Life Fitness Leg Press-Calf 8245102 User Manual
8245102 LEG PRESS/CALF
Part # 6870101
ASSEMBLY INSTRUCTIONS
Revision:01/24/001
IMPORTANT NOTES
Please note:
* Thank you for purchasing the LIFE FITNESS 8245 LEG PRESS/CALF. Please read these
instructions thoroughly and keep them for future reference. This product must be assembled
on a flat, level surface to assure its proper function.
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your LIFE FITNESS customer service representative at (800) 328-9714.
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury.
4. If unsure of proper use of equipment, call your local LIFE FITNESS STRENGTH distributor or call the LIFE FITNESS STRENGTH customer service department at (800) 328-9714.
5. Consult your physician before beginning any exercise program.
Tools Required for Assembly
* 3/4” wrench, 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32”, 7/32” Allen wrenches
* Adjustable wrench
* Tape measure
Bolt Length Ruler
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOLT LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
3 4 5
2
6
PARTS LIST
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART #
6802903
6804803
6803802
6780703
6801703
6804102
6803503
6781303
6802002
6803203
6791102
6805101
6523401
6807401
3116101
6284501
6714601
3203501
6808901
6692601
3108002
6809601
DESCRIPTION
TOWER
FRAME
FOOTPLATE
LOWER CROSS SUPPORT
UPPER CROSS SUPPORT
PIVOT FRAME
PIVOT ARM
TOWER BRACE
SEAT ADJUST
HANDLE
SHROUD
PAD
72-3/8” GUIDE ROD
CABLE
4-1/2” PULLEY
20 HOLE SELECTOR SHAFT
HEAD PLATE
PILLOW BLOCK
2-1/2 X 9-1/2” NON-SKID STRIP
3 X 2” END CAP
2-1/2” RUBBER BUMPER
1-3/4” SLEEVE
QTY
1
1
1
1
1
1
1
1
1
1
1
2
2
1
5
1
1
2
2
1
3
2
KEY
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART #
6214401
6412001
6757701
3103302
6382301
6480301
6214501
3202401
3102901
3102933
3102922
3102904
3102915
3102501
3102802
3102910
3102917
3102502
3102801
6703801
6198501
DESCRIPTION
WEIGHT STACK PIN
SPRING PIN ASSEMBLY
CABLE RETAINING CLIP
13/16” SHAFT COLLAR
WEIGHT PLATE BUSHING (QTY 10)
3/8” FLANGE SPACER
WEIGHT PLATE
3/8 X 1” BTN HEAD CAP SCREW
3/8 X 1-1/4" BOLT
3/8 X 2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3” BOLT
3/8 X 3-1/4” BOLT
3/8” WASHER
3/8” LOCK NUT
1/2 X 3” BOLT
1/2 X 4” BOLT
1/2” WASHER
1/2” LOCK NUT
WEIGHT STACK LABEL (lbs.)
WEIGHT STACK LABELS (1-25)
QTY
1
1
1
2
4
2
20
5
1
7
1
4
4
13
13
8
16
24
20
1
1
3
1
39 1/2 X 4”
41
4
40
FIGURE 1
STEP 1:
• LOOSELY assemble LOWER CROSS SUPPORT (4) to the TOWER (1) using two 1/2 X 4” BOLTS (39), two 1/2” WASHERS (40) and one
1/2” LOCK NUT (41). See FIGURE 1.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
3 4 5
4
6
6
41
40
41
40
1/2 X 3” 38
4
38 1/2 X 3”
2
41
40
1/2 X 4” 39
FIGURE 2
STEP 2:
• LOOSELY assemble the FRAME (2) to the LOWER CROSS SUPPORT (4) using two 1/2 X 4” BOLTS (39), two 1/2” WASHERS (40) and
two 1/2” LOCK NUTS (41). See FIGURE 2.
• LOOSELY assemble the PIVOT FRAME (6) to the FRAME (2) using four 1/2 X 3” BOLTS (38), four 1/2” WASHERS (40) and four
1/2” LOCK NUTS (41). See FIGURE 2.
5
41
5
41
40
1/2 X 3” 38
1
40
40
39 1/2 X 4”
1/2 X 4” 39
6
40
2
41
41
1/2 X 4” 39
4
FIGURE 3
STEP 3:
• LOOSELY assemble the PIVOT FRAME (6) to the TOWER (1) using four 1/2 X 4” BOLTS (39), four 1/2” WASHERS (40) and three
1/2” LOCK NUTS (41) as shown in FIGURE 3.
• LOOSELY assemble the UPPER CROSS SUPPORT (5) to the PIVOT FRAME (6) using two 1/2 X 4” BOLTS (39), two 1/2” WASHERS
(40), and one 1/2” LOCK NUT (41) while LOOSELY assembling the UPPER CROSS SUPPORT (5) to the TOWER (1) using two 1/2 X 3”
BOLTS (38), two 1/2” WASHERS (40), and one 1/2” LOCK NUT (41) as shown in FIGURE 3.as shown in FIGURE 3.
• SECURELY TIGHTEN THE FRAME CONNECTIONS IN THE FOLLOWING ORDER:
1. LOWER CROSS SUPPORT (4) to the TOWER (1) and FRAME (2).
2. PIVOT FRAME (6) to the TOWER (1) and FRAME (2).
3. UPPER CROSS SUPPORT (5) to the TOWER (1) and PIVOT FRAME (6).
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
3 4 5
6
6
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