Page 1
T5-0 TREADMILL
Customer Support Services
PARTS MANUAL rev 28 May 2008
Page 2
T5-0 TREADMILL T50-0XXX-01
CONTENTS
Miscellaneous ..........................................................................................................3
Extrusions and Rear End Caps ....................................................................................... 4
Console and Related Components ..................................................................................5
Belt, Deck, and Rear Roller.......................................................................................... 6
Uprights, Handrails, and Cupholders...............................................................................7
Ergo Bar.................................................................................................................8
Motor Cover, Front End Cap, and Leg Levelers...................................................................9
Lift Frame and Lift Motor...........................................................................................10
Motor Controller Assembly ..........................................................................................11
Drive Motor Assembly................................................................................................12
Front Roller Assembly ...............................................................................................13
Block Diagram - Domestic...........................................................................................14
Block Diagram - International......................................................................................15
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Page 3
T5-0 TREADMILL T50-0XXX-01
Miscellaneous
Hardware Bag T5-0-T7.0 AK59-00090-0000
Document Kit T5-0/T5.5/T7.0 Eng AK59-00110-0000
Document Kit T5-0/T5.5/T7.0 Ger AK59-00110-0002
Assembly, Document Kit T5-0 Eng AK59-00110-0000
Assembly, Document Kit T5-0 Ger AK59-00110-0002
Description Part No.
Transmitter, Polar HR 8254701
Strap, Heart Rate LF 6844301
Wrench, M6, Hex Long Arm 3255701
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Page 4
0
T5-0 TREADMILL T50-0XXX-01
Extrusions and Rear End Caps
Extrusio n, Right
AK59-00088-000
Ext r usion, Left
AK59-00089-0000
End Cap, Left
0K59-01177-0000
Rear Roller Guard, Left
0K59-01209-0000
Rear Tensioning Bolt
3253907
Flat Washer
3114409
Screw
0017-00101-1621
Grommets
0017-00042-0326
Lower Extrusion (2)
0K59-01174-0000
Rear Roller Guard, Right
0K59-01208-0000
Ext rusion Mounting Clip
0K59-01254-0000
Trx Pan Screws (20)
3206601
End Cap, Right
0K59-01176-0000
Extrusio n Mount i ng Brac k ets (8)
7074401
Trx Pan Screws (16)
3206601
4
Page 5
T5-0 TREADMILL T50-0XXX-01
Console and Related Components
Attaching the Console Assembly to the Lower Cross Cover
Cross Cover
(see pa ge 7)
Console Assembly
Screw (4)
3254602
Part Nos.
Language
ENG/ENG AK59-00061-0000 AK59-00114-0000
GER/MET AK59-00061-0002 AK59-00115-0000
Console
Assembly
Overlay/Bezel
Assembly
Overlay/B ezel As sembly
(see cha rt below)
Progra mmed Console Board
A084-92313-A001
Console Case, Back
0K59-01202-0000
Life Fitness Logo
0K59-01282-0000
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Page 6
T5-0 TREADMILL T50-0XXX-01
Belt, Deck, and Rear Roller
Walking Belt
0K59-01133-0001
Rear Rol ler
0K59-01169-0000
TecsPac Spring Blk (8)
6821901
TecsPak S crew (8)
3234804
TecsPak Wa sher (8)
3114412
Deck (with
belt removed)
0K59-01172-0000
Deck Screw s (4)
3206301
Tinnerman Clip (4)
3206201
6
Page 7
T5-0 TREADMILL T50-0XXX-01
Uprights, Handrails, and Cup Holders
Accessory Holder, Blue
0K59-01244-0000
Cross Cover Assembly
AK59-00087-0000
Bottom Cross Cover
0K59-01203-0000
Bridge Assembly
AK59-00060-0000
Ergo B ar
(see page 8)
Screws (2)
3207501
Inner Cupholder Cover
0K59-01199
Screws (2)
3255504
Handlebar Grip
0K59-01135-0000
Handlebar End Cap
0K59-01134-0000
Insert Cup, Blue
0K59-012405-0000
Outer Cupholder Cover
0K59-01200-0000
Felt Bumper
3255401
Upright Assemb lies
Left
AK59- 000 55- 0000
Right
AK59- 000 54- 0000
Upright End Ca p
0K59-01136-0000
Upright
Frame
not shown:
Foam S trip
7985801
these hold the main cable
to the bridge assembly:
Plastic Tension Cli ps (2)
3255601
Phil Pan Screws (2)
3226003
Upright Bo lt ( 4 )
3254902
Lock Washer (4)
3239503
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Page 8
T5-0 TREADMILL T50-0XXX-01
Ergo Bar
Ergo Handlebar Grip, Left
0K59-01302-0000
T50 User Pod Assembly
AK59-00069-0000
Disk Magnet - Metal Disk
6855301
Top Ergo Bar Cover
0K59-01205-0000
Nylon Screw Grommet
0017-00042-1147
Screws (4)
0017-00101-1621
Ergo Bar Weldment
0K59-01226-0000
Safety Key Assembly
AK59-00062-0000
Bottom Ergo Bar Cover
0K59-01204-0000
Adhesive Tape
0K39-01044-0000
Ergo Handlebar Grip, Right
0K59-01239-0000
Screws (4)
3226003
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Page 9
T5-0 TREADMILL T50-0XXX-01
Motor Cover, Front End Cap, and Leg Levelers
Motor Cover Assembly
AK59-00096-0000
10 inch Logo Label
0K59-01284-0000
Motor Cover Clips (2)
0K59-01317-0000
Screws (2)
3223501
Screws (2)
0017-00101-1621
Leveler Tube Cap End
0K59-01175-0000
Lower Front Cover
0K59-01173-0000
Screws (3)
0017-00101-1621
Grommets (3)
0017-00042-0326
Jam Nut
3225802
Leg Leveler Assembly
AK59-00119-0000
Leg Leveler
3231701
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Page 10
)
T5-0 TREADMILL T50-0XXX-01
Lift Frame and Lift Motor
Flat Ny Washers (2)
3227202
Hex Bolt
3223304
Linear Actuato r
115/60
0K59-01064-0000
230/50
0K59-01259-0000
External E-rings (2)
3221705
Low Ht Nylock Nut
3102807
Actuator Lift Frame Pins (2)
0K59-01187-0000
Endcaps (4)
6836601
Wheels (2)
0K59-01164-0000
Pushnut
3205101
Clevis Pins, 3/8 x 20 (2)
3256001
Lift Frame Assembly
0K59-01158-0001
Lift Frame Pivot Sleeves (2
0K59-01298-0000
Cotter Hairpins (2)
3257101
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Page 11
T5-0 TREADMILL T50-0XXX-01
Motor Controller Assembly
Mo t o r Co nt rolle r K it :
Do me s tic : A K 59- 00112-0000
Inte rnat io nal: A K 59-0 0113-0000
Screws (2)
3208601
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Page 12
T5-0 TREADMILL T50-0XXX-01
Drive Motor Assembly
Drive Belt Tensioning Bolt
3205401
Washer
3102500
Line Cord, Domestic
7420601
Drive Motor Mounting Nuts
3205801
Poly-V Belt
3259501
Drive Motor Assembly
Domestic, 120 v.
7934401
International, 230 v.
7934601
Bushing, Strain Relief
3206901
Home Switch
3204701
Retaining Clip
6872701
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Page 13
T5-0 TREADMILL T50-0XXX-01
Front Roller Assembly
Fr ont Roller Assembly w/Pul ley
AK59-00063-0000
front
T5 Pulley Guard
0K59-01241-0000
Plastic Grommets (2)
0017-00042-0326
Phil Pan S crews (2)
0017-00101-1621
Tensioning Bolt
3253907
Washer
3114409
Flat Washer
3114409
HXS Soc Bolt
3253913
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Page 14
CBL-ASSY
:
A
O C
O
S
OLE T5
.
T5-0 TREADMILL T50-0XXX-01
Block Diagram – Low Voltage
0
N
Z T
LINE CORD
CBL - A SSY: POWER CONTROL
ON/OFF SWITCH
3204801
ACTIVITY ZONE
KEYPAD
PART # DESCRIPTION
T50-0000-01 T5-0.ENG/ENG.120/60.DOM
7420601
AK59-00083-0000
AK59-00078-0000
INDUCTOR: 3MH; 120V
111E -00001-0044
CBL-ASSY: POWER CONTROL
AK59-00083-0000
CBL-ASSY: MC TO
CONSOLE
AK59-00076-0000
CONSOLE PCB
92313
B
L
K
T
W
H
R
E
D
VCC (5V)
GND
POLAR
PTO SENSOR ASSY
O
7059001
CBL-ASSY: HR REC TO
CONSOLE
AK59-00077-0000
CONSOLE
KEYPAD
CBL-ASSY: POLAR
PCB W/HEAD ER
AK39-00064-0000
CBL-ASSY : HOME SWITCH
AK59-00084-0000
TRANSFORMER
XFRMR : POWER; 115V /60 HZ
0017-00003-1011
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Page 15
T5-0 TREADMILL T50-0XXX-01
Block Diagram – High Voltage
ACTIVITY ZONE
KEYPAD
CBL-ASSY : AZ TO CONSOLE T5.0
AK59-00078-0000
T50-0101-01 T50-0102-01 T50-0104-01 T50-0201-01
230/50.CONT
T5-0.GER/MET.
240.AUST
T5-0.ENG/MET.
ON/OFF SWITCH
3204801
230/50.UK
T5-0.ENG/MET.
CBL-ASSY: FILTER POWER
AK59-00101-0000
230/50.CONT
T5-0.ENG/MET.
FIL TER, LINE 10A
3226101
CBL-ASSY : FILTER-
TO-PFC
AK59-00103-0000
INDUCTOR:
15MH; 230V
LINE CORD, CONT 7420801 7420801
LINE CORD, UK 7420901
LINECORD, AUSTRALIA 7802901
CBL-ASSY: FIL T ER-
TO-PCB
AK59-00102-0000
CBL-ASSY: MC TO
CONSOLE
AK59-00076-0000
111E-00001-0042
K
B
L
W
H
T
E
R
D
GND
VCC (5V)
POLAR
CBL-ASSY: HR REC
TO CONSOLE
AK59-00077-0000
TRANSFORMER
CBL-ASSY: POLAR
PCB W/HEAD ER
AK39-00064 -0000
CBL-ASSY: HOME SWITCH
AK59-00084-0000
OPTO SEN SOR ASSY
7059001
XFRMR: POWER; 230V
50HZ "RAMSEY" N/D
0017-00003-1010
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