Life Fitness Lifecycle 9500HR, 9100, Lifecycle 9100 Service Manual

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Lifecycle 9500HR/9100 Series Recumbent Exercise Bikes

Customer Support Services

SERVICE MANUAL

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

INTRODUCTION

HOW TO USE SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT SERVICES

This service manual is applicable to Lifecycle Model 9500HR (heart rate function via Lifepulse and Telemetry) and Lifecycle Model 9100 (heart rate function via Telemetry) belt-drive recumbent exercise bikes.

Note: Information represents typical configuration and may differ slightly from actual equipment.

The Service Manual provides recommendations of safe and efficient approaches to problem situations. This manual is separated into six sections.

INTRODUCTION THEORY OF OPERATION TABLE OF CONTENTS Section I

G TROUBLESHOOTING GUIDES

Section II

G DIAGNOSTIC MODE

Section III

G "How To..." SERVICE AND REPAIR GUIDES

Section IV

G ELECTRONICS OVERVIEW G WIRING BLOCK DIAGRAMS

Section V

G PARTS IDENTIFICATION

Section VI

G MISCELLANEOUS INFORMATION

Refer to TABLE OF CONTENTS for section topics.

When an operating problem occurs, refer to trouble shooting guides and diagnostic mode to isolate cause . When applicable, guides are listed by problem symptom followed with suggestions of probable cause(s) .

Once source of problem is identified, consult "How To..." guides for recommended repair procedures. "How To..." sub-sections are organized by replaceable part or assembly name. For convenience, sub-section lists recommended “Tools Required” to complete specific function.

Refer to PARTS IDENTIFICATION to identify proper name and number of part to order for repair of equipment.

A reproducible FAX order claim form is given in COMMUNICATING BY TELEFACSIMILE for convenient ordering of service parts.

To order, contact Life Fitness Customer Support Services.

Via FAX - 24 hrs. /day, 7 days/week. Via telephone - Monday through Friday from 8:00 AM to 6:00 PM ( CST). Via post - At address cited.

To speed Life Fitness Customer Support Services response to your needs, please provide the following information.

1. Model number

2. Serial number

3. Symptom of problem

4. Part name and number to order (if known)

Before installing part, review "How To..." and follow step by step procedures recommended to install part safely and efficiently.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

THEORY OF OPERATION

The Lifecycle recumbent bikes are stationary exercise bicycles that provide a scientific method of improving body fitness and endurance through its unique “12 or 24 MINUTE RIDE TO VIGOROUS HEALTH.”

Computerized state-of-the-art electronics have been engineered to satisfy a range of personalized fitness needs of the beginner to the needs of the most advanced fitness enthusiast.

The Lifecycle concept is based on the self-motivational principle of INTERVAL TRAINING WITH PROGRESSIVE OVERLOAD. During the HILL and RANDOM exercise programs, the workload against which you are pedaling is periodically changed by the built-in computer resulting in an automatic increase or decrease in pedal resistance. This simulates riding up and down virtual “hills,” which are visualized on the display console with columns of “lights” that move from right to left.

With features like the RACE program, Fit Test, level 1 through 20 resistance - almost 25% easier than the level 1 found on earlier editions of the classic Lifecycle exercise bike and much more challenging for the experienced rider. Also a seat adjustment which allows a wider range of selection to accommodate most anyone.

The ability to select a program to match your particular needs is what distinguishes Lifecycle bikes as the world’s most popular physical conditioning device. Its user-flexibility means that you will never outgrow the innumerable challenges the Lifecycle exercise bike has to offer.

The beginner starts with basic programs, then improves his level of fitness at his own rate while constantly challenging himself to the next level. For well-conditioned individuals, the advanced programs offer more difficult modes of training. In fact, many world-class athletes use Lifecycle bikes to maintain peak levels of conditioning.

If you have questions or comments please telephone, FAX or, write us. We are:

LIFE FITNESS - CUSTOMER SUPPORT SERVICES

10601 Belmont Avenue; Franklin Park, IL 60131; U.S.A. Telephone: 847.451.0036 Toll-free: 800.351.3737 FAX: 847.288.3702 Toll-free: 800.216.8893

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TABLE OF CONTENTS

SECTION I TROUBLESHOOTING GUIDES PAGE

NO POWER ...............................................................................................................................................2

DISPLAY CONSOLE INITIALIZES THEN FAILS ......................................................................................2

ERRATIC DISPLAY CONSOLE LEDs.......................................................................................................3

DISPLAY CONSOLE LEDs REMAIN ILLUMINATED................................................................................3

PROMPT PERSISTS AND INFORMATION ENTRY NOT ALLOWED......................................................4

PROMPT GOES OFF WHEN START KEY IS RELEASED

AND INFORMATION ENTRY NOT ALLOWED ......................................................................................4

DISPLAY CONSOLE KEYS DO NOT FUNCTION ....................................................................................4

EXCESSIVE RESISTANCE LOAD AT START OF PROGRAM................................................................5

EXCESSIVE RESISTANCE LOAD DURING PROGRAM .........................................................................5

RESISTANCE VARIES DURING MANUAL PROGRAM ...........................................................................6

RESISTANCE CONSTANT DURING RANDOM OR HILL PROGRAMS...................................................6

DIFFICULT OR NO PEDALING MOVEMENT ...........................................................................................7

PEDALING TOO EASY..............................................................................................................................7

BATTERY OVER-HEATING ......................................................................................................................8

EXERCISE BIKE NOT STABLE ................................................................................................................8

EMITTING LOAD NOISE ...........................................................................................................................9

SEAT WOBBLES.......................................................................................................................................9

ALTERNATOR VOLTAGE TEST...............................................................................................................9

NO HEART RATE OR DISPLAY READS NO HEART RATE (LIFEPULSE) .............................................10

HANDLEBAR/LIFEPULSE GRIPS LOOSE ...............................................................................................10

NO HEART RATE OR DISPLAY READS NO HEART RATE (TELEMETRY)...........................................10

NOTES.......................................................................................................................................................11

SECTION II DIAGNOSTIC MODES

DISPLAY CONSOLE LAYOUT ..................................................................................................................2

HOW TO ENTER DIAGNOSTIC MODES..................................................................................................3

DIAGNOSTICS STATE 1 - ALL LEDS and KEYPAD TEST ...................................................................... 4

DIAGNOSTICS STATE 2 - INDIVIDUAL LED TEST ................................................................................. 5

DIAGNOSTICS STATE 3 - VERSION#: RPM, HR, and LOAD TESTS..................................................... 6

DIAGNOSTICS STATE 3 - VERSION#: RPM, NETWORK STATUS,

and LOAD TESTS (Integrated PCB Only) ............................................................................................. 7

DIAGNOSTICS STATE 4 - LIFEPULSE and NETWORK STATUS TESTS .............................................. 8

DIAGNOSTICS STATE 4 - LIFEPULSE TESTS (Integrated PCB Only) ................................................... 9

DIAGNOSTICS STATE 5 - LOOPBACK TEST......................................................................................... 10

DIAGNOSTICS STATE 5 - CVA ENABLE/DISABLE (Integrated PCB Only) ........................................... 11

DIAGNOSTICS STATE 6 - MAXIMUM PROGRAM DURATION .............................................................. 12

DIAGNOSTICS STATE 7 - TELEMETRY ENABLE/DISABLE.................................................................. 13

DIAGNOSTICS STATE 8 - ENGLISH/METRIC UNITS ............................................................................ 14

DIAGNOSTICS STATE 9 - MODEL SELECTION..................................................................................... 15

DIAGNOSTICS STATE 10 - WATTS PROGRAM ENABLE/DISABLE..................................................... 16

DIAGNOSTICS STATE 11- METS PROGRAM ENABLE/DISABLE......................................................... 17

DIAGNOSTICS STATE 12- POWER SUPPLY CONFIGURATION.......................................................... 18

DIAGNOSTICS STATE 13 - TOTAL HOURS and STATISTICS .............................................................. 19

DIAGNOSTICS STATE 14 - NUMERIC KEYS CONFIGURATION .......................................................... 20

DIAGNOSTICS STATE 15 - PHOTO SHOOT .......................................................................................... 21

DIAGNOSTICS STATE 15 - PROGRAMS ENABLE/DISABLE (Integrated PCB Only)............................ 22

DIAGNOSTICS STATE 16 - LANGUAGE SELECTION (Integrated PCB Only)....................................... 23

DIAGNOSTICS STATE 17 - EEPROM TEST (Integrated PCB Only)....................................................... 24

DIAGNOSTICS STATE 18 - PHOTO SHOOT (Integrated PCB Only)...................................................... 25

NOTES ..................................................................................................................................................... 26

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TABLE OF CONTENTS (continued)

SECTION III How To… REPLACE THE…

ALTERNATOR ...........................................................................................................................................2

ALTERNATOR BELT ................................................................................................................................3

FREE-WHEEL PULLEY ASSEMBLY ........................................................................................................5

POWER GRIP BELT..................................................................................................................................7

SEAT LOCKING MECHANISM..................................................................................................................9

CRANK ARM AND BEARINGS .................................................................................................................10

SEAT ASSEMBLY AND EXTRUSION.......................................................................................................12

MAIN WIRE HARNESS .............................................................................................................................13

SEAT ROLLER ADJUSTMENT .................................................................................................................14

BATTERY (LC9500HR) .............................................................................................................................15

BATTERY (LC9100)...................................................................................................................................16

CONSOLE AND HANDLEBAR ASSEMBLY .............................................................................................17

ALTERNATOR CONTROL BOARD...........................................................................................................18

FOOT STRAP ............................................................................................................................................19

FRONT WHEEL .........................................................................................................................................20

DIGITAL HEART RATE SENSORS (LC9500HR)......................................................................................21

DIGITAL HEART RATE PC BOARD (LC9500HR).....................................................................................23

SIDE SHROUDS........................................................................................................................................24

PEDALS.....................................................................................................................................................25

SEAT BACK...............................................................................................................................................26

STABILIZER BAR .....................................................................................................................................27

TELEMETRY RECEIVER ..........................................................................................................................28

SEAT PAD AND HANDLEBAR ASSEMBLY .............................................................................................29

LOCKING RACK ........................................................................................................................................30

ACCESSORY TRAY ..................................................................................................................................31

NOTES.......................................................................................................................................................32

SECTION IV ELECTRONICS OVERVIEW

LC9100 AND LC9500HR DISPLAY CONSOLE BOARD (DSP Heart Rate)..............................................2

LC9100 AND LC9500HR DISPLAY CONSOLE BOARD (Integrated PCB Only) ......................................4

LC9100 ALTERNATOR CONTROL BOARD .............................................................................................6

LC9500HR ALTERNATOR CONTROL BOARD........................................................................................7

ALTERNATOR ...........................................................................................................................................8

WIRING BLOCK DIAGRAM LC9100 .........................................................................................................9

WIRING BLOCK DIAGRAM LC9500HR (Integrated PCB) ........................................................................10

WIRING BLOCK DIAGRAM LC9500HR (DSP Heart Rate Board) ............................................................11

NOTES.......................................................................................................................................................12

SECTION V PARTS IDENTIFICATION

LC91R-0100-26 (SN 476098-UP) ..............................................................................................................2

LC91R-0100-29..........................................................................................................................................5

LC95R-0100-26 (SN 638144-UP) ..............................................................................................................8

LC95R-0100-29..........................................................................................................................................11

NOTES.......................................................................................................................................................14

SECTION VI MISCELLANEOUS INFORMATION

MODEL IDENTIFICATION AND SERIAL NUMBER LOCATION...............................................................2

PREVENTATIVE MAINTAINENCE TIPS...................................................................................................3

UNPACKING INSTRUCTIONS..................................................................................................................4

COMMUNICATING BY FAX ......................................................................................................................5

FAX FORM.................................................................................................................................................6

NOTES.......................................................................................................................................................7

Zone Trainer and Heart Rate Zone Training are trademarks of Brunswick Corporation. Any use of these trademarks, without the express

written consent of Brunswick Corporation, is forbidden.

M051-00K51-D008

4-01

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

SECTION I

TROUBLESHOOTING

GUIDES

Section I

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TROUBLESHOOTING GUIDE

Malfunction Probable Cause Corrective Action

No Power. Display Console LEDs do not illuminate.

Pedaling too slowly. Pedal faster than 45 RPM then press the

START button.

Insufficient battery voltage. LC95R battery voltage output should be: 5.8 -

6.3 VDC. LC91R battery voltage output should be: 9.0 VDC.

Loose connections at the alternator Power Control Board (PCB) and/or at the Alternator Terminals. Damaged wiring harness.

Malfunctioning Display Console.

Malfunctioning Alternator Control Board (ACB).

Make sure that all connections are secure. Remove connectors at the PCB then reconnect, and at the alternator terminals, make sure terminal nuts are tight. Inspect wiring harness for damage. Replace as necessary.

Test with known good Display Console. Replace malfunctioning Display Console.

Test with known good ACB. Replace malfunctioning ACB.

Display Console initializes then fails.

Malfunctioning Alternator. Test with known good Alternator. Replace

malfunctioning Alternator.

Loose connections at the alternator Power Control Board (PCB) and/or at the Alternator Terminals. Damaged wiring harness.

Malfunctioning Alternator Control Board.

Malfunctioning Alternator. Test Alternator output or, test with known good

Test with known good Alternator Control Board. Replace malfunctioning board.

Alternator. Replace malfunctioning Alternator.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TROUBLESHOOTING GUIDE

Malfunction Probable Cause Corrective Action

Erratic Display Console LEDs.

Pedaling too slowly. Pedal faster than 45 RPM.

Insufficient battery voltage. LC95R battery voltage output should be: 5.8 -

6.3 VDC. LC91R battery voltage output should be: 9.0 VDC.

Loose connections at the alternator Power Control Board (PCB) and/or at the Alternator Terminals. Damaged wiring harness.

Malfunctioning Display Console.

Malfunctioning Alternator Control Board.

Test with known good Display Console. Replace malfunctioning Display Console.

Test with known good Alternator Control Board. Replace malfunctioning board.

Section I

Display Console LEDs remain illuminated.

Malfunctioning Alternator. Test Alternator output, or test with known good

Alternator. Replace malfunctioning Alternator.

Malfunctioning Display Console.

Loose connections at the alternator Power Control Board (PCB) and/or at the Alternator Terminals. Damaged wiring harness.

Malfunctioning Alternator Control Board.

Inspect for damage or depression at START key. Test with known good Display Console. Replace malfunctioning Display Console.

Make sure that all connections are secure. Remove connectors at the PCB then reconnect, and at the alternator terminals, make sure terminal nuts are tight.

Inspect wiring harness for damage. Replace as necessary.

Test with known good Alternator Control Board. Replace defective board.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TROUBLESHOOTING GUIDE

Malfunction Probable Cause Corrective Action

Prompt persists and information entry not allowed.

Prompt goes OFF when the START key is released and information entry not allowed.

Display Console keys (except START key) do not function.

Attempting to enter improper duration of time.

Malfunctioning Display Console.

Malfunctioning Alternator Control Board.

Malfunctioning Alternator. Test Alternator output, or test with known good

Attempting to enter program not available.

Refer to Operation Manual for time duration requirements.

Test with known good Display Console. Replace malfunctioning Display Console.

Test with known good ACB. Replace defective Alternator Control Board.

Alternator. Replace malfunctioning Alternator.

Refer to Operation Manual for program availability.

Display Console connection loose.

Malfunctioning Display Console.

Numeric keys disabled. Refer to Diagnostic State 14 to enable numeric

Make sure that the connections at the Display Console are secure. Remove, then reinstall.

Test with substitute Display Console. Replace malfunctioning Display Console.

keys.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TROUBLESHOOTING GUIDE

Malfunction Probable Cause Corrective Action

Excessive resistance load at start of program.

Excessive resistance load during program.

Pedaling too slowly. Pedal faster than 45 RPM.

Loose connections at the alternator Power Control Board (PCB) and/or at the Alternator Terminals. Damaged wiring harness.

Malfunctioning Display Console.

Malfunctioning Alternator Control Board.

Malfunctioning Alternator. Test Alternator output, or test with known good

Pedaling too slowly. Pedal faster than 45 RPM.

Test with known good Display Console. Replace malfunctioning Display Console.

Test with known good Alternator Control Board. Replace malfunctioning board.

Alternator. Replace malfunctioning Alternator.

Section I

Loose connections at the alternator Power Control Board (PCB) and/or at the Alternator Terminals. Damaged wiring harness.

Malfunctioning Display Console.

Malfunctioning Alternator Control Board (ACB).

Malfunctioning Alternator. Test Alternator output, or test with known good

Defective load resistor. Test with known good resistor. Replace

Test with known good Display Console. Replace malfunctioning Display Console.

Test with known good ACB. Replace malfunctioning ACB.

Alternator. Replace malfunctioning Alternator.

defective resistor.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TROUBLESHOOTING GUIDE

Malfunction Probable Cause Corrective Action

Resistance varies during manual program.

Pedaling too slowly. Pedal faster than 45 RPM.

Loose connections at the alternator Power Control Board (PCB) and/or at the Alternator Terminals. Damaged wiring harness.

Malfunctioning Display Console.

Malfunctioning Alternator Control Board.

Malfunctioning Alternator. Test Alternator output, or test with known good

Defective load resistor. Test with known good resistor. Replace

Test with known good Display Console. Replace malfunctioning Display Console.

Test with known good Alternator Control Board. Replace defective board.

Alternator. Replace malfunctioning Alternator.

defective resistor.

Resistance is constant during random or hill programs.

NOTE: In RANDOM and HILL programs, resistance variation may be normal. Test for resistance variation in

MANUAL program.

Loose connections at the alternator Power Control Board (PCB) and/or at the Alternator Terminals. Damaged wiring harness.

Malfunctioning Display Console.

Malfunctioning Alternator Control Board.

Malfunctioning Alternator. Test Alternator output, or test with known good

Test with known good Display Console. Replace malfunctioning Display Console.

Test with known good Alternator Control Board. Replace defective board.

Alternator. Replace malfunctioning Alternator.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TROUBLESHOOTING GUIDE

Malfunction Probable Cause Corrective Action

Difficult or no pedaling movement.

Malfunctioning Pulley Clutch assembly.

Inspect Pulley for free backward and forward rotation. Replace malfunctioning Pulley.

Pedaling too easy.

Alternator belt excessively tight.

Left side Crank Nut excessively tight.

Crank Bearings worn or corroded.

Seat incorrectly adjusted. Adjust Seat. Refer to Operation Manual.

Pedaling too slowly. Pedal faster than 45 RPM.

Loose connections at the alternator Power Control Board (PCB) and/or at the Alternator Terminals. Damaged wiring harness.

Malfunctioning Display Console.

Inspect belt deflection. Adjust as necessary. Alternator belt deflection: 1/4 inch (6mm).

Loosen nut 1/16 of a turn.

Replace Crank Bearings.

Test with known good Display Console. Replace malfunctioning Display Console.

Section I

Malfunctioning Alternator Control Board.

Malfunctioning Alternator. Test Alternator output, or test with known good

Alternator Belt loose.

Power grip belt damaged or off crank pulley.

Test with known good Alternator Control Board. Replace defective board.

Alternator. Replace malfunctioning Alternator.

Adjust Alternator Belt to 1/4 inch (6mm) deflection.

Replace belt if damaged.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TROUBLESHOOTING GUIDE

Malfunction Probable Cause Corrective Action

Battery over-heating.

Exercise bike not stable.

Reverse polarity. RED wire to positive (+) lead and BLACK wire

to negative (-) lead.

Battery cable insulation worn and contacting frame.

Malfunctioning Display Console.

Malfunctioning Alternator Control Board.

Defective or damaged main wire harness.

Stabilizer foot pads. Adjust Foot Pads.

Floor surface not level. Position bike on level surface.

Inspect Wires and replace as necessary.

Test with known good Display Console. Replace malfunctioning Display Console.

Test with known good Alternator Control Board. Replace defective board.

Inspect Main wire harness, and replace if necessary.

Stabilizer bar not attached firmly to frame.

Wheel(s) damaged. Replace damaged wheel(s).

Frame damaged. Contact Life Fitness Customer Support

Tightened hardware.

Services.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TROUBLESHOOTING GUIDE

Malfunction Probable Cause Corrective Action

Emitting loud noise.

Non-carpeted, hard floor. Place bike on softer surface floor or carpeted

area to deaden sound.

Leaning excessively to either side.

Crank bearings not adjusted properly or worn.

Alternator belt loose. Inspect belt deflection. Adjust the Alternator

Alternator Belt worn. Replace Belt..

Malfunctioning Alternator. While operating the unit, listen for excessive

Free-wheel Pulley not rotating freely.

Do not lean.

Inspect, adjust, and/or replace as necessary.

Belt to 1/4 inch (6mm) deflection.

noise from Alternator. Replace Alternator as necessary.

Inspect Pulley, and replace pulley as necessary.

Section I

Seat wobbles.

Alternator voltage test.

Seat rollers out of adjustment or excessively worn.

Malfunctioning Alternator. 1. Check the alternator voltage using a DC

Inspect, adjust, or replace worn rollers as necessary.

voltmeter. Attach the positive (+) probe of the voltmeter to the alternator RED lead, and the negative (-) probe of the voltmeter to alternator BLACK lead.

2. Pedal above 45 RPM.

3. Press the START key.

4. Voltmeter reading should be 9-11 VDC.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

TROUBLESHOOTING GUIDE

Malfunction Probable Cause Corrective Action

No heart rate or display reads no heart rate (Lifepulse).

Heart rate digital signal processor (DSP) board.

Faulty cable connection. Verify heart-rate cable is properly connected,

Handlebar/Lifepulse Grip Assembly worn or damaged.

Life Pulse handlebar. Using an ohmmeter, verify continuity between

Moisture on Handlebar /Lifepulse Grip Assembly.

Loose or malfunctioning heart rate lead connection at Display Console.

Heart-rate (DSP) Board. Verify that the heart-rate (DSP) board is

Verify that the DSP board is communicating. Execute the diagnostic Mode.

then verify for continuity using an ohmmeter.

Replace Handlebar/Lifepulse Assembly.

Lifepulse sensor and cable connection.

Dry wipe sensors.

Secure connection. If necessary, replace malfunctioning Handlebar/Lifepulse Grip Assembly.

communicating, and replace if necessary.

Handlebar/Lifepulse grips loose.

Lifepulse sensor molding loose.

No heart rate or display reads no heart rate (Telemetry).

Malfunctioning Display Console.

Excessive wear or damage to grip.

Improper cleaning solution that contains an acid or ammonia base.

No heart rate reading. Executive Diagnostic Mode to verify

Faulty cable connection. Verify Telemetry cable is properly connected.

Faulty receiver connection. Verify receiver is plugged into jack properly.

Defective transmitter (strap). Test transmitter with a known good unit.

Test with known good Display Console. Replace malfunctioning Display Console.

Replace the handlebar assembly.

Replace the Lifepulse Sensor Kit.

performance of heart rate function.

Replace strap if necessary.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

NOTES:

Section I

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

SECTION II

DIAGNOSTICS

Section II

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

Display Console Layout

L950

Message Center

Profile Window

Numeric Keypad

L 9100C

Profile Window

Arrow Keys

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

HOW TO ENTER DIAGNOSTIC MODES

LC9500 While pedaling the bike over 45 RPMs, diagnostics can be entered by holding the 5

key or the down ARROW key and pressing the START key.

Section II

LC9100 While pedaling the bike over 45 RPMs, diagnostics can be entered by holding the

‘DOWN ARROW’ key and pressing the ‘START’ key.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

DIAGNOSTICS STATE 1 - ALL LEDS and KEYPAD TEST

Diagnostics is entered by holding the ‘DOWN ARROW’ key and depressing the ‘Start’ key while pedaling 45 RPM or faster. On entry to this state, all of the LEDs will turn on.

Pressing keys will result in a beep sound and, for all but the START/ENTER’ and ‘CLEAR\PAUSE’ keys, a character repeated across the message center display.

KEYS DISPLAYED

CHARACTER

0‘0’ 1‘1’ 2‘2’ 3‘3’ 4‘4’ 5‘5’ 6‘6’ 7‘7’ 8‘8’ 9‘9’ DISPLAY LOCK ‘L’ RACE MODE ‘R’ WATTS/METS MODE ‘W’ UP ‘U’ DOWN ‘D’

Press the ‘CLEAR/PAUSE’ key to abort DIAGNOSTICS and return to the ‘PRESS START TO BEGIN’ state. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 2.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

Section II

DIAGNOSTICS STATE 2: INDIVIDUAL LED TEST

On entry to this state, the individual LEDs and display segments will be tested.

Indicator LEDs, message center segments, and profile LEDs will all animate independently.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 1. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 3.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

P1.31 HR 52 0

P1.31 HR 52 0P1.31 HR 52 0

DIAGNOSTICS STATE 3 - VERSION#: RPM, HR, and LOAD TESTS

The PROGRAM VERSION NUMBER (ex. P1.01) will be displayed in the ELAPSED TIME window.

The present RPM will be displayed in the RPM window. The HEART RATE, if present, will be displayed in the LEVEL/HEART RATE window.

The present LOAD DUTY CYCLE applied to the alternator will be displayed in the CALORIES/HOUR window if the LIFEPULSE GAIN display has not been selected. LOAD duty cycle ranges from 0-415 for 9V battery products, 0250 for all others in order of increasing load. This value can be adjusted using the UP/DOWN keys to decrement and increment the LOAD duty cycle.

Pressing the DISPLAY LOCK key will disable the LOAD DUTY CYCLE display if enabled, turn off the CALORIES/HR, and display the LIFEPULSE GAIN if HANDS ON LIFEPULSE sensors. Pressing the DISPLAY LOCK key again will re-enable the LOAD DUTY CYCLE display.

Pressing the WATTS/METS key will toggle the display of the LIFEFITNESS PART # of the console software.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 2. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 4.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

PX.XX 62 NONE 0

Section II

DIAGNOSTICS STATE 3 - VERSION#: RPM, NETWORK STATUS, AND LOAD TESTS (Integrated PCB Only)

The PROGRAM VERSION NUMBER (ex. P1.01) will be displayed in the ELAPSED TIME window.

The present RPM will be displayed in the LEVEL and HEART RATE windows. The NETWORK STATUS will be displayed in the RPM window.

The present LOAD DUTY CYCLE applied to the alternator will be displayed in the CALORIES/HOUR window. LOAD DUTY CYCLE ranges from 0-415 for 9V battery products, 0-250 for all others in order of increasing load. This value can be adjusted using the UP/DOWN arrow keys to increase or decrease the LOAD duty cycle. The LOAD DUTY CYCLE can also be adjusted down or up in units of 25 using the 4 and 6 keys.

Pressing the WATTS/METS key will toggle the display of the Life Fitness part number of the console software.

Pressing the RACE key will toggle the tone ON or OFF.

Press the 'CLEAR/PAUSE' key to return to DIAGNOSTICS STATE 2. Press the 'START/ENTER' key to advance to DIAGNOSTICS STATE 4.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

P 1. 80 P3.90 OFF

DIAGNOSTICS STATE 4 - LIFEPULSE and NETWORK STATUS TESTS

The PROGRAM VERSION NUMBER of the HEART RATE DSP board ‘05 software (ex. P1.60, if present) will be displayed in the ELAPSED TIME window.

The PROGRAM VERSION NUMBER of the HEART RATE DSP board DSP software (ex. P3.80, if present) will be displayed in the HEART RATE window.

The status of the LIFELINK board and LIFE CENTER connection will be displayed in the CALORIES/HOUR window. The following conditions will be reported.

‘NONE’ - No LIFELINK board detected. ‘NULL’ - Board detected but not communicating. ‘ON ‘ - ONLINE status with LIFE CENTER ‘OFF ‘ - OFFLINE status with LIFE CENTER.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 3. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 5.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

HR C-0

DIAGNOSTICS STATE 4 - LIFEPULSE TESTS (Integrated PCB Only)

Upon entry to this diagnostic state, the LIFEPULSE software version number is displayed for 2 seconds. After this , the LP Comm Status is displayed for 2 seconds, which will either display 'LP PC COMM ON' or 'LP PC COMM OFF'. Make sure 'LP PC COMM OFF' appears, or CSAFE will not function correctly. The LP Comm Status can be toggled by pressing the 5 key during the 2 seconds when the LP Comm Status message is being displayed, and does not normally need to be adjusted.

After these messages are done displaying, the LifePulse test information comes up.

G99

Section II

With both hands placed on the LifePulse sensors, the ELAPSED TIME begins counting in the TIME window. This counter will stop counting as soon as a heart rate is displayed.

The GAIN is displayed in the RPM window.

The CONFIDENCE LEVEL between 0-9 is displayed in the CALORIES/HOUR window, with 0 indicating the lowest confidence and 9 indicating the highest.

The profile window will display and 'L' when the left LifePulse sensor is being held. An 'R' when the right LifePulse sensor is being held, and 'L' and 'R' when both sensors are being held.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 3. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 5.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

OFF

DIAGNOSTICS STATE 5 - LOOPBACK TEST

Within this state, the RS232 port is tested. A shorting jumper must be connected for the result of this test to be correct.

If functioning correctly, “RS232 PASS” will be displayed.

If not-functioning correctly , “RS232 OFF” will be displayed.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 4.

Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 6.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

CVA ENABLED

Section II

DIAGNOSTICS STATE 5 - CVA ENABLE/DISABLE (Integrated PCB Only)

Within this state, CVA support can be turned ON or OFF.

The "UP" and "DOWN" arrow keys toggle between CVA ENABLED and CVA DISABLED.

The ENTER key LED will indicated when the value is at the default setting of CVA DISABLED.

This value is stored in EEROM and is kept when the LifeCycle is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 4.

Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 6.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

M A X D U R A T I O N 60

DIAGNOSTICS STATE 6 - MAXIMUM PROGRAM DURATION

Within this state, the MAXIMUM PROGRAM DURATION is displayed and can be adjusted from a range of 10-99 minutes.

The ‘DOWN ARROW’ will decrease the value by 1 minute. The key will Auto-Repeat if held.

The ‘UP ARROW’ will increase the value by 1 minute. The key will Auto-Repeat if held.

The ENTER key LED indicates when the value is at the default of 60 minutes. This value is stored in EEROM and is kept when the unit is not in use.

To RESET the configuration items in the EEPROM to their default settings, hold the DISPLAY LOCK key down while pressing the ENTER key.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 5.

Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 7.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

T E L E M E T R Y O N

Section II

DIAGNOSTICS STATE 7 - TELEMETRY ENABLE/DISABLE

Within this state, the TELEMETRY can be turned ON or OFF. If a telemetry heart rate is detected, it will be displayed when telemetry is set to ON. The Heart Rate LED will also be flashed every time a telemetry pulse is received.

By default, the LifeCycles will have TELEMETRY ON.

The ‘DOWN ARROW’ will turn off the telemetry.

The ‘UP ARROW’ will turn on the telemetry and display a heart shape in the program profile window.

The ENTER key LED indicates when the value is at the default setting of TELEMETRY ON. This value is stored in EEROM and is kept when the unit is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 6. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 8.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

E N G L I S H U N I T S

DIAGNOSTICS STATE 8 - ENGLISH/METRIC UNITS

Within this state, ENGLISH or METRIC units can be selected.

The ‘DOWN ARROW’ will select METRIC units.

The ‘UP ARROW’ will select ENGLISH units.

The ENTER key LED indicates when the value is at the default setting of ENGLISH UNITS.

This value is stored in EEROM and is kept when the unit is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 7. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 9.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

E C U M B E N T

Section II

DIAGNOSTICS STATE 9 - MODEL SELECTION

Within this state, configuration as an upright or a recumbent LifeCycle can be selected.

The ‘DOWN ARROW’ will configure as a Recumbent.

The ‘UP ARROW’ will configure as a Upright.

The ENTER key LED indicates when the value is at the default setting of UPRIGHT.

This value is stored in EEROM and is kept when the unit is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 8. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 10.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

WATT P R O G R A M ON

DIAGNOSTICS STATE 10 - WATTS PROGRAM ENABLE/DISABLE

Within this state, WATTS can be turned ON or OFF.

By default, the LifeCycle will have the WATTS PROGRAM ON.

The ‘DOWN ARROW’ will turn OFF the WATTS PROGRAM.

The ‘UP ARROW’ will turn ON the WATTS PROGRAM.

The ENTER key LED indicates when the value is at the default setting of WATTS PROGRAM ON.

The value is stored in EEROM and is kept when the bike is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 9. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 11.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

METS P R O G R A M ON

Section II

DIAGNOSTICS STATE 11 - METS PROGRAM ENABLE/DISABLE

Within this state, METS PROGRAM can be turned ON or OFF.

By default, the LifeCycle will have the METS PROGRAM ON.

The ‘DOWN ARROW’ will turn OFF the WATTS PROGRAM.

The ‘UP ARROW’ will turn ON the WATTS PROGRAM.

The ENTER key LED indicates when the value is at the default of METS PROGRAM ON.

This value is stored in EEROM and is kept when the bike is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 10. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 12.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

6 V B A T T E R Y

DIAGNOSTICS STATE 12 - POWER SUPPLY CONFIGURATION

Within this state, the power supply selection can be made.

The arrow keys will scroll through the selections of '6 VOLT BATTERY', 'EXTERNAL SUPPLY', or '9 VOLT BATTERY'.

NOTE: LC9100 uses a 9 volt battery. LC9500 uses a 6 volt battery.

The ENTER key LED indicates when the value is the default of 6V battery.

This value is stored in EEROM and is kept when the unit is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 11. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 13.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

H O U R S =

DIAGNOSTICS STATE 13 - TOTAL HOURS and STATISTICS

Upon entry to this state, TOTAL HOURS are displayed.

STATISTICS can be displayed using the UP and DOWN arrow keys. The ‘UP ARROW’ allows scrolling through the available programs and shows the number of times each program has been selected. The ‘DOWN ARROW’ backs up through the list of available programs and back to the total hours displayed.

Section II

To clear the statistics in the EEPROM, hold the DISPLAY LOCK key down while pressing the ENTER key.

The Programs are:

HOUR HILL RANDOM MANUAL FAT CARDIO FIT WATTS METS QUICK HRT HILL HRT INT HRT EXT SPRT TRN

Pressing the ‘CLEAR/PAUSE’ key will return to DIAGNOSTICS STATE 12. Pressing the ‘START/ENTER’ key will advance to DIAGNOSTICS STATE 14.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

N U M E R I C

DIAGNOSTICS STATE 14- NUMERIC KEYS CONFIGURATION

Within this state, the unit can be configured as to the presence of numeric keys.

The ‘DOWN ARROW’ will display “NUMERICS OFF”.

The ‘UP ARROW’ will display “NUMERICS ON”.

K E Y S

The ENTER key LED indicates when the value is at the default of NUMERIC KEYS ON.

This value is stored in EEROM and is kept when the unit is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 13. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 15.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

8:45 135

DIAGNOSTICS STATE 15 PHOTO SHOOT

This state is solely intended to be used for PHOTO SHOOTS.

None of the data items displayed are real.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 14. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 16.

725

Section II

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

DIAGNOSTICS STATE 15 PROGRAMS ENABLE/DISABLE (Integrated PCB Only)

Enable or disable HEART RATE HILL, HEART RATE INTERVAL, HEART RATE EXTREME, or REAL WORLD BIKE.

The DOWN ARROW will display PROGRAMS OFF.

The UP ARROW will display PROGRAMS ON.

The ENTER key LED indicates when the value is set to default of PROGRAMS OFF.

This value is stored in EEROM and is kept when the unit is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 14. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 16.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

Section II

DIAGNOSTICS STATE 16 LANGUAGE SELECTION (ntegrated PCB Only)

Within this state, the LANGUAGE can be changed to nay one of 7 languages, including English, German, French, Italian, Dutch, Spanish or Portuguese.

The UP ARROW will display the next language in the list.

The DOWN ARROW will display the previous language in the list.

The ENTER key LED indicates when the language is set to the default of ENGLISH.

This value is stored in EEROM and is kept when the unit is not in use.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 15. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 17.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

DIAGNOSTICS STATE 17 EEPROM TEST (Integrated PCB Only)

Within this state, EEPROM can be tested.

This diagnostic state tests the Display Console EEPROM by reading, writing, and replacing all used locations in the Display Console EEPROM. The EEPROM location being tested will appear in the display message center. Pressing the DOWN ARROW will initiate the EEPROM test. If the test completes successfully, the message EEPROM GOOD will appear. If the test fails, the message EEPROM BAD AT XX will display with the bad EEPROM location.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 16. Press the ‘START/ENTER’ key to advance to DIAGNOSTICS STATE 18.

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

DIAGNOSTICS

8:45 135

DIAGNOSTICS STATE 18 PHOTO SHOOT (Integrated PCB Only)

This state is solely intended to be used for PHOTO SHOOTS.

None of the data items displayed are real.

Press the ‘CLEAR/PAUSE’ key to return to DIAGNOSTICS STATE 17.

725

Section II

Lifecycle 9500 / 9100 Series Recumbent Exercise Bikes

NOTES:

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

SECTION III

How To...

SERVICE AND REPAIR GUIDES

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...REPLACE THE ALTERNATOR

Tools Required: Combination wrenches, belt tension gage, and Phillips screwdriver

1. See “How To…Replace Shrouds” in this

section.

2. Disconnect all terminal wires noting their colors and tagging their locations.

3. Mark the ALTERNATOR position at the TENSIONING BOLT BRACKET, then remove the TENSIONING BOLT.

4. Remove the PIVOT BOLT and hardware from the ALTERNATOR.

5. Remove the ALTERNATOR from the unit.

NOTICE: If only the alternator is being replaced, then remove the ALTERNATOR PULLEY.

6. Install the new alternator in the reverse order. Make sure that the ALTERNATOR BELT is properly aligned to the LARGE PULLEY as shown otherwise damage to the belt can occur.

Alternator Tensioning Bolt

Orange Torque 25-30 IN. LBS.

Pivot Bolt

Yello

Red Torque 25-30 IN. LBS

Black

Black/White

7. Locate the alternator at the marked area on the alternator bracket. Alternator belt tension should be from 60-70 lbs.

Alternator Belt

Large Pulley

Alternator Pulle

Alternator Belt

Alternator Mounting Bracket

Tensioning Bolt Torque 18-20 FT. LBS

Alternator Assembly

Nut/Washer

Pivot Bolt Torque 30-35 FT. LBS.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...REPLACE THE ALTERNATOR BELT

Tools Required: Combination wrenches, pliers, screwdrivers, e-ring tool, center punch, and belt tensioning gage

1. See “How To…Replace Shrouds” in this section.

2. Mark the position of the ALTERNATOR TENSIONING BOLT at the MOUNTING BRACKET, then remove TENSIONING BOLT.

3. Loosen the ALTERNATOR PIVOT BOLT and push the ALTERNATOR forward to slacken the ALTERNATOR BELT.

4. Mark the position of the IDLER BRACKET, Remove and loosen MOUNTING BOLTS as illustrated.

5. Loosen the TENSION BOLT and move the IDLER BRACKET forward to slacken the POWER GRIP BELT.

Alternator Mounting Bracket

Idler Bracket

Tensioning Bolt Torque 5-7 FT. LBS.

Mounting Bolt (Loosen) Torque 27-33 IN. LBS.

Mounting Bolt (Remove) Torque 27-33 IN. LBS.

Alternator Tensioning Bolt Torque 18-20 FT. LBS.

Alternator Pivot Bolt Torque 30-35 FT. LBS.

Alternator Belt

Section III

Powe r Grip Belt

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...REPLACE THE ALTERNATOR BELT (Continued)

6. Remove the RETAINER BOLT and RETAINER from the end of the PULLEY shaft.

7. Remove the left E-RING from the left side of the PULLEY first, then remove the right E-RING.

8. From the belt side, tap out the SHAFT from the unit.

9. Remove the ALTERNATOR BELT.

Pulley Shaft

Retainer Bolt

E-Ring

10. Install the new alternator in the reverse order. Make sure that the ALTERNATOR BELT is properly aligned to the LARGE PULLEY as shown otherwise damage to the belt can occur.

11. Locate the alternator at the marked area on the alternator bracket. Alternator belt tension should be from 60-70 lbs. and the POWER GRIP BELT from 35-55 lbs.

Washer

Freewheel

Large Pulley

Washer

Pulley

Alternator Belt

Alternator Pulle

Retainer

E-Ring

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...REPLACE THE FREEWHEEL/PULLEY ASSEMBLY

Tools Required: Combination wrenches, pliers, screwdrivers, e-ring tool, center punch, and belt tensioning gage

1. See “How To…Replace Shrouds” in this section.

2. Mark the position of the ALTERNATOR TENSIONING BOLT at the MOUNTING BRACKET, then remove TENSIONING BOLT.

3. Loosen the ALTERNATOR PIVOT BOLT and push the ALTERNATOR forward to slacken the ALTERNATOR BELT.

4. Mark the position of the IDLER BRACKET, Remove and loosen MOUNTING BOLTS as illustrated.

5. Loosen the TENSION BOLT and move the IDLER BRACKET forward to slacken the POWER GRIP BELT.

Idler Bracket

Tensioning Bolt Torque 5-7 FT. LBS.

Mounting Bolt (Loosen) Torque 27-33 IN. LBS.

Mounting Bolt (Remove) Torque 27-33 IN. LBS.

Alternator Mounting Bracket

Alternator Tensioning Bolt Torque 18-20 FT. LBS.

Section III

Alternator Belt

Alternator Pivot Bolt Torque 30-35 FT. LBS.

Power Gri p Belt

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...REPLACE THE FREEWHEEL/PULLEY ASSEMBLY (Continued)

6. Remove the RETAINER BOLT and RETAINER from the end of the SHAFT.

7. Remove the left E-RING from the left side of the PULLEY first, then remove the right E-RING.

8. From the belt side, tap out the SHAFT from the unit.

9. Pull the FREEWHEEL/PULLEY ASSEMBLY forward and out of the

10. Slide the FREEWHEEL off the SHAFT noting location of washers.

bike.

Pulley Shaft

Retainer Bolt

E-Ring

11. Install the new alternator in the reverse order. Make sure that the ALTERNATOR BELT is properly aligned to the LARGE PULLEY as shown otherwise damage to the belt can occur.

12. Locate the alternator at the marked area on the alternator bracket. Alternator belt tension should be from 60-70 lbs. and the POWER GRIP BELT from 35-55 lbs.

Washer

Freewheel

Large Pulley

Washer

Pulley

Alternator Belt

Alternator Pulle

Retainer

E-Ring

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...REPLACE THE POWER GRIP BELT

Tools Required: Combination wrenches, pliers, screwdrivers, e-ring tool, center punch, and belt tensioning gage

1. See “How To…Replace Shrouds” in this section.

2. Mark the position of the ALTERNATOR TENSIONING BOLT at the MOUNTING BRACKET, then remove TENSIONING BOLT.

Idler Bracket

Tensioning Bolt Torque 5-7 FT. LBS.

3. Loosen the ALTERNATOR PIVOT BOLT and push the ALTERNATOR forward to slacken the ALTERNATOR BELT.

4. Mark the position of the IDLER BRACKET, Remove and loosen MOUNTING BOLTS as illustrated.

5. Loosen the TENSION BOLT and move the IDLER BRACKET forward to slacken the POWER GRIP BELT.

Alternator Mounting Bracket

Alternator Tensioning Bolt Torque 18-20 FT. LBS.

Mounting Bolt (Loosen) Torque 27-33 IN. LBS.

Mounting Bolt (Remove) Torque 27-33 IN. LBS.

Alternator Pivot Bolt Torque 30-35 FT. LBS.

Section III

Alternator Belt

Power Grip Belt

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...REPLACE THE POWER GRIP BELT (Continued)

6. Remove the RETAINER BOLT and RETAINER from the end of the SHAFT.

7. Remove the left E-RING from the left side of the PULLEY first, then remove the right E-RING.

8. From the belt side, tap out the SHAFT from the unit.

9. Pull the FREEWHEEL/PULLEY ASSEMBLY forward and out of the bike and remove the POWER GRIP BELT.

Pulley Shaft

Retainer Bolt

E-Ring

10. Install the new alternator in the reverse order. Make sure that the ALTERNATOR BELT is properly aligned to the LARGE PULLEY as shown otherwise damage to the belt can occur.

11. Locate the alternator at the marked area on the alternator bracket. Alternator belt tension should be from 60-70 lbs. and the POW ER GRIP BELT from 3555 lbs.

Washer

Freewheel

Alternator Belt

Large Pulley

Pulley

Washer

E-Ring

Retainer

lternator Pulle

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...REPLACE THE SEAT LOCKING MECHANISM ASSEMBLY

Tools Required: 5/32 inch hex key wrench

1. Disengage the LOCKING MECHANISM and slide the seat to its most forward position.

2. Remove the two 5/32 inch hex key screws from the LOCKING MECHANISM.

3. Remove the LOCKING MECHANISM.

4. Install new LOCKING

MECHANISM in reverse order.

Locking Mechanism

Bolts

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE CRANK ARM BEARINGS

Tools Required: Special crank arm wrench required (available from Life Fitness), FT LBS. torque wrench, standard

screwdriver, hex key set, and clean rag.

Bearing Retaining Screw

1. See “How To…Replace Shrouds” in this section.

Bearing Retaining Screw

2. Loosen the POWER GRIP BELT. See “How To…Replace Power Grip Belt.”

Left Crank Arm

Access Hole

3. Remove the left BEARING RETAINER SCREWS (2).

4. In a clockwise rotation, remove the

Left Crank Nut

Tab Washer

Right Bearing Nut

LEFT CRANK NUT bearing Assembly.

Left Bearing Nut

Right Bearing

5. Unbend the tabs of the TAB WASHER. Remove and discard.

Bearing Retaining Screw

Bearing Retainin Screw

6. In a clockwise rotation, remove the LEFT BEARING NUT from the CRANK ARM.

7. Through the ACCESS HOLE in the

Left Bearing

Right Crank Arm

crank arm PULLEY, remove the right BEARING RETAINER SCREWS (2).

8. Remove the CRANKARM out of the bike frame from its right side.

9. Remove the right crank arm BEARING NUT and slide it off the CRANKARM.

10. Install new crankarm bearings in reverse order. Before assembling, use a clean rag to thoroughly clean out the crank arm bearing area.

11. Install the RIGHT BEARING NUT assembly onto the right CRANKARM and hand thread (clockwise). Finalize tightening to a torque value between 20-30 ft lbs.

12. Install the CRANK ARM through the right side of the frame seating the right crank bearing in place.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE CRANK ARM BEARINGS (Cont.)

13. Install the LEFT BEARING NUT assembly over the left CRANKARM, and hand-thread (counterclockwise). Using torque wrench, initially tighten 9-12 FT. LBS. seating torque, then back off the bearing nut and re-torque to 4 FT. LBS.

14. Install a new TAB WASHER on the left crank arm. Make sure that the inner tab aligns with the groove in the crank arm, and that the outer pre-bent tab is positioned against the center of the bearing nut flat. If it is not, slightly back off the bearing nut (clockwise) until this tab is positioned in the center of the bearing nut flat, then secure it against the bearing nut flat with a hammer.

CLOCKWISE ROTATION

Left Bearing Nut

Pre-Bent Tab at center flat

Left Bearing

Frame

Inner Tab

Straight Tab at center flat

INCORRECT

TAB POSITION

15. Install the CRANK ARM NUT and hand-thread (counterclockwise) against the TAB WASHER. With the special wrench, tighten to a torque of 4 FT. LBS. Now bend the remaining tab up against the center flat of the crank arm nut. If necessary, back off this nut (clockwise) until the tab is positioned in the center of the bearing nut flat before securing.

16. Install the BEARING RETAINER SCREWS (4).

17. Re-install the DRIVE BELTS, SHROUDS, and PEDALS.

CORRECT

TAB POSITION

(align with groove in crank arm)

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE SEAT ASSEMBLY and EXTRUSION

Tools Required: 1/2 inch wrench, Standard screwdriver, and 5/32 inch Hex key wrench

1. See “How To…Replace Shrouds” in this section.

Remove the SEAT STOP in front of the seat support

by removing two screws from the top and front of the seat assembly.

3. From under the EXTRUSION, disconnect the FLAT

FLEX CABLE 4-Pin Connector from the Main Cable, unhook the FLAT FLEX CABLE from the clip, remove two torx screws holding the retainer bracket for the FLAT FLEX CABLE, and remove the grommet.

4. Disengage the LOCKING MECHANISM and carefully

back the SEAT ASSEMBLY off the EXTRUSION while guiding the flat flex cable out from the seat extrusion.

Top Screw

5. If necessary to replace the EXTRUSION, remove the

FLAT FLEX CABLE in the EXTRUSION, then remove four mounting bolts located under the ends of the EXTRUSION. Replace EXTRUSION and torque four MOUNTING BOLTS 200-220 IN. LBS.

6. Install the new SEAT ASSEMBLY in the reverse

order and adjust SEAT ROLLERS. “See “How To…Adjust Seat Roller Adjustment” in this section.

Front Screw

Seat Stop

Seat Locking Mechanism

Extrusion

Mounting Bolts (4 places) Torque 200-220 IN.LBS.

Flat Flex Cable

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...REPLACE THE MAIN WIRE HARNESS

Tools Required: 1/4, 5/16, and 3/8 inch wrenches, side cutters, and standard screwdriver

1. Refer to “How To…Replace Display Console and Handle Bar” in this section to remove the HANDLEBAR ASSEMBLY and disconnect the MAIN WIRE HARNESS connectors.

2. Refer to “How To…Replace Shrouds” in this section to remove the right SHROUD.

3. For the LC9500HR only, disconnect the BLACK (neg) wire from the (-) post on the BATTERY, then the RED (pos) wire from the (+) post.

4. Disconnect the MAIN WIRE HARNESS (P1) at the ALTERNATOR CONTROL BOARD.

5. Note the location of the CABLE TIES on frame, then cut them off.

6. Route the MAIN WIRE HARNESS out through the bottom FRAME TUBE and secure with new cable ties.

7. Install the new MAIN WIRE HARNESS in the reverse order of the above steps.

Frame Tube

Main Wire Harness (in handle bar)

Main Wire Harness (in frame tube)

Tie Strap

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To...ADJUST SEAT ROLLER ADJUSTMENT

Tools Required: Two torque wrenches, combination wrench set

1. The SEAT ROLLERS are adjusted to a specified resistance load. If the seat moves too freely with excessive side-to-side movement, then the seat rollers must be adjusted as follows.

2. Using a ½ inch wrench, loosen all four(4) SEAT ROLLER CLAMP NUTS, then retighten by hand.

3. Make initial adjustments to the SEAT ROLLERS on the right side of the unit first. This is done to ensure that the two right guide rollers are properly seated in the Vchannel of the seat extrusion. Once the SEAT ROLLERS on the right side are adjusted, then proceed to adjust the seat rollers on the left side of the unit.

Right Side

NOTE: Step 4 requires use of two inch pound torque wrenches. One to maintain a resistance load against the TAKE-UP ROLLER and the other to torque the ROLLER CLAMP NUT.

4. Starting with the right side SEAT ROLLERS, adjust the first TAKE-UP ROLLER NUT to 60-65 in. lbs. in a clockwise direction. Observe that the ROLLER CLAMP NUT will move up. This indicates that the seat roller is being forced up against the extrusion. Continue to maintain the 60-65 in. lbs. resistance load on the takeup roller, and secure the seat roller position by tightening the ROLLER CLAMP NUT from 100-120 in. lbs. Repeat this procedure for other remaining right roller. Once the right side is adjusted, repeat this procedure for the left side. Always set the right side seat rollers first. Failure to do so, will result in side-toside seat movement.

5. With all SEAT ROLLERS adjusted, test operation of the seat assembly for a 15-25 lbs. pulling force and to insure that no side-to-side movement exists. Repeat this procedure as required.

Seat Roller Clamp Nut

Take-Up Roller Nut

Right SideLeft Side

Seat Roller Clamp Nut

Seat Locking Mechanism

Guide Roller

V-Channel (right side of seat extrusion)

Take-Up Roller Nut

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE BATTERY(LC9500HR)

Tools Required: Standard screwdriver

1. Tilt the bike on its side.

2. Disconnect the BLACK (neg) wire from the (-) post on the BATTERY then the RED (pos) wire from the (+) post.

Battery

3. Remove the two SCREWS securing the BATTERY to the bracket. Remove the BATTERY and discard.

4. Install new BATTERY and secure with the two SCREWS.

5. Reconnect the BLACK (neg) wire to the (-) post on the BATTERY, and the RED (pos) wire to the (+) post. Carefully tuck the BATTERY WIRES back into the HOUSING.

6. Lift the bike to its upright position, and test all operations.

Bracket

6V battery

Screws 32-35 IN. LBS.

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE BATTERY(LC9100)

Tools Required: Phillips screwdriver

1. Locate and remove the SCREW from the

BATTERY DOOR located on the rear of the CONSOLE.

2. Disconnect the 9 VOLT ALKALINE BATTERY from the WIRE HARNESS and replace with a new 9 VOLT ALKALINE BATTERY.

3. Carefully insert 9 VOLT ALKALINE BATTERY and WIRE HARNESS into the back of the display console.

4. Reinstall the BATTERY DOOR and secure with SCREW.

Console

9 Volt Alkaline Battery

Screw

Wire Harness

Battery Door

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE CONSOLE AND HANDLEBAR ASSEMBLY

Tools Required: Phillips screwdriver and Allen wrench set

1. Remove four PHILLIPS SCREWS from the SUPPORT BRACKET.

2. Lift the DISPLAY CONSOLE off the support bracket to view wiring cables, then disconnect the MAIN CABLE, LIFEPULSE CABLE (LC9500HR), and TELEMETRY CABLE from the back of the DISPLAY CONSOLE.

3. Remove two HEX SCREWS from the front of the HANDLE BAR COLUMN.

4. Lift off the HANDLE BAR Assembly from the column while carefully guiding the wire harnesses out.

5. Install the new DISPLAY CONSOLE in the reverse order. Make sure not to pinch the cables or over-tighten the display console mounting screws.

6. Test operation of the Lifecycle to ensure its operation.

Phillips Screws

Support Bracket

Main Wire Harness

Hex Screws

Column

Handle Bar

Telemetr y Receiver

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE ALTERNATOR CONTROL BOARD

Tools Required: Standard screwdriver

1. Remove the right SHROUD. Refer to See How To...Replace Shrouds” in this section.

2. Note the WIRE HARNESS position and disconnect the ALTERNATOR (P2) and MAIN WIRE HARNESSES (P1) from the ALTERNATOR CONTROL BOARD.

3. Remove four mounting SCREWS securing the ALTERNATOR CONTROL BOARD to its mounting bracket.

4. Install new Alternator Control Board in reverse order.

Alternator Control Board

Control Board Mounting Screws(4)

Alternator Wire Harness

Main Wire Harness

Alternator Control Board Mounting Bracket

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE FOOT STRAP

Tools Required: None

NOTE: THE STRAP HAS BEEN INITIALED “L” FOR LEFT AND “R” FOR RIGHT

TO SHOW PEDAL LOCATION.

1. Grasp the outside of the worn STRAP and pull AWAY and DOWN from the knob on the PEDAL.

2. Grasp the inside of the worn STRAP and pull AWAY and DOWN from the knob on the PEDAL.

3. Insert the outside of the new STRAP with the slit on the outside knob of the PEDAL. Pull the STRAP UP until it locks in place.

4. Insert the inside of the new STRAP with the slit on the inside knob of the PEDAL. Pull the STRAP UP until it locks in place.

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE FRONT WHEEL

Tools Required: Phillips screwdriver

1. Remove the SCREW and WASHER at the end of the WHEEL.

2. Remove and discard WHEEL.

3. Install new wheel in reverse order.

4. If the wheel inserts require replacement, remove the two INSERT SCREWS and slide INSERT out and replace with new INSERT.

Insert Screws

Insert

Wheel

Washer

Screw 20-25 IN. LBS.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE DIGITAL HEART RATE SENSORS (LC9500HR)

Tools Required: Phillips screwdriver, standard screwdriver, 5/64” hex key wrench KIT # GK20-00002-0002

NOTE: The kit you have received will come equipped with either 5/64” hex key button head screws or Phillips head pan screws. Either can be used for sensor replacement procedures on all models of Life Fitness exercise equipment equipped with Lifepulse shown in the photographs are for demonstration purposes only. Replacement procedures as listed will remain the same for all applications. ALWAYS REPLACE BOTH SETS OF SENSORS PROVIDED IN THE KIT.

digital heart rate sensors. The treadmill handlebar

Removing the existing Lifepulse digital heart rate sensors:

1. Using a standard flat screwdriver, pry off the stainless steel sensor furthest away from you as if you were the user gripping the Lifepulse heart rate monitoring sensors (if screw access holes are already provided in the sensor you wish to replace, simply remove the two screws and continue to Step 2). This will be the sensor on which your fingertips rest during use. This sensor will be referred to as the “ground sensor” (black or green wire) hereafter in these instructions. The sensor closest to the user, on which the palm rests, will be referred to as the “signal output sensor” (red or white wire).

2. Pull the ground sensor gently away from the molded plastic housing, to which it was attached, to reveal a wire harness (black or green wire) with a Faston connector attached to the back of the sensor. Unplug the Faston connector from the ground sensor.

3. Loosen and remove the two screws securing the two sensor molded plastic housings to each other on the assembly. Lift the molded plastic housings away from each other and unplug the Faston connector attached to the back of the signal output sensor (red or white wire).

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE DIGITAL HEART RATE SENSORS (continued)

Installing the new Lifepulse digital heart rate sensors:

4. Plug the Faston connector (red or white wire) to the back of the new, pre-assembled signal output sensor assembly (this will be the assembly without the screw access holes in the sensor) and locate it into position. This sensor will be the sensor on which the palm rests during use.

5. Plug the Faston connector (black or green wire) to the back of the new, pre-assembled ground sensor assembly (this will be the assembly with the screw access holes in the sensor) and locate it into position. This is the sensor on which the fingertips rest during use.

6. Install the two screws through the access holes in the ground sensor and torque to 5 - 7 in. Lb. .

7. Repeat Steps 1 through 6 to remove and replace the second set of sensors included in the kit.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE DIGITAL HEART RATE PC BOARD (LC9500HR)

Tools Required: Phillips screwdriver, pliers

1. Remove the four SCREWS securing the DISPLAY CONSOLE to the DISPLAY CONSOLE BRACKET.

2. Unplug the 10-PIN CONNECTOR, 4-PIN CONNECTOR, and the 3-PIN CONNECTOR from the back of the DISPLAY CONSOLE.

3. Remove the SCREWS securing the back of the DISPLAY CONSOLE to the OVERLAY FACE-PLATE. Set the OVERLAY face down on a non-abrasive, flat surface.

4. Ground yourself to the machine by attaching one end of a DISPOSABLE ANTI-STATIC GROUNDING STRAP to your wrist and the other to a suitable grounding point on the exercise bike (e.g.: the metal part of the pedal crankshaft).

Display Console model shown for reference only.

5. Use the pliers to squeeze the tips of the five SPACERS, one at a time, to allow removal of the HEART RATE PC BOARD. Before lifting the HEART RATE PC BOARD from position, be aware that an 8-PIN

CONNECTOR is also securing the back of the board in place.

6. Replace any damaged SPACERS with those included in the kit.

7. Reverse Steps 1 through 5 to replace all parts in their proper positions.

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE SIDE SHROUDS

Tools Required: 5/8 inch open-end wrench, standard screwdriver, torx wrench set

1. Remove the LEFT PEDAL in a clockwise rotation.

2. Remove the 2 screws securing the ENDCAP and remove.

3. Remove 7 screws from the RIGHT SHROUD.

4. Remove the RIGHT SHROUD. Position the right crankarm at the 2 o’clock position and guide the SHROUD up and over the crankarm.

5. Inside the LEFT SHROUD, remove the left shroud screw (see illustration) from the center of the IDLER BRACKET.

6. From the outside of the LEFT SHROUD, remove 4 outer screws.

7. Position the left crankarm to a 10 o’clock position and carefully guide the LEFT SHROUD up and over the left crankarm and pedal.

8. Replace the SHROUDS and ENDCAP in reverse order.

Right Shroud

Torque Shroud Screws 6-10 IN. LBS.

Left Shroud Screw (Inside Shroud)

End Cap

Left Shroud

Left Pedal

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE PEDALS

Tools Required: 5/8 inch open end wrench

1. To remove the LEFT PEDAL, place a 5/8 inch open end wrench on the PEDAL BOLT and turn the wrench clockwise.

2. To remove the RIGHT PEDAL, place a 5/8 inch open end wrench on the PEDAL BOLT and turn the wrench counterclockwise.

3. Install the new PEDALS onto the CRANK ARMS. To tighten the PEDALS, place a 5/8 inch open end wrench on the PEDAL BOLT. Move the wrench counterclockwise for the LEFT PEDAL and clockwise for the RIGHT PEDAL.

Left Pedal Clockwise to Remove Counterclockwise to Install

Right Pedal Counterclockwise to Remove Clockwise to Install

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE SEAT BACK

Tools Required: 5/32 inch hex key wrench

1. Remove the four SCREWS from the SEAT BACK and remove the seat back.

Seat Back

2. Position the new SEAT BACK against the SEAT FRAME and secure with four mounting SCREWS.

NOTE: MAKE SURE THE SEAT IS

PROPERLY SECURE BEFORE RIDING.

Seat Frame

Washers(4)

Screws(4)

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE STABILIZER BAR

Tools Required: 1/2 inch wrench, short length of 2x4 board or a small box of same size to support bike

1. Raise the rear of the bike and support it with a piece of 2x4 board under the rear of the bike and in front of the STABILIZER BAR.

2. Remove the two STABILIZER BOLTS from the bottom of the STABILIZER BAR. Remove the STABILIZER BAR from the bike frame.

3. Install the new STABILIZER BAR and tighten the bolts to a torque of 200 to 220 INCH LBS. Make sure the STABILIZER BAR is mounted flush against the rear frame of the bike.

4. If the bike is not level, turn the two LEVELERS as necessary to eliminate all rocking motion.

Stabilizer Bar

Stabilizer Bolts Torque 200-220 IN. LBS.

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE TELEMETRY RECEIVER

Tools Required: Phillips Screwdriver

1. Remove LABEL from front of cover.

2. Remove the two SCREWS and COVER under the HANDLEBAR.

3. Disconnect TELEMETRY RECEIVER from the wire cable. Removing the receiver from foam insulator.

INSTALL NEW TELEMETRY RECEIVER IN REVERSE ORDER.

Cable

Receiver Unit

Foam Protector

Cover

Screws 6-8 IN. LBS.

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE SEAT PAD and HANDLEBAR ASSEMBLY

Tools Required: Allen wrench set, Torx wrench set, and torque wrench

1. Remove the four ALLEN SCREWS and WASHERS securing the SEAT PAD to the SEAT ASSEMBLY.

2. Remove the SEAT PAD from the SEAT ASSEMBLY.

3. Replace the SEAT PAD and secure with ALLEN SCREWS and WASHERS. Torque

ALLEN SCREWS to 55-60 IN. LBS.

4. Remove the four TORX SCREWS and WASHERS securing the HANDLEBAR ASSEMBLY to the SEAT ASSEMBLY.

5. Remove the HANDLEBAR ASSEMBLY. Disconnect HR CABLE (LC9500HR ONLY)

6. Install new HANDLEBAR ASSEMBLY and secure with TORX SCREWS and WASHERS. Reconnect HR cable (LC9500HR ONLY). Torque TORX SCREWS

to 32-34 IN. LBS.

7. Replace the SEAT PAD and secure with ALLEN SCREWS and WASHERS. Torque ALLEN SCREWS to 5560 IN. LBS.

Handlebar Assembly

Torx Screws 160-180 IN. LBS.

Washers

Seat Assembly

Seat Pad

Heart Rate Cable

Washer(4)

Allen Screws(4) 55-60 IN. LBS.

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE LOCKING RACK

Tools Required: Allen wrench set, torque wrench

1. Disengage LOCKING MECHANISM and slide SEAT ASSEMBLY to the rear of the EXTRUSION.

2. Remove ALLEN SCREW from the front of the LOCKING RACK.

3. Disengage LOCKING MECHANISM and carefulley slide SEAT ASSEMBLY to the front of the EXTRUSION.

4. Remove ALLEN SCREW from the rear of the LOCKING RACK and remove LOCKING RACK.

5. Replace LOCKING RACK in the reverse order of the above steps. Torque Allen screws to 50-55 IN. LBS.

Seat Assembly

Locking Mechanism

Locking Rack

Allen screw

Extrusion

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

How To... REPLACE THE ACCESSORY TRAY

Tools Required: Phillips screwdriver and 5/32” Hex Key wrench

Recumbent Models Kit Required

9500HR AK51-00072-0000

9100, 5500HR, 4500 AK51-00074-0000

1. Using a Hex Key wrench remove the four SCREWS (A) and WASHERS (B) securing the SEAT BACK (C). Remove the SEAT BACK and set it aside.

2. Slide the ACCESSORY TRAY (D) over the user right SEAT BACK POST (E) and down to make contact with the SEAT HANDLEBAR (F).

3. Position the UNDERSIDE CLAMP BRACKET (G) around the SEAT HANDLEBAR (F) and tighten the two CLAMP SCREWS and WASHERS (H).

NOTE: BE CAREFUL NOT TO OVER-TIGHTEN

THE SCREWS (H).

4. Align the four holes in the SEAT BACK (B) with those in the SEAT BACK POSTS. Insert the four SCREWS (A) and WASHERS (B) through the backside of the SEAT BACK POSTS (E) and into the SEAT BACK. Tighten the four SCREW S securely.

NOTE: BE CAREFUL NOT TO OVER-TIGHTEN THE

SCREWS (A).

Section III

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

NOTES

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

SECTION IV

ELECTRONICS OVERVIEW

AND

WIRING BLOCK DIAGRAMS

Section IV

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

ELECTRONICS OVERVIEW - LC9100 AND LC9500HR DISPLAY CONSOLE BOARD (Equipped with DSP Heart Rate PCB)

Functional Description

The Display Console Board is designed to work in conjunction with the Alternator Control Board. It reads the keypad input for changes or updates by the user, and refreshes the status LEDs, data display, and profile display matrix.

Display EPROM

Connector P5

Connector P7

Connector P2

Connectors and Pin Descriptions

Connector Location Pin Functional Description P1 is a 17 pin, ribbon connector

that connects to the Overlay Board

P2 is a 10 pin connects to the

Alternator Control Board

1 Ground 2 Strobe 3 Strobe 4 Return 5 Strobe 6 Return 7 Strobe 8 Return

9 Strobe 10 Return 11 Ground 12 Start 13 Strobe 14 Return 15 Strobe 16 Return

17 Ground

1 VSYS – POWER CONTROL (7-8VDC)

2 RPM (0-7.5 VDC)

3 GROUND

4 LOAD

5 VBAT – (6 VDC)

6 ALTREGLO (7-8 VDC)

7 FLDCMD

8 START

9 VBAT – (6VDC)

10 VBAT – (6VDC)

Connector P1

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

ELECTRONICS OVERVIEW – LC91 AND LC95HR DISPLAY CONSOLE (Equipped with DSP Heart Rate PCB)

Connector Location Pin Functional Description P5 is an 8 pin connector that

connects the Life Pulse Board to the Console Board. Equipped for LC9500HR only.

P7 is a 3 pin connector that

comes from the Polar connector

1 HR-ENABLE (3.8 VDC)

2 KEY

3 VSYS (7-8 VDC)

4 VSYS (7-8 VDC)

5 GROUND

6 GROUND

7 HR-D0 (4.5 VDC)

8 HR-D1 (4.5 VDC)

1 +VCC (5VDC)

2 POLAR SIGNAL

3 GROUND

Section IV

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

ELECTRONICS OVERVIEW - DISPLAY CONSOLE BOARD (Equipped with Integrated PCB)

Functional Description

Connector P2

Connectors and Pin Descriptions

Connector Location Pin Functional Description P1 is a 17 pin, ribbon connector

that connects to the Overlay Board

P2 is a 10 pin connects to the

Alternator Control Board

1 Ground

2 Strobe

3 Return

4 Strobe

5 Strobe

6 Return

7 Strobe

8 Return

9 Strobe 10 Return 11 Ground 12 Strobe 13 Strobe 14 Return 15 Strobe 16 Return

17 Ground

1 VSYS – POWER CONTROL (7-8VDC)

2 RPM (0-7.5 VDC)

3 GROUND

4 LOAD

5 VBAT – (6 VDC)

6 ALTREGLO (7-8 VDC)

7 FLDCMD

8 START

9 VBAT – (6VDC)

10 VBAT – (6VDC)

P9 and P10

LifePulse

Connector P1

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

ELECTRONICS OVERVIEW - DISPLAY CONSOLE BOARD (Equipped with Integrated PCB)

Connector Location Pin Functional Description Heart rate connector

P9 and P10 are 8 pin connectors

that connect to the CSAFE and Cardio Theater interface

P7 is a 3 pin connector that

connects the polar receiver to the console

1 Right +

2 Right -

3 Left -

4 Left +

1 N/U - not used

2 N/U - not used

3 Receive Data

4 Transmit Data

5 +8 Vdc

6 CTS

7 Ground

8 N/U - not used

1 +VCC (5VDC)

2 POLAR SIGNAL

3 GROUND

Section IV

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

ELECTRONICS OVERVIEW - LC9100 ALTERNATOR CONTROL BOARD

Functional Description

The Alternator Control Board is designed to regulate the alternator voltage by modulating the field current. It regulates the pass current (RPM signal) from the Alternator to the Console, and the pass current from the alternator to the load resistor while providing supply voltage for the console while charging the system battery.

Connectors and Pin Connections

Connector Location Pin Functional Description P1 is a Molex 9 pin connector

that connects to the Console

P2 is a 14 pin connector that

connects to the Alternator and Power Resistor

1 RPM (0-7.5 VDC)

2 VBAT (9VDC)

3 NOT USED (BLANK)

4 LOAD

5 START

6 GROUND

7 GROUND

8 ALTREGLO (9-11 VDC)

9 VSYS (7-8 VDC)

1 FLD RTN

2 FIELD (1-4 VDC)

3 VALT (10 VDC)

4 LOAD

5 LOAD

6 GROUND

7 GROUND

8 RPM (0-7.5VDC)

9 VALT 10 LOAD 11 LOAD 12 GROUND 13 GROUND

14 GROUND

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

ELECTRONICS OVERVIEW - LC9500HR ALTERNATOR CONTROL BOARD

Functional Description

Connectors and Pin Connections

Connector Location Pin Functional Description P1 is a Molex 11 pin connector

that connects to the Console

P2 is a 12 pin connector that

connects to the Alternator and Power Resistor

1 GROUND - BLACK

2 GROUND – BATTERY

3 NOT USED (BLANK)

4 VSYS (7-8VDC)

5 ALTREGLO (9-11 VDC)

6 LOADCMD

7 RPM (0-7.5VDC)

8 START (7-8VDC)

9 VBAT – (6VDC) 10 GROUND – BATTERY

11 GROUND

1 GROUND – ALTERNATOR

2 GROUND – ALTERNATOR

3 GROUND – ALTERNATOR

4 RPM (5VDC)

5 GROUND – ALTERNATOR

6 FIELD (1-4 VDC)

7 LOAD

8 LOAD

9 LOAD 10 VALT (10VDC) 11 VALT (10VDC)

12 LOAD

Section IV

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

ELECTRONICS OVERVIEW - ALTERNATOR

Functional Description

The 12 volt, 35 amp Alternator is designed to provide electrical power to the product, supply load resistance while providing electrical power, and provide the RPM signal from the AC TAP to the Alternator Control Board.

C TAP TERMINAL

OUTPUT TERMINAL

FIELD TERMINALS

GROUND TERMINAL

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

WIRING BLOCK DIAGRAM FOR LC9100

(#8 RING TERMINALS)

GND

OUTPUT

(1/4" RING TERMINALS)

NOT TO SCALE

KORE A

MANDO

MANDO ALTERNATOR

AC TAP

(#8 RING TE RMINAL)

(M5 RING TERMINAL )

FIELD RETURN

FIELD EXCI TATION

(M5 RING TERMINAL)

RED (2)

0.5 OHM

240 W.

VALT

VFLD

GND

ALTERNATOR

ACTAP

VFLDRT N

1234567

NETWORK

CTS

VDC

CTS

567

9RED

9VDC ALKALINE BATTERY

**BLACK

BLACK12

BLACK

8ORANGE

1BLACK/WHITE

VALT

RPM

GND

FLD RTN

KEY

1 *BRO WN 9

**RED

VSYS VSYS

VBAT

GND

RED

MOD PLUG

8 POS.

10 POS.

MOLEX MINI- FIT JR.

GND

SCK

MOSI

MISO

NETSEL~

NETOFF~

VSYS

GND

81 2 457

8 POS.

MOD PLUG

*BLACK

GND

9100

ONLY

MODEL

OPTION FOR

*BLUE6

*ORANGE

*RED

VSYS

*BROWN

*GREEN

*WHITE

NETSEL~

NETOFF~

MOLEX MINI -FIT JR.

8 POS.

35214

SCK

MISO

MOSI

VALT

CONTROL

YELLO W

BLACK

6BLACK

GND

ALTREGLO

GND

6*WHIT E

*BLAC K

*RED

GND

ALTREGLO

GREEN10

4GREEN

5GREEN

FIELD

FLDCMD

*YELLOW

FLDCMD

11 GREEN

14 POS.

MOLEX MIN I-FIT JR.

LOAD~

VBAT

RPM

LOA D

*GREE N

*BLUE 4

LOA D

CON9S156K3MOLEX MINI -FIT JR.

*ORAN GE

10 POS.

RPM

VBAT

Section IV

CONSOLE

POLAR

GND

+VCC

DISPLAY LOCK

91675

1011131215

START

WATTS/METS

CLEAR /PAUSE

QUICK PROGRAM

RACE

ENTER

DOWN

CON17LIF

*BLACK

*WHITE

*RED

POLAR RECEIVER

3 POS.

MOLEX MINI- FIT JR.

KEYPAD

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

WIRING BLOCK DIAGRAM FOR LC9500HR (Integrated PCB)

0.5 OHM

240 W.

GND

(#8 RING TERMINALS)

OUTPUT

(1/4" RING TERMINALS)

FIELD RETURN

NOT TO SCALE

KOREA

MANDO

MANDO ALTER NATOR

AC TAP

(#8 RING TERMINAL)

(M5 RING TERMINAL)

FIELD EXCITATION

(M5 RING TERMINAL)

RED (2)

VALT

VFLD

GND

ALTERNATOR

VFLDRTN

ACTAP

*BLACK*BLACK

(TOP)

*RED

RED

VALT

KEY

CONTROL

BLACK2

4ORANGE

1BLACK/WHITE

11 RED

VALT

RPM

GND

START

VBAT

RPM

7*ORA NGE

*GRE EN

*YELLO W

4 *B LUE 6

RPM

VBAT

LO AD LO AD C MD ~

FLDCMD

CONSOLE

GREEN

BLACK

6YELLOW

GND

*BLAC K

*BLK/W HT 1 1

*BROW N

GND

9GREEN

MNL

12 POS.

FIELD

LOAD ~

VSYS

ALTREGLO

GND

CON11S156K3

*BLK/VLT5

*BLK/VLT10

FAS TON25 0FASTON187

*BRN/ WHT

*RED

VSYS

ALTREGLO

MINI-FIT JR.

10 POS.

MOLEX

VBAT

CON8S156K2

LEFT RIGHT

*BLACK

*RED

(TOP)

*RED

123

.100 C ENTER LINE

6VDC SLA BATTERY

123

4 POS.

112233

*GREE N

MOLEX MINI-FIT JR.

RED

GREEN

*WHIT E

4 POS.

1342

4 POS.

.100 CENT ERLINE

*RED

*BLAC K

WHITE

*BLACK

2431

POLAR

GND

+VCC

3 POS.

*BLACK

*WHITE

*RED

POLAR RECEIVER

MOLEX MINI-FIT JR.

321

DSPLY1 2 3

CLR/PAUSE

117910846

N/U

1716151413

CON17L IF

START

ENTER

WATTS/METS

UPDOWN

RACE

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

WIRING BLOCK DIAGRAM FOR LC9500HR (DSP Heart Rate Board)

0.5 O HM

240 W.

GND

(#8 RING TERMINALS)

OUTPUT

(1/4" RING TERMINALS)

FIELD RETURN

NOT TO SCALE

KOREA

MANDO

MANDO ALTER NATOR

AC TAP

(#8 RING TERMINAL)

(M5 RING TERMINAL)

FIELD EXCITATION

(M5 RING TERMINAL)

RED (2)

VALT

VFLD

GND

ALTERNATOR

VFLDRTN

ACTAP

*BLACK*BLACK

(TOP)

*RED

1234567

NETWORK

CTS

VDC

CTS

567

GND

SCK

MOSI

MISO

NETSEL~

NETOFF~

VSYS

GND

RED

CONTROL

VALT

KEY

MOD PL UG

8 POS.

10 POS.

MOLEX MINI-FIT JR.

OPTIONAL

BLACK2

BLACK

4ORANGE

1BLACK/WHITE

11 RED

VALT

RPM

GND

RPM

GND

START

VBAT

7*O RANGE

81 2 457

*BLAC K

*GRE EN

8 POS.

*RED

*WHI TE

*BLAC K

MOD PLUG

VSYS

GND

NETOFF~

*BLUE6

*ORAN GE

*BROW N

*GREE N

MOLEX MINI-FIT JR.

8 POS.

35214

SCK

MISO

MOSI

NETSEL~

*YELLO W

4 *BLUE 6

RPM

VBAT

LOA D LOA DC MD~

GND

FLDCMD

CONSOLE

GREEN

BLACK

6YELLOW

GND

*BLK/WH T 11

GND

9GREEN

12 POS .

MNL

FIELD

LOAD~

GND

VSYS

ALTREGLO

GND

CON11S156K3

*BLK/ VLT5

*BLK/ VLT10

*BROW N

*BRN/W HT

*RED

VSYS

VBAT

CON8S156K2

ALTREGLO

FAS TON25 0FASTON187

MOLEX

MINI-FI T JR.

10 POS.

HR-DO

HR-DI

GND

VSYS

KEY

HR-ENABLE

13465872

LEFT RIGHT

*BLACK

*RED

(TOP)

*RED

123

.100 C ENTERLI NE

6VDC SLA BATTERY

123

4 POS.

112233

*GREEN

LIFEPULSE

GND

LEFT

RIGHT

GND

MOLEX MINI -FIT JR.

*GREEN

*WHITE

*RED

*BLACK

2431

*WHITE

4 POS.

1342

4 POS.

.100 CENTER LINE

*RED

*BLACK

Section IV

POLAR RECEIVER

POLAR

GND

+VCC

321

*BLACK

*WHITE

*RED

3 POS.

MOLEX MINI -FIT JR.

DSPLY1 2 3

CLR/PAUSE

117910846

N/U

1716151413

CON17L IF

START

ENTER

WATTS/METS

UPDOWN

RACE

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

NOTES:

Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes

SECTION V

PARTS IDENTIFICATION

Section V

Lifecycle 9100 Series Recumbent Exercise Bikes

LC91R-0100-26 SN 476098-Up

Display Console SK51-00073-0001(R) Eng/Met

Battery Cover(Black) OK36-01035-0006

AK51-00073-0003 Ger/Met AK51-00073-0004 Spn/Met AK51-00073-0007 Frn/Met AK51-00073-0008 Itl/Met AK51-00073-0009 Dut/Met

Overlay Bezel SK51-00035-0001Eng/Met

AK51-00035-0003 Ger/Met AK51-00035-0004 Spn/Met AK51-00035-0007 Frn/Met AK51-00035-0008 Itl/Met AK51-00035-0009 Dut/Met

Console Case(Black) OK36-01034-0006

Seat Back Assembly OK51-01056-0000

End Cap SK51-00058-0000 End Cap Decal OK51-01048-0000

Polar HR Kit SK40-00045-0001

Pedal w/Strap(L) AK17-00026-0015

Seat Bottom OK51-01054-0000

Grips OK14-01124-0000

Console Post Assembly SK51-00022-0000

Tube Gasket OK51-01045-0000

Pedal w/Strap(R) AK17-00026-0015

Stabilizer Bar SK18-00017-0000

Tray Assembly SK51-00074-0000

Levelers(2) w/Pads SK18-00021-0000

Lifecycle 9100 Series Recumbent Exercise Bikes

LC91R-0100-26 SN 4763098-Up

Bearing w/ Cranknut (LT) AK18-00029-0001

Extruded Tube Assembly SK51-00036-0000

Tabbed Lockwasher OK18-01280-0001

Left Cranknut OK18-01059-0002

Bearing Retainer Screw 0017-00101-1615

Grip OK14-01124-0000

Locking Rack OK51-01013-0000

Idler Arm Bracket OK51-01022-0000

Crankarm OK18-01281-0000 Crankarm Bearing(RT) w/Cranknut AK18-00116-0001 Crank Bearing Set GK51-00002-0001

Console Wire harness AK51-00060-0000

Crank Arm w/Pulley SK51-00024-0000

Alternator Control Board SK51-00052-0000

Alternator Pulley Assembly SK17-00106-0000

Alternator Cable Assembly AK51-00061-0000

Pulley Clutch Assembly AK46-00016-0000

Poly V -Belt 0017-00009-1021

Idler Pulley w/Bushing OK46-01008-0002

Pulley Shaft OK51-01015-0000 Shaft Retainer OK51-01028-0000

Crank Arm Pulley OK51-01009-0000

Power Grip Belt OK46-01009-0000

Timing pulley SK51-00028-0000

Section V

Lifecycle 9100 Series Recumbent Exercise Bikes

LC91R-0100-26 SN 476098-Up

End Cap OK19-01208-0000

Seat Assembly w/o Back SK51-00027-0000

Locking Mechanism SK51-00053-0000

Roller Guard OK51-01059-0000

Front Stop Bracket OK51-01062-0000 Plastic Shield OK19-01185-0000

Shroud Bracket OK51-01027-0000

Shroud w/ Decal(RT) SK51-00059-0001

Shroud Decal(RT) OK51-01051-0000

Shroud Screw(11) 0017-00101-0991

Wheel Assembly SK51-00054-0000

heel Bearing Assembly SK18-00016-0000 Wheel Inserts OK51-01017-0000 Wheel Washers OK17-01029-0000 Wheel Screw 0017-00101-1611

Shroud w/ Decal(LT) SK51-00059-0002 Shroud Decal(LT) OK51-01051-0000

Insert Screw 0017-00101-1611

Lifecycle 9100 Series Recumbent Exercise Bikes

LC91R-0100-29

Battery Cover(Black) OK36-01035-0006

Display Console AK51-00081-0001

Overlay Bezel

K49-00033-0001Eng/Met

AK49-00033-0003 Ger/Met AK49-00033-0004 Spn/Eur AK49-00033-0005 Spn/Met AK49-00033-0007 Frn/Met AK49-00033-0008 Itl/Met AK49-00033-0009 Dut/Met AK49-00033-0010 Frn/Met

Console Case(Black) OK36-01034-0006

Seat Back Assembly OK51-01056-0000

End Cap AK51-00084-0000 End Cap Decal 0K51-01087-0000

Polar HR Kit SK40-00045-0001

Pedal w/Strap(L) AK17-00026-0015

Seat Bottom OK51-01054-0000

Grips OK14-01124-0000

Console Post Assembly SK51-00022-0000

Tube Gasket OK51-01045-0000

Pedal w/Strap(R) AK17-00026-0015

Stabilizer Bar SK18-00017-0000

Tray Assembly AK51-00074-0000

Section V

Levelers(2) w/Pads SK18-00021-0000

Lifecycle 9100 Series Recumbent Exercise Bikes

LC91R-0100-29

Bearing Kit GK51-00002-0001 Bearing w/Cranknut (LT) AK18-00029-0001

Extruded Tube Assembly SK51-00014-0000

Tabbed Lockwasher OK18-01280-0001

Left Cranknut OK18-01059-0002

Bearing Retainer Screw 0017-00101-1615

Heart Rate Electrode Kit GK20-00002-0002

Locking Rack OK51-01013-0000

Idler Arm Bracket OK51-01022-0000

Idler Pulley w/Bushing OK46-01008-0002

Crankarm OK18-01281-0000 Crankarm Bearing(RT) w/Cranknut AK18-00116-0001 Crank Bearing Set GK51-00002-0001

Console Wire harness AK51-00013-0000

Crank Arm w/Pulley AK51-00024-0000

Crank Arm Pulley SK51-01009-0000

Flat Flex Cable AK19-00082-0001

Alternator Control Board SK51-00051-0000

Alternator Pulley Assembly SK17-00106-0000

Alternator Cable Assembly AK51-00061-0000

Poly V -Belt 0017-00009-1021

Power Grip Belt 0K46-01009-0000

Timing pulley SK51-00028-0000

Pulley Clutch Assembly AK46-00016-0000

Pulley Shaft OK51-01015-0000 Shaft Retainer OK51-01028-0000

Lifecycle 9100 Series Recumbent Exercise Bikes

LC91R-0100-29

End Cap 0K19-01208-0000

Seat Assembly w/o Back SK51-00011-0000

Locking Mechanism SK51-00053-0000

Roller Guard 0K51-01059-0000

Front Stop Bracket 0K51-01062-0000 Plastic Shield 0K19-01185-0000

Shroud Bracket 0K51-01027-0000

Shroud w/ Decal(RT) AK51-00085-0001

Shroud Decal(RT) 0K51-01087-0000

Shroud Screw(11) 0017-00101-0991

Wheel Assembly SK51-00054-0000

heel Bearing Assembly SK18-00016-0000 Wheel Inserts 0K51-01017-0000 Wheel Washers 0K17-01029-0000 Wheel Screw 0017-00101-1611

Shroud w/ Decal(LT) AK51-00085-0002 Shroud Decal(LT) OK51-01087-0000

Insert Screw 0017-00101-1611

Section V

Lifecycle 9500HR Series Recumbent Exercise Bikes

LC95R-0100-26 SN 638144-Up

Display Consol

Battery Cover(Black) OK36-01035-0006

SK51-00010-0001(R) Eng/Met

SK51-00010-0003 Ger/Met AK51-00010-0004 Spn/Eur AK51-00010-0005 Spn/Met AK51-00010-0006 Jap/Met AK51-00010-0007 Frn/Eur AK51-00010-0008 Itl/Met AK51-00010-0009 Dut/Met AK51-00010-0010 Frn/Met

Overlay Bezel SK51-00069-0001Eng/Met

AK51-00069-0003 Ger/Met AK51-00069-0004 Spn/Eur AK51-00069-0005 Spn/Met AK51-00069-0007 Frn/Eur AK51-00069-0008 Itl/Met AK51-00069-0009 Dut/Met AK51-00069-0010 Frn/Met

Console Case(Black) OK36-01034-0006

Seat Back Assembly OK51-01055-0000

End Cap SK51-00058-0000 End Cap Decal OK51-01048-0000

Polar HR Kit SK40-00045-0001

Pedal w/Strap(L) AK17-00026-0015

Seat Bottom OK51-01054-0000

DSP Board SK51-00071-0000

Grips OK14-01124-0000

Console Post Assembly SK51-00022-0000

Tube Gasket OK51-01045-0000

Pedal w/Strap(R) AK17-00026-0015

Stabilizer Bar SK18-00017-0000

Tray Assembly SK51-00072-0000

Levelers(2) w/Pads SK18-00021-0000

Lifecycle 9500HR Series Recumbent Exercise Bikes

LC95R-0100-26 SN 638144-Up

Bearing Kit GK51-00002-0001 Bearing w/ Cranknut (LT) AK18-00029-0001

Tabbed Lockwasher OK18-01280-0000

Left Cranknut OK18-01059-0002

Bearing Retainer Screw 0017-00101-1615

Crankarm OK18-01281-0000 Crankarm Bearing(RT) w/Cranknut AK18-00116-0001 Crank Bearing Kit GK51-00002-0001

Extruded Tube Assembly SK51-00014-0000

Flat Flex Cable AK19-00082-0001

Alternator Control Board SK51-00051-0000

Alternator Pulley Assembly SK17-00106-0000

Heart Rate Electrode Kit GK20-00002-0002

Handle Bar w/Inser SK19-00108-0000

Idler Arm Bracket OK51-01022-0000

Locking Rack OK51-01013-0000

Idler Pulley w/Bushing OK46-01008-0002

Console Wire harness AK51-00013-0000

Crank Arm w/Pulley AK51-00024-0000

Crank Arm Pulley SK51-01009-0000

Power Grip Belt OK46-01009-0000

Timing pulley SK51-00028-0000

Section V

Alternator Cable Assembly AK51-00019-0000

Poly V -Belt 0017-00009-1021

Pulley Clutch Assembly AK46-00016-0000

6 Volt Battery 0017-00003-0685

Pulley Shaft OK51-01015-0000 Pulley Shaft Retainer OK51-01028-0000

Lifecycle 9500HR Series Recumbent Exercise Bikes

LC95R-0100-26 SN 638144-Up

End Cap OK19-01208-0000

Roller Guard OK51-01059-0000

Shroud w/ Decal(RT) SK51-00015-0001

Shroud Decal(RT) OK51-01041-0000

Shroud Screw(11) 0017-00101-0991

Seat Assembly w/o Back SK51-00011-0000

Locking Mechanism SK51-00053-0000

HR Wire Harness AK19-00081-0001

Wheel Assembly SK51-00054-0000

heel Bearing Assembly SK18-00016-0000 Wheel Inserts OK51-01017-0000 Wheel Washers OK17-01029-0000 Wheel Screw 0017-00101-1611

Front Stop Bracket OK51-01062-0000 Plastic Shield OK19-01185-0000

Shroud Bracket OK51-01027-0000

Shroud w/ Decal(LT) SK51-00015-0002 Shroud Decal(LT) OK51-01041-0000

Insert Screw 0017-00101-1611

Lifecycle 9500HR Series Recumbent Exercise Bikes

LC95R-0100-29

Display Console AK51-00087-0001(R) Eng/Met

AK51-00087-0003 Ger/Met AK51-00087-0004 Spn/Eur

Battery Cover(Black) OK36-01035-0006

Console Case(Black) OK36-01187-0008

Pedal w/Strap(L) AK17-00026-0015

Seat Back Assembly OK51-01055-0000

AK51-00087-0005 Spn/Met AK51-00087-0006 Jap/Met AK51-00087-0007 Frn/Eur AK51-00087-0008 Itl/Met AK51-00087-0009 Dut/Met AK51-00087-0010 Frn/Met

Polar HR Kit SK40-00045-0001

Seat Bottom OK51-01054-0000

Overlay Bezel

K51-00069-0001Eng/Met

AK51-00069-0003 Ger/Met AK51-00069-0004 Spn/Eur AK51-00069-0005 Spn/Met AK51-00069-0007 Frn/Eur AK51-00069-0008 Itl/Met AK51-00069-0009 Dut/Met AK51-00069-0010 Frn/Met

Grips OK14-01124-0000

Console Post Assembly SK51-00022-0000

Tube Gasket OK51-01045-0000

End Cap SK51-00058-0000 End Cap Decal OK51-01048-0000

Pedal w/Strap(R) AK17-00026-0015

Tray Assembly SK51-00072-0000

Section V

Stabilizer Bar SK18-00017-0000

Levelers(2) w/Pads SK18-00021-0000

Lifecycle 9500HR Series Recumbent Exercise Bikes

LC95R-0100-29

Bearing Kit GK51-00002-0001 Bearing w/ Cranknut (LT) AK18-00029-0001

Tabbed Lockwasher OK18-01280-0000

Left Cranknut OK18-01059-0002

Bearing Retainer Screw 0017-00101-1615

Crankarm OK18-01281-0000 Crankarm Bearing(RT) w/Cranknut AK18-00116-0001 Crank Bearing Kit GK51-00002-0001

Extruded Tube Assembly SK51-00014-0000

Flat Flex Cable AK19-00082-0001

Alternator Control Board SK51-00051-0000

Alternator Pulley Assembly SK17-00106-0000

Heart Rate Electrode Kit GK20-00002-0002

Handle Bar w/Inser SK19-00108-0000

Idler Arm Bracket OK51-01022-0000

Locking Rack OK51-01013-0000

Idler Pulley w/Bushing OK46-01008-0002

Console Wire harness AK51-00013-0000

Crank Arm w/Pulley AK51-00024-0000

Crank Arm Pulley SK51-01009-0000

Power Grip Belt OK46-01009-0000

Timing pulley SK51-00028-0000

Alternator Cable Assembly AK51-00019-0000

Pulley Clutch Assembly AK46-00016-0000

Poly V -Belt 0017-00009-1021

6 Volt Battery 0017-00003-0685

Pulley Shaft OK51-01015-0000 Pulley Shaft Retainer OK51-01028-0000

Lifecycle 9500HR Series Recumbent Exercise Bikes

LC95R-0100-29

End Cap OK19-01208-0000

Roller Guard OK51-01059-0000

Shroud w/ Decal(RT) SK51-00015-0001

Seat Assembly w/o Back SK51-00011-0000

Locking Mechanism SK51-00053-0000

HR Wire Harness AK19-00081-0001

Front Stop Bracket OK51-01062-0000 Plastic Shield OK19-01185-0000

Shroud Bracket OK51-01027-0000

Shroud Decal(RT) OK51-01041-0000

Shroud Screw(11) 0017-00101-0991

Wheel Assembly SK51-00054-0000

heel Bearing Assembly SK18-00016-0000 Wheel Inserts OK51-01017-0000 Wheel Washers OK17-01029-0000 Wheel Screw 0017-00101-1611

Shroud w/ Decal(LT) SK51-00015-0002 Shroud Decal(LT) OK51-01041-0000

Insert Screw 0017-00101-1611

Section V

Life Fitness Lifecycle 9500HR, 9100, Lifecycle 9100 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual