Lift-master 1255LMC-R, 1245LMC-R User Manual

GARAGE DOOR OPENER
Models 1255LMC-R – 1/2 HP
1245LMC-R – 1/3 HP
For Residential Use Only

Owner’s Manual

Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System
is connected and
properly aligned.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located on the front panel of your opener.
The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196
www.liftmaster.com
®
2
Introduction 2-5
Safety symbol and signal word review........................2
Preparing your garage door ........................................3
Tools needed ...............................................................3
Planning .....................................................................4
Carton inventory ..........................................................5
Hardware inventory .....................................................5
Assembly 6-7
Attach the rail to the motor unit ...................................6
Attach the chain to the sprocket and install
the sprocket cover .......................................................6
Tighten the chain.........................................................7
Installation 7-23
Installation safety instructions .....................................7
Determine the header bracket location....................8-9
Install the header bracket..........................................10
Attach the rail to the header bracket .........................11
Position the opener ...................................................12
Hang the opener .......................................................13
Install the door control...............................................14
Install the light and lens ............................................15
Attach the emergency release rope and handle .......15
Electrical requirements..............................................16
Install the Protector System®................................17-19
Fasten the door bracket.......................................20-21
Connect the door arm to the trolley .....................22-23
Adjustment 24-26
Adjust the travel limits ...............................................24
Adjust the force .........................................................25
Test the safety reversal system.................................26
Test the Protector System®........................................26
Operation 27-30
Operation safety instructions.....................................27
Using your garage door opener ................................27
Using the wall-mounted door control ........................28
To open the door manually........................................28
Care of your garage door opener..............................29
Having a problem? ...............................................29-30
Programming 31-32
To add a hand-held remote control ...........................31
To erase all codes .....................................................31
3-channel remotes.....................................................31
To add or change a Keyless Entry PIN.....................32
Repair Parts 33-34
Rail assembly parts ...................................................33
Installation parts ........................................................33
Motor unit assembly parts.........................................34
Accessories 35
Repair Parts and Service 36
Warranty 36

TABLE OF CONTENTS

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
Mechanical
Electrical
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
CAUTION
3
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating the opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
To prevent possible SERIOUS INJURY OR DEATH:
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.
• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, all of which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.

Preparing your garage door

Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
Complete the following test to make sure your
garage door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.

Tools needed

During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
WARNING
WARNING
WARNING
WARNING
Sectional Door
One-Piece Door
WARNING
CAUTION
Carpenter's Level
Drill
2
1
Tape Measure
3/16", 5/16" and 5/32" Drill Bits
Pencil
Hack Saw
Wire Cutters
Claw Hammer
Pliers
Stepladder
1/2" and 7/16" Sockets and Wrench
Screwdriver
Adjustable End Wrench
4
SECTIONAL DOOR INSTALLATION

Planning

Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
ONE-PIECE DOOR WITHOUT TRACK
ONE-PIECE DOOR WITH TRACK
FINISHED CEILING
Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 20 for details.
Slack in chain tension is normal when garage door is closed.
Support bracket & fastening hardware is required. See page 13.
Header Wall
— — — — — — — —
Door Center
Gap between floor and bottom of door
Safety Reversing Sensor
must not exceed 1/4"
Slack in chain tension is normal when garage door is closed.
Extension Spring
OR
Torsion Spring
Safety Reversing Sensor
FINISHED CEILING Support bracket & fastening hardware is required. See page 13.
Access Door
Wall­mounted Door Control
Motor Unit
Motor Unit
Gap between floor and bottom of
Safety Reversing Sensor
door must not exceed 1/4"
Header Wall
Access Door
Safety Reversing Sensor
Wall­mounted Door Control
Slack in chain tension is normal when garage door is closed
Gap between floor
and bottom of door Safety Reversing Sensor
must not exceed 1/4"
Access Door
Safety Reversing Sensor
5

Carton Inventory

INSTALLATION HARDWARE
Hex Screw 5/16"-18x7/8" (4) Lag Screw 5/16"-9x1-5/8" (2) Lag Screw 5/16"-18x1-7/8" (2) Clevis Pin 5/16"x2-3/4" (1) Clevis Pin 5/16"x1-1/4" (1) Clevis Pin 5/16"x1" (1) Nut 5/16"-18 (4) Lock Washer 5/16" (4) Self-Threading Screw 1/4”-14X5/8” (2)
Insulated Staples (30) Ring Fastener (3) Dry Wall Anchors (2) Rope Handle Rail Grease Carriage Bolt 1/4"-20x1/2" (2) Wing Nut 1/4"-20 (2)
Your garage door opener is packaged in two cartons which contain the motor unit and all parts illustrated below. Accessories will depend on the model
purchased. If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for installation is also listed below.
Door Control Button
Light Lens (1)
SECURITY
Single-Function Remote Control (1)
2-Conductor Bell Wire White & White/Red
Door Bracket
One-Piece Rail
Remote Control Visor Clip
Chain
Styrofoam
Curved Door Arm Section
Sprocket Cover
Trolley
Chain Pulley Bracket
Safety Sensor Bracket (2)
Y L
N
O
T
N
U
O
M
G N I
L I
E
C
P
U
Header Bracket
(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White & White/Black Bell Wire attached
Safety Labels and Literature
Straight Door Arm Section
6
ASSEMBLY STEP 1
Attach the Rail to the Motor Unit
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
• Remove the two washered bolts mounted in top of motor unit.
• Position rail at a 45oangle to opener so one hole in rail and motor unit line up.
• Thread one of the washered bolts part way in.
Use only these bolts! Use of any other bolts will cause serious damage to door opener.
• Align rail and styrofoam over sprocket. Cut tape from rail, chain and styrofoam.
• REMOVE STYROFOAM.
To avoid possible SERIOUS INJURY to fingers from moving garage door opener:
• ALWAYS keep hand clear of sprocket while operating opener.
• Securely attach sprocket cover before operating.
WARNING
To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.
WARNING
WARNING
WARNING
ASSEMBLY STEP 2

Attach the Chain to the Sprocket and Install the Sprocket Cover

• Position chain over the sprocket. If necessary, loosen the outer nut on the trolley to obtain more chain slack.
• Insert the second washered bolt. CAUTION: Use
only the bolt previously removed from motor unit!
• Tighten both bolts securely through the rail into the motor unit as shown.
• Install the sprocket cover: Insert the back tab in the slot. Squeeze the cover slightly and insert the front tab in the slot on the mounting plate.
Proceed to Assembly Step 3.
CAUTION
Washered Bolt
USE ONLY THIS TYPE AND SIZE
BOLT
5/16"-18x1/2"
Styrofoam
Rail Hole
WARNING
USE ONLY THIS TYPE AND SIZE
BOLT
Washered Bolt 5/16"-18x1/2"
Sprocket Cover
Back Tab Slot
Motor Unit Sprocket
Front Tab Slot
Mounting
7
ASSEMBLY STEP 5

Tighten the Chain

• Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction shown. AS YOU TURN THE NUT, KEEP THE CHAIN FROM TWISTING.
• When the chain is approximately 1/2" above the base of the rail at its midpoint, re-tighten the inner nut to secure the adjustment.
Sprocket noise can result if chain is either too loose or too tight.
NOTE: When installation is complete, you may notice some chain droop with the door closed. This is normal. If the chain returns to the position shown when the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley before adjusting chain.
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section.
IMPORTANT INSTALLATION INSTRUCTIONS
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
2. Install garage door opener only on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.
3. All repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.
4. Disable all locks and remove all ropes connected to garage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet or more above floor.
6. Mount emergency release handle 6 feet above floor.
7. NEVER connect garage door opener to power source until instructed to do so.
8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door
• out of reach of children at minimum height of 5 feet
• away from all moving parts of the door.
10. Place entrapment warning label on wall next to garage door control.
11. Place manual release/safety reverse test label in plain view on inside of garage door.
12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a one­inch high object (or a 2x4 laid flat) on the floor.
To reduce the risk of severe injury or death:
WARNING
INSTALLATION
To Tighten Outer Nut
Trolley
Outer Nut
Chain
Base of Rail
Lock Washer
1/2 Inch
Inner Nut
To Tighten Inner Nut
WARNING
8
INSTALLATION STEP 1

Determine the Header Bracket Location

Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
SECTIONAL DOOR AND ONE-PIECE DOOR WITH TRACK
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 10) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2".)
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 10.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 2" above the high point. This height will provide travel clearance for the top edge of the door.
Proceed to Step 2, page 10.
One-piece
door with
horizontal
track
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall.
• Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, all of which are under EXTREME tension.
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required.
Sectional door with curved track
WARNING
WARNING
Header Wall
Ceiling
Vertical Centerline
Vertical Centerline
Finished Ceiling
2x4
Structural Supports
Header Wall
2"
Highest Point of Travel
Door
Door
Track
Header Wall
2"
Highest Point of Travel
Track
9
ONE-PIECE DOOR WITHOUT TRACK
1. Close the door and mark the inside vertical centerline of your garage door. Extend the line onto the header wall above door, as shown.
If headroom clearance is minimal, you can install the header bracket on the ceiling. See page 10.
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown.
2. Open your door to the highest point of travel as shown. Measure the distance from the top of the door to the floor. Subtract the actual height of the door. Add 8" to the remainder. (See Example).
3. Close the door and draw an intersecting horizontal line on the header wall at the determined height.
NOTE: If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 10 for ceiling installation.
One-piece door without track: pivot hardware
One-piece door without track: jamb hardware
EXAMPLE
Distance from top of door
(at highest point of travel) to floor ...................... 92"
Actual height of door.......................................... -88"
Remainder.......................................................... 4"
Add..................................................................... +8"
Bracket height on header wall............................ =12"
(Measure UP from top of CLOSED door.)
Proceed to Step 2, page 10.
Header Wall
Jamb Hardware
Door
Vertical Centerline
Header Wall
Unfinished Ceiling
2x4
Vertical Centerline of Garage Door
Highest Point of Travel
Distance
Structural Supports
2x4
OPTIONAL CEILING MOUNT FOR HEADER BRACKET
Door
Floor
Header Wall
Pivot
Highest Point of Travel
Distance
Floor
10
INSTALLATION STEP 2

Install the Header Bracket

You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the header bracket
over drywall. If installing into masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
• Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
• Mark the vertical set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
HARDWARE SHOWN ACTUAL SIZE
UP
CEILING MOUNT ONLY
Ceiling Mounting Holes
The nail hole is for positioning only. You must use lag screws to mount the header bracket.
U
P
Lag Screws 5/16"-9x1-5/8"
Garage Door
Vertical Centerline
Header Wall
– Finished Ceiling –
Header Bracket
6" Maximum
Vertical Centerline
Door Spring
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than 6" from the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
• Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
Wall Mounting Holes
CEILING MOUNT ONLY
UP
The nail hole is for positioning only. You must use lag screws to mount the header bracket.
Lag Screw 5/16"-9 x 1-5/8"
Optional Wall Mounting Holes
Header Wall
2x4 Structural Support
Highest Point of Garage Door Travel
Header
Bracket
Vertical Centerline
Y
L
N
O
T
N
U
O M G
IN
L I E
C
UP
Lag Screws 5/16"-9x1-5/8"
Door Spring
Garage Door
Vertical Centerline
11
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
• Position the opener on the garage floor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the
way you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin as shown.
• Insert a ring fastener to secure.
Header Bracket
Chain Pulley Bracket
Temporary Support
Header Wall
Garage Door
Clevis Pin 5/16"x2-3/4"
Ring Fastener
Header Bracket
Chain Pulley Bracket
Rail
HARDWARE SHOWN ACTUAL SIZE
Clevis Pin 5/16"x2-3/4"
Ring Fastener
12
ONE-PIECE DOOR WITHOUT TRACK
• With the door fully open and parallel to the floor, measure the distance from the floor to the top of the door.
• Using a stepladder as a support, raise the top of the opener to this height.
• The top of the door should be level with the top of the motor unit. Do not position the opener more than 2" above this point.
INSTALLATION STEP 4

Position the Opener

Follow instructions which apply to your door type as illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK
A 2x4 laid flat is convenient for setting an ideal door­to-rail distance.
• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.
• If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until Installation Step 12 is completed.
To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door.
WARNING
WARNING
WARNING
CAUTION
Rail
Door
2x4 laid flat
Trolley Release Arm
ENGAGED
RELEASED
Header Bracket
Top of Opener
Top of door
13
INSTALLATION STEP 5

Hang the Opener

Two representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On finished ceilings (Figure 2), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided.
1. Measure the distance from each side of the motor unit to the structural support.
2. Cut both pieces of the hanging bracket to required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with 5/16"-18x1-7/8" lag screws.
5. Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.
8. Grease the top and underside of the rail surface where the trolley slides with rail grease.
To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing any brackets into masonry.
HARDWARE SHOWN ACTUAL SIZE
Figure 1
Figure 2
WARNING
WARNING
Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
Bracket (Not Provided)
Measure Distance
Hidden Support
— FINISHED CEILING —
Lag Screws 5/16"-18x1-7/8"
Structural Supports
Lag Screws 5/16"-18x1-7/8"
Lag Screw 5/16"-18x1-7/8"
Hex Bolt 5/16"-18x7/8"
Nut 5/16"-18
Lock Washer 5/16"
Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
(Not Provided) Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
14
To prevent possible SERIOUS INJURY or DEATH from electrocution:
• Be sure power is not connected BEFORE installing door control.
• Connect ONLY to 24 VOLT low voltage wires.
To prevent possible SERIOUS INJURY or DEATH from a closing garage door:
• Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet, and away from all moving parts of door.
• NEVER permit children to operate or play with door control push buttons or remote control transmitters.
• Activate door ONLY when it can be seen clearly, is properly adjusted, and there are no obstructions to door travel.
• ALWAYS keep garage door in sight until completely closed. NEVER permit anyone to cross path of closing garage door.
WARNING
INSTALLATION STEP 6

Install the Door Control

Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach, and away from all moving parts of the door and door hardware.
1. Strip 1/4" of insulation from one end of the bell wire. Connect it to the two screw terminals on the back of the door control by color: white wire to 2 and white/red wire to 1.
2. Fasten the Lighted Door Control Button securely with 6ABx1-1/2" screws. If installing into drywall, drill 5/32" holes and use the anchors provided.
3. Run the bell wire up the wall and across the ceiling to the opener. Use insulated staples to secure the wire in several places. Do not pierce wire with a staple, creating a short or open circuit.
4. Receiver terminal screws and the antenna are located on the back panel of the opener. Position the antenna wire as shown.
5. Connect the bell wire to the opener terminal screws: white to 2 and white/red to 1.
6. Use tacks or staples to permanently attach the entrapment warning label to the wall near the door control, and the manual release/safety reverse test in a prominent location on the inside of the garage door.
NOTE: DO NOT connect the power and operate the opener at this time. The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned. See Safety Reversing Sensor instructions beginning on page 17.
HARDWARE SHOWN ACTUAL SIZE
WARNING
Screw 6ABx1-1/2" Lighted Door Control Button
Dry Wall Anchors
Insulated Staples
Bell Wire
WHT
-2
RED
-1
Lighted Door Control Button Terminal Screws
Lighted Door Control Button
Bell Wire
BACK PANEL
Opener Terminal Screws
1
2 3
Antenna
9
9
1
1
7
7
3
3
5
5
KG
KG
15
INSTALLATION STEP 7

Install the Light and Lens

INSTALL THE LIGHT
• Install a 75 watt maximum light bulb in the socket. The light will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the light will turn OFF.
• If the bulb burns out prematurely due to vibration, replace with a Garage Door Opener bulb.
INSTALL THE LENS
• Locate and loosen (approximately 1/8") the two screws near top of opener front panel. Position lens against panel with slotted tabs directly below screws. Slide lens up to seat tabs behind screws. Snap bottom tabs of lens into panel slots. Retighten top panel screws to secure lens.
INSTALLATION STEP 8

Attach the Emergency Release Rope and Handle

• Thread one end of the rope through the hole in the
top of the red handle so "NOTICE" reads right side up as shown. Secure with an overhand knot at least 1" from the end of the rope to prevent slipping.
• Thread the other end of the rope through the hole
in the release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet above
the floor. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling.
• To prevent possible SERIOUS INJURY or DEATH from a falling garage door:
– If possible, use emergency release handle to
disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.
– NEVER use emergency release handle unless garage
doorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.
WARNING
Light Lens
Panel Screw
Lens Slot
75 Watt Max. Light Bulb
Lens Tab
WARNING
Overhand Knot
Trolley
Rope
NOTICE
Trolley Release Arm
Emergency Release Handle
16
INSTALLATION STEP 9

Electrical Requirements

To avoid installation difficulties, do not run the opener at this time.
To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn't fit into the outlet you have, contact a qualified electrician to install the proper outlet.
If permanent wiring is required by your local code, refer to the following procedure.
To make a permanent connection through the 7/8" hole in the top of the motor unit:
• Remove the motor unit cover screws and set the cover aside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be
grounded.
• Reinstall the cover.
To avoid installation difficulties, do not run the opener at this time.
To prevent possible SERIOUS INJURY or DEATH from electrocution or fire:
• Be sure power is not connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection.
• Garage door installation and wiring MUST be in compliance with all local electrical and building codes.
• NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fit outlet. Be sure the opener is grounded.
WARNING
PERMANENT WIRING CONNECTION
RIGHT
WRONG
Green Ground Screw
Ground Wire
Ground Tab
White Wire
Black Wire
Black Wire
17
Facing the door from inside the garage
INSTALLATION STEP 10

Install The Protector System

®
The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.
IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR
When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an orange indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware.
If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.
The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while the door is closing.
• Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor.
• To prevent SERIOUS INJURY or DEATH from a closing garage door:
– Correctly connect and align the safety reversing
sensor. This required safety device MUST NOT be disabled.
– Install the safety reversing sensor so beam is NO
HIGHER than 6" above garage floor.
WARNING
WARNING
Sensor Beam 6" max. above floor
Invisible Light Beam Protection Area
Sensor Beam 6" max. above floor
18
Figure 3
Figure 1
Figure 2
INSTALLING THE BRACKETS Be sure power to the opener is disconnected.
Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than 6" above the floor. They may be installed in one of three ways, as follows.
Garage door track installation (preferred):
• Slip the curved arms over the rounded edge of each door track, with the curved arms facing the door. Snap into place against the side of the track. It should lie flush, with the lip hugging the back edge of the track, as shown in Figure 1.
If your door track will not support the bracket securely, wall installation is recommended.
Wall installation:
• Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed.
• If additional depth is needed, an extension bracket (see Accessories) or wood blocks can be used.
• Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on the wall at each side of the door, no higher than 6" above the floor.
• Attach brackets to wall with lag screws (not provided).
• If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared.
Floor installation:
• Use wood blocks or extension brackets (see Accessories) to elevate sensor brackets so the lenses will be no higher than 6" above the floor.
• Carefully measure and place right and left assemblies at the same distance out from the wall. Be sure all door hardware obstructions are cleared.
• Fasten to the floor with concrete anchors as shown.
HARDWARE SHOWN ACTUAL SIZE
(Provided with Extension Bracket)
Sensor Bracket
(Provided with Extension Bracket)
DOOR TRACK MOUNT (RIGHT SIDE)
Door Track
Lip
Sensor Bracket
WALL MOUNT (RIGHT SIDE)
Lens
Inside
arage
G
all
W
Extension Bracket (See Accessories)
Lens
FLOOR MOUNT (RIGHT SIDE)
Indicator light
Inside
arage
G
all
W
Indicator light
Lens
(Provided with Extension Bracket)
Sensor Bracket
Indicator light
(Provided with Extension Bracket)
Attach with concrete anchors (not provided)
Extension Bracket (See Accessories)
Carriage Bolt
1/4"-20x1/2"
Wing Nut 1/4"-20
Staples
19
Figure 4MOUNTING AND WIRING THE SAFETY SENSORS
• Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension (Figure 4).
• Finger tighten the wing nuts.
Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling.
• Strip 1/4" of insulation from each set of wires. Separate white and white/black wires sufficiently to connect to the opener terminal screws: white to 2 and white/black to 3 (Figure 5).
ALIGNING THE SAFETY SENSORS
Plug in the opener. The indicator lights in both the
sending and receiving eyes will glow steadily if wiring connections and alignment are correct.
The sending eye orange indicator light will glow regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or flickering (and the invisible light beam path is not obstructed), alignment is required.
• Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place.
• Loosen the receiving eye wing nut and adjust sensor until it receives the sender’s beam. When the green indicator light glows steadily, tighten the wing nut.
TROUBLESHOOTING THE SAFETY SENSORS
1. If the sending eye indicator light does not glow steadily after installation, check for:
• Electric power to the opener.
• A short in the white or white/black wires. These
can occur at staples, or at terminal connections.
• Incorrect wiring between sensors and opener.
• A broken wire.
2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't:
• Check alignment.
• Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign either sensor.
NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse. If the door is already open, it will not close. The opener lights will blink 10 times. (If bulbs are not installed, 10 clicks can be heard.) See page 17.
Figure 5
Wing nut
Carriage bolt 1/4"-20x1/2"
Lens
Bell Wire
Sensor
Finished Ceiling
Invisible Light Beam Protection Area
Sensor
Bell Wire
Connect Wire to Opener Terminal screws
Door Control Connections
(dotted line)
OPENER TERMINAL SCREWS
Sensor Connections
1
2 3
20
INSTALLATION STEP 11

Fasten the Door Bracket

Follow instructions which apply to your door type as illustrated below or on the following page.
A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel.
Figure 1 shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron are used to create a U-shaped support. The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit.
NOTE: Many door reinforcement kits provide for direct attachment of the clevis pin and door arm. In this case you will not need the door bracket; proceed to Step 12.
SECTIONAL DOORS
1. Center the door bracket on the previously marked vertical centerline used for the header bracket installation. Note correct UP placement, as stamped inside the bracket.
2. Position the top edge of the bracket 2"-4" below
the top edge of the door, OR directly below any structural support across the top of the door.
3. Mark, drill holes and install as follows, depending on your door’s construction:
Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket:
• Drill 3/16" fastening holes. Secure the door bracket using the two 1/4"-14x5/8" self-threading screws. (Figure 2A)
• Alternately, use two 5/16" bolts, lock washers and nuts (not provided). (Figure 2B)
Metal, insulated or light weight factory reinforced doors:
• Drill 3/16" fastening holes. Secure the door bracket using the self-threading screws (Figure 3).
Wood Doors:
• Use top and bottom or side to side door bracket holes. Drill 5/16" holes through the door and secure bracket with 5/16"x2" carriage bolts, lock washers and nuts (not provided) (Figure 4).
NOTE: The 1/4"-14x5/8" self-threading screws are not intended for use on wood doors.
To prevent damage to garage door, reinforce inside of door with angle iron both vertically and horizontally.
WARNING
WARNING
WARNING
Figure 1
Figure 2A
Figure 2B
Figure 3
Figure 4
HARDWARE SHOWN ACTUAL SIZE
CAUTION
Header Bracket
Door Bracket Location
HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED
FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC). (NOT PROVIDED)
Vertical
(Not Provided)
Bolt 5/16"-18x2"
(Not Provided)
Bolt 5/16"x2"
Vertical Centerline
Reinforcement
Door Bracket
Lock Washer 5/16"
Inside Edge of Door or Reinforcement Board
Vertical Centerline
Nut 5/16"-18
Vertical Reinforcement
Door Bracket
Self-Threading Screw 1/4"-14x5/8"
Vertical Centerline
Vertical Centerline
Vertical Centerline
UP
UP
Self-Threading Screw 1/4"-14x5/8"
UP
UP
Self-Threading Screw 1/4"-14x5/8"
21
ONE-PIECE DOORS
Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also.
• Center the door bracket on the top of the door, in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes.
Metal Doors: Drill 3/16" pilot holes and fasten the bracket with the 1/4"-14x5/8" self-threading screws provided.
Wood Doors: Drill 5/16" holes and use 5/16"x2" carriage bolts, lock washers and nuts (not provided) or 5/16"x1-1/2" lag screws (not provided) depending on your installation needs.
NOTE: The door bracket may be installed on the top edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.)
HARDWARE SHOWN
ACTUAL SIZE
Header Wall
Header Bracket
Door Bracket
Optional Placement of Door Bracket
Vertical Centerline of Garage Door
2x4 Support
Finished Ceiling
HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC). (NOT PROVIDED)
Door Bracket
Nut 5/16"-18
Door Bracket
Self-Threading Screw 1/4"-14x5/8"
Self-Threading Screw 1/4"-14x5/8"
Top of Door (Inside Garage)
Optional Placement
METAL DOOR
Lock Washer 5/16"
Top of Door (Inside Garage)
Top Edge of Door
Top Edge of Door
For a door with no exposed framing, or for the optional installation, use lag screws 5/16"x1-1/2" (Not provided) to fasten door bracket.
Optional Placement
Carriage Bolt 5/16"x2" (Not provided)
WOOD DOOR
22
INSTALLATION STEP 12

Connect Door Arm to Trolley

Follow instructions which apply to your door type as illustrated below and on the following page.
SECTIONAL DOORS ONLY
• Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the door) about 2" as shown in Figures 1, 2 and 3.
• Figure 1:
– Fasten straight door arm section to outer trolley
with the 5/16"x1" clevis pin. Secure the connection with a ring fastener.
– Fasten curved section to the door bracket in the
same way, using the 5/16"x1-1/4" clevis pin.
• Figure 2:
– Bring arm sections together. Find two pairs of
holes that line up and join sections. Select holes as far apart as possible to increase door arm rigidity.
• Figure 3, Hole alignment alternative:
– If holes in curved arm are above holes in straight
arm, disconnect straight arm. Cut about 6" from the solid end. Reconnect to trolley with cut end
down as shown. – Bring arm sections together. – Find two pairs of holes that line up and join with
bolts, lock washers and nuts.
• Proceed to Adjustment Step 1, page 24. Trolley will re-engage automatically when opener is operated.
Figure 1
Figure 2
Figure 3
HARDWARE SHOWN ACTUAL SIZE
Nuts 5/16"-18
Door Bracket
Inner Trolley
Outer Trolley
Ring Fastener
Door Bracket
Clevis Pin 5/16"x1-1/4"
Lock Washers 5/16"
Curved Door Arm
Bolts 5/16"-18x7/8"
Straight Door Arm
Emergency Release Handle
Clevis Pin 5/16"x1"
Nut 5/16"-18
Clevis Pin 5/16"x1" (Trolley)
Lock Washer 5/16"
Clevis Pin 5/16"x1-1/4" (Door Bracket)
Ring Fastener
Hex Bolt 5/16"-18x7/8"
Nuts 5/16"-18
Lock Washers 5/16"
Cut This End
Bolts 5/16"-18x7/8"
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