Lift-master 1000SDR User Manual

TM
The Chamberlain Group, Inc. A DUCHOSSOIS ENTERPRISE 845 Larch Avenue Elmhurst, Illinois 60126-1196
For Residential Use Only
Garage Door Opener
Model 2000SDR
Model 1000SDR
Complies with UL 325 regulations effective January 1, 1993
®
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System
®
is connected and properly
aligned.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located on the back of your opener.
Install the lights and lens ..........................................19
Attach the manual release rope and handle...............19
Fasten the door bracket (sectional door)...................20
Fasten the door bracket (one-piece door)..................21
Connect door arm to trolley (sectional door)............22
Connect door arm to trolley (one-piece door)...........23
Adjustment section - pages 24 – 26
Travel limit adjustments............................................24
Force adjustments .....................................................25
Test the Protector System
®
........................................26
Test the safety reverse system ..................................26
Operation safety instructions ......................................27
Care of your opener ....................................................27
Maintenance schedule.................................................27
Operation of your opener............................................28
Receiver & remote control programming...................29
Having a problem?......................................................30
Repair parts, rail assembly..........................................32
Repair parts, installation .............................................32
Repair parts, power unit..............................................33
Accessories .................................................................34
Index ...........................................................................35
How to order repair parts............................................36
Warranty......................................................................36
When you see these Safety Symbols on the following pages, they will alert you to the possibility of
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the corresponding instructions. Read the
instructions carefully.
This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the safety instructions contained in this manual.
Electrical
WARNING
WARNING
WARNING
WARNING
CAUTION
WARNING

Contents

Safety alert symbol review............................................2
Safety information and precautions..............................3
Testing your garage door for binding & balance ..........3
Hardware supplied........................................................3
Carton inventory ...........................................................4
Illustration of sectional door installation .....................5
Illustration of one-piece door installation.....................5
Assembly section - pages 6 – 7
Fasten rail to power unit..............................................6
Install the trolley.........................................................6
Attach the rail brackets ...............................................7
Installation safety instructions ....................................7
Installation section - pages 8 – 23
Determine the header bracket location
Sectional door ...........................................................8
One-piece door..........................................................9
Install the header bracket..........................................10
Attach the rail to the header bracket.........................11
The Protector System
Install the safety reversing sensor.............................13
Position the opener....................................................15
Hang the opener........................................................16
Install the door control and connect all wires...........17
Electrical requirements .............................................18
Complete the safety reversing sensor installation.....18
®
.............................................12
Start by reviewing these important safety alert symbols:
or death if you do not comply with the corresponding instructions. The hazard may come from something mechanical or from electric shock. Read the instructions carefully.
Mechanical
serious injury
3
An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed.
If your garage door binds, sticks or is out of balance, call for professional garage door service.
Garage doors, door springs, cables, pulleys, brackets, and their hardware are under extreme tension and can cause serious injury or death.
Do not try to loosen, move or adjust them
yourself!
Ropes left on a garage door could cause someone to become entangled and killed.
Remove all ropes connected to the door before installing and operating the opener.
To avoid damage to the garage door and opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open" (unlocked) position.
Operation at other than 120V 60 Hz will cause opener malfunction and damage.
Identify the type and height of your door, any special conditions that exist, and any additional materials that may be required.
Test Your Door for Balance
Before you begin, complete the following test to make sure your door is balanced, and is not sticking or binding:
• Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by its springs.
• Raise and lower the door to see if there is any binding or sticking.
Sectional Door
One-Piece
Door
Safety Information and Precautions
Safety Reversing Sensor
Installation
Carriage Bolts 1/4" - 20 x 1/2" (2) Wing Nut (2) Insulated Staples (20)
Rail Assembly
Coupling Sleeve (1) Hex Screw 1/4"-20 x 5/8" (4) Nut 1/4" - 20 (4)
Opener Installation
Hex Screw 5/16"-18 x 7/8" (4) Lag Screw 5/16"-9 x 1-5/8" (2) Lag Screw 5/16"-18 x 1-7/8" (2) Carriage Bolt 5/16"-18 x 2-1/2" (2) Clevis Pin 5/16" x 2-3/4" (1) Clevis Pin 5/16" x 1-1/4" (1) Clevis Pin 5/16" x 1" (1) Nut 5/16" - 18 (6) Lock Washer 5/16" (6) Screw 6AB x 1-1/4" (2) Screw 6-32 x 1" (2) Insulated Staples (10) Ring Fastener (3) Handle Dry Wall Anchors (2) Rope
Hardware Supplied
WARNING
SECTIONAL DOOR
CAUTIONCAUTION
ONE-PIECE DOOR
4
Your garage door opener is packaged in two cartons which contain the power unit and parts illustrated below. Accessories will depend on model purchased. If anything is missing, carefully check the packing material. Parts may be "stuck" in the foam. KEEP THE FOAM INTACT (see page 6). Hardware is listed on page 3.
Carton Inventory
Model 2000SDR
LOCK
LIGHT
Multi-Function
Door Control Panel
Light Lens
Rail Brackets
Model 1000SDR
Lighted
Door Control Button
2-Conductor Bell Wire
White & White/Red
Model 2000SDR
SECURITY
3-Channel Remote Control
Remote Control
Transmitter Visor Clip
Model 1000SDR
Single-Function Remote Control
SECURITY
CEILING MOUNT ONLY
Header Bracket
UP
Safety Sensor
Bracket (2)
Sprocket Coupling
2-Conductor White & White/Black Bell Wire
Rail
Assembly
Trolley
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with
attached
Door Bracket
Curved Door
Arm Section
Safety Labels
and
Literature
Straight Door
Arm Section
You may find it helpful to r efer back to this page as you pr oceed with the installation of your opener.
Before you begin, survey your garage area to see whether any of the conditions below apply to your installation.
SECTIONAL Door or
ONE-PIECE Door with Track Installation
ONE-PIECE Door Without Track Installation
5
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.).
See page 20 for details.
Header Wall
— — — — — — — —
Door Center
Torsion Spring
FINISHED CEILING
Support bracket &
fastening hardware
is required.
See page 13.
Extension Spring
OR
One-Piece Door-Extension Spring
OR
Header
Wall
Access Door
Floor must be level
across width of door
Safety Reversing Sensor
Header
Wall
Door
Track
Safety
Reversing
Sensor
FINISHED CEILING
Support bracket
& fastening
hardware is required.
See page 13.
Access Door
Safety
Reversing
Sensor
Gap between floor and bottom of
Safety Reversing Sensor
door must not exceed 1/4".
Rail
Sprocket
Rail
Assembly
Trolley
Coupling
Rail/Power Unit
Bracket
Lock Nuts
1/4"-20
Power Unit
Sprocket
Opener
Chassis
Foam Packaging
Hex Screws 1/4"-20x5/8"
Assembly Section: Pages 6 - 7
1/4" - 20
Lock Nut
1/4" - 20 x 5/8"
Hex Screw
ASSEMBLY STEP 1
Fasten the Rail To the Power Unit
NOTE: To aid in assembly and installation, replace the foam packing around the power unit. Remove it after Installation Step 5.
• Working on a level surface, align the rail assembly with the power unit, as shown.
• Slip the coupling over the rail sprocket.
• Slide the rail through the power unit bracket until the coupling fits securely over the power unit sprocket.
• Align the two screw holes in the rail with those in the power unit bracket. Insert two 1/4"-20x5/8" hex screws and lock nuts. Tighten securely with a 7/16" socket wrench.
ASSEMBLY STEP 2
Install the Trolley
As illustrated above, slide the trolley onto and along the bottom of the rail until it snaps firmly in place.
to install it facing correctly: the trolley release arm must be horizontal (lock position), with its arrow pointed away from the power unit.
Be certain
Hardware Shown Actual Size
ASSEMBLY STEP 3
Attach the Rail Brackets
7

IMPORTANT INSTALLATION INSTRUCTIONS

To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS
2. Install only on a properly balanced and lubricated garage door. An improperly balanced door may not reverse and could result in severe injury or death. Repairs to cables, spring assemblies and other hardware must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener. Ropes
connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the manual release handle mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the control button and the Maintenance Instruction Label in a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a one-inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener.
• Align rail brackets to end of rail assembly, as shown.
• Insert two 1/4"-20 x 5/8" hex screws and lock nuts. Tighten securely with a 7/16" socket.
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section:
Hardware Shown Actual Size
1/4" - 20 x 5/8"
Hex Screw
1/4" - 20
Lock Nut
1/4"-20x5/8
Hex
Screws
Rail
Brackets
Rail
1/4"-20
Lock Nuts
WARNING
WARNING
Header
Wall
Ceiling
Track
Highest Point
of Travel
Door
Door
Track
SECTIONAL DOOR AND
ONE-PIECE DOOR WITH TRACK
3"
Header
Wall
Highest Point
of Travel
3"
SECTIONAL DOOR AND
ONE-PIECE DOOR WITH TRACK
Vertical
Guideline
Finished
Ceiling
Vertical
Guideline
Header
Wall
2x4
Structural
Supports
Installation Section: Pages 8 – 23
WARNING
WARNING
Installation Step 1

Determine Header Bracket Location

Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
SECTIONAL Door or
ONE PIECE Door with Track
If the header bracket is not rigidly fastened to a structural support on the header wall or ceiling, the safety reverse system may not work properly (see page
26).
The door might not reverse when required, and
could cause serious injury or death.
The garage door springs, cables, pulleys, brackets and their hardware are under extreme tension.
to loosen, move or adjust them yourself. Serious personal injury or death could result.
professional garage door service.
• Close the door and mark the inside vertical centerline of the garage door.
• Extend the line onto the header wall above the door.
Remember, you can fasten the header bracket within 2 feet of the left or right of the door center
only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (refer to page 10) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2".)
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten the 2x4 to structural supports as shown here and on page 9.
Do not attempt
Call for
• Open your door to the highest point of travel as shown. Draw an inter­secting horizontal line on the header wall 3" above the high point. This height will provide travel clearance for the top edge of the door.
Proceed to Step 2, page 10.
Sectional door
with curved track
8
One-piece door
with horizontal track
• Close the door and mark the inside vertical centerline of your garage door. Extend the line onto the header wall above door.
If headroom clearance is minimal, you can install the header bracket on the ceiling. See page 10.
If you need to install the header
bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten the 2x4 to structural supports as shown.
EXAMPLE
Distance from top of door
(at highest point of travel) to floor................................92"
Actual height of door...................................................-88"
Remainder.......................................................................4"
Add...............................................................................+8"
Bracket height on header wall....................................=12"
(Measure UP from top of CLOSED door.)
Proceed to Step 2, page 10.
9
ONE-PIECE Door Without Track
• Open your door to the highest point of travel as shown. Measure the distance from the top of the door to the floor. Subtract the actual height of the door. Add 8" to the remainder. (See Example).
• Close the door and draw an intersecting horizontal line on the header wall at the determined height.
If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 10 for ceiling installation.
One-piece door without track
pivot hardware
One-piece door without track
jamb hardware
Read the Safety Instructions on page 8. They also apply to doors without tracks.
Header Wall
Highest Point
of Travel
Header Wall
Vertical
Centerline
2x4
Vertical Centerline of Garage Door
Header
Wall
Unfinished
Ceiling
Structural Supports
2x4
Header Support
OPTIONAL CEILING MOUNT
FOR HEADER BRACKET
Highest Point
of Travel
Door
Jamb
Hardware
Distance
Floor
Door
Distance
Pivot
Floor
Lag Screws
5/16"x9x1-5/8"
Highest
Point of Travel
(of Garage Door)
Vertical Center
Line
Header
Wall
Garage
Door
UP
CEILING MOUNT ONLY
Wall
Mounting Holes
Optional
Wall Mounting
Holes
The nail hole is for
positioning only.
You must use lag screws
to mount the header bracket.
UP
CEILING MOUNT ONLY
Door
Spring
Header Bracket
2x4
Structural
Support
Vertical
Center
Line
Installation Step 2
UP
CEILING MOUNT ONLY
Ceiling Mounting Holes
The nail hole is for
positioning only.
You must use lag screws
to mount the header bracket.
UP
Lag Screws
5/16"x9x1-5/8"
Garage
Door
Vertical
Center Line
Header
Wall
– Finished Ceiling –
Header Bracket
6"
Maximum
Vertical
Center Line
Door
Spring
Lag Screw
5/16"-9 x 1-5/8"
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements.
Fastening the Header Bracket to the Wall
• Center the bracket on the vertical guideline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
• Mark either set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
Fastening the Header Brac ket to the Ceiling
• Extend the vertical guideline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than 6" from the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
• Mark holes designated for ceiling mount only. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
Hardware Shown Actual Size
10
• Position the opener on the garage floor below the header bracket. Use packing material as a protective base.
If the door spring is in the way you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin as shown.
• Insert a ring fastener to secure.
11
Installation Step 3
Attach the Rail to the Header Bracket
Hardware Shown Actual Size
Header Wall
Header Bracket
Rail Bracket
Garage
Door
Ring Fastener
Header Bracket
Rail
Clevis Pin
5/16"x2-3/4 "
Rail
Bracket
Rail
Foam Packaging
Opener Carton or
Temporary
Support
Clevis Pin
5/16" x 2-3/4"
Ring Fastener
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