Life Fitness Hammer Strength HD Assembly Instructions And Owner's Manual

HD ELITE RACKS

Owner’s Manual & Assembly Instructions

SINGLE RACKS: HDLASR * HDLDAP * HDLHR * HDLMR * HDLPR

COMBO RACKS: HDLCR - PR/MR * HRS * HRL

9128601 REV GA

M051-00K20-0426

Operation Manuals and other Product Information available at https://www.lftechsupport.com/web/document-library/documents

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CORPORATE HEADQUARTERS

Columbia Centre III, 9525 West Bryn Mawr Avenue, Rosemont, Illinois 60018 • U.S.A.

847.288.3300 • FAX: [phone]

Service phone number: 800.351.3737 (toll-free within U.S.A., Canada)

Global Website: www.lifefitness.com

I O

AMERICAS

North America
Life Fitness, Inc.

Columbia Centre III
9525 West Bryn Mawr Avenue
Rosemont, IL 60018 U.S.A
Telephone: [phone]
Fax: [phone]
Service Email:
customersupport@lifefitness.com
Service Website: www.lifefitness.com/parts
Sales/Marketing Email:

commercialsales@lifefitness.com

Operating Hours: 7:00 am-6:00 pm (CST)

Brazil
Life Fitness Brasil

Av. Cidade Jardim, 900
Jd. Paulistano
São Paulo, SP 01454-000
BRAZIL
SAC: 0800 773 8282
Telephone: [phone]
Fax: [phone]
Service Email: suporte@lifefitness.com.br
Sales/Marketing Email:
lifefitness@lifefitness.com.br
Service Operating Hours:

9:00 - 17:00 (BRT) (Monday-Friday)

Store Operating Hours:

9:00 -20:00 (BRT) (Monday-Friday)
10:00 - 16:00 (BRT) (Saturday)

Latin America & Caribbean*
Life Fitness Inc.

Columbia Centre III
9525 West Bryn Mawr Avenue
Rosemont, IL 60018 U.S.A
Telephone: [phone]
Fax: [phone]
Service Email:
customersupport@lifefitness.com
Sales/Marketing Email:

commercialsales@lifefitness.com

Operating Hours: 7:00am-6:00pm (CST)
______________________________________

EUROPE, MIDDLE EAST, & AFRICA

(EMEA)

Netherlands & Luxemburg
Life Fitness Atlantic BV

Bijdorpplein 25-31
2992 LB Barendrecht
THE NETHERLANDS
Telephone: [phone]
Fax: [phone]
Service Email:
service.benelux@lifefitness.com
Sales/Marketing Email:

marketing.benelux@lifefitness.com

Operating Hours: 9.00h-17.00h (CET)

* Also check www.lifefitness.com for local representation or distributor/dealer

United Kingdom & Ireland
Life Fitness UK LTD

Queen Adelaide
Ely, Cambs, CB7 4UB
Telephone: General Office (+44)

1353.666017
Customer Support (+44) 1353.665507
Fax: [phone]
Service Email: uk.support@lifefitness.com
Sales/Marketing Email: life@lifefitness.com
Operating Hours:

General Office: 9.00am - 5.00pm (GMT)
Customer Support: 8.30am - 5.00pm

(GMT)

Germany & Switzerland
Life Fitness Europe GMBH

Siemensstraße 3
85716 Unterschleißheim
GERMANY
Telephone: [phone] (Germany)
([phone] (Switzerland)
Fax: [phone] (Germany)
([phone] (Switzerland)
Service Email:
kundendienst@lifefitness.com
Sales/Marketing Email:

kundenberatung@lifefitness.com

Operating Hours: 08.30 -16.30h (CET)

Austria
Life Fitness Austria

Vertriebs G.m.b.H.
Dückegasse 7-9/3/36
1220 Vienna
AUSTRIA
Telephone: [phone]
Fax: [phone]
Service Email: kundendienst@lifefitness.

com

Marketing/Sales Email:

kundenberatung@lifefitness.com

Operating Hours: 08:30-16.30.h (MEZ)

Spain
Life Fitness IBERIA

C/Frederic Mompou 5,1º1ª
08960 Sant Just Desvern Barcelona
SPAIN
Telephone: [phone]
Fax: [phone]
Service Email: servicio.tecnico@lifefitness.

com

Sales/Marketing Email:
info.iberia@lifefitness.com
Operating Hours:

9.00h-18.00h (Monday-Thursday)

8.30h-15.00h (Friday)

Belgium
Life Fitness Benelux NV

Parc Industrial de Petit-Rechain
4800 Verviers
BELGIUM
Telephone: [phone]
Fax: [phone]
Service Email:
service.benelux@lifefitness.com
Sales/Marketing Email:

marketing.benelux@lifefitness.com

Operating Hours: 9.00h -17.00h (CET)

All Other EMEA Countries &
Distributor Business C-EMEA*

Bijdorpplein 25-31
2992 LB Barendrecht
THE NETHERLANDS
Telephone: [phone]
Fax: [phone]
Service Email:
service.db.cemea@lifefitness.com
Sales/Marketing Email:

marketing.db.cemea@lifefitness.com

Operating Hours: 9.00h-17.00h (CET)
____________________________________

ASIA PACIFIC (AP)

Japan
Life Fitness Japan

Japan Nippon Brunswick Bldg., #8F
5-27-7 Sendagaya
Shibuya-Ku, Tokyo
Japan 151-0051
Telephone: [phone]
Fax: [phone]
Service Email: service@lifefitnessjapan.com
Sales/Marketing Email:
sales@lifefitnessjapan.com
Operating Hours: 9.00h-17.00h (JAPAN)

Hong Kong
Life Fitness Asia Pacific LTD

32/F, Global Trade Square
21 Wong Chuk Hang Road
HONG KONG
Telephone: [phone]
Fax: [phone]
Service Email:
HongKongEnquiry@lifefitness.com
Sales/Marketing Email:

Marketing.HK.Asia@lifefitness.com

Operating Hours: 9.00h-17.00h
Service Operating Hours: 9.00h-18.00h

All Other Asia Pacific countries &
distributor business Asia Pacific*
Life Fitness Asia Pacific LTD

32/F, Global Trade Square
21 Wong Chuk Hang Road
HONG KONG
Telephone: [phone]
Fax: [phone]
Service Email:
HongKongEnquiry@lifefitness.com
Sales/Marketing Email:

Marketing.HK.Asia@lifefitness.com

Operating Hours: 9.00h-17.00h
Service Operating Hours: 9.00h-18.00h

1

T  C

SECTION DESCRIPTION PAGE

1 SAFETY INFORMATION .................................................................................................

2 WARRANTY .....................................................................................................................

3 CONTACT INFORMATION ............................................................................................

4 PRODUCT LABELS .........................................................................................................

5 RACK OPTIONS ..............................................................................................................

6 STORAGE, BASES AND CABLE STATIONS .................................................................

7 UPRIGHTS, PULL-UPS AND RACK CONNECTORS .....................................................

8 HARDWARE .....................................................................................................................

9 ASSEMBLY INSTRUCTIONS

STORAGE ASSEMBLY .........................................................................................

BASE ASSEMBLY .................................................................................................

BENCH ASSEMBLY ..............................................................................................

UPRIGHT ASSEMBLY ...........................................................................................

PULL-UP ASSEMBLY ............................................................................................

CROSSMEMBER ASSEMBLY ..............................................................................

RACK CONNECTOR ASSEMBLY .......................................................................

3

5

6

7

9

10

11

12

13

18

20

20

22

24

26

ANVIL PLATE ASSEMBLY ....................................................................................

BAR HANGER ASSEMBLY ...................................................................................

HANG ACCESSORIES .........................................................................................

CABLE STATION INSTRUCTIONS .....................................................................

WEIGHT STACK ASSEMBLY ...............................................................................

STORAGE RACK INSTRUCTIONS .....................................................................

OPTIONAL EQUIPMENT ....................................................................................

10 CABLE HANDLING GUIDE ............................................................................................

11 BOLT TO FLOOR GUIDE ................................................................................................

12 MAINTENANCE PROCEDURES ....................................................................................

27

29

30

31

34

39

40

54

56

60

2

 S I

It is the sole responsibility of the purchaser of HAMMER STRENGTH products to read the owner’s manual and warn-

ing labels and instruct all individuals, whether they are the end user or supervising personnel, on proper usage of the
equipment.

UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT. IF ANY OF THESE WARNINGS ARE
UNCLEAR, CONTACT LIFE FITNESS CUSTOMER SERVICE IMMEDIATELY AT 1-800-735-3867.

This equipment is categorized as class S per EN ISO 20957-1. As such this equipment is only intended for commercial,
institutional and/or studio facilities. It is not intended for home use. Contact LIFE FITNESS with any questions regarding
this classification.

It is recommended that all users of HAMMER STRENGTH exercise equipment be informed of the following information
prior to use.

Health and Environmental Regulations Warning - This product may contain chemicals known to the State of California
to cause cancer, birth defects, or other reproductive harm. For more information related to the European Commission
Regulation (EC) No. 1907/2006 (REACH) and the California Safe Drinking Water and Toxic Enforcement Act of 1986
(Proposition 65), please visit https://www.lftechsupport.com/web/guest/environmentalregulations-information.

ACCESS CONTROL

HAMMER STRENGTH recommends that all commercial fitness equipment be used in a supervised area. It is rec­ommended that the equipment be located in an access controlled area. Control is the responsibility of the facility
owner.
This equipment is not intended for use by children. Keep children under the age of 13 away from the equipment.

INSTALLATION

SECURING EQUIPMENT - HAMMER STRENGTH recommends that all equipment be secured to a solid, level surface
to stabilize it and eliminate rocking or tipping over. This must be performed by a licensed contractor.

PROPER USAGE

1. Do not use any equipment in any way other than designed or intended by the manufacturer. It is imperative that
HAMMER STRENGTH equipment is used properly to avoid injury.

2. Injuries may result if exercising improperly or excessively. It is recommended that all individuals consult a physi­cian prior to commencing an exercise program. If at any time during exercise you feel faint, dizzy or experience
pain, STOP EXERCISING and consult your physician.

3. Keep body parts (hands, feet, hair, etc.), clothing and jewelry away from moving parts to avoid injury.

4. When adjusting any seat, knee hold down pad, range of motion limiter, foothold pad, pulley or any other type
of adjuster, make certain that the adjusting pin is fully engaged in the hole to avoid injury.

INSPECTION

1. DO NOT use or permit use of any equipment that is damaged and/or has worn or broken parts. For all HAM­MER STRENGTH equipment use only replacement parts supplied by HAMMER STRENGTH.

2. Cables pose an extreme liability if used when frayed. Always replace any cable at first sign of wear (consult LIFE
FITNESS if uncertain).

3. MAINTAIN LABELS AND NAME PLATES - Do not remove labels for any reason. They contain important informa­tion. If unreadable or missing, contact LIFE FITNESS for a replacement.

3

INSPECTION (CONTINUED)

5. EQUIPMENT MAINTENANCE - Preventative maintenance is the key to smooth operating equipment as well as
to keep your liability to a minimum. Equipment needs to be inspected at regular intervals.

6. Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified
to do so. LIFE FITNESS will provide service and maintenance training at our corporate facility upon request or in
the field if proper arrangements are made.

7. Before any use, examine all accessories approved for use with the HAMMER STRENGTH equipment for damage
or wear.

8. DO NOT ATTEMPT TO USE OR REPAIR ANY ACCESSORY APPROVED FOR USE WITH THE HAMMER STRENGTH
EQUIPMENT WHICH APPEARS TO BE DAMAGED OR WORN.

OPERATING WARNINGS

1. It is the purchaser’s sole responsibility to properly instruct its end users and supervising personnel as to the
proper operating procedures of all HAMMER STRENGTH equipment.

2. Keep children away from strength equipment. Parents or others supervising children must provide close super­vision of children if the equipment is used in the presence of children.

3. Do not allow users to wear loose fitting clothing or jewelry while using equipment. It is also recommended to
have users secure long hair back and up to avoid contact with moving parts.

4. All bystanders must stay clear of all users, moving parts and attached accessories and components while ma­chine is in operation.

PLATE LOADED, FREE WEIGHT AND BODY WEIGHT SYSTEMS

1. If the unit is equipped with weight rods, use only Olympic style weight plates (2.0” bore) for training weight. Do
not use dumbbells or any means other than those stated to increase weight resistance - See machine specific
section for more information.

2. Always utilize weight plate retention devices such as clamps or pins.

3. Only add weight plates up to the load limits of the unit. Make sure all weight plates are completely placed on
the weight rod.

4. Never exceed the load rating for any plate loaded station, body weight station, bench or other free weight de­vice; including specific weight rod and band peg limits. See machine specific section for load limit information.

5. Contact a Life Fitness representative with any questions regarding proper weights and loading.

SELECTORIZED WEIGHT STACK SYSTEMS

1. Use only weight selector pins supplied by HAMMER STRENGTH on weight stacks. Substitutes are forbidden.

2. Fully insert weight selector pins. Partial insertion can cause weights to fall unexpectedly.

3. Never pin the weight stack in an elevated position.

4. Never remove selector pin if any weights are suspended.

5. Never attempt to release jammed weights or parts.

6. Never use dumbbells or other means to incrementally increase the weight resistance. Use only those means
provided by HAMMER STRENGTH.

4

 W

WHAT IS COVERED

This Hammer Strength commercial exercise equipment (Product) is warranted to be free of all defects in material and
workmanship.

WHO IS COVERED

The original purchaser or any person receiving the product as a gift from the original purchaser.

WHO PAYS TRANSPORTATION & INSURANCE FOR SERVICE

If the Product or any covered part must be returned to a service facility for repairs, We, Life Fitness, will pay all trans­portation and insurance charges for the first year. You are responsible for transportation and insurance charge after
the first year.

WHAT WE WILL DO TO CORRECT COVERED DEFECTS

We will ship to you any new or rebuilt replacement part or component, or at our option, replace the Product. Such
replacement parts are warranted for the remaining portion of the original warranty period.

WHAT IS NOT COVERED

Any failures or damage caused by unauthorized service, misuse, accident, negligence, improper assembly or instal­lation, debris resulting from any construction activities in the Product’s environment, rust or corrosion as a result of
the Product’s location, alterations or modifications without our written authorization, or by failure on your part to use,
operate and maintain the Product as set out in you Operation Manual (.Manual.).

All terms of this warranty are void if this product is moved beyond the continental borders of the United States of
America (excluding Alaska, Hawaii and Canada) and are then subject to the terms provided by that country’s local
authorized Life Fitness representative.

OPERATION MANUAL

It is VERY IMPORTANT THAT YOU READ THIS MANUAL before operating the Product. Remember to perform the
periodic maintenance requirements specified in the Manual to assure proper operation and your continued satisfac­tion.

EXCLUSIVE WARRANTY

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. We neither assume nor
authorize any person to assure for us any other obligation or liability concerning the sale of this Product. Under no
circumstances shall we be liable under this warranty, or otherwise, of any damage to any person or property, includ­ing any lost profits or lost savings, for any special, indirect, secondary, incidental or consequential damages of any
nature arising out of the use of or inability to use this Product. Some states do not allow the exclusion or limitation of
implied warranties or of liability for incidental or consequential damages, so the above limitations or exclusions may
not apply to you.

CHANGES IN WARRANTY NOT AUTHORIZED

No one is authorized to change, modify or extend the terms of this limited warranty.

EFFECTS OF STATE LAWS

This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

OUR PLEDGE TO YOU

We want you to be completely satisfied with our Products and will do everything possible under the terms of this
warranty to keep you secure in knowing you have bought the best!

5

HOW TO OBTAIN PARTS & SERVICE

1. Verify the symptom and review the operating instructions. The problem may be unfamiliarity with the product
and its features and workouts.

2. Locate and write down the serial number of the unit.

3. Contact the nearest Life Fitness Customer Support Services Group.

WARRANTY COVERAGE

* There is no warranty coverage for labor on Strength Products.

Frame

10 Years 5 Years 5 Years 5 Years 5 Years 90 Days 1 Year 90 Days 1 Year 90 Days

Pillow

Blocks

Pulleys

Weight

Plates

Guide

Rods

Belts /

Springs

Grips Upholstery Bearings

Hardware /
Mechanical

 C I

For Product Service within the United States and Canada:

Toll-free: 800-735-3867

Please call Monday through Friday from 7:00 a.m. to 6:00 p.m. Central Standard Time, and tell them your name,
address, and serial number of your Product. They will tell you how to get a replacement part, or if necessary, arrange
for service where your Product is located or advise you on how and where to ship the Product for service. Before
shipping:

1. Obtain a Return Authorization Number (RA#) from Customer Support Services.

2. Securely pack your Product (use the original shipping carton, if possible).

3. Write the RA# on the outside of the carton.

4. Insure the Product.

5. Include a letter explaining the defect or problem and a copy of your proof of purchase if you believe the service
is covered by warranty.

Return address:

Life Fitness World Headquarters
Attn: CSS Help Desk
Columbia Centre III,
9525 West Bryn Mawr Avenue,
Rosemont, Illinois 60018

For Product Service Internationally see contact information listed on page one of this manual.

6

 PRODUCT LABELS

ITEM NO. DESCRIPTION LOCATION

1 BAR CATCH WARNING UPRIGHTS - MID

2 FOLLOW PRECAUTIONS STORAGE - MID

3 FOLLOW PRECAUTIONS (2) STORAGE - MID

4 BODY WEIGHT STRAP WARNING STORAGE - MID

5 NOT ASSEMBLED UPRIGHTS - TOP

6 SERIAL NUMBER BASE WELDMENT

7

 PRODUCT LABELS

ITEM NO. DESCRIPTION LOCATION

1 MAX CAPACITY - 200LB UPPER BAND PEGS

2 MAX CAPACITY - 485LB TECHNIQUE TRAYS, STEP UP

3 MOVING PARTS PINCH POINTS

4 CAUTION: ADJUST ACCESSORY ANVIL PLATES

5 DO NOT OFFSET FLEXIBLE PR STRAPS

6 CABLE INSPECT CABLES

8

 RACK OPTIONS/ACCESSORIES

Half Rack

Name Product Code

2-Handle Pull-Up HDL2PU XX XX X

Arc Dual Pull-Up HDLARC XX XX X

Thick (2î) Grip Pull-Up HDLTPU XX XX X

Dual Pull-Up HDLDPU XXXX X

Straight Bar Pull-Up (standard) HDLSPU XX XX X

Thick Straight Bar Pull-Up HDLTSPU XX XX X

Pull-UpBase

Neutral (1.25î) Pull-Up HDLNPU XXXX X

Thick (2î) Neutral Pull-Up HDLTNPU XX XX X

Rotating Chin-Up Handles HDLRCU XXXX X

3-Handle Pull-Up HDL3PU-PR NA NA NA XNA

Wing HDLWG-PR NA NA NA XNA

Standard Base

Standard Base with Side Pull Up

Sumo Base

Standard Base Perpendicular Band Pegs HDLPBP-PR NA NA XX NA

Bottom Sliding Band Pegs HDLSBPXNA XX NA

Bottom Sliding Band Pegs - Half Rack Long
Base

Band

Pegs

Top Band Pegs HDLTBP XX XX NA

Sumo Base Perpendicular Band Pegs

Only available at

initial order.

Only available at

initial order.

Only available at

initial order.

HDLSBP-HRL NA XNANANA

HDLPSBP-PR NA NA XX NA

Short Base

HDLHRS HDLHRL HDLMR HDLPR

Half Rack

Long Base

XX XX NA

NA NA NA XNA

NA NA XX NA

Multi

Rack

Power

Rack

CableStations

HDLCRDAP

HDLLPD. HDLROW

Power Pivot HDLPP XX XX NA

Battle Rope Attachment HDLBL XX XX NA

Half Rack Bar Catch Storage HDLBCS-HRX XNANANA

Spotter Platforms HDLSP XX XX NA

Reverse Bar Supports HDLRBS NA NA XX NA

Other

Dock 'N Lock System HDLDL XX XX NA

4 Bar Storage HDL4BS XXXX NA

Single Leg Squat Bar HDLSLSX XXXNA

Thick Bar Hanger (ordered individually) HDLTBH

Stand Alone Storages accept up to 2

Combo Storages (Short, Medium, & Long) accept up to 4

HD ELITE ACCESSORY PRODUCTS

Dip Handle - Half Rack HDLDIP-HR XXNA NA NA

Dip

Dip Handle - Power Rack/Multi Rack HDLDIP-PRMR NA NA XX NA

Handles

Technique Trays - Half Rack HDLTT-HR XXNA NA NA

Trays

Technique Trays - Power Rack/Multi Rack HDLTT-PRMR NA NA XX NA

Technique

Step Platform - Half Rack HDLSTP-HR XXNA NA NA

Step

Step Platform - Power Rack/Multi Rack HDLSTP-PRMR NA NA XX NA

Platform

Nordic Ham HDL-NH XX XX NA

Acc. Anvil Plate - Short Base HDL-ANVL-SB XNANAX NA

Acc. Anvil Plate - Long Base HDL-ANVL-LB NA XXXNA

Flex Bar Catch HDL-FBC NA NA NA XNA

Rope Pull HDLRP XXNA XNA

Custom Branding Sign HDLCS XX XX NA

Ball Storage Weldment HDLTBS XXXX NA

Safety Squat Handles HDL-SSH XX XX NA

9

 STORAGE, BASES AND CABLE STATIONS

10

 UPRIGHTS, PULL-UP BARS AND RACK CONNECTORS

11

 HARDWARE

A

B

C

D

E

3” RECTANGLE TUBING NUT

4” RECTANGLE TUBING NUT

1/4” X 3/4” BUTTON HEAD SOCKET SCREW

1/2” X 1-1/4” HEX HEAD BOLT

1/2” X 3” HEX HEAD BOLT

F

G

H

I

J

1/2” X 4” HEX HEAD BOLT

1/2” X 4” HEX HEAD BOLT W/NYLOCK PATCH

1/2” LOCK WASHER

1/2” THIN LOCK NUT

SPACER (USED ON 9’ UPRIGHTS)

K

12

FENDER WASHER

 ASSEMBLY INSTRUCTIONS

STORAGE ASSEMBLY

HR/MR/PR

ITEM QTY. DESCRIPTION

C 10 1/4” X 3/4” BUTTON HEAD SOCKET SCREW

1 2 GUSSET COVER

2 1 SPIDER WELDMENT

3 2 DIAMOND PLATE

COMBO

SS

ITEM Q TY. DESCRIPTION ITEM QTY. DESCRIPTION

A 6 3” RECTANGLE TUBING NUT 2 2 BASE WELDMENT

C 10 1/4” X 3/4” BUTTON HEAD SOCKET SCREW 3 2 HDL FOOT

D 6 1/2” X 1-1/4” HEX HEAD BOLT 4 2 RUBBER SLIPPER

H 6 1/2” LOCK WASHER 5 4 DIAMOND PLATE

1 1 SPIDER WELDMENT 6 2 GUSSET COVER

13

COMBO

MS/LS

ITEM Q TY. DESCRIPTION ITEM QTY. DESCRIPTION

A 6 3” RECTANGLE TUBING NUT 2 2 BASE WELDMENT

C 18 1/4” X 3/4” BUTTON HEAD SOCKET SCREW 3 2 HDL FOOT

D 6 1/2” X 1-1/4” HEX HEAD BOLT 4 2 RUBBER SLIPPER

H 6 1/2” LOCK WASHER 5 2 MS DIAMOND PLATE

1 1 MS SPIDER WELDMENT (LS NOT SHOWN) 6 2 GUSSET COVER

COMBO

LD

ITEM QTY. DESCRIPTION

A 8 3” RECTANGLE TUBING NUT

D 8 1/2” X 1-1/4” HEX HEAD BOLT

H 8 1/2” LOCK WASHER

1 2 SPIDER WELDMENT

2 2 LONG STORAGE WELDMENT

3 4 HDL FOOT

4 4 RUBBER SLIPPER

14

STORAGE ASSEMBLY

HR/MR/PR

SA

ITEM QTY. DESCRIPTION

A 4 3” RECTANGLE TUBING NUT

D 4 1/2” X 1-1/4” HEX HEAD BOLT

F 16 1/2” X 4” HEX HEAD BOLT

G 4 1/2” X 4” HEX HEAD BOLT W/NYLOCK PATCH

H 40 1/2” LOCK WASHER

I 16 1/2” THIN LOCK NUT

1 1 LEFT STORAGE UPRIGHT

2 1 RIGHT STORAGE UPRIGHT

3 8 SHORT WEIGHT HORN

4 2 LONG WEIGHT HORN

5 2 HDL FOOT

6 2 RUBBER SLIPPER

HR/MR/PR

KB/BP

ITEM QTY. DESCRIPTION

A 6 3” RECTANGLE TUBING NUT

D 8 1/2” X 1-1/4” HEX HEAD BOLT

F 22 1/2” X 4” HEX HEAD BOLT

G 4 1/2” X 4” HEX HEAD BOLT W/NYLOCK PATCH

H 56 1/2” LOCK WASHER

I 22 1/2” THIN LOCK NUT

1 1 LEFT STORAGE UPRIGHT

2 1 RIGHT STORAGE UPRIGHT

3 8 SHORT WEIGHT HORN

4 2 LONG WEIGHT HORN

5 2 KETTLE BELL TRAY

6 2 HDL FOOT

7 2 RUBBER SLIPPER

15

COMBO

KB/BP FRONT LOAD

ITEM QTY. DESCRIPTION

A 10 3” RECTANGLE TUBING NUT

D 10 1/2” X 1-1/4” HEX HEAD BOLT

F 26 1/2” X 4” HEX HEAD BOLT

G 4 1/2” X 4” HEX HEAD BOLT W/NYLOCK PATCH

H 58 1/2” LOCK WASHER

I 26 1/2” THIN LOCK NUT

1 2 STORAGE UPRIGHT

2 8 SHORT WEIGHT HORN

3 2 LONG WEIGHT HORN

4 2 KETTLE BELL TRAY/BP (FRONT LOAD)

5 2 HDL FOOT

6 4 RUBBER SLIPPER

COMBO

KB/BP SIDE LOAD

ITEM QTY. DESCRIPTION

A 10 3” RECTANGLE TUBING NUT

D 10 1/2” X 1-1/4” HEX HEAD BOLT

F 26 1/2” X 4” HEX HEAD BOLT

G 4 1/2” X 4” HEX HEAD BOLT W/NYLOCK PATCH

H 58 1/2” LOCK WASHER

I 26 1/2” THIN LOCK NUT

1 2 STORAGE UPRIGHT

2 8 SHORT WEIGHT HORN

3 2 LONG WEIGHT HORN

4 2 KETTLE BELL TRAY/BP (SIDE LOAD)

5 2 BUMPER PLATE RACK (SIDE LOAD)

6 2 HDL FOOT

7 6 RUBBER SLIPPER

16

COMBO

90 DEGREE

ITEM QTY. DESCRIPTION

A 10 3” RECTANGLE TUBING NUT

D 10 1/2” X 1-1/4” HEX HEAD BOLT

F 24 1/2” X 4” HEX HEAD BOLT

G 4 1/2” X 4” HEX HEAD BOLT W/NYLOCK PATCH

H 54 1/2” LOCK WASHER

I 24 1/2” THIN LOCK NUT

1 2 STORAGE UPRIGHT

2 20 SHORT WEIGHT HORN

3 8 LONG WEIGHT HORN

4 2 HDL FOOT

5 4 RUBBER SLIPPER

17

BASE ASSEMBLY

HR

ITEM QTY. DESCRIPTION

A 4 3” RECTANGLE TUBING NUT

D 4 1/2” X 1-1/4” HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 1 LEFT BASE WELDMENT

2 1 RIGHT BASE WELDMENT

3 4 HDL FOOT

4 4 RUBBER SLIPPER

MR/PR

ITEM QTY. DESCRIPTION

A 4 3” RECTANGLE TUBING NUT

D 4 1/2” X 1-1/4” HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 1 LEFT BASE ASSY.

2 1 RIGHT BASE WELDMENT

3 4 HDL FOOT

4 4 RUBBER SLIPPER

18

COMBO

MD

ITEM QTY. DESCRIPTION

A 4 3” RECTANGLE TUBING NUT

D 4 1/2” X 1-1/4” HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 2 LEFT BASE ASSY.

2 2 RIGHT BASE ASSY.

3 8 HDL FOOT

4 8 RUBBER SLIPPER

5 2 LEFT SUMO BASE ASSY. (OPTIONAL)

6 2 RIGHT SUMO BASE ASSY. (OPTIONAL)

SUMO

COMBO

HR/DAP, PULLDOWN,
ROW & CABLE COLUMN

ITEM QTY. DESCRIPTION

A 2 3” RECTANGLE TUBING NUT

D 8 1/2” X 1-1/4” HEX HEAD BOLT

F 2 1/2” X 4” HEX HEAD BOLT

H 10 1/2” LOCK WASHER

I 2 1/2” THIN LOCK NUT

1 1 LEFT TOWER

2 2 RIGHT TOWER

3 8 LOWER ANVIL PLATE

19

BENCH ASSEMBLY

BENCHES

PULLDOWN, ROW

ITEM QTY. DESCRIPTION

B 2 4” RECTANGLE TUBING NUT

D 2 1/2” X 1-1/4” HEX HEAD BOLT

H 2 1/2” LOCK WASHER

1 1 BENCH ASSY.

UPRIGHT ASSEMBLY

HR

ITEM QTY. DESCRIPTION

A 12 3” RECTANGLE TUBING NUT

D 12 1/2” X 1-1/4” HEX HEAD BOLT

H 12 1/2” LOCK WASHER

1 1 LEFT UPRIGHT

2 2 RIGHT UPRIGHT

20

MR

ITEM QTY. DESCRIPTION

A 12 3” RECTANGLE TUBING NUT

D 12 1/2” X 1-1/4” HEX HEAD BOLT

H 12 1/2” LOCK WASHER

1 1 LEFT UPRIGHT

2 1 RIGHT UPRIGHT

3 1 LEFT SHORT UPRIGHT

4 1 RIGHT SHORT UPRIGHT

PR

ITEM QTY. DESCRIPTION

A 12 3” RECTANGLE TUBING NUT

D 12 1/2” X 1-1/4” HEX HEAD BOLT

H 12 1/2” LOCK WASHER

1 2 LEFT UPRIGHT

2 2 RIGHT UPRIGHT

21

COMBO

PR/MR

ITEM QTY. DESCRIPTION

A 16 3” RECTANGLE TUBING NUT

D 16 1/2” X 1-1/4” HEX HEAD BOLT

H 16 1/2” LOCK WASHER

1 2 LEFT PR UPRIGHT

2 2 RIGHT PR UPRIGHT

3 1 LEFT MR UPRIGHT

4 1 RIGHT MR UPRIGHT

5 1 SHORT LEFT MR UPRIGHT

6 1 SHORT RIGHT MR UPRIGHT

PULL-UP ASSEMBLY

HR/MR/COMBO

ITEM QTY. DESCRIPTION

A 4 3” RECTANGLE TUBING NUT

D 4 1/2” X 1-1/4” HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 4 HOLE PLUG

2 1 PULL-UP BAR

REMOVE

22

3-HANDLE/WING

PR/COMBO

PR ONLY

ITEM QTY. DESCRIPTION

A 12 3” RECTANGLE TUBING NUT

B 4 4” RECTANGLE TUBING NUT

D 16 1/2” X 1-1/4” HEX HEAD BOLT

H 16 1/2” LOCK WASHER

1 1 PULL-UP BAR

2 1 K PULL-UP BAR

WING

DAP/CABLE COLUMN/PULLDOWN/ROW

ITEM QTY. DESCRIPTION

A 4 3” RECTANGLE TUBING NUT

D 4 1/2” X 1-1/4” HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 1 DAP PULL UP

23

CROSSMEMBER ASSEMBLY

PR

ITEM QTY. DESCRIPTION

A 8 3” RECTANGLE TUBING NUT

D 8 1/2” X 1-1/4” HEX HEAD BOLT

H 8 1/2” LOCK WASHER

1 2 CROSSMEMBERS

MR

ITEM QTY. DESCRIPTION

A 8 3” RECTANGLE TUBING NUT

D 8 1/2” X 1-1/4” HEX HEAD BOLT

H 8 1/2” LOCK WASHER

1 2 CROSSMEMBERS

24

COMBO

ITEM QTY. DESCRIPTION

F 4 1/2” X 4” HEX HEAD BOLT

H 8 1/2” LOCK WASHER

I 4 1/2" THIN LOCK NUT

1 2 CROSSMEMBERS

25

RACK CONNECTOR ASSEMBLY

- IF EQUIPPED -

ITEM Q TY. DESCRIPTION ITEM QTY. DESCRIPTION

- HDLRC-TS

D 4 1/2” X 1-1/4” HEX HEAD BOLT 1 1 LEFT CONNECTOR

F 2 1/2" X 4" HEX HEAD BOLT 2 1 RIGHT CONNECTOR

H 8 1/2” LOCK WASHER 3 1 CONNECTOR TUBE

I 2 1/2" THIN LOCK NUT

- HDLRC-SQ

ITEM Q TY. DESCRIPTION ITEM QTY. DESCRIPTION

D 4 1/2” X 1-1/4” HEX HEAD BOLT K 8 FENDER WASHER

F 6 1/2" X 4" HEX HEAD BOLT 1 1 LEFT CONNECTOR

H 8 1/2” LOCK WASHER 2 1 RIGHT CONNECTOR

I 6 1/2" THIN LOCK NUT 3 1 CONNECTOR TUBE

26

PLATE ASSEMBLY

HR

ITEM QTY. DESCRIPTION

A 6 3” RECTANGLE TUBING NUT

B 10 4" RECTANGLE TUBING NUT

D 16 1/2” X 1-1/4” HEX HEAD BOLT

F 2 1/2" X 4" HEX HEAD BOLT

H 20 1/2” LOCK WASHER

I 2 1/2" THIN LOCK NUT

J 2 SPACER (9' FOOT ONLY)

1 2 TOP ANVIL PLATE

2 2 BOTTOM ANVIL PLATE

9 FOOT ONLY

MR

ITEM QTY. DESCRIPTION

A 10 3” RECTANGLE TUBING NUT

B 14 4" RECTANGLE TUBING NUT

D 24 1/2” X 1-1/4” HEX HEAD BOLT

F 2 1/2" X 4" HEX HEAD BOLT

H 28 1/2” LOCK WASHER

I 2 1/2" THIN LOCK NUT

J 2 SPACER (9' FOOT ONLY)

1 2 TOP ANVIL PLATE

2 2 BOTTOM ANVIL PLATE

3 2 BACK ANVIL PLATE

9 FOOT ONLY

27

PR

ITEM QTY. DESCRIPTION

A 14 3” RECTANGLE TUBING NUT

B 20 4" RECTANGLE TUBING NUT

D 34 1/2” X 1-1/4” HEX HEAD BOLT

H 34 1/2” LOCK WASHER

J 2 SPACER (9' FOOT ONLY)

1 4 TOP ANVIL PLATE

2 2 BOTTOM ANVIL PLATE

3 2 BACK ANVIL PLATE

9 FOOT ONLY

28

BAR HANGER ASSEMBLY

- IF EQUIPPED -

HR/MR/PR

ITEM QTY. DESCRIPTION

E 4 1/2" X 3" HEX HEAD BOLT

H 8 1/2” LOCK WASHER

I 4 1/2" THIN LOCK NUT

1 8 HOLE PLUG

2 2 BAR CHAIN (SMALL/LARGE)

REMOVE

COMBO

ITEM QTY. DESCRIPTION

E 8 1/2" X 3" HEX HEAD BOLT

H 16 1/2” LOCK WASHER

I 8 1/2" THIN LOCK NUT

1 16 HOLE PLUG

2 4 BAR CHAIN (SMALL/LARGE)

REMOVE

29

HANG ACCESSORIES

UNIT ITEM Q TY. DESCRIPTION

HR

1 2 BAR SUPPORT

2 2 BAR CATCH - HR

MR

PR

1 2 BAR SUPPORT

3 2 BAR CATCH - MR/PR

3 2 BAR CATCH - MR/PR

4 2 REVERSE BAR SUPPORT (L/R)

30

CABLE STATION INSTRUCTIONS

ATTACH BASE

- PULL DOWN, ROW AND DAP

ITEM QTY. DESCRIPTION

B 2 4" RECTANGLE TUBING NUT

D 2 1/2" X 1-1/4" HEX HEAD BOLT

F 1 1/2” X 4” HEX HEAD BOLT

H 4 1/2” LOCK WASHER

I 1 1/2" THIN LOCK NUT

1 2 CROSSMEMBERS

2 1 3" X 3" END CAP

ATTACH BASE

- DAP

ITEM QTY. DESCRIPTION

A 2 3" RECTANGLE TUBING NUT

D 6 1/2" X 1-1/4" HEX HEAD BOLT

F 1 1/2” X 4” HEX HEAD BOLT

H 8 1/2” LOCK WASHER

I 1 1/2" THIN LOCK NUT

1 2 BOTTOM ANVIL PLATE

2 1 BASE WELDMENT

31

ATTACH TOP PLATES

- PULL DOWN, ROW AND DAP

ITEM QTY. DESCRIPTION

A 2 3" RECTANGLE TUBING NUT

B 6 4" RECTANGLE TUBING NUT

D 8 1/2" X 1-1/4" HEX HEAD BOLT

H 8 1/2” LOCK WASHER

1 2 TOP ANVIL PLATE

ATTACH TOP BRACE

- DAP

ITEM QTY. DESCRIPTION

A 2 3" RECTANGLE TUBING NUT

B 5 4" RECTANGLE TUBING NUT

D 7 1/2" X 1-1/4" HEX HEAD BOLT

F 1 1/2” X 4” HEX HEAD BOLT

H 9 1/2” LOCK WASHER

I 1 1/2" THIN LOCK NUT

1 2 TOP ANVIL PLATE

2 1 BASE WELDMENT

32

ATTACH PULL UP

- DAP

ITEM QTY. DESCRIPTION

A 4 3" RECTANGLE TUBING NUT

D 4 1/2" X 1-1/4" HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 1 PULL UP HANDLE

Check to ensure all Hammer Locks are in place and that all hard­ware is tightened to the below specifications.

ITEM DESCRIPTION TORQUE SETTING

C 1/4” X 3/4” BUTTON HEAD SOCKET SCREW 30-39 FT LBS (40.7-52.9 Nm)

D-G 1/2” HEX HEAD BOLT 45-50 FT LBS (61.0-67.8 Nm)

I 1/2” THIN LOCK NUT 45-50 FT LBS (61.0-67.8 Nm)

TIGHTEN ALL HARDWARE

33

CABLE STATION INSTRUCTIONS
WEIGHT STACK ASSEMBLY

REMOVE REAR SHROUD

ITEM QTY. DESCRIPTION

1 4 RIVET

2 1 REAR SHROUD

LOOSEN RETAINER SCREW

ITEM QTY. DESCRIPTION

1 2 RETAINER SCREW

RELEASE RETAINER RINGS

ITEM QTY. DESCRIPTION

1 2 RETAINER RINGS

34

REMOVE GUIDE ROD RETAINERS

ITEM QTY. DESCRIPTION

1 2 GUIDE ROD RETAINERS

REMOVE CABLE DRIVE

ITEM QTY. DESCRIPTION

1 2 RETAINER RING

2 2 INCREMENTAL WEIGHT

3 1 HEAD PLATE ASSEMBLY

4 2 GUIDE ROD

5 2 GUIDE ROD CUSHION

SWITCH GUIDE RODS

ITEM QTY. DESCRIPTION

1 2 TEMPORARY GUIDE RODS

35

ADD WEIGHT PLATES

ITEM UNIT QTY. DESCRIPTION

CC/DAP 19

1

PD/ROW 14

20LB WEIGHT PLATE

SWITCH GUIDE RODS

ITEM QTY. DESCRIPTION

1 2 TEMPORARY GUIDE ROD

2 2 GUIDE ROD

REPLACE CABLE DRIVE

ITEM QTY. DESCRIPTION

1 2 RETAINER RING

2 2 INCREMENTAL WEIGHT

3 1 HEAD PLATE ASSEMBLY

4 2 GUIDE ROD

5 2 GUIDE ROD CUSHION

36

REPLACE GUIDE ROD RETAINERS

ITEM QTY. DESCRIPTION

1 2 GUIDE ROD RETAINERS

REPLACE RETAINER RINGS

ITEM QTY. DESCRIPTION

1 2 RETAINER RINGS

TIGHTEN RETAINER SCREW

ITEM QTY. DESCRIPTION

1 2 RETAINER SCREW

37

TIGHTEN CABLE

ENSURE CABLE TERMINA­TIONS HAVE A MINIMUM
ENGAGEMENT OF 1/2"
(12.7mm).

TIGHTEN JAM NUTS:

20-25 FT-LBS (27.1-

33.8Nm).

REPLACE SHROUD

ITEM QTY. DESCRIPTION

1 4 RIVET

2 1 REAR SHROUD

ADD WEIGHT
STACK LABELS

ITEM DESCRIPTION

WS LABEL/POUNDS

1

WS LABEL/KILOGRAMS

38

STORAGE RACK INSTRUCTIONS
HDLASR

ASSEMBLE BASE

ITEM QTY. DESCRIPTION

A 8 3" RECTANGLE TUBING NUT

D 8 1/2" X 1-1/4" HEX HEAD BOLT

H 8 1/2” LOCK WASHER

1 4 HDL FOOT

2 4 RUBBER SLIPPER

3 1 BAR STORAGE WELDMENT

4 1 LEFT BASE ASSY.

5 1 RIGHT BASE ASSY.

ATTACH UPRIGHTS

ITEM QTY. DESCRIPTION

A 4 3" RECTANGLE TUBING NUT

D 4 1/2" X 1-1/4" HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 1 LEFT STORAGE UPRIGHT

2 1 RIGHT STORAGE UPRIGHT

ATTACH ANVIL PLATES

ITEM QTY. DESCRIPTION

A 4 3" RECTANGLE TUBING NUT

D 4 1/2" X 1-1/4" HEX HEAD BOLT

G 4 1/2" X 4" HEX HEAD BOLT W/ NYLOCK PATCH

H 4 1/2” LOCK WASHER

1 2 BOTTOM ANVIL PLATE

39

OPTIONAL EQUIPMENT

POWER PIVOT

- HR/MR/PR

ITEM QTY. DESCRIPTION

A 4 3" RECTANGLE TUBING NUT

D 4 1/2" X 1-1/4" HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 1/2 POWER PIVOT (ONE PER)

BATTLE ROPE

- HR/MR/PR

ITEM QTY. DESCRIPTION

A 4 3" RECTANGLE TUBING NUT

D 4 1/2" X 1-1/4" HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 2 BATTLE ROPE WELDMENT (ONE PER)

SLIDING BAND PEG

- HRL

ITEM QTY. DESCRIPTION

A 4 3" RECTANGLE TUBING NUT

D 4 1/2" X 1-1/4" HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 2 SLIDING BAND PEG (2 PER)

40

BAR STORAGE

- HR/MR/PR

ITEM QTY. DESCRIPTION

D 4 1/2" X 1-1/4" HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 2 BAR STORAGE

2 2 LONG WEIGHT HORN

BAR CATCH STORAGE

- HR/MR/PR

ITEM QTY. DESCRIPTION

G 4 1/2" X 4" HEX HEAD BOLT W/ NYLOCK PATCH

H 8 1/2” LOCK WASHER

I 4 1/2" THIN LOCK NUT

1 2 BAR CATCH STORAGE

2 2 BAR CATCH

SLS

- HR/MR/PR

ITEM QTY. DESCRIPTION

1 1 SLS ASSEMBLY

41

UPPER BAND PEGS

- HR/MR/PR

ITEM QTY. DESCRIPTION

D 4 1/2" X 1-1/4" HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 2 UPPER BAND PEGS (L/R)

DIP

- HR/MR/PR

ITEM QTY. DESCRIPTION

1 1 DIP HANDLE

BALL STORAGE WELDMENT

- HR/MR/PR

ITEM QTY. DESCRIPTION

D 2 1/2" X 1-1/4" HEX HEAD BOLT

H 2 1/2” LOCK WASHER

1 1 BALL STORAGE WELDMENT

42

TECHNIQUE TRAYS

- HR/MR/PR

ITEM QTY. DESCRIPTION

1 2 TECHNIQUE TRAYS

STEP UP

- HR/MR/PR

ITEM QTY. DESCRIPTION

1 1 STEP UP

SPOTTER PLATFORMS

- HR/MR/PR

ITEM QTY. DESCRIPTION

1 2 SPOTTER PLATFORMS

43

BRANDING PLATE

- HR/MR/PR

ITEM QTY. DESCRIPTION

D 2 1/2" X 1-1/4" HEX HEAD BOLT

H 2 1/2” LOCK WASHER

1 1 BRANDING PLATE ASSY.

44

OPTIONAL EQUIPMENT
NORDIC HAMSTRING

ATTACH HANGER

ITEM QTY. DESCRIPTION

H 4 1/2” LOCK WASHER

1 1 NORDIC HAMSTRING HANGER

2 - WEIGHT HORN

3 2 1/2" X 4-1/2" HEX HEAD BOLT

4 2 1/2" THICK LOCK NUT

- HR/MR/PR

ATTACH ANVIL PLATES

HRS

ITEM QTY. DESCRIPTION ITEM Q TY. DESCRIPTION

D 18 1/2" X 1-1/4" HEX HEAD BOLT 3 1 RIGHT REAR NORDIC PLATE*

H 18 1/2” LOCK WASHER 4 1 LEFT REAR NORDIC PLATE*

1 1 LEFT FRONT NORDIC PLATE* 5 1 NORDIC HAMSTRING ASSY.

2 1 RIGHT FRONT NORDIC PLATE*

* NOTE: PLATES COME IN PAIRS

MR

HRL

PR

45

OPTIONAL EQUIPMENT
ROPE PULL

ATTACH LOWER PULLEY

ITEM QTY. DESCRIPTION

A 2 3" RECTANGLE TUBING NUT

D 2 1/2" X 1-1/4" HEX HEAD BOLT

H 2 1/2” LOCK WASHER

1 1 LOWER PULLEY ASSEMBLY

ASSEMBLE UPPER PULLEY

-RIGHT HAND SHOWN

ITEM QTY. DESCRIPTION

F 2 1/2" X 4" HEX HEAD BOLT

H 2 1/2” LOCK WASHER

I 2 1/2" THIN LOCK NUT

K 2 FENDER WASHER

1 1 RIGHT WING BRACE

2 1 UPPER PULLEY ASSEMBLY

- HR/MR/PR

ATTACH UPPER PULLEY

ITEM QTY. DESCRIPTION

D 3 1/2" X 1-1/4" HEX HEAD BOLT

H 3 1/2” LOCK WASHER

1 1 UPPER PULLEY ASSEMBLY

46

OPTIONAL EQUIPMENT
SLIDING BAND PEG

REMOVE HOLE PLUGS

ITEM QTY. DESCRIPTION

1 4 HOLE PLUGS

ADD BUSHINGS

- HR/MR/PR

ITEM QTY. DESCRIPTION

1 1 PLASTIC BUSHINGS

ASSEMBLE TO RACK

ITEM QTY. DESCRIPTION

D 4 1/2" X 1-1/4" HEX HEAD BOLT

1 4 FENDER WASHER

2 2 SLIDING PEG

47

OPTIONAL EQUIPMENT
DOCK-N-LOCK

REMOVE HOLE PLUGS

ITEM QTY. DESCRIPTION

1 4 HOLE PLUG

ASSEMBLE TO RACK

- NO PLATFORM

- HR/MR/PR

ITEM QTY. DESCRIPTION

E 2 1/2" X 3" HEX HEAD BOLT

H 2 1/2” LOCK WASHER

I 2 1/2" THIN LOCK NUT

K 2 FENDER WASHER

1 1 DOCK-N-LOCK WELDMENT

ASSEMBLE TO RACK

- WITH PLATFORM

ITEM QTY. DESCRIPTION

E 2 1/2" X 3" HEX HEAD BOLT

H 2 1/2” LOCK WASHER

I 2 1/2" THIN LOCK NUT

K 2 FENDER WASHER

1 1 DOCK-N-LOCK WELDMENT

48

OPTIONAL EQUIPMENT
SAFETY SQUAT HANDLES

ATTACH HANGER

ITEM QTY. DESCRIPTION

H 4 1/2” LOCK WASHER

1 1 HANGER WELDMENT

2 - WEIGHT HORN

3 2 1/2" X 4-1/2" HEX HEAD BOLT

4 2 1/2" THICK LOCK NUT

PLACE SAFETY SQUAT HANDLES

- HR/MR/PR

ITEM QTY. DESCRIPTION

1 2 SAFETY SQUAT HANDLES

49

OPTIONAL EQUIPMENT
WING

HANG RUNG

ITEM QTY. DESCRIPTION

A 2 3" RECTANGLE TUBING NUT

D 2 1/2" X 1-1/4" HEX HEAD BOLT

H 2 1/2” LOCK WASHER

1 1 WING RUNG

RAISE RUNG/ATTACH BRACES

- PR

ITEM QTY. DESCRIPTION

A 2 3" RECTANGLE TUBING NUT

B 2 4" RECTANGLE TUBING NUT

D 6 1/2" X 1-1/4" HEX HEAD BOLT

H 6 1/2” LOCK WASHER

1 1 LEFT WING BRACE

2 1 RIGHT WING BRACE

LOWER RUNG/ATTACH

ITEM QTY. DESCRIPTION

A 2 3" RECTANGLE TUBING NUT

D 2 1/2" X 1-1/4" HEX HEAD BOLT

F 4 1/2" X 4" HEX HEAD BOLT

H 10 1/2” LOCK WASHER

I 4 1/2" THIN LOCK NUT

50

OPTIONAL EQUIPMENT
PERPENDICULAR BAND PEGS

TYPES

ITEM DESCRIPTION

1 PERP. BAND PEGS ASSY.

2 SUMO PERP. BAND PEGS ASSY.

INSTALL HOLE PLUGS

- PR

ITEM QTY. DESCRIPTION

1 8 HOLE PLUGS

ASSEMBLE WELDMENT

ITEM QTY. DESCRIPTION

H 4 1/2” LOCK WASHER

1 4 BAND PEG

2 4 1/2" X 3-1/2" HEX HEAD BOLT

3 2 BAND PEG WELDMENT

51

OPTIONAL EQUIPMENT
STRAP BAR CATCH

ATTACH STRAP HANGER

ITEM QTY. DESCRIPTION

H 8 1/2” LOCK WASHER

1 2 HANGER WELDMENT

2 - WEIGHT HORN

3 4 1/2" X 4-1/2" HEX HEAD BOLT

4 4 1/2" THICK LOCK NUT

- PR

PLACE STRAP CATCH

ITEM QTY. DESCRIPTION

1 2 STRAP CATCH

52

OPTIONAL EQUIPMENT
SIDE MOUNT PULL UP

REMOVE HOLE PLUGS

ITEM QTY. DESCRIPTION

1 4 HOLE PLUGS

2 4 LARGE HOLE PLUGS

- PR

ATTACH PULL UP

ITEM QTY. DESCRIPTION

D 4 1/2" X 1-1/4" HEX HEAD BOLT

H 4 1/2” LOCK WASHER

1 2 SIDE MOUNT PULL UP

53

 C H G

Cable Connections, Tensioning and Inspection

Cable connections with threaded cable ends are required to be installed and maintained following the specifications
identified below. Failure to follow these specifications can lead to the dislocation of the threaded cable during use and
can cause serious injury. Along with securing the threaded cable end and jam nut, it is important to check the entire
unit and ensure that all hardware is securely fastened and not left loose upon completion of cable installation.

Use of non certified “techs” note: Service warranties may be void if a non-Life Fitness certified technician performs ser­vice work. Replacement of any strength cables should be performed by a Life Fitness certified technician.

Tensioning Cable

Cables should have enough tension so it stays seated onto the pulley but not so tight that it pulls the head plate off the
weight plates below it.

If headplate has lifted (floating):

1. Loosen the hardware at the terminations until the headplate comes to rest on the weight plate below.

2. Tighten hardware to 20-25 FT-LBS (27.2 - 34.0Nm).

SEATED HEADPLATE

FLOATING HEADPLATE

54

Cable Inspection

Inspect cables daily and replace at first sign of wear or any of the following cable issues:

FRACTURES

Casing can crack, or fracture, under use. Any
crack in the casing merits cable replacement even
if no wire rope is exposed.

Be especially observant for fractures near the
components on the cable assembly. IE. Nylon
Ball, Nico Loop, Threaded Plug, Etc.

TWISTING

Inspect casing to ensure wire rope is not twisting
within its casing.

BULGING

Internal wire rope strands can break within casing
and coil causing a bulge to appear. Cable should
retain same outside diameter throughout.

FRAYED/EXPOSED WIRE

Any exposed wire rope protruding through the
casing, or at either end.

FLATTENED

Section of cable is compressed and will not retain
its shape (outside diameter).

PERMANENTLY BENT

Cable has 'kink' and prohibits cable from laying
straight. Wire rope may be unravelling beneath
casing and is compromised warranting replace­ment.

ENDS SEPARATING

Cable has ‘kink’ and prohibits it from laying flat

55

 B  F G

ACTION

Introduction

Life Fitness designs its products to be stable when used as designed. Because strength training is dynamic, we can­not predict how users will ultimately use the products in all circumstances. Therefore, Life Fitness recommends that
strength training equipment be secured to a solid, level surface to stabilize and eliminate rocking or tipping over. For
some equipment, securing the equipment to the floor is REQUIRED.

• Any Half Rack with a load of 495 pounds (224kg) or greater.

• Any Half Rack Short Base (HDLHRS).

• Any rack with the optional Wing attached.

• Any unit that will be used with body weight strap training equipment, ropes, straps or chains in which case it is
REQUIRED to be secured to the floor. Each new unit shipped comes with a multi-language hangtag stating the
importance of bolting the unit down as a safety precaution.

It is the facility’s responsibility to adhere to local and regional building codes.

ALL ANCHORS:

• Fasteners must have minimum embedment in concrete floor, not including screed, regardless of wood/tile/rubber
over subfloor. (See Anchor Selection for maximum subfloor thickness between unit and concrete to equipment
foot must be made of flooring or other material (i.e. no air gaps)).

• DO NOT reuse fasteners. Static and Dynamic anchors are designed for one-time use only.

• Factor in equipement’s feet height when selecting fastener length.

• Factor in flooring thickness when selecting fastener length.

• It is also recommended to drill an additional 1/2” (12.7mm) of depth beyond the length of the fastener being used
to ensure that debris does not block the entry of the anchor.

• Minimum concrete compressive strength: 3000psi (20 N/mm2).

Anchoring

• Life Fitness requires that each foot has at least one anchor bolted to the floor.

• All anchors must have a minimum embedment into concrete, regardless of wood/tile/rubber/screed over sub­floor.

• Dynamic anchors must have a minimum embedment depth in concrete to ensure maximum security and pull out
force. See Anchor Selection for embedment depth minimums.

Building Codes

• It is the facility’s responsibility to adhere to local and regional building codes. Please verify with the customer to
ensure that they are aware of this.

Carpeting

• If bolted down to carpet flooring, be sure to use a box cutter knife to cut the carpet threads around each foot. This
will help avoid the carpet threads from being wrapped around and pulled by the drill bit.

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Competitor Product

• The bolt down guidelines and procedures for Life Fitness products were determined by the company’s Engineer­ingand Installation Development groups. These guidelines include which anchors to use and positioning of the
anchors are required for Life Fitness product.

1. Life Fitness does not have that level of specification or engineering input for competitive product.

2. Life Fitness installation teams are not permitted to anchor competitor equipment.

Drilling

• It is also recommended to drill an additional 1/2” (12.7mm) of depth beyond the length of the fastener being used
to ensure that debris does not block the entry of the anchor.

1. This can be done by marking your drill bit with a piece of tape.

2. While it is recommended that a vacuum be used to clean up debris, this will not account for all the debris that will
settle at the bottom of the drilled hole.

Anchor Types

PRODUCT ANCHOR

 HDL Racks EX-

CEPT Half Rack

Short Base (HDL­HRS)

 Half Rack Short

Base (HDLHRS)

 HDL Racks with

optional Wing

Static

Dynamic

Subfloor between unit

and concrete 0” to 1/2”

(12.7mm) thick

KH-EZ 3/8” x 4” KH-EZ 3/8” x 5”

Imperial

HUS-H 8mmx 120mm HUS-H 8mmx 150mm

Metric

Imperial

HSL-3 M 8/40

LF p/n 9226402

Subfloor between unit

and concrete over 1/2”

(12.7mm) thick

HST M 12 x 115/20 to 295/200

(length depends on subfloor thick-

ness)

Metric

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Anchor Specifications

DYNAMIC

ANCHOR

KH-EZ 3/8” 4-7/8” (124mm)

HUS-H 8mm 120mm (4-3/4”)

HSL-3 M/40 4-3/4” (120mm)

HST M 12 140mm (5-1/2”)

Pullout Force

Life Fitness specifies Hilti™ static and dynamic anchors. According to the anchor manufacturer, the recommended
design pullout force (in tension) for the specified anchors, when properly installed in cracked concrete, is provided
in the side table. This table should be used for reference only; for additional and up-to-date information on the
anchor capabilities or the design pullout force in other substrates, please consult Hilti directly at
https://www.us.hilti.com.

Minimum

Concrete

Thickness

Minimum Drill

Depth in Concrete

1/2” beyond anchor

length

10mm beyond anchor

length

1/2” beyond anchor

length

10mm beyond anchor

length

Minimum Concrete

Embedment

3-1/4” (83mm) 3000psi

75mm (2-3/32”) 20 N/mm2

2-13/32” (60mm) 3000psi

70mm (2.8”) 20 N/mm2

Minimum concrete

compressive strength

SELECTED ANCHOR DESIGN RESISTANCE IN TENSION

KH-EZ 3/8” x 4” 1535 lb

KH-EZ 3/8” x 5” 1535 lb

HUS-H 8mm x 120mm 3.3 kN

HUS-H 8mm x 140mm 3.3 kN

HSL-3/8 4” 2000 lb

HST M12 x 115/20 8 kN

HST M12 x 195/200 8kN

* Design strength extracted from the Hilti Anchor Fastening Technology Manual issued September 2014.

Tools Required

WARNING!

Floor scanner/rebar detector (optional) Safety glasses

1” L-shape SDS rotary hammer Extension cord

1/4” x 12” (6mm x 305mm) carbide drill bit (for 1/4” (6mm) anchors) Impact wrench

3/8” x 12” (8mm x 305mm) carbide drill bit (for 3/8” (8mm) anchors) Vacuum (for debris)

Adhere to manufacturer’s equipment warnings and guidelines. Follow manufacturer’s instructions for
proper usage.

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Static Anchor Procedure

If it is possible that the length of your bolt will not provide

CAUTION!

the minimum requirement of 2.5” (63.5mm) of engagement,
a longer anchor should be used.

1. Place unit into position to be mounted and cycle unit to set stance.

2. Each foot must get at least one static fastener.

3. Wearing protective glasses, drill down into the flooring to the
required depth as perpendicular as possible, ensuring that the foot
thickness is being accounted for; refer to Anchor Selection and Foot
Dimensions.

4. Insert fastener and tighten to 18 Foot-Pounds (24Nm) for 1/4” (6mm)
anchor or 40 Foot-Pounds (54Nm) for 3/8” (8mm) anchor.

If the legs/frame do not contact the mounting surface DO NOT

NOTE:

pull down with the fastener or anchor. Loosen frame hardware
and re-tighten to allow machine to align.

Foot Dimensions

Use below to determine foot specifications.

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 M P

ACTION

Maintenance Schedule

ACTION DAILY WEEKLY MONTHLY AS NEEDED

CLEAN

Upholstery X

Guide Rods X

Shrouds X

Hand Grips X

WAX

Frames X

INSPECT

Paint X

Cable X

Hardware X

Frame X

Hand Grips X

Shrouds X

LUBRICATE

Guide Rods X

CLEAN...

1. Upholstery with an approved or compatible cleaner.

2. Guide Rods with a cotton cloth.

3. Hand Grips with an approved or compatible cleaner.

WAX...

1. Frames with a standard, non-abrasive, wax finish.

INSPECT...

1. Cables. Look for wear or damage and proper tension. Pay close attention at bends.

2. Hardware. Check for loosening. Tighten as required.

3. Frames. Inspect for wear and damage.

4. Handgrips. Check for wear and damage.

5. For paint chips. Fill in immediately with Life Fitness touch-up paint.

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LUBRICATE

Lubricate guide rods with Break-Free® brand lubricant (part number SK50-P0005-0000). Apply the lubricant to a
cotton cloth, and then run the cotton cloth up and down the guide rods as needed. NOTE: only a few drops of lubri-

cant are required for each guide rod.

ONCE A DAY

1. Wipe down upholstery with a mild soap and water or comparable all purpose cleaner.

2. Visually inspect cables for wear at and around connections and along the entire length of the cable. Always
replace at first sign of wear.

ONCE A WEEK

1. Visually inspect all hardware for loosening, tampering or wear.

2. Check cable terminations for tightness and proper engagement.

3. Inspect all accessories, connecting links, and carabiner clips for wear.

4. Check condition of hand grips.

5. Inspect Shrouds for damage and clean as necessary.

ONCE A MONTH

1. Clean Guide Rods with Break-Free® brand lubricant (part number SK50-P0005-0000). Clean tops of bearings at
stack and inspect for heavy buildup on rods below the head plate. Lift half of stack and do a visual inspection,
then clean as necessary.

2. Inspect hardware on all machines and tighten any bolts or nuts that may have loosened over the life of the prod­uct.

NOTES

Use polishing compound (such as car wax) and remove shoe scuffs from powder coated surfaces as necessary.

CLEANING THE SHROUDS

Adherence to regular and proper cleaning procedures is recommended to preserve the appearance.

MINIMIZE SCRATCHES

Wash the shrouds with an approved or compatible cleaner. Do not scrub brushes on the shrouds. Fresh paint
splashes, grease and smeared glazing compounds can be removed easily before drying by rubbing lightly with
isopropyl alcohol. Afterward, a warm final wash should be made.

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LIFE FITNESS APPROVED CLEANERS (United States Availability Only)

Two preferred cleaners have been approved by LIFE FITNESS reliability experts: PureGreen 24 and Gym Wipes.
Both cleaners will safely and effectively remove dirt, grime and sweat from equipment. PureGreen 24 and the Anti­bacterial Force formula of Gym Wipes are both disinfectants that are effective against MRSA and H1N1.

PureGreen 24 is available in a spray which is convenient for gym staff to use. Apply the spray to a microfiber cloth
and wipe down the equipment. Use PureGreen 24 on the equipment for at least 2 minutes for general disinfection
purposes and at least 10 minutes for fungus and viral control.

Gym Wipes are large, durable pre-moistened wipes to use on the equipment before and after workouts. Use Gym
Wipes on the equipment for at least 2 minutes for general disinfection purposes.

Contact Customer Support Services to order these cleaners (1-800-351-3737 or email: customersupport@lifefitness.
com).

LIFE FITNESS COMPATIBLE CLEANERS

Mild soap and water or a mild non-abrasive household cleaner can also be used to clean the display and all exterior
surfaces. Use a soft microfiber cloth only. Apply the cleaner to the microfiber cloth before cleaning. DO NOT use
ammonia or acid based cleaners. DO NOT use abrasive cleaners. DO NOT use paper towels. DO NOT apply clean­ers directly to the equipment surfaces.

REMOVAL OF PAINT, MARKING PEN AND LABELS

Butyl cellosolve works well for removal of paints, marking pen inks, lipstick, etc.

Labels, stickers, etc. may be removed using kerosene. When the solvent will not penetrate sticker material, apply
heat (hair dryer) to soften the adhesive and promote removal. GASOLINE SHOULD NOT BE USED.

IMPORTANT HAZARDS

1. DO NOT use abrasive or highly alkaline cleaners on the shrouds.

2. NEVER scrape shrouds with squeegees, razor blades or other sharp instruments.

3. DO NOT clean shrouds in hot sun or at elevated temperatures.

4. NEVER use benzene, gasoline, acetone or carbon tetrachloride on the shrouds.

© 2017 Life Fitness, A division of Brunswick Corporation. All Rights Reserved. Life Fitness is a registered trademark of
Brunswick Corporation. Gym Wipes® is a registered trademark of The 2XL Corporation. PureGreen 24 is a trademark
of Pure Green , LLC.

Life Fitness World Headquarters
Columbia Centre III
9525 West Bryn Mawr Ave.
Rosemont, IL 60018
847-288-3300

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