About this Manual ..................................................................................................................................................1
General Safety ........................................................................................................................................................1
Installing the battery ..............................................................................................................................................4
Power Safety ...........................................................................................................................................................6
Electrostatic Safety Information .............................................................................................................................7
CE Notice ............................................................................................................................................................. 10
Enclosure and Ports – ApexZ3 ............................................................................................................................. 13
Enclosure and Ports - ApexZ50 ............................................................................................................................ 14
Printer Paper Installation .................................................................................................................................... 15
Paper Feed ........................................................................................................................................................... 16
LED Handle*......................................................................................................................................................... 17
Time Zone & Daylight Savings ............................................................................................................................. 20
Date ..................................................................................................................................................................... 21
Time ..................................................................................................................................................................... 22
Date and Time Format ......................................................................................................................................... 23
About Screen ....................................................................................................................................................... 34
Active Directory AD/LDAP ................................................................................................................................... 42
CIFS (Common Internet File System) ................................................................................................................... 43
USB ...................................................................................................................................................................... 46
User Levels ........................................................................................................................................................... 47
Add a New User ................................................................................................................................................... 48
Modify a User ...................................................................................................................................................... 52
Delete a User ....................................................................................................................................................... 53
User Login ............................................................................................................................................................ 54
User Logout ......................................................................................................................................................... 55
Change User Password ........................................................................................................................................ 56
Change User First and Last Name ........................................................................................................................ 56
Add a Room ......................................................................................................................................................... 57
Assign Locations to a Room ................................................................................................................................. 58
Enter Room Name ............................................................................................................................................... 59
Edit Location Name ............................................................................................................................................. 83
Select Room for Location .................................................................................................................................... 84
Data Table View ................................................................................................................................................... 89
History View ........................................................................................................................................................ 94
Data Screen ............................................................................................................................................................. 99
Scroll data records ............................................................................................................................................... 99
Data Columns .................................................................................................................................................... 100
Expand data columns ........................................................................................................................................ 101
Select data records ............................................................................................................................................ 103
Tag data records ................................................................................................................................................ 104
Export data records ........................................................................................................................................... 105
Select data records for report ........................................................................................................................... 107
Filter data records by Date and Time ................................................................................................................ 109
Filter data records by Room .............................................................................................................................. 110
Filter data records by Recipe ............................................................................................................................. 111
Filter data records by Location .......................................................................................................................... 112
Filter data records by Tag .................................................................................................................................. 113
Filter data records by Alert/Fault ...................................................................................................................... 114
Delete all data records ...................................................................................................................................... 115
Deleting a Report ............................................................................................................................................... 120
Clean and Disinfect ................................................................................................................................................ 125
WARNING: There are no user serviceable components inside the particle counter.
About this Manual
This manual describes the setup, operation and use of the Lighthouse Worldwide Solutions ApexZ family
of Portable Airborne Particle Counters. The word “ApexZ”, “unit” or “instrument” may be used in place
of a specific model in this ApexZ Operators Manual.
General Safety
Warnings and cautions are used throughout this manual and the reader should become familiar with the
meaning of a warning before operating the particle counter. Most warnings will appear in the left
margin of the page next to the subject or step to which it applies. Take care when performing any
procedures preceded by or containing a warning. The classifications of warning are defined as follows:
Laser – pertaining to exposure to visible or invisible LASER radiation.
Electrostatic – pertaining to electrostatic discharge.
Network Connection – pertaining to communication ports and instrument damage.
WARNING: There are no user-serviceable components inside the particle counter. The use of
controls, adjustments or procedures other than those specified within this manual may result in
personal injury and/or damage to this instrument.
Laser Warning Label
Laser Safety
This product is considered to be a Class 1 LASER product (as defined by FDA 21 CFR, §1040.10 and IEC
60825-1:2014) when used under normal operation and maintenance. Performing service on the internal
sensor can, however, result in exposure to invisible radiation. The particle counter has been evaluated
and tested in accordance with EN 61010-1:2012, “Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use” and IEC 60825-1:2014, “Safety of LASER Products”. For
further technical assistance, contact our Technical Support Team at 1-800-945-5905 (USA Toll Free), or
1-541-770-5905.
WARNING: Only use batteries provide with the ApexZ by
Lighthouse Worldwide Solutions. Use of unauthorized
batteries may cause damage to equipment, void
warranty, and pose a threat to safety.
Hot swapping the batteries
ApexZ will allow the user to remove one battery while the instrument is powered on and
sampling. This allows the user to continue to sample with one battery while recharging the
second battery. A charged second battery may then be reinstalled into the instrument while
ApexZ is still sampling.
Hot swapping allows the user to install a newly charged
battery and then remove a low charged battery while
the instrument is sampling under battery power.
Use the optional battery charger (part #: 017789752
single battery charger, or part #: 017789753 dual
battery charger) to charge batteries outside of the
ApexZ instrument.
Batteries inserted into ApexZ will always charge while
ApexZ is plugged into the AC power with the AC power
adapter and power cord.
Charging the batteries outside of ApexZ
See optional Dual Bay Desktop Charger for charging up to 2
ApexZ batteries at the same time. Batteries not included.
WARNING: Do not press and hold the Power button to shut down.
This will cause a hard reset and is not recommended.
WARNING: If the ApexZ is shut down during a sample,
that sample will not be completed or saved.
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1
Power Safety
Start Up
Press the power button to turn on the ApexZ
particle counter.
Shut Down
To shut down press the power button once. DO NOT HOLD the power button down.
Users are not required to logout before ApexZ is shut down. If Users are enabled, shutting down the
ApexZ will logout the current user and will require a user to login when the ApexZ is next started. It is
permissible to shut down the ApexZ particle counter from any one of the user interface screens.
WARNING: Do not attempt to sample reactive gases (such as hydrogen or oxygen) with
this instrument. Reactive gasses create an explosion hazard in the instrument. Sampling
any gas under pressure can damage the instrument and void the warranty. Sampling any
gas that is not the same density as ambient air can result in inaccurate data. Do NOT
allow water, solvents, or other liquids to enter the instrument via the inlet tube - the
instrument will be damaged and the warranty voided.
WARNING: The use of controls, adjustments or procedures other than those specified
within this manual may result in personal injury and/or damage to this instrument.
Attempts by untrained personnel to disassemble, alter, modify or adjust the electronics
or optics may result in personal injury and damage to the instrument and will void its
warranty. There are no user-serviceable components inside the particle counter. Only
factory authorized service personnel should repair or service this instrument and its
optical system. If replacement of the power supply or its AC power cord is required,
replace it only with a power supply or cord having as good as or better ratings than
specifications provided by Lighthouse Worldwide Solutions. Attempting to use an underrated power supply or cord can expose the instrument and adjacent equipment to the
user to dangerous shock and fire hazards. Failure to meet this requirement will void the
CE certification, void the instrument warranty and can result in serious personal injury.
WARNING: Electrostatic discharge (ESD) can damage or destroy electronic components.
Therefore, any service or maintenance work should be done at a static-free work station.
A static-free work station requires an ESD consultant to evaluate the work environment
and propose the equipment and apparel needed for a work station to be successful.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of
this equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his expense.
NOTE: Any changes or modifications not expressly approved by Lighthouse Worldwide Solutions could
void your authority to operate this equipment.
Compliance
Class A Digital Devices
This equipment complies with FCC RF exposure limits set forth for an uncontrolled environment. This
equipment was verified for RF exposure and found to comply with FCC OET-65 RF exposure
requirements.
WARNING: Making changes to the antenna or the equipment is not permitted. Doing so may result in
the equipment exceeding the FCC RF exposure guidelines. This equipment must not be co-located or
operated in conjunction with any other antenna or radio transmitter.
This operating manual introduces the Lighthouse ApexZ portable particle counters ApexZ3 and ApexZ50
and includes instructions for inspecting, installing, using and maintaining the instrument.
Description
The ApexZ portable particle counter comes standard with 6 particle-size channels (ApexZ3: 0.3, 0.5, 1.0,
3.0, 5.0, 10.0 microns), (ApexZ50: 0.5, 0.7, 1.0, 3.0, 5.0, 10.0 microns) and a flow rate of (ApexZ3: 1.0
CFM), (ApexZ50: 100LPM). The instrument uses a LASER diode light source and LASER beam shaping
optics to illuminate a cross section of the air flow path. As particles move along this path, they cross the
LASER beam and scatter light. The scattered light rays from particles cutting through the beam are
steered to a photodiode using a system of collection optics. The photodiode converts the image into a
current which is converted to a voltage and amplified by an electronic circuit. The amplitude of the
voltage pulse is proportional to the light scattered, which in turn is proportional to the size of the
particle. The voltage pulses created by the particle are then processed by additional electronics that
analyze the height of each pulse and therefore, the size of each corresponding particle. The result is
that the number of particles of various sizes is determined. The ApexZ is effective in both ultra-clean
areas (such as ISO Class 1 or Grade A) and in more traditional clean zones rated as ISO Class 3 or higher.
Refer to Specifications in this manual for additional instrument information.
Accessories Included
ApexZ Includes: USB flash drive 512 MB with lanyard, tripod mini 7” telescoping, ISO probe (ApexZ3: 1
CFM, ApexZ50 100 LPM), ISP clamp, tubing), (ApexZ3: 3/8“ ID x 1/2” OD BevXX 10 feet, ApexZ50 ½” ID x
5/8” OD BevXX 10 feet), Zero count filter, 24 VDC 5.0 amp power adapter and power cord, 1 Li-Ion Smart
battery included (2 battery slot capacity), 2x rolls of printer paper, Calibration certificate, USB flash drive
includes ApexZ3/ApexZ5 Read Me First and Operators Manual.
The printer paper feed button is located on the ApexZ Data Screen. Press the printer paper feed button
to advance the printer paper. When the report is finished printing, pull the paper gently upward and to
the side to tear the printer paper along the serrated edge of the printer enclosure.
From the Home screen
press the Data button
for the Data screen.
Advance the printer paper
Press the Paper Feed button to advance the paper from the ApexZ embedded printer.
Tear off the printed report
Tear the printed report along the
serrated edge of the printer paper
opening.
The ApexZ RGB LED handle lights will light up during and after a sample to indicate warning and alarm
status. If the handle LED lights are blinking then the ApexZ is currently sampling. If the handle LED light
is a solid color the ApexZ has stopped sampling. The sampling LED color that remains lit after a sample is
completed indicates the last recorded warning or alarm condition.
Blinking LED Colors indicate ApexZ is actively sampling. (Blue also means alarms are disabled)
- BlinkingBlue actively sampling no instrument faults, (warnings/alarms are disabled).
- BlinkingGreen actively sampling no instrument faults, no warnings, no alarms.
- Blinking Orange actively sampling no instrument faults, warning limit has been exceeded.
The Instrument Settings screen allows the user to view or edit settings for Time Zone, Daylight Savings
Time, Date, Time, Date Format, Time Format, Audio/Visual and Options. In addition a Maintenance tab
is provided for importing and exporting configurations, updating firmware and resetting instrument and
factory settings. The About tab displays the Instrument Name, Model, Serial #, Sensor #, Calibration Due
Date, and Firmware version #’s.
From the Home screen press the Configuration button
to display the configuration screen.
From the Configuration screen press the Instrument button
to display the Instrument Settings screen.
Press the Time tab to display or edit the time zone,
daylight savings time, date, time, date format and time format.
Volume, Brightness, Language, Decimal Mark, and Digit Grouping
Touch and slide the volume button from 0 – 100%.
Touch and slide the Brightness button 0 – 100%.
Press the Language button to select the language
And then press the green Save button.
Press the Decimal Mark button to display the Select Decimal Mark
screen. Select period or comma and then press the green save button.
Press the Digit Grouping button to display the Select Digit Separator screen. Select none, space, comma
or period and then press the green save button.
Enable Pump Startup to start the
ApexZ pump immediately after
pressing the sample start button.
When disabled, the Pump will start up
after the sample delay time has
expired.
User Enable
Enable Users to require logon to the ApexZ. Disable Users and no login will be required.
Disable User Sample Stop
When Enabled, Disable User Sample Stop will not allow a sample that has been started to be stopped.
When Disabled, Disable User Sample Stop will allow any sample to be stopped.
Auto Lock
Enable Auto Lock to lock ApexZ after it has been idle for the Timeout period, or disable Auto Lock and
ApexZ will not lock.
Include Sampling
Enable Include Sampling to add the sample time to the timeout time before auto lock.
Disable Include Sampling and the unit will auto lock after the timeout expires.
Press Zero Count Sample Time button and use the keypad to enter the Zero Count Sample time.
Press Apply.
Zero Count Delay Time
Press the Zero Count Delay Time button and use the keypad to enter the Zero Count Delay Time. After
pressing the Zero count start button Zero counting will start after the Delay period has completed.
The Maintenance screen allows the user to import and export configurations, update firmware and
reset instrument and factory settings. A USB key will be required to activate Export/Import/Update.
Config_YYMMDD_HHMMSS_SERIALNUMBER.json or
Config_YYMMDD_HHMMSS_InstrumentName.json
(if the unit has been assigned an Instrument Name)
HHMMSS will be in UTC, not local time.
Instrument: Maintenance Screen
Note: If no USB is connected Export,
Import and Update are disabled.
Note:All locations, rooms, recipes,
user settings will be saved to the
configuration file.
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1
Export
Cancel
Export
Export Configuration
ApexZ can export it’s configuration to a file on a USB key. This configuration file can be saved as a
backup or it can be Imported onto another ApexZ instrument (see Import Configuration).
Export Configuration
Press the Export button to display
the Export Configuration screen.
Confirm Export Configuration
Press the green check box to Export
ApexZ configuration to the USB stick.
WARNING: Importing a configuration file will replace the ApexZ’s current
configuration entirely. Do Not pull the USB stick out during operation.
Import Configuration
Note: Importing Configuration will replace all current configuration settings.
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1
4
5
Import
Import
Cancel
Import Configuration
ApexZ can import it’s configuration from a file on a USB key. This configuration file can be imported
from a backup copy or it can be imported as a clone of another ApexZ instrument configuration (see
Export Configuration).
Import Configuration
Insert USB stick into the ApexZ USB port.
Press the Import button to display
the Select File to Import screen.
Select a saved configuration file to import
from the USB stick.
Press the green Save button to display the Import
Configuration pop up screen.
Press the green check box to Import the Configuration into ApexZ.
Or press the red x to cancel.
Data Raw or Normal, Data Cumulative or Differential, Statistics (mean, minimum, maximum, standard
deviation, standard error, 95% UCL), Formatting (model, serial #, calibration date, user name, tag,
separator, company, address), Output (on sample, on alarm), font size.
Zero Count Settings:
Zero count enabled/disabled, Zero count sample time. Zero count delay.
WARNING: Factory Reset will delete all data records and
reset configuration to factory defaults for ApexZ.
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1
Reset
Reset
Cancel
Factory Reset
Pressing Factory Reset will DELETE all data on the ApexZ and return the instrument’s configuration to it’s
original factory default configuration. There is no data recovery after a Factory Reset. .
Press the Factory Reset button
to display the Database Reset Screen.
Reset to Factory Defaults
Press the green check box to RESET the instrument
to factory defaults or press the red x box to cancel
and abort resetting the instrument to factory defaults
Model
Serial #
Sensor #
Calibration Due Date
MEAN Firmware Version
MAIN Firmware Version
SIB Firmware Version
POWER Firmware Version
Open Source Libraries
Press the Instrument Name button
to display the Enter Instrument Name Screen.
The Instrument name will be used exporting
configuration to USB and by the mobile app
Basecamp.
Note: MAC Address is fixed and unique to the ApexZ
instrument and cannot be changed.
Connectivity
Real-time communication between ApexZ instruments and LMS Express 8.1 software can be set up via an
Ethernet cable to the ApexZ Ethernet port or a wireless Wi-Fi. Data may also be downloaded manually through
the Ethernet cable, Wi-Fi connection or a micro USB to USB cable. LMS Express 8.1 will detect ApexZ
instruments connected from the Ethernet, Wi-Fi or USB cable.
Ethernet
Ethernet IP Address
When the Ethernet is enabled,
the IP Address, Subnet and
Gateway will be locked to
editing.
Edit Ethernet IP Address
Disable the Ethernet to allow
editing of the IP Address, Subnet
and Gateway.
Press the IP address, subnet or gateway input buttons to display the input key pad.
Enter the valid Address and press the Apply button.
and DHCP is enabled the IP
address, subnet and gateway will
be displayed and locked. No user
input is required.
DHCP (Dynamic Host Configuration Protocol)
When DHCP is enabled the IP Address, Subnet and Gateway will be dynamically assigned from the HOST
network connection and user editing will be locked. In order to enable DHCP you must disable the
Ethernet connection first.
Enable DHCP
Disable the Ethernet connection
to allow DHCP to be enabled.
Press the enable DHCP button
to Enable DHCP detection.
The IP Address, Subnet and Gateway
will be automatically assigned.
and “On Alarm” (this will output to the printer on
every sample and on every alarm record).
1
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5
Print
Print Options
The Print Options screen allows the user to setup how printouts will be formatted. Users can set data
formats to Raw or Normalized, Cumulative or Differential and choose the normalized unit of measure
(cubic feet, cubic meters or Liters). Statistics can also be enabled to print on reports. These include:
Mean, Minimum, Maximum, Standard Deviation, Standard Error and 95% UCL.
Data Format
Enable or Disable data formats:
Select Cumulative/Differential
Select Raw or Normalized
Select Normalize Units ft3, m3, L
Statistics
Enable/Disable printing statistics:
Mean
Minimum
Maximum
Std. Dev.
Std. Error
95% UCL
Formatting
Enable/Disable printing:
Model
Serial #
Calibration Date
Username
Tag
Separator
Output On Sample, On Alarm
If Output on Sample is enabled each record
will be printed when the sample is complete.
If Output on Alarm is enabled the alarm data will be printed
every time an alarm is recorded.
The USB Options screen allows the user to select how to format data exported to USB. Data can be
exported to USB as .csv (comma separated value) or .lsdx (Lighthouse Secure Data) files. The format for
particle data can be set to Raw or Normalized; cubic feet, cubic meters or liters. The user may also
select to output data records to USB on every sample, every alarm, or both.
ApexZ supports up to 50 users and 3 different User Groups: Operators, Power Users and Administrators.
ApexZ can operate with Users Enabled or Disabled. With Users Enabled, an Administrator Level User
must be created and maintained. Administrator level user accounts control valid and invalid operator
and power users and their access to the ApexZ instrument operation and configuration.
Operator Group:
Operators can operate the ApexZ instrument but
have no access to change configurations.
Press the Name tab below the
Username button to advance
from the Username Tab
to the Name Tab.
Enter First Name
Enter First Name from the
keyboard.
Press Apply and the first name will
be displayed above.
Enter Last Name
Enter the Last Name from the keyboard.
Press Apply and the last name entered will be displayed in the last name box.
After successfully applying the first and last name, the Group button will highlight blue indicating it is
selectable. Press the Group button to select the User Group Screen.
Press the User Group button for Administrator, Power User or Operator. The User Group button
selected will highlight blue indicating it has been selected.
Administrator has full instrument configuration
access and can create new users on ApexZ.
Power User has full instrument configuration
access, but CANNOT create new users on ApexZ.
Operator has full instrument access to preset
configurations but no access to edit configuration
and cannot create new users on ApexZ.
Press the green save button to save the User Group and display the User Name List Screen
The ApexZ supports multiple Sample Recipes and Cleanroom Standards including: Custom, EU GMP,
Federal Standard 209E, ISO 14644-1: 1999 and ISO 14644-1: 2015. To add, edit, or delete recipes, if
users are enabled, login as an Administrator or Power User account. If users are not enabled on the
instrument, anyone can add, edit, or delete the instruments’ recipes.
Certification Standard Recipes conform to the certified standard specifications for room size, room class,
and room operation.
To view the Certification Recipe Types:
From the Home screen press the Configuration button to display the Configuration Screen.
From the Configuration Screen press the Recipes button.
Press the + button to Add a New Recipe.
Recipes
Select a Recipe Type
Custom
EU GMP
FED 209E
ISO 14644-1: 1999
ISO 14644-1: 2015
ApexZ certification recipes will automatically enable the required channels and assign target limits
according to the selected standard type for each particle size channel. Channels not required for the
standard will be disabled and no values will be shown. The user cannot edit any of the enabled or
disabled channels, nor may any target limits be modified.
Enable/Disable Channels
Target limits may not be added,
modified or deleted.
Shown here are the
target limits for:
FED 209E Recipe
Class: 100
Airflow: Unidirectional
Room Status: In Operation
Area: 10.000
Area units: Square feet (ft2)
Press the Sample button to display the Edit Recipe Sample Screen.
Note: The Room Locations List will display only those locations
previously assigned to the selected room highlighted blue. If
“No Room” is selected then all locations will display. If a room
has only one location assigned then the user cannot assign that
location to a different room.
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Select Room for Location Screen
Select Room for Location
Press the Room Name button
to display the Select Room screen.
Select the Room to assign to the Location.
Press the Save button to save the
Room assigned to this Location Name.
While ApexZ is sampling, particle count data may be viewed through multiple View Options on the
Home Screen: Data Table View, Histogram View, Grid View, History View, Graph View and
Environmental View.
View Options
From the Home screen Press the View Options button to display the View Options Menu.
Select a View Option and the data display area of the Home screen will change accordingly.
Note: Grid View* displays at a glance the status, state,
progress and completion of all samples in a recipe.
1
2
Grid View*
Grid View* displays a location button for each location assigned to the currently selected recipe. The
background color of each button indicates if the location is selected, and if it has been sampled, passed,
failed or in fault. ApexZ will move to the next sequential location by default after the current location is
complete. Alternatively the user may manually select a different location by pressing the desired
location button.
From the Home Screen press the
View Options Button then press
the Grid View button.
Note: When a Recipe is being run the user will be prompted to start each sample at each location. The user may select any of
the available locations from that Recipe to be the next location. When the desired next location has been selected and the
sample probe is at the matching location, the user may press Start to begin sampling at that location.
3
Location boarder and background colors
Yellow boarder indicates the selected location.
Press a location button to select that Location. The yellow outline indicates the selected location.
Grey Background Locations not yet sampled, available to select next.
Grey background location buttons indicate the location has not been sampled and is available to be
selected as the next location.
Green Background Locations sample complete.
Location Sample Completed and PASSED.
Red Background Locations sample complete.
Location Sample Completed and FAILED.
Blue Background Locations currently sampling.
Location is currently sampling with no errors, over limit, or instrument faults.
Dark Grey Background Location not sampled yet.
Location not sampled and locked during active sampling.
248083466-1 R3 92
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