Lifetime 7525 User Manual

DO NOT CONTACT THE STORE!!!
CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) 225-3865
HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (Mountain Standard Time)
**For customers outside the U.S. or Canada, please contact the store for assistance.**
COMPETITION SERIES XL POWER
LIFT® BASKETBALL SYSTEM
MODEL #71525
®
WWW.LIFETIME.COM
**U.S. and Canada customers ONLY**
IF ASSISTANCE IS NEEDED,
**Call or visit our Web site for Saturday hours**
WARNING
Failure to comply with any of the warnings in these instructions may result in serious personal injuries such as cuts, broken bones, nerve damage, paralysis, brain injury, or death. Failure to comply may also result in property damage. Please heed all warnings and cautions. To ensure your safety, do not attempt to assemble this system without reading and following all instructions carefully. Identify and inventory the parts using the Parts List.
Save this instruction in the event that the manufacturer has to be contacted for replacement parts.
INSTRUCTION #1017998 D
ASSEMBLY INSTRUCTIONS AND OWNER’S MANUAL
**A MINIMUM OF TWO ADULTS ARE
REQUIRED FOR ASSEMBLY**
1
2
PARTS LIST
ID Part # Description Qty
TP 1006441 Top Pole 1 MP 1006443 Middle Pole 1 BP ZA08004 Bottom Pole 1 AB DD00800 Net 1 AC 502027H Handle 1 AD 502049G Trigger 1 AE 830020 Extension Arm (Long) 2 AA 830204 Extension Arm (Short) 2 AF 502056 Plastic Guard 1 AK CA00885 Zip Tie 2 AL 604084 Height Sticker 1 AM 800133 Spring Bracket 1 AN HA00800 Gas Spring 1 AO 825619 Rim 1 AP AM05404 Backboard Bracket Right 1 AQ AM05304 Backboard Bracket Left 1 AR 830222F Rear Lifter Arm 2 AS ZA10185 Bellows 1 AU 1012021 Backboard 1 AW 500096 Pole Cap 1 AX 800165 Rim Cover Plate 1 FL CA00299 Left Frame Pad 1 FR CA00399 Right Frame Pad 1 FB CA00999 Bottom Frame Pad 2 FM FS16500 Sticker, Warning (Applied) 1 AJ 700506 Wood Block 1
Rim Hardware (1013678)
RA BS01000 #7 x 3/8” Screw 4 RB 300104 3/8” Push Nut 2 RC 300106 5/16” x 2” Carriage Bolt 2 RD 300128 Jam Nut 2 RE 302079 3 1/2” x 5” x 5/16” U-Bolt 1 RF 302090 5/16” Nylock Flange Nut 4 RG 1001137 Compression Spring 2 RH 510038 3/8” x 5 1/2” Axle 1 RI 804018 Rim Pivot Bracket 1 RJ 804033 Spring Retainer Plate 1
Pole Joint Hardware (1005748)
PA BS02000 1/4” x 3/4” Screw 2 PB 1004620 Self-Tapping Screw 2
Frame Pad Hardware (HH00700)
FA BS00100 #10 x 3/4” Self-Drilling Screw 10
HARDWARE IS ACTUAL SIZE
(Unless otherwise indicated)
RB
RCRA RD
RF
RI
(Not actual size)
RJ
FA
(Not actual size)
PA
PB
Tools and Materials Required for Assembly
(Not Included)
1. Adjustable Wrench
2. Phillips Screwdriver
3. 1/2” Wrenches (2)
4. 9/16” Wrenches (2)
5. 3/4” Wrenches (2)
6. 11/16” Wrench
7. Hammer or Mallet
8. 6 - 50 lb bags of Cement
9. Tape Measure
10. Punch/Dowel or similar tool
11. Pliers
12. Scissors/Wire Cutters
13. Scrap Wood or Cardboard
14. Electric Drill
15. Socket Wrench
16. 1/2” x 3’ Rebar
BEFORE BEGINNING ASSEMBLY
A. Identify and inventory all parts using the checklist boxes on the Parts
List. Keep the hardware bags and their contents separate. If any parts are missing, call our Customer Service Department.
B. TesttallBoltsbyinsertingthemintotheirrespectiveholes.Ifnecessary,
carefully scrape away any excess powder coating buildup from inside the holes. Do not scrape away all of the powder coating. Bare metal may rust. You may need to pound some Bolts into place with a hammer or mallet.
PARTS LIST
ID Part # Description Qty Handle Hardware (1017923)
HA 302007 3/8” x 6 1/2” Hex Bolt 2 HB 300101 Release Pin 1 HC 302008 3/8” Centerlock Nut 2 HD 300187 1/2” x 6 1/2” Hex Bolt 1 MH 301008 1/2” Centerlock Nut 1
Main Hardware (HD9185)
MA 300029 1/2” x 7 1/8” Hex Bolt 5 MB 300022 1/4” Centerlock Nut 2 MD 300043 Cotter Pin 1 ME 300055 1 1/2” Metal Pin 1 MH 301008 1/2” Centerlock Nut 5 MI 300110 1/4” x 2 3/4” Hex Bolt 2 MJ 302053 3/8” x 4” Hex Bolt 2 ML 800324 1/2” x 2.31 Steel Spacer 2 MN 500032 1/2” x 1/8” Spacer 4 MO 500015 3/8” x 1/2” Handle Spacer 2 MQ 500081 Grease Packet 1 MR 800331 .62” x .706” x 3.20” Spacer 1 MT 800239 1/2” x 3.41” Spacer 2 MX 302011 5/16” x 1 1/4” Carriage Bolt 2 MY 302090 5/16” Nylock Flange Nut 2 MZ 500013 .69 x .592 Black Spacer 4 BC 300031 3/8” Flat Washer 2 HC 302008 3/8” Centerlock Nut 2
HARDWARE IS ACTUAL SIZE
(Unless otherwise indicated)
Thread lengths may vary
HC
MX
BC
HB
MJ
MI
ML
MT
MZ
MN
MR
HA
HD
MA
MB
MH
MO
ME
(Not actual size)
MY
MD
(Not actual
size)
3
4
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe operation of
the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check entire box and inside all packing material for parts and/ or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware identier and parts list in this document. Proper and complete assembly, use and supervision are essential for proper orientation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly.
• If using a ladder during assembly, use extreme caution.
• Three capable adults are recommended for this operation.
• Assemble the pole sections properly. Failure to do so could cause the pole sections to separate during play.
• Before digging, contact utility company to locate underground power cables, gas, and water lines. Ensure that there are no overhead power lines within 20 ft. (7m) radius of pole location.
• Minimum operational height is 7’6” (2,23m) to the rim.
Most injuries are caused by misuse and/or not following instructions. Use
caution when using this system.
POLE SECTION IDENTIFICATION
Identify the pole sections before beginning assembly. Failure to assemble the
pole sections correctly may result in severe personal injury or property damage
as described on Page One.
ONCE THE POLE SECTIONS HAVE BEEN SEATED, THEY
CANNOT BE SEPARATED.
TP
Top Pole:
Four holes at the top of the pole, four holes in the middle, two holes near the bottom and one small hole at the bottom.
MP BP
Middle Pole:
One slot at the top of the pole and one small hole at the bottom. Warning Sticker.
Bottom Pole:
One slot at the top of the pole and a dimpled end at the bottom.
For a nonpermanent installation of your basketball system, a Ground Sleeve provides an alternative to cementing the pole into the ground. See Page 14 for more information.
1.1 Dig a round hole 24” deep and
1
18” in diameter. The edge of the
hole should be ush with the edge of the
playing surface.
18”
BP
1.2 Make a mark 14.5” up from
the dimpled end of the Bottom Pole (BP) (do not scratch the
powder coating).
2.1 Mix 5 1/2 bags of concrete, following the directions on the concrete
2
bags. Keep in mind that a thicker mix of concrete will dry stronger.
Important: Save a 1/2 bag of concrete mix to use later in the assembly.
2.2 Fill the hole to the top with concrete.
2.3 Insert the dimpled end of the Bottom Pole
into the cement up to the 14.5” mark and 4” away from the playing surface.
5
24”
3.1 The slots in the Bottom Pole must be parallel
3
to the playing surface. If necessary, insert a straight object (a ruler, wire, etc.) through the slots in the Bottom Pole. Rotate the pole until the straight object is parallel to the playing surface.
Note: Form the cement into a downward slope away from the pole to allow water runoff. Failure to do so may
result in premature rusting of the pole.
4.1 Place the 1/2” x 3’ rebar (not included) inside the Bottom Pole
4
(BP).
4.2 Check the pole several times within the rst hour
to make sure that all sides are vertical and that the pole does not sink into the concrete. The 14.5” mark must remain level with the playing surface.
14.5”
Playing Surface
Rebar
4”
Warning: If the pole is buried too deep or too shallow, the Rim will not be at the correct height.
Important: Do not continue until the concrete has set for 1-4 hours.
5.1 Remove the straight object from the top of the pole.
5
5.2 Mix the remaining 1/2 bag of concrete and pour the concrete into the Bottom Pole until it is just below the slots in the top of the pole.
Important: Do not overll the pole, or you may not be able to
assemble the rest of the pole sections.
5.3 Tamp the concrete down in the Bottom Pole with a broom handle to remove any air pockets.
5.4 Clean all excess concrete off the outside surface of the pole.
Important: Allow 1-4 hours for the concrete to set.
STOP!
The concrete must cure for at least 72 hours (3 days) before installing the rest of the system. In humid climates or wet weather, allow additional time for the concrete to cure. Do not proceed until the curing process is complete.
Required For This Page:
9/16” Wrenches
Screwriver
HC
(2)
HD9185
6.1 Completely tighten the Nuts.
6
TP
7.1 Apply the Height Sticker (AL) so it wraps
7
around the opposite side of the pole as the
Spring Bracket (AM).
8.1 Align the hole in the Top Pole with the
8
slot in the Middle Pole and slide the Top
Pole over the Middle Pole.
Do not jam the poles together until instructed.
8.2 Insert a 1/4” x 3/4” Screw (PA) through the small hole in the Top Pole
and into the Middle Pole.
MJ
(2)
MT (2)
BC
(2)
MJ
Small holes
AM
Large
holes
HCMTBC
This step cannot be reversed.
9.1 Strike each end of the Pole rmly 5 to 6 times on a
9
piece of scrap wood or cardboard.
Warning: If the Top and Middle Poles do not
TP
completely cover the slots on the Middle and Bottom Poles after seating, DO NOT COMPLETE ASSEMBLY. Call our Customer
Service Department.
AM
AL
Note: The small notch in the Sticker
ts around the hole in the pole.
10
10.1 The bottom of the Bellows (AS) overlaps the Gas Spring (AN) by 1”. The top is 1/2” from the top of the Spring.
AS
Larger
End
TP
MP
Zip Tie (AK)
Zip Tie (AK)
Note: There are two screw holes at the bottom of the pole. The correct hole will be slightly larger and slightly higher up
on the pole.
PA
Note: The Screw will spin freely once
installed.
1005748
PA
(1)
MP
Warning: Do not hit your feet with the pole
sections, as serious injury could occur.
WARNING
The poles must be seated together!! Even if the poles cover the slots
before seating, you must strike them on the wood ve to six times!!
Failure to seat the poles correctly could allow the poles to separate during use, which could lead to serious personal injuries or property damage as listed on Page One.
AS
AN
10.2 Use pliers to tighten the Zip Ties (AK) securely. Cut off the ends of the Zip
Ties.
AN
6
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