Lightforce 170 VENOM User Manual

CONTENTS

VENOM Overview

VENOM Kit Contents

VENOM Installation Guide

VENOM Mounting

VENOM Electrical Connections

VENOM Removing and Refitting the Filter

VENOM Removing the Bulb

VENOM Technical Specifications

VENOM Replacement Spares and Accessories

VENOM Warranty

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LIGHTFORCE IS AUSTRALIA’S LEADING DESIGNER AND MANUFACTURER OF INNOVATIVE

VENO

HIGH INTENSITY LIGHTING SYSTEMS.

With over 30 years of experience in creating world class driving lights, Lightforce is now a global leader in

lighting solutions. Tried and tested, Lightforce delivers products that have been designed,

developed and manufactured to operate in environmental extremes – from the harsh Australian Outback

and Sahara Desert to the freezing Alaskan Tundra and beyond.

Combining ten years of research and development with the latest in technology and style, Venom brings

long distance driving lights to the next level. Featuring a series of hi-tech LED lights surrounding the edges;

Venom incorporates a level of distinction not previously seen in the Lightforce range. Not only looking sleek

and stylish, the additional LED lighting provides a level of safety unseen in other driving lights on the market.

In order to cater to your needs, we have taken our most popular sized driving light, the 170mm and lifted it

to the next level equipped with an integral HID ballast and European high performance bulb. Combined with

the smallest depth of any Lightforce product to date and the unique Lightforce four point mounting system,

Venom is the ultimate in stylish driving

accessories.

The 170mm Venom has a shallow footprint making it perfect for smaller mounting situations in which a full

bodied light might not be suitable. Venom is the perfect fit for smaller SUVs and 4WDs, without having to

compromise on clear, sharp light and visibility distance.

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SAFETY NOTE

• Always disconnect power before disassembly of light

• Always wear safety glasses when handling any bulb

• Do not handle the glass section of the bulb

Handle the base of the bulb only, if glass gets dirty then clean with
isopropyl alcohol or methylated spirits.

WARNINGS

High intensity light source. Do not look into the LED during operation. Eye injury may result. Refer to

LED Eye Safety at http://www.cree.com/xlamp_app_notes/led_eye_safety.

KIT CONTENTS

1 x Venom Light

1 x Clear Filter (fitted to light)

1 x Lightforce Sticker

1 x Base Mount Bracket

1 x Lightforce Portable Lighting Catalogue

1 x M10 x 35mm SS Bolt

1 x User Instructions

2 x M10 x 20mm SS Bolt

1 x Vehicle Side Connection Harness Adapter

3 x M10 SS Washers

INSTALLATION GUIDE

TOOLS REQUIRED:

• 17mm socket on ratchet x 2

• Torque wrench(s) to suit from 5Nm to 70Nm

GENERAL CARE AND SAFETY TIPS

To wash your lights, use plenty of warm soapy water and a soft cloth only (this prevents the surface

from marking). If cleaning the INSIDE face of your filter, use copious amounts of water and a soft cloth

(this surface is not as durable as the outer surface of you lens or filter and can mark if not cared for).

CAUTION

Never use any solvent based cleaners or industrial detergents when cleaning your lights.

MOUNTING

Venom has four different mount positions (two cross-bolt holes and a reversible mount; see picture)

Before fitting the mount, select the most suitable position for your application

• Insert M10 x 35mm mounting bolt into base mount bracket

• Attach base mount bracket to light housing and insert M10 x 20mm side-bolts

• Insert M10 x 20mm side-bolts

• Tighten side-bolts until firm (not tight)

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MOUNTING CONT.

• Fit light into position on light mount

• Tighten base mounting bolt until firm

• Approximately aim light (i.e. point straight ahead)

then tighten both bolts as per recommended torque

specifications (see specifications section)

NOTE

M6 Mounting Bolts - If extra mounting security is

required or you have a problem with your light

rotating, there are two M6 mounting holes either

side of the main M10 mounting bolt. These will

accommodate any M6 bolt with an 11mm head

size.

ELECTRICAL CONNECTIONS

Venom is fitted with a waterproof electrical connector. Included is the mating connector fitted to a harness

adaptor - for connection with the existing wiring harness. This harness needs to be fitted directly to your

driving light loom.

To vehicle driving

light loom

To park light Signal

- 1 metre in length
trim to suit

White: Positive
Blue: Negative

Ensure orange seal

is in place

To Venom

driving light

CAUTION

Improper installation of the connector will affect the reliability and operation of your lights.

Do not remove waterproof connector from driving light cable; this may lead to water ingress and void

warranty.

REMOVING AND REFITTING THE FILTER

Filter Removal

• Insert coin at bottom of light between filter tab and bezel

• Twist coin and using the tab pull filter away from bezel

Refitting

• Insert the filter at the top position

• Push filter onto bezel using filter tab at bottom until side

clips are engaged

• Ensure filter is correctly aligned within bezel

CAUTION

When handling the filter, take care of the surface as

this can mark easily (for cleaning see ‘General Care

and Safety Tips’ section).

REMOVING THE BULB

TOOLS REQUIRED:

• 4mm allen key

SAFETY NOTE

• Always disconnect power before disassembly of light

• Always wear safety glasses when handling any bulb

• Do not handle the glass section of the bulb

Handle the base of the bulb only, if glass gets dirty then clean with
isopropyl alcohol or methylated spirits.

REMOVING THE BULB CONT.

Rear Cover Removal:

• Undo the four stainless steel retaining

bolts (using 4mm allen key)

• Remove the rear cover

Bulb Removal

• Remove connector from bulb by

applying a firm pulling pressure while

gently moving connector from side

to side

• Slide bulb vertically up from white

bulb holder

Bulb and Rear Cover Refitting

• Fit bulb into white bulb holder in rear cover

• Refit connector to bulb

• Carefully position bulb through central hole in reflector as per

below, ensure aluminium focal ring is in place (red 50W, blue 35W)

• Refit rear cover to housing while ensuring no wires are trapped

• Nip up retaining bolts following the sequence below

• Tighten using specified torque figure (see specification page)

IMPORTANT

When removing rear cover / housing, do not damage the rubber

seal that runs around the outside of the rear cover. Ensure it is

fitted correctly maintain sealing of the assembly.

This will avoid water / dirt ingress. Incorrect fitment voids warranty.

TECHNICAL SPECIFICATIONS

RECOMMENDED WIRE SIZE

2.0mm2 (14AWG) MINIMUM

HID

35W / 12V Light (12.5 to 16 V, Typ. 13.5V)

35W / 24V Light (24 to 32 V, Typ. 27V)

50W / 12V(12.5 to 16 V, Typ. 13.5V)

50W / 24V (24 to 32 V, Typ. 27V)

CURRENT

35W / 12V Light (stable current of 3.1A at 13.5V)

35W / 24V Light (stable current of 1.6A at 27V)

50W / 12V Light (stable current of 4.3A at 13.5V)

50W / 24V Light (stable current of 2.2A at 27V)

MOUNTING FASTENER TORQUE SPECIFICATIONS

M10 x 35mm bottom mount bolt - 70Nm (50lb-ft)

M10 x 20mm cross-bolt - 35Nm (26lb-ft)

Rear cover mounting bolts - Snug fit

RECOMMENDED OPERATING TEMPERATURE

(AMBIENT)

o

40

C (104oF) MAXIMUM

REPLACEMENT SPARES AND ACCESSORIES

Order Code Description

ATNBOLT VENOM SECURITY KIT

MBS170 EURO STABILISER BRACKET

HIDBULBASS 4200K / 35W REPLACEMENT HID BULB

F170C SPOT CLEAR REPLACEMENT FILTER

F170CC COMBO CLEAR REPLACEMENT FILTER

F170CB SPOT CRYSTAL BLUE REPLACEMENT FILTER

F170CCB COMBO CRYSTAL BLUE REPLACEMENT FILTER

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WARRANTY

Lightforce lights are proudly designed in Australia and backed by our limited warranty.

AUSTRALIA

“Lightforce” means Lightforce Australia Pty Ltd ABN 54 069 439 774 Address: 28 Orsmond Street, Hind-

marsh, SA ,5007. Telephone: [phone].

WHAT THIS WARRANTY COVERS:

Lightforce warrants that each product that you purchase is free from defects in materials and workmanship

under normal use and conditions during the warranty period. If the product fails due to a covered defect

during the warranty period, Lightforce shall provide you with a remedy under this Limited Warranty. The

warranty period for the product starts on the original date of purchase specified on your sales receipt or

invoice unless Lightforce informs you otherwise in writing.

THE BENEFITS GIVEN BY THIS WARRANTY ARE IN

ADDITION TO YOUR RIGHTS AND

REMEDIES AT LAW, INCLUDING THOSE UNDER THE

AUSTRALIAN CONSUMER LAW.

Version AU 2014.01

www.lightforce.com