have to repeat step 10.
11. Press Enter to start the 1100LD Ethernet interface setup program.
Figure 4-19 displays some of the default settings - make no changes to these settings except as instructed.
Figure 4-19 Starting the Set Up Program
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12. Type 1 to set the IP address. T ype the desired IP address and press
Enter. See Figure 4-20.
Figure 4-20 Assigning IP Address
13. Type Y to set the Gateway IP address. Type the Gateway IP
address and press Enter. See Figure 4-21.
Figure 4-21 Assigning Gateway IP Address
14. Type Y to set the Netmask. type the desired Netmask value and
press Enter. See Figure 4-22.
Figure 4-22 Assigning Netmask
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15. Type N in response to “Change telnet config password”. The
instrument is shipped without a password. Changing the telnet password or providing one is discouraged, except for absolute security requirements. If a password is applied and forgotten, the instrument will have to be returned to Lighthouse to get the password cleared. See Figure 4-23.
Figure 4-23 Telnet Config Password Screen
Note: When the
Ethernet restarts, it will lose connection to the PC, reported as, “Connection to host lost”.
16. Type S to Save and restart and press Enter to save the changes.
See Figure 4-24.
Figure 4-24 Saving the Settings
17. Perform Step 7. though Step 16. for each 1100LD.
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WARNING: Step 18 is
very important to prevent network address errors on the PC when the process is complete.
Connect the SOLAIR 1100LD to Production LAN
18. Clear the ARP Cache by typing arp –d * and press Enter. If this is
not done before quitting this process, the PC may create “ghost IPs” on the LAN and cause serious problems with the network.
19. Type Exit to quit the command console.
Connect Ethernet Cable to Instrument
It is presumed the previous steps were performed on the SOLAIR in an Off-LAN state (not connected to a production network). Power the SOLAIR OFF and disconnect any previously attached cabling.
Attach the network cable that will be used for production to the SOLAIR and the other end to the production network receptacle. Apply power to the instrument and check the port LEDs to verify the connection is working.
When all steps are completed, the SOLAIR will supply data to the LAN connection. After approximately 60 seconds, monitoring equipment and software should “see” the instrument and be able to retrieve data from it.
For additional information on data provided by the 1100LD, see “Data View Buffer Screen” in “Operating Counter” on page 6-53 and the monitoring software’s Operating Manual for detail information regarding downloading of this data.
Contact Lighthouse Worldwide Solutions Technical Support at 1-800­945-5905 (Toll Free USA) or 1-541-770-5905 (Outside of USA) for additional information or further assistance.
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Ethernet
RS485
Flash Drive
AC In
(B-Type)
USB Port
PIC Connector
Analog
Port
Port
5 Communications
SOLAIR
Communication Mode
WARNING: Please
note that only one communication port may be used at one time. Attempting to simultaneously connect the instrument to multiple interfaces, such as Ethernet AND RS485 or USB and Ethernet or all three will fail. The instrument must be powered OFF before changing from one interface to another, such as from USB to Ethernet.
This chapter contains information on how to set up the SOLAIR 1100LD to program and communicate with it.
Communicate with the Instrument
The communication ports are labeled as in Figure 5-1. The Ethernet port is used to connect the instrument to an Ethernet LAN; RS485 port is used to connect the unit to a PC COM port via an RS485 serial line or to an RS485 network; the USB port is used to connect the instrument to a PC USB port.
Figure 5-1 SOLAIR 1100LD Rear Connectors
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Ethernet Communications
WARNING: Connect
the Ethernet port ONLY to an Ethernet LAN.
Note:
“Ethernet Adapter” in Chapter 4 for setting up Ethernet Communications.
See section
The Ethernet RJ45 connector provides Ethernet connectivity, over which the instrument uses the MODBUS over TCP/IP communication protocol. Communicating with the instrument on an Ethernet LAN requires a PC or server running a MODBUS communication package, such as LMS Express, Express RT or LMSNet connected to same LAN. Both must be configured to use the same IP address range, subnet and default gateway. It is strongly advised that the instrument be assigned a static IP so its address does not change and software programs monitoring its data will not lose contact with it due to a DHCP change. Contact the local IT or Network Administration staff for clarification and IP assignment or Lighthouse Technical Support at 800-945-5905 (Toll Free USA) or 541-770-5905 (Outside of USA) for more information.
The instrument can be connected directly to a PC computer Ethernet port by using a crossover cable for testing and configuration purposes. It must use a standard straight-through cable to attach to an Ethernet hub or switch.
RJ-45 Comm Port
WARNING: +24VDC
is present on Pin 7 of RS­485 Port.
The RJ-45 connector on the instrument’s RS485 port (see Figure 5-1) incorporates both RS232 and RS485 lines. The pinouts are displayed in Table 5-1.
Table 5-1 RS232/RS485 - RJ-45 Pinouts
RJ-45 Pin Signal Name
1 RS-232-TX 2 RS-232-RX 3 RESERVED for future use 4 RS485B 5 RS485A 6 RESERVED for future use 7 24VDC 8 GND
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RS485 Communications
Communications
W A RNING:
instrument will be damaged and its warranty voided if the design of the RS485 port is defeated to allow daisy chaining. The port is designed for a star configuration only, where the instrument is the termination of a single cable run between it and a PC or hub.
This
The instrument uses RS485 as one of its communication modes. Attaching the instrument to an RS485 network requires special attention to topology (wiring scheme of network) before and after the design phase to make sure the SOLAIR 1.0 CFM and other instruments perform as expected.
A standard Cat5e or Cat6 cable is used to connect the instrument to an RS485 network.
RS232 Communications
The instrument uses RS232 as a short-distance communication mode. Typically, an Ethernet cable is connected to the RS-485 Port on the SOLAIR and to any USB port on a PC using an RS232 to USB converter cable assembly.
When the cable is attached to the PC, Windows will detect that a new hardware device has been attached and will finalize the installation as needed. This is a routine “registering” of components that should only take a moment. An additional COM port will be added to the PC.
Note:
USB driver has been installed on the PC before connecting and applying power to the instrument.
Make sure the
USB Communications
The SOLAIR provides point-to-point communications via the USB Port.
If it hasn’t been done, yet, install the USB driver provided on the product CD. Once it has been installed and the instrument is connected, the driver will be used to establish communications using a virtual COM port on the PC. Attempting to connect the instrument to a PC and applying power before the driver has been installed will be problematic.
Using the USB Port to connect to a PC
T o connect the instrument to a computer using the USB port, make sure that the driver has been installed first. Refer to the following:
1. Remove power from the instrument.
2. Connect the ’B end’ of a standard “A to B” USB cable to the instrument (only ’B end’ will fit). See Figure 5-2.
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After port is added
Before port is added
Device Manager
Screen
’B’ end
’A’ end
3. Connect the ’A end’ to any available USB port on the PC.
4. Apply power to the instrument.
5. Windows will recognize that a new hardware device has been attached and will finalize the installation as needed. This is a routine “registering” of components that should take only a moment. An additional COM port will be added to the PC.
Figure 5-2 “A to B” USB Cable
6. Identify the computer port that has been added to the PC by using the “Properties” of My Computer and examining the COM ports. USB ports are generally added to the bottom of the list and named USB COM port “x”. Refer to Figure 5-3 for screen examples (Windows XP).
Figure 5-3 Example Device Manager Screens
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Note:
the supplied USB flash drive to ensure file transfer compatibility with the Solair.
Make sure to use
Communications
7. Use LMS XChange or one of the LMS Express products to connect to the instrument and retrieve data from it. Use the port assignment determined above.
USB Flash Drive
Reports can be set up to print to the printer or saved to the USB Flash Drive port. When the Flash Drive is selected, the report chosen can be saved in either a CSV (Comma Separated Value) formatted text file or an encoded LSD (Lighthouse Secure Data) non-human readable file that can be imported and decoded in LMS Express. See Figure 5-4.
Figure 5-4 MAIN Screen, Flash Drive Attached, USB Mode
Connecting a USB flash drive will display the message “USB Drive Found” when the drive has been detected and drivers loaded. Please wait to perform any transfers to the drive until the message has ended, which means the drive is ready. If the drive is not detected, try swapping it out for another flash drive. If the flash drive is still not detected after attaching a known good drive, contact Lighthouse Technical Support at 800-945-5905 (Toll Free USA) or 541-770-5905 (Outside of USA).
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6 Operate SOLAIR
Instrument First Time Use
WARNING:
attempt to sample reactive gases (such as hydrogen or oxygen) with this instrument. Reactive gases create an explosion hazard in the instrument.
Sampling any gas under pressure can damage the instrument and void its warranty.
Sampling any gas that is not the same density as ambient air can result in inaccurate data.
Do not
This chapter describes how to use the SOLAIR 1100LD Airborne Particle Counter. The SOLAIR is ready to use, aside from site requirements, right out of the box. Refer to “Installation” on page 3-5 and “Set up the Counter” on page 4-1 for specifics to prepare the instrument for operation.
1. Install the instrument’s battery according to instructions in
Chapter 3.
2. Position the instrument in the environment to be measured (per
Chapter 3).
3. Make sure the front power switch is OFF (not illuminated).
Power
Button
Please contact Lighthouse at 800-945­5905 (Toll Free USA) or 541-770-5905 (Outside of USA) for more information.
248083395-1 Rev 9 6-1
4. Plug AC power cord into SOLAIR and AC outlet. Make sure
enough space exists to allow quick and safe removal of the AC cord if needed. See Figure 6-2.
Figure 6-1 SOLAIR 1100LD Power Button
AC Power Input
Figure 6-2 AC Power Input Connection
Lighthouse SOLAIR 1100LD Operating Manual
5. Remove the protective cap from the inlet barb located on the top
of the unit. If using an isokinetic probe, install the probe by connecting the probe tubing to instrument’s inlet barb.
Figure 6-3 Installing Tubing onto Inlet (Example)
WARNING: Attempts
to perform procedures or analyze dangerous or harmful environmental conditions that are not allowed or specified in this manual or use this instrument in any manner not specified by the manufacturer may impair the protection provided by the equipment.
6. Press the front panel power button (Figure 6-1) to power on the
instrument.
7. While booting, the unit displays a startup screen.
8. The MAIN screen displays.
Figure 6-4 MAIN Screen Displayed at Boot Up
WARNING: No water, solvents or other liquids of any type should be
allowed to enter the instrument via the inlet tube or other entry point. Failure to heed this warning will void the warranty.
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Start
Button - will
become the Stop
Button when running
9. If analog sensors were ordered, plug them into the connectors
labeled 1 or 2 on rear of the instrument (see Figure 6-5).
Analog 1 Input
Analog 2 Input
Figure 6-5 Analog Channel Connectors
10. Make sure the Inlet port is not capped or plugged and is properly
connected to sample tube then press the “START” button on the touch screen to start the instrument.
Figure 6-6 Instrument Start Button Example
WARNING: Never operate the instrument with the inlet tube capped or
plugged. Failure to heed this warning may damage the internal pump and void the warranty.
If the 5-Sec Startup is set (default), “STARTING” will display for five seconds when the pump turns on.
When the SOLAIR starts counting, "COUNTING" appears on the display. Particle counts are displayed according to the size of each particle.
If the instrument has been programmed with a delay before starting the pump, it displays, “DELAY”.
If the instrument is in AUTO mode with cycles and a hold time, “HOLDING” will display after each cycle and “FINISHED” will display when all the cycles are complete.
Press the "STOP" button to stop the instrument, if required, before the cycles are complete.
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T ouch Screen Overview
The SOLAIR incorporates a unique touch screen interface to control and configure the instrument.
This interface allows the user to easily view and configure the instrument to specific needs and applications. Figure 6-7 illustrates the menu tree.
Menu Map
Figure 6-7 Menu Map
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MAIN Screen The MAIN screen provides the user a snapshot view of the status of the
instrument. The instrument can be powered by AC power or an internal, removable battery. When the instrument is using battery power, the battery indicator will show the level of the battery charge remaining as shown in Figure 6-8.
Note:
examples in this chapter are for visual reference. The values displayed may not be indicative of actual values.
The screen
Figure 6-8 MAIN Screen - Battery Operated
Figure 6-9 MAIN Screen - AC in use
When the AC indicator symbol is displayed, it indicates that the instrument is getting its power from an AC source. See Figure 6-9.
The MAIN screen displays the following options and information:
LOCATION: Displays the location that is currently being
measured. Up to 200 alphanumeric locations can be configured.
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Full
Depleted
LOCATION SELECT button: Allows user to change location before sampling.
RECIPE button: Allows the user to view, load and unload recipes that have been configured and saved in the recipe data base.
Note:
printouts are available only when the optional thermal printer is installed.
Note:
counting when the “X” appears in the battery indicator, the pump will automatically stop to prevent the battery from discharging completely.
If this happens, attach the unit to AC and make sure the front power switch is ON.
Hard copy
If the instrument is
PRINT LAST RECORD/SAVE LAST RECORD TO FLASH DRIVE: Prints the last recorded sample using the current
configuration to determine the type of data printed (i.e. cumulative vs. differential, raw vs. normalized, ft
3
vs. m3). When the USB
option is enabled, the last record is saved to a flash drive.
The print and USB options are configured through the OUTPUT button in the CONFIG screen. For more details about printing, see the Configuration section later in this chapter.
Date/Time: Displays the current date and time.
Battery Indicator: Indicates that the instrument is being powered by a rechargeable battery. The amount of battery life left is denoted by the fill inside the battery icon. When the battery is low, the words “BATT LOW!” will appear on the screen and the unit will beep continually until it is plugged into its AC power cord for recharging. See Figure 6-10.
The unit will recharge completely in about 4-5 hours.
Users can continue to run samples and take counts while the unit is plugged in.
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Figure 6-10 Battery Level Indicators
Operate SOLAIR
InsufficientSufficient
AC Indicator: Indicates that the instrument is being powered with its AC power cord. If the battery is installed, the instrument will charge the battery when the instrument is plugged in.
WARNING:
Flow is insufficient, check for and remove any obstructions. If the issue persists, turn the instrument off and contact Lighthouse Worldwide Solutions technical support
800-945-5905 (Toll Free
at USA) or 541-770-5905 (Outside of USA)
If the Air
.
Flow Status: When the instrument is sampling, the Flow Indicator will display sufficient or insufficient flow.
Service Indicator: Indicates that the instrument may be in need of service. If wrench displays, please contact an authorized Lighthouse Service Provider at 800-945-5905 (Toll Free USA) or 541-770-5905 (Outside of USA) for assistance or send an email to techsupport@golighthouse.com.
: The mu symbol indicates the particle sizes, in micrometers,
configured for the instrument. These sizes are pre-configured at the factory. To order an instrument with non-standard sizes, please contact a sales representative at Lighthouse 510-438-0500 (Sales).
DATA DISPLAY: This indicates whether the counts are being displayed in Differential (Diff) mode or in Cumulative (Cuml) mode and, if the counts are normalized to ft
3
or m3.
Differential
Normalized ft
3
Cumulative
Normalized m
3
•MODE: Displays the current mode selected; possible modes are AUTO, MANUAL, CONCEN (Concentration) and BEEP.
•CYCLES: Indicates the number of times that the count will be taken at a given location in Auto mode. “1/ 3" indicates that the count is the first of three samples to be recorded at this location. The maximum number of cycles is 999. When set to 0, the unit will run in Auto mode continuously until the STOP button is pressed.
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SAMPLE: The Sample Time (hh:mm:ss) is the duration of one counting cycle. The Sample Time will count down on the MAIN screen when the instrument is in AUTO or Manual mode so the user can see how much time is remaining in the sample period. In Concentration mode, the Sample Time will count up to 6 seconds per cycle.
Note:
greater than 1 minute, the pump will stop during that time. At the end of the hold time, the pump will restart.
If Hold time is
•HOLD: Displays the hold time in between cycles. The maximum hold time is 23 hours, 59 minutes, 59 seconds.
•RECS: This displays the current number of records stored in the instrument and the total number of records that can be stored. The data buffer is a circular buffer. The instrument can store up to 3000 records. An asterisk (*) will appear in front of counts when the buffer wraps.
START/STOP: Press START button on the screen to start counting. When running, the instrument will display “COUNTING” in the lower right corner of the screen as shown in Figure 6-11. Press the STOP button to stop counting; the word “STOPPED” will display.
Figure 6-11 Counting mode
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Location Selection
Changing Locations
The location number for the environment to be measured can be changed by pressing the LOCATION button at the top of the MAIN screen. Figure 6-12 displays the Select Location screen.
Figure 6-12 Location Select Screen
The blue highlight indicates which location is currently selected.
Use the UP and DOWN arrows to select a location. The single arrows will move the cursor up and down by a single line. Locations can also be selected by touching the location name on the screen.
Recipes associated with a specific location may also be loaded when that location is selected.
The AUTO INC button, when activated will allow the user to advance to the next location once the current cycle is completed.
Press the MAIN button to return to the MAIN screen. Whichever location is currently selected will be the location displayed on the MAIN screen.
Locations in AUTO Mode
When the instrument is in Automatic Mode and the START button is pressed, the instrument will start counting particles automatically according to the SAMPLE time, HOLD time and number of cycles that are configured.
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Zoomed Data View
There are 2 different Zoom views. The user can either view a single column of data (differential or cumulative) in a larger font, or they can view both differential and cumulative data on the same screen in a smaller font.
Tap anywhere in the Particle Data area to display the Zoomed Data View. See Figure 6-13.
Figure 6-13 Zoomed Data View
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START or STOP counting
Display Particle data or Analog data
Display Cumulative / Differential data
Display Raw / Normalized particle data
PRINT the last record
Display ft
3
/ m3 when configured
In the Zoomed Data V iew, functions can be performed using the toggle buttons on the right side bar. See Figure 6-14.
Figure 6-14 Zoomed Data View Buttons
When the instrument is STOPPED or HOLDING, the user may also press anywhere in the white data area to return to the MAIN Screen view.
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Viewing Two Columns of Data
The unit can display both Differential and Cumulative data at the same time on the Zoomed View screen. To enable this feature, go to the CONFIG screen and press the Options button. See Figure 6-15.
Figure 6-15 CONFIG: Options Button
Figure 6-16 DiffCuml on Zoom Button
press the button “DiffCuml on Zoom” as shown in Figure 6-16. This will display both differential and cumulative data on the Zoomed View screen as shown in Figure 6-17.
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START/STOP counting
Display Particle data or Analog data
PRINT the last record
Display Raw / Normalized particle data
Display ft
3
/ m3 when configured
Figure 6-17 Differential and Cumulative Data in Zoomed View
The buttons available when touching the data area of the screen after selecting DiffCuml on Zoom are shown in Figure 6-18. Note the selections are different but their functions are the same as on dual display screen.
Figure 6-18 Diff / Cuml Screen Button Actions
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T o return the instrument to the default single-column zoom view, return to the MAIN Screen view, press CONFIG, Options and deselect the button “DiffCuml on Zoom” button. See Figure 6-19.
Figure 6-19 Disable DiffCuml on Zoom
press the MAIN button to return to the MAIN Screen view or press BACK to return to the previous level. Here, the user can choose what data type is to be displayed in one column on the Zoomed View screen.
Go to the Settings screen and select Differential or Cumulative for the data type. See Figure 6-20.
Figure 6-20 Settings Screen
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Press the MAIN button, then tap in the data area to go into the Zoomed View. See Figure 6-21.
Figure 6-21 Zoomed View with Only Cumulative Data
Only one column of data is displayed.
CONFIG (Configuration) Screen
Press CONFIG on the MAIN screen to display the Configuration screen as shown in Figure 6-22.
Figure 6-22 Configuration Screen
Data Setup includes buttons to enable/disable particle channels, configure analog channels, set sample record parameters, sample settings, thresholds, enable/disable alarms, and clear the data buffer.
Device Setup includes buttons to configure the instrument’s date and time, set the LCD contrast, adjust the instrument’ s beep volume, enable the instrument to AutoStart, set it to display only one channel of data, enable real-time MODBUS output, set the instrument’s communication address, enabling print or USB functions, enable password restrictions, and/or (with proper authorization) adjust service settings.
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DATA SETUP Figure 6-23 displays the Data Setup option buttons. These options
allow the user to configure the parameters for data collection during a sample.
Figure 6-23 Data Setup Options
Particle Channels
The instrument’s particle channels can be enabled or disabled on the Particle screen. A checkmark is displayed next to each enabled channel. See Figure 6-24.
Figure 6-24 Particle Channel Configuration
Note:
cleared when channels are enabled or disabled so that all of the data in the buffer has the same number of channels.
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The data buffer is
The checkmark button next to each channel size is a toggle. Press it once to disable a channel and a red “X” will display, indicating that the channel is disabled. Press the button again and it will change back to the checkmark, enabling the channel.
Operate SOLAIR
Pressing MAIN or BACK will prompt to clear all collected data as shown in Figure 6-25.
Figure 6-25 Clear Data Screen
From this screen, the user can press OK to clear the data. If the user selected the MAIN button from the Particle screen, then
selecting OK will return to the MAIN screen. If the BACK button was selected, then selecting OK will return to the CONFIG screen.
pressing CANCEL will cancel any changes and return to the Particle screen.
When channels are disabled, they are removed from the MAIN screen display, from the reports and from the printouts.
The channel size for any disabled channels remains in the Data screen but the instrument does not record data for them.
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Analog 1 & 2
Analog Channels
Analog channels are set up in the CONFIG menu from Analog screen.
Note: Changes to the
analog configuration will change historical environmental values in the data buffer.
The SOLAIR has two analog ports on the rear as shown in Figure 6-26. Each port can be used for one dual-channel or two single-channel 4­20mA sensors (when wired correctly), two devices total per port.
When each port is connected to two single-channel analog sensors, a total of four analog sensors may be connected to the SOLAIR. Otherwise, only one single-channel or one dual-channel device may be used at a time on each port.
Please contact Lighthouse at 800-945-5905 (Toll Free USA) or 541­770-5905 (Outside of USA) for additional information about converters and wiring.
Figure 6-26 Analog Port Connectors
Analog channels are labeled in the settings as A1 through A4. A1 and A2 correspond to Analog port 1 on the chassis and A3, A4 correspond to port 2. A1 and A3 are the first channel and A2 and A4 are the second channel of these ports. So, if a single-channel sensor is attached to port 1 and is wired to connect to channel one, its data will be displayed on A1. If it is wired to operate on the second channel, its data will be displayed on A2.
If a dual-channel sensor, such as the Lighthouse TRH (temperature, relative humidity) probe, is connected to port 1, its temperature data will show up on A1 and its relative humidity data will be displayed on A2.
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Press the far left column at the screen shown in Figure 6-27 to enable or disable the channel. When enabled, the channel label appears. Channels must be enabled before their data will be stored in memory.
Figure 6-27 Analog Settings Screen
Press the top row, second column to enter TYPE data. The example shown in Figure 6-28 illustrates entering a temperature probe type. Examples of types would be TEMP, RH, AIRV or AV and DP. Keep in mind that the ’type’ applies to the channel being configured, as discussed earlier in this section.
Use the ERASE button to erase one character at a time and the ENTER to accept the value. The BACK button will return to the previous screen without making any changes.
TEMP
Figure 6-28 Analog Types Screen
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Touching the UNITS column allows entering units for the channel, such as PCT, F, kPa and FPM (Maximum of three characters). The example shown in Figure 6-29 illustrates temperature in Fahrenheit using the letter’F’.
Use the ERASE button to erase one character at a time and the ENTER to accept the value. The BACK button will return to the previous screen without making any changes.
Figure 6-29 Analog Units Screen
T ouching the MIN or MAX column button, activates the screen shown in Figure 6-30. Press the number buttons to enter the desired value followed by the ENTER button.
Press the ERASE button to erase the value, one character at a time or press BACK to return to the previous screen without making any changes.
150.00
Figure 6-30 Analog Min / Max Values Setting Screen
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When the desired settings are complete, a screen showing data similar to that shown in Figure 6-31 allow the user to review the settings. To return any of the screens to correct or change an entry requires only to press the corresponding button.
Figure 6-31 Analog Settings Complete Screen
Analog Data Display
Figure 6-32 shows the MAIN screen where the values for Analog 1 and Analog 2 are displayed above the instrument counting mode.
Figure 6-32 Analog Data Displayed
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Zoomed Analog Data Display
When the instrument is Holding or is not Counting, the user can touch anywhere on the Particle Data display area to activate the Zoomed Data View. Touch the Particle button to switch view to analog data. See Figure 6-33.
Particle Data display area
Particle Button
Figure 6-33 Zoomed Analog Data Displayed
Sample
The Sample screen allows the user to configure the number of cycles, count times and volumes when running a sample. See Figure 6-34.
Figure 6-34 Sample Timing Configuration Screen
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•CYCLES: The number of cycles is set to determine how many times the instrument samples the air in a single location. This is used only in AUTO mode. The range is 0 - 999. When Cycles is set to 0, the instrument will continue running samples indefinitely until the STOP button is pressed.
Press the CYCLES button; enter the number of desired cycles using the numeric keypad on the right. Press ERASE to erase a number, if needed. Press ENTER to set the Cycles.
DELAY: The Initial Start Delay (hh:mm:ss) is the time between pressing the START button and the unit actually starting counting.
Note:
immediately when START is pressed. In order to operate properly when a Delay is set, the Delay should not be less than 5 seconds.
The pump starts
Note: If the Hold time is
set to 00:00:00 in Auto Mode, the instrument will run the samples according to the sample time and the # of cycles, but with no hold time in between cycles.
Note:
greater than one minute, the pump will shut off during the specified hold time.
If the Hold time is
The Initial Start Delay gives the operator time to exit the area under test so that the measurement is taken under a controlled condition. The maximum delay time is 23 hours, 59 minutes and 59 seconds.
Press the DELAY button; enter the initial delay time in hours, minutes and seconds using the numeric keypad on the right.
After the value is entered, press ENTER. The maximum hold time is 23 hours, 59 minutes and 59 seconds.
This field will count down to indicate how much time is left for the Hold period.
Press the HOLD button; enter the time in hours, minutes and seconds using the numeric keypad on the right. Press ERASE to erase a number, if needed. Press ENTER to set the Hold Time.
HOLD: The Hold Time (hh:mm:ss) is the time between count cycles when the instrument is not counting particles.
Note:
Sample Time is 23:59:59.
The maximum
SAMPLE: The Sample Time (hh:mm:ss) is the duration of one counting cycle. The Sample Time will count down on the MAIN screen when the instrument is in Auto or Manual mode to indicate how much time is remaining in the Sample.
Press the SAMPLE button; enter the time in hours, minutes and seconds using the numeric keypad on the right. Press ERASE to erase a number, if needed. Press ENTER to set the Sample time.
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Note: When the particle
volume is ft sample volume is 0.1 ft3.
3
, the minimum
SAMPLE VOLUME: Instead of selecting a specific Sample Time, the instrument can be set to measure a specific Sample Volume in cubic feet (ft
3
), cubic meters (m3) or liters (l). When this is set, the corresponding Sample Volume will automatically be set. See Figure 6-35.
Figure 6-35 Changing Sample Volume Unit of Measure
Note: If the particle
volume is liters or m3, sample volume is displayed in liters. If the particle volume is cubic feet (ft volume is displayed in cubic feet (ft
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3
), the sample
3
).
Press BACK to return to the Configuration screen or press MAIN to return to the MAIN screen.
Operate SOLAIR
Settings
The Settings screen allows the user to configure the instrument to count in different modes and formats when running a sample. See Figure 6-36.
Figure 6-36 Sample Settings Screen
Count Mode
The following modes are available: Auto, Manual, Beep and Concentration.
AUTO - When the instrument is in Automatic Mode and the
START button is pressed, the instrument will start counting particles automatically according to the Sample Time, Hold Time and the number of Cycles that are configured.
If Cycles are set to 0, the instrument will continue indefinitely in Auto Mode until the STOP button is pressed.
MANU (Manual Mode) - When the instrument is in Manual
Mode, it will start counting when START is pressed and stop at the end of one programmed Sample Time.
CONC (Concentration Mode) - When the instrument is in
Concentration mode, it gives a calculated value of the concentration of particles in a volume of air, measured and displayed on the MAIN screen in either counts per cubic foot or per cubic meter.
Counting starts when the START button is pressed and it will continue until the STOP button is pressed. The sample time for Concentration mode is six seconds. As the sample time on the MAIN screen counts from one to six, the particle counts are updated continuously.
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Concentration data will be recorded and can be viewed in the Data screen and on the printouts.
Note:
works with CUMULATIVE data and for Sample Times equal to or greater than 6 seconds.
Note:
set to one count, each beep may not be for every single count.
BEEP mode only
If BEEP mode is
BEEP - In this mode, the instrument is pre-configured to beep
according to the alarm threshold set in the Alarm configuration and the instrument’s sample time when the instrument is set to collect cumulative data. Counting starts one second after the START button is pressed and will continue until the STOP button is pressed or the number of configured cycles is reached.
If no channel is set for alarming, when BEEP mode is selected the instrument will automatically select the smallest channel size, at whatever the alarm threshold is set to, to alarm on.
If alarming is enabled on more than one channel, when the instrument is in BEEP mode it will beep if the alarm threshold is exceeded on any of the channels enabled for alarming.
The data will be recorded, based on the set sample time and hold time, and can be viewed in the View Buffer and on the printouts, however there will be no indication on the record that the data was saved while the instrument was in BEEP mode.
Geiger Counter Mode
While in BEEP mode the instrument can be set to beep 1 to 4 beeps per second depending on the number of particles the instrument has counted per second.
To set up the instrument for Geiger Counter Mode:
1. Enable BEEP Mode.
2. Set the smallest particle channel to 1.
In Geiger Counter Mode the instrument will beep from 1 beep up to 4 beeps per second if it counts from 1 particle up to 4 particles per second. The maximum beeps per second the instrument can emit are 4 per second even if the instrument counts 100 particles per second.
The value set in the smallest particle channel’s alarm is the trigger for a single beep per second. If the smallest particle channel is set to 2, the instrument will beep once every second for every 2 particles the instrument counts per second.
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Particle Display
Data on the instrument can be displayed in Differential (DIFF) or Cumulative (CUML) counts.
For example, the cumulative count for the 1Pm channel is the sum of that channel’s count + 2.5Pm count + the 5Pm count.
The differential count for the 1Pm channel is the number of particles between 1Pm and 2.5Pm.
The data displays on the MAIN screen according to whichever is selected (DIFF or CUML).
The data format is either Raw (RAW) or Normalized (NORM). Raw data displays the actual number of particles counted. Normalized data shows particle concentrations calculated from the raw data based on the settings chosen (ft
3
or m3). Volume of Air = Sample time (minutes) x FlowRate (CFM) Normalized Data = Number of Particles/Volume of Air
Press BACK to return to the Configuration screen or press MAIN to return to the MAIN screen.
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Alarm
The Particle Alarm screen allows the user to enable alarming on specific channels as shown in Figure 6-37.
Threshold Button
Note: Alarming is only
applicable for AUTO and MANUAL mode. It applies only to Raw particle counts even if the instrument is displaying Normalized data.
If the instrument is set to Differential data, the alarm threshold will apply to the differential counts.
If the instrument is set to display Cumulative data, the alarm threshold will apply to the cumulative counts.
Figure 6-37 Particle Alarm Configuration Example
To enable the alarming for any channel, press the “X” next to that channel. When a checkmark is displayed, that channel is enabled for alarming. Press the checkmark to disable the alarming for that channel.
Alarm Threshold
Press the threshold button next to the enabled channel in order to set the alarm threshold for that channel. The Alarm Threshold screen will open as shown in Figure 6-38.
Figure 6-38 Configure Alarm Threshold
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Note: T o use alarms, the
Sample Time must be greater than 1 second.
Note:
triggered per sample record. At the end of the sample time, the alarm is reset.
Alarms are
Enter the desired alarm threshold for the selected particle channel, in number of particles, then press ENTER. The threshold value will be updated on the Particle Alarm screen.
Press BACK to return to the Configuration screen or press MAIN to return to the MAIN screen. The alarm activated channels will display a selection cursor (>) as shown in Figure 6-39.
Note:
on two channels and the user presses the screen to acknowledge the alarm when the first channel goes into alarm, the alarm will not sound if the second channel threshold is reached within the same sample period.
If alarms are enabled
Figure 6-39 MAIN screen Enabled for Alarming
When a particle channel that is enabled for alarming goes into alarm, the selection cursor (>) and the channel size are highlighted in red. See Figure 6-40.
Figure 6-40 Channels in Alarm
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When the instrument begins to beep in response to the Alarm settings, silence the beep by pressing anywhere on the MAIN screen. After acknowledging the alarm, the count will reset when the next sample cycle begins.
Clear Buffer
To clear the data buffer on the instrument, press the Clear Buffer button. See Figure 6-41.
DEVICE SETUP
Figure 6-41 Clear Buffer Screen
Press OK to clear the data or press Cancel to exit screen without clearing the data.
Use the Device Setup buttons to set and adjust how the instrument operates when running samples. Specific functions can be enabled and disabled for display options, data output and security. See Figure 6-42.
Figure 6-42 Device Setup Options
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Clock
The Date & Time screen allows the user to set the instrument’s date and time. See Figure 6-43.
Note:
Y) is the default date format.
MONTH 1ST (M / D/
Figure 6-43 Date & Time Configuration Screen
Set the instrument’ s Date by entering values for the desired month, day and year and then press the ENTER button.
Change the Date’ s format by pressing the M / D/ Y button to display the date as month-first. Alternatively pressing the D / M/ Y button displays the Date as day-first and the Y / M/ D button displays the date year­first. See Figure 6-44 and Figure 6-45.
Figure 6-44 Date Option: Day first
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Set the instrument’s Time by pressing the TIME button. See Figure 6-46.
Figure 6-45 Date Option: Year First
Figure 6-46 Configuring TIME
Enter the desired Time in hours, minutes and seconds then press ENTER to save the new time.
Press BACK to return to the Configuration screen or press MAIN to return to the MAIN screen.
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Options
The Options screen allows the user to make visual and sound adjustments as well as selecting different language formats and start-up functions. See Figure 6-47.
Figure 6-47 Options Configuration Screen
Contrast Adjust
The contrast/brightness of the LCD screen can be adjusted by pressing the first set of UP and DOWN arrows.
Audible Beep Adjust
The audio level of the BEEP can be adjusted by pressing the second set of UP and DOWN arrows.
Align Touch Screen
The ALIGN button allows the user to re-align the touch screen so the locations that they touch on the screen correspond to the expected button or function.
Press the ALIGN button.
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WARNING: Be
careful to touch the screen at the specified locations only. If touching the screen elsewhere during this process, the screen will be incorrectly aligned.
Note: If the front panel
does not respond to stimuli, then with the unit off, press and hold the center of the screen. Power unit on. Release the screen when it beeps and follow the instructions on the screen.
The screen in Figure 6-48 appears. Touch anywhere on the screen to continue calibration.
Figure 6-48 Alignment Screen 1
Note:
provides higher accuracy to the touch screen interface.
Using a PDA Stylus
At the next screen, touch the arrow displayed in the upper right corner. This needs to be done a total of three times before continuing to the next alignment. See Figure 6-49.
Figure 6-49 Alignment Screen 2
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The third screen displays the arrow in the upper left corner. The arrow will have to be touched three times to ensure calibration as Figure 6-50 illustrates this.
Figure 6-50 Alignment Screen 3
The fourth alignment screen shown in Figure 6-51, displays the arrow in the at the bottom center of the screen. Touch the arrow three times to finish the alignment process.
Figure 6-51 Final Alignment Screen
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Note: The screen
alignment function can also be accessed by touching the screen when powering the instrument on.
Once the final alignment is complete, the following screen is displayed. See Figure 6-52. Touch anywhere in the screen to return to the OPTIONs screen.
Figure 6-52 Alignment Saved Screen
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