Life Fitness GYM SYSTEM G5 CABLE MOTION User Manual

G5 CABLE MOTION
GYM SYSTEM
USER GUIDE
WARNING:
Read and follow all directions for each step to insure proper assembly of this product.
CLASS H PART # 8289201 REV. A VERSION: LFG5-003 DATE: 08-16-07
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TABLE OF CONTENTS
Safety Statement . . . . . . . . . . . . . . . .2 Assembly Instructions . . . . . . . . . . . . . .7
Gym Dimensions. . . . . . . . . . . . . . . . .3 General Maintenance . . . . . . . . . . . . . .19
Components List . . . . . . . . . . . . . . . . .4 Warranty Statement/Notes . . . . . . . . . .20
Hardware . . . . . . . . . . . . . . . . . . . . . .6 Contact Information. . . . . . . . . . . . . . . .21
IMPORTANT SAFETY INFORMATION
THERE IS ARISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions on the use of this machine including the wall chart and instructional DVD. Use only for intended exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it appears damaged. DO NOT attempt to fix a broken or jammed machine. Notify your authorized Life Fitness dealer before use and have repairs made by an authorized service technician.
5. Be certain that weight pin is completely inserted. Use only the pin provided by the manufacturer. If unsure, call your authorized Life Fitness dealer.
6. Never pin the weights or prop plate into an elevated position. DO NOT use the machine if found in this condition. DO NOT attempt to fix. Notify your authorized Life Fitness dealer.
7. Inspect cables and their connections before using machine. Pay particular attention to the cable ends. DO NOT attempt to fix. Notify your authorized Life Fitness dealer before use and have repairs made by an authorized service technician.
8. Make sure all spring loaded pull pins are fully engaged in the adjustment position before use.
9. Children and pets must not be allowed near this machine. Supervise teenagers.
Please note:
* Thank you for purchasing the Life Fitness G5 Cable Motion Gym System. Please
read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
* DO NOT securely tighten any frame connections until the entire frame has been
assembled, unless otherwise stated.
NOTE: In a continual effort to improve our products, specifications are subject to change.
© 2007 Life Fitness, a division of Brunswick Corporation. All rights reserved. Life Fitness is a trademark of Brunswick Corporation.
www.LifeFitness.com
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GYM DIMENSIONS
Resistance Ratio: 1:2 Machine Weight: 500 pounds
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COMPONENTS LIST
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8188301 FRONT UPRIGHT ASSEMBLY 2 1 8210501 FOOT PLATE WITH MATS ASSEMBLY 4 1 8349801 RIGHT UPRIGHT ASSEMBLY 5 1 8349901 LEFT UPRIGHT ASSEMBLY 6 2 8264701 GUIDE ROD ASSEMBLY 8 1 8317801 FRONT SHROUD ASSEMBLY
9 1 8317701 MOUNTING BRACKET 11 2 8264801 FLOATING PULLEYS ASSEMBLY 12 1 8262501 TOP PLATE ASSEMBL Y 13 1 8344601 RIGHT BOTTOM PLATE ASSEMBLY 14 1 7963701 SELECTOR PIN, 80/20, ASSEMBLY 15 1 8288301 MAIN TOP COVER WITH INSERTS ASSEMBLY 16 1 8235801 TOP BACK COVER 17 1 8235701 TOP FRONT COVER 22 2 8264701 GUIDE ROD 23 2 8264301 WEIGHT STACK CUSHION 25 1 8349701 UPPER SWIVEL PULLEYS ASSEMBLY
8350601 UPPER RIGHT PULLEY ASSEMBLY
8350701 UPPER LEFT PULLEY ASSEMBLY 26 1 8350301 LOWER LEFT PULLEYASSEMBLY 27 1 8350201 LOWER RIGHT PULLEYASSEMBLY 28 1 8364401 SIDE TOP LEFT COVER 29 1 8364501 SIDE TOP RIGHT COVER 30 1 8344501 LEFT BOTTOM PLATE 32 1 7777301 TOUCH UPPAINT, PLT 36 2 7642301 BUMPER, CM/MJ, PLUG 37 6 7672601 QUICK CONNECT 38 2 8140701 SHORT HANDLE ASSEMBLY 39 2 8140702 MEDIUM HANDLE ASSEMBLY 40 2 8140703 LONG HANDLE ASSEMBLY 41 1 7745801 FOOT STRAP 42 2 8286101 GUIDE CABLE 43 1 8285902 UPPER CABLE (LONG) ASSEMBLY 44 2 8285901 LOWER CABLE (SHORT) ASSEMBLY 45 1 8289201 USERS GUIDE 46 15 7935301 WEIGHT PLATE, 10LB, CASTEEL 48 1 745201 WALL CHART 49 1 8289001 DVD 50 1 8259201 BACK THIGH HOLD CLAMP 51 1 8259101 FRONT THIGH HOLD CLAMP 52 1 8263001 THIGH HOLD TUBE 53 2 7424701 SHORT ROLLER PAD 54 1 8263701 TULIP STYLE KNOB 55 1 8350001 RIGHT SUPPORT LEG 56 1 8350101 LEFT SUPPORT LEG
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COMPONENTS LIST
HARDWARE
ITEM NO. QTY. PART NO. DESCRIPTION
57 14 3102514 3/8” WASHER 58 4 3256203 M10 X 30MM SCREW 59 8 3256211 M10 X 70MM SCREW 60 4 3241313 M12 X 80MM SCREW 61 8 3102507 1/2” WASHER 62 4 3242005 M12 HEX NYLOCK NUT 63 2 3240502 M10 X 50 HEX TENSION SCREW 64 2 7634401 GUIDEROD RETAINER 65 4 3236501 M4 X 0.7MM ZINC PHILLIPS PAN HEAD 66 2 3253901 M10 X 20MM SCREW 67 2 3232421 RETAINING RING 68 4 3223401 10-32 X 3/4” PHILLIPS PAN HEAD 69 2 3241709 M6 X 60MM SCREW 70 2 3102508 1/4” WASHER 71 4 3242002 M10 HEX NYLOCK NUT 72 9 3241201 M4 ZINC PHILLIPS PAN HEAD 74 2 3226001 #6 x 3/8” (9.5mm) BLACK PHILLIPS PAN HEAD SCREW
REQUIRED TOOLS
* ADJUSTABLE WRENCH * EXTERNAL SNAP RING PLIERS * 4mm ALLEN WRENCH * 7mm ALLEN WRENCH * 13mm WRENCH * 17mm WRENCH * 8mm ALLEN WRENCH * 19 mm WRENCH * PHILLIPS SCREW DRIVER
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HARDWARE:
Centimeters
3/8” WASHER (#57)
M10 X 70MM SCREW (#59)
M10 X 30MM SCREW (#58)
M12 X 80MM SCREW (#60)
1/2” WASHER (#61)
M12 NYLOCK NUT (#62)
M10 X 20MM SCREW (#66)
M10 HEX TENSION SCREW (#63)
#10 x 3/4” BRONZE PHILLIPS PAN HEAD SCREW (#68)
M10 NYLOCK NUT (#71)
M4 LARGE HEAD ZINC PHILLIPS PAN HEAD SCREW (#65)
M6 x 60MM SCREW (#69)
M4 ZINC PHILLIPS PAN HEAD SCREW (#72)
RETAINER RING (#67)
1/4” WASHER (#70)
#6 x 3/8” BLACK PHILLIPS PAN HEAD SCREW (#74)
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STEP 1:
Slide the RIGHT SUPPORT LEG (55) over the MOUNTING TUBE (A) of the RIGHT UPRIGHT (4). Loosely secure
the RIGHT SUPPORT LEG (55) and RIGHT UPRIGHT (4) to the FRONT UPRIGHT (1) using two M12 x 80mm SCREWS (60), four 1/2” WASHERS (61), and two M12 HEX NYLOCK NUTS (62) as shown.
With the UPPER PULLEYASSEMBLY (25) oriented as shown, insert the UPPER PULLEYASSEMBLY (25) into the
top of the RIGHT UPRIGHT (4) and secure together the RIGHT UPRIGHT (4), FRONT UPRIGHT (1), and UPPER PULLEY ASSEMBLY (25) using two M10 x 30mm SCREWS (58) and two FLAT 3/8” WASHERS (57).
Repeat the above steps to assemble the LEFT UPRIGHT (5) and LEFT SUPPORT LEG (56) to the FRONT
UPRIGHT (1).
NOTE: THE TOP PULLEY WELDMENT ATTACHES TO THE INSIDE OF THE UPRIGHT SIDES AND THE ORIENTA­TION SHOULD BE AS SHOWN.
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