* Thank you for purchasing the Life Fitness GS4 Gym System. Please read these instructions
thoroughly and keep them for future reference.
* This product must be assembled on a fl at, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.
Tools Required for Assembly
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32” Allen wrench
* Adjustable wrench
* Tape measure
Bolt Length Ruler
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
NOTE: SOME OF THE PARTS LISTED MAY BE PRE-INSTALLED
4
Page 5
FIGURE 1
STEP 1:
• LOOSELY assemble two BASE PLATES (C) to the FRAME (A) and BASE (B) using three 3/8 X 3-3/4” BOLTS (6) and four
3/8” LOCK NUTS (19). See FIGURE 1.
• LOOSELY assemble the FOOTPLATE (L) to the lower holes in the FRAME (A) using one 3/8 X 3” BOLT (8) and one 3/8”
LOCKNUT (19) as shown in FIGURE 1.
5
Page 6
FIGURE 2
• CHECK THAT THE HEADPLATE AND WEIGHT PLATES ARE ASSEMBLED AS SHOWN IN FIGURES 2 & 3
FIGURE 3
6
Page 7
FIGURE 4
STEP 4:
• Insert two GUIDE RODS (AC) into the BASE FRAME (B) as shown on FIGURE 4. (NOTE: If the GS4 SHROUD OPTION
was purchased, place the GUIDE RODS (AC) through the BOTTOM SHROUD BRACKET (found in SHROUD OPTION
box) and into the BASE FRAME (B) as shown in FIGURE 4.
• (NOTE: Lubricate GUIDE RODS (AC) with silicon or tefl on spray available at most hardware stores.)
• Slide two WEIGHT STACK SPACERS (AD) and two WEIGHT STACK CUSHIONS (AE) down over the GUIDE RODS (AC).
• Using EXTREME CARE slide all fi fteen WEIGHT PLATES (**) down over the GUIDE RODS (AC) on to the WEIGHT STACK
CUSHIONS (AE). Make sure that the WEIGHT PLATES (**) are all facing as shown.
• Slide the head plate assembly down over the GUIDE RODS (AC) onto the weight stack.
• Slide two SHAFT COLLARS (29) over the GUIDE RODS (AC) as shown in FIGURE 4.
• Apply WEIGHT STACK LABELS (AQ) to WEIGHT PLATES (**) and HEAD PLATE (AF) as shown in FIGURE 4. Begin with
number one at the HEAD PLATE (AF) with larger numbers in consecutive order towards bottom of weight stack.
7
Page 8
STEP 5:
• Carefully slide the RIGHT (N) and LEFT (M) REAR UPRIGHTS over the GUIDE RODS (AC ) as shown in FIGURE 5 and SECURELY assembly the RIGHT (N) and LEFT (M) REAR UPRIGHTS to the BASE (B) using four 3/8 X 3-3/4” BOLTS (6), four
3/8” WASHERS (18) and two 3/8” LOCK NUTS (19) as shown in FIGURE 5.
• SECURELY assemble the RIGHT (E) and LEFT (D) BOOM PLATES to the RIGHT (N) and LEFT (M) REAR UPRIGHTS using
two 3/8 X 3/4” BOLTS W/LOCKTITE (14) as shown in FIGURE 5.
1/21/21/21/21/21/2
0
1
2
345
8
6
Page 9
FIGURE 6
STEP 6:
• SECURELY assemble the LEFT (D) and RIGHT (E) BOOM PLATES to the FRAME (A) using two 3/8 X 3-3/4” BOLTS (6) and
two 3/8” LOCK NUTS (19). See FIGURE 6.
• Slide up both SHAFT COLLARS (29) to top until fl ush with bottom of the guide rod bushings in both the LEFT (M) and RIGHT (N)
REAR UPRIGHTS and SECURELY TIGHTENas shown in FIGURE 6
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STEP 7:
• Securely tighten all frame connections except the FOOTPLATE/FRAME connection as noted in FIGURE 7.
• Slide the LEFT (F) and RIGHT (G) PEC FLY ARMS over the BASE (B) as shown in FIGURE 7.
• SECURELY assemble the PEC FLY HANDLES (I) to the LEFT (F) and RIGHT (G) PEC FLY ARMS using two 1/2 X 3/4”
BUTTON HEAD BOLTS (15), and two 1/2” WASHERS (17) as shown in FIGURE 7.
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Page 11
FIGURE 8
STEP 8:
• SECURELY assemble the PEC PLATE (O) to the BASE (B) using two 3/8 X 2-3/4” BOLTS (9), one 3/8 X 4” BOLT (5),
two 3/8” WASHERS (18) and three 3/8” LOCK NUTS (19) as shown in FIGURE 8.
• SECURELY assemble the LEFT (F) and RIGHT (G) PEC FLY ARMS to BASE (B) using two 1/2 X 3/4” BUTTON HEAD BOLTS
(15) as shown in FIGURE 8. (Note: Tighten this connection enough to remove excess play yet allow the PEC FLY ARMS
freely.)
FIGURE 9
STEP 9:
• Assemble the LEG PEDESTAL (K) to the FRAME (A) using two RH CAPS (32), one 1/2 X 104mm BOLT (2), two 1/2” SHIM
WASHERS (13), and one 1/2” LOCK NUT (20). (Note: Tighten this connection enough to remove excess play yet allow the
LEG PEDESTAL to rotate freely.)
• Assemble two ROLLER PADS (AJ) to the LEG PEDESTAL (K) using one 3/4 X 17-3/8” TUBE (T) four PLASTIC WASHERS
(33)
11
Page 12
FIGURE 10
STEP 10:
• SECURELY assemble one SEAT/BACK PAD (AI) to the SEAT ADJUST (J) using two 3/8 X 2” BOLTS (10) and two 3/8” WASH-
• Assemble two ROLLER PADS (AJ) to the SEAT ADJUST (J) using one 3/4 X 18-1/8” TUBE (U), four PLASTIC WASHERS (33)
two ROLLER PAD CAPS (30) and two 5/16 X 1” ALLEN SCREWS (38) as shown in FIGURE 10.
• CAREFULLY insert the SEAT ADJUST ASSEMBLY into the FRAME (A) as shown. The SEAT height can be adjusted using the
PLUNGER PIN.
FIGURE 11
STEP 11:
• SECURELY assemble one SEAT/BACK PAD (AI) to the BACK INCLINE ADJUST (W) using two 3/8 X 1-1/4” BOLTS (12).
• SECUREL Y assemble the BACK INCLINE ADJUST (W) to the FRAME (A) using one 1/2 X 5-3/4” BOLT (1) and one 1/2” LOCK
NUT (20). The BACK PAD angle can be adjusted using the PLUNGER. (Note: T ighten this connection enough to r emove excess
play yet allow the BACK INCLINE ADJUST to rotate freely.)
• Assemble two ROLLER PADS (AJ) to the BACK INCLINE ADJUST (W) using one 3/4 X 20-3/8” TUBE (V), four PLASTIC
WASHERS (33) two ROLLER PAD CAPS (30) and two 5/16 X 1” ALLEN SCREWS (38) as shown in FIGURE 11.
12
Page 13
FIGURE 12
STEP 12:
• Disassemble one of the BEARING BLOCKS from the PRESS ARM SUPPOR T FRAME (X) and remove the PRESS ARM SUPPOR T
PIVOT as shown in FIGURE 12.
• Insert the PRESS ARM SUPPORT PIVOT thru the PRESS ARM SUPPORT FRAME (X) and the FRAME (A). Assemble the
BEARING BLOCKS to the PRESS ARM SUPPORT FRAME (X) as shown in FIGURE 12.
• SECURELY tighten the two 5/16 X 1/4” SET SCREWS (PRE-INSTALLED)on the FRAME (A) as shown in FIGURE 12.
• SECURELY assemble the PRESS ARM ADJUSTMENT PLATE (Y) to the PRESS ARM SUPPOR T FRAME (X) using two 3/8 X
1” FLAT HEAD ALLEN BOLTS (16) as shown in FIGURE 12.
13
Page 14
FIGURE 13
STEP 13:
• Disassemble the PRESS ARM PIVOT SHAFT from the PRESS ARM (H) by removing the two 3/8 X 3/4” ALLEN SCREWS
and two 3/8” LOCK WASHERS as shown in FIGURE 13.
• Insert the PRESS ARM PIVOT SHAFT thru the PRESS ARM (H) and the PRESS ARM SUPPOR T FRAME (X) and the resassemble
the 3/8 X 3/4” ALLEN SCREWS and 3/8” LOCK WASHERS to the PRESS ARM PIVOT SHAFT as shown in FIGURE 13. (Note:
Tighten this connection enough to remove excess play yet allow the PRESS ARM to rotate freely.)
• Pull back on the SPRING PIN and rotate the PRESS ARM (H) until the SPRING PIN connects with the ROM PLATE (Y)
14
Page 15
FIGURE 14
STEP 14:
• Route the LAT CABLE (AM) through the FRAME (A) and assemble one 3-1/2” PULLEY (35) to the FRAME (A) using one
3/8 X 3-3/4” BOLT (6), two 3/8 X 1-1/16” FLANGE SPACERS (26) and one 3/8” LOCK NUT (19). See FIGURE 14. (NOTE: Make sure the cable runs in the grooves of the pulleys.)
15
Page 16
FIGURE 15
STEP 15:
• Route the LAT CABLE (AM) through the PRESS ARM SUPPORT FRAME (X) and assemble one 3-1/2” PULLEY (35) to the
FRAME PRESS ARM SUPPORT FRAME (X) using one 3/8 X 8” BOLT (3), two 3/8” WASHERS (18), two 3/8 X 1-1/4” SPACERS (25) and one 3/8” LOCK NUT (19). See FIGURE 15.
• Route the LAT CABLE (AM) around one 3-1/2” PULLEY (35) and assemble the PULLEY to the LEFT (D) and RIGHT (E)
BOOM PLATES using one 3/8 X 3-3/4” BOLT (6), two 3/8 X 15/16” SPACERS (24) and one 3/8” LOCK NUT (19). See FIGURE 15. (NOTE: Make sure the cable runs in the grooves of the pulleys.)
16
Page 17
FIGURE 16
STEP 16:
• Route the LAT CABLE (AM) through the PRESS ARM SUPPORT FRAME (X) and assemble one 3-1/2” PULLEY (35) to the
FRAME PRESS ARM SUPPORT FRAME (X) using one 3/8 X 8” BOLT (3), two 3/8” WASHERS (18), two 3/8 X 1-1/4” SPACERS (25) and one 3/8” LOCK NUT (19). See FIGURE 16.
• Route the LAT CABLE (AM) through the FRAME (A) and assemble one 3-1/2” PULLEY (35) to the FRAME (A) using one
3/8 X 3-3/4” BOLT (6), two 3/8 X 1-1/16” FLANGE SPACERS (26) and one 3/8” LOCK NUT (19). See FIGURE 16.
• Route the LAT CABLE (AM) around one 3-1/2” PULLEY (35) and assemble the PULLEY to the DOUBLE FLOATING PULLEY
BRACKET (AA) using one 3/8 X 1-3/4” BOLT (11) and one 3/8” LOCK NUT (19). See FIGURE 16. (NOTE: Make sure the
cable runs in the grooves of the pulleys.)
17
Page 18
FIGURE 17
STEP 17:
• Route the LAT CABLE (AM) around one 4-1/2” PULLEY (36) and assemble the PULLEY to the LEFT (D) and RIGHT (E)
BOOM PLATES using one 3/8 X 3-3/4” BOLT (6), one LONG “L” CABLE BRACE (S), one 1” SPACER (24) and one 3/8”
LOCK NUT (19). See FIGURE 17.
• SECURELY assemble two PLASTIC SLEEVES (34) to the LEFT (D) and RIGHT (E) BOOM PLATES using two 3/8 X 3-3/4”
BOLTS (6) and two 3/8” LOCK NUTS (19) as shown in FIGURE17.
• Route the LAT CABLE (AM) around one 3-1/2” PULLEY (35) and assemble two FLOATING PULLEY PLATES (AB) to the 3-1/2”
PULLEY (35) using one 3/8 X 1-3/4” BOLT (11) and one 3/8” LOCK NUT (19). See FIGURE 17. (NOTE: Make sure the cable
runs in the grooves of the pulleys.)
• Route the LAT CABLE (AM) over two 3-1/2” PULLEYS (35) and assemble the PULLEYS to the LEFT (D) and RIGHT (E)
BOOM PLATES using two 3/8 X 3-3/4” BOLTS (6), two SHORT “L” CABLE BRACES (R), two 15/16” SPACERS (24) and
two3/8” LOCK NUTS (19). See FIGURE 17.
• Screw the threaded end of the LAT CABLE (AM) into the end of the HEAD PLATE ASSEMBLY (AF) .See FIGURE 17.
18
Page 19
FIGURE 18
STEP 18:
• Securely assemble the PEC FLY CABLE (AP) to the RIGHT PEC ARM (6) as shown in FIGURE 18.
• Assemble one 3-1/2” PULLEY (35) to the PEC PLATE (O) using one 3/8 X 3-1/4” BOLT (7), one “L” CABLE RETAINER (P)
and one 3/8” LOCK NUT (19). See FIGURE 18.(Note: Loop the PEC FLY CABLE (43) around the PULLEY prior to assem-
bling the PULLEY to the PEC PLATE.)
• Assemble two 3-1/2” PULLEYS (35) to the BASE PLATES (C) using one 3/8 X 5-3/4” BOLT (4), two PULLEY GUARD (Q)
and one 3/8” LOCK NUT (19). See FIGURE 18.(Note: Loop the PEC FLY CABLE (AP) around the PULLEY prior to assem-
bling the PULLEY to the PEC PLATE.)
• Route the PEC FL Y CABLE (AP) around one 4-1/2” PULLEY (36) and assemble the 4-1/2” PULLEY (36) to the DOUBLE FLOATING PULLEY BRACKET (AA) using one 3/8 X 1-3/4” BOLT (11) and one 3/8” LOCK NUT (19). See FIGURE 18.
• Assemble one 3-1/2” PULLEY (35) to the PEC PLATE (O) using one 3/8 X 3-1/4” BOLT (7), one “L” CABLE RETAINER (P)
and one 3/8” LOCK NUT (19). See FIGURE 18.(Note: Loop the PEC FLY CABLE (AP) around the PULLEY prior to assem-
bling the PULLEY to the PEC PLATE.)
• Securely assemble the PEC FLY CABLE (AP) to the LEFT PEC ARM (G) as shown in FIGURE 18.
19
Page 20
FIGURE 19
STEP 19:
• Screw the threaded end of the GUIDE CABLE (AO) into the end of the FLOATING PULLEY BRACKET (Z). Secure the
CABLE GUIDE (23) in place with the JAM NUT on the GUIDE CABLE. See FIGURE 19.
• Route the GUIDE CABLE (AO) around one 3-1/2” PULLEY (35) and assemble the PULLEY to the FLOATING PULLEY PLATES
(AB) using one 3/8 X 1-3/4” BOLT (11) and one 3/8” LOCK NUT (19). See FIGURE 19. (NOTE: Make sure the cable runs in
the grooves of the pulleys.)
• Route the hook end of the GUIDE CABLE (AO) thru the CABLE GUIDE (23) then SECURELY assemble the hook end of the
GUIDE CABLE (AO) to the BASE using one 3/8 X 3-3/4” BOLT (6), one 3/8” WASHER (18)and one 3/8” LOCK NUT (19) as
shown in FIGURE 19.
20
Page 21
STEP 20:
• Route the large ball end of the LOW CABLE (AN) around one V- PULLEY (37) and assemble the PULLEY to the FRAME (A) using two 3/8 X 3-3/4” BOLTS (6), two19/32” FLANGE SPACERS (28), two 3/8” WASHERS (18) and two 3/8” LOCK NUTS (19)
as shown in FIGURE 20.
• Route the small ball end of the LOW CABLE (AN) throught the BASE PLATES (C) and assemble two 3-1/2” PULLEYS (35) to
the BASE PLATES (C) using two 3/8 X 3-3/4” BOLTS (6), four 1” SPACERS (24) and two 3/8” LOCK NUTS (19). See FIGURE
21
Page 22
FIGURE 21
STEP 21:
• Route the LOW CABLE (AN) around one 3-1/2” PULLEY (35) and assemble the PULLEY to the PULLEY BRACKET (Z)
using one 3/8 X 1-3/4” BOLT (11) and one 3/8” LOCK NUT (19) as shown in FIGURE 21.
• Route the LOW CABLE (AN) throught the BASE PLATES (C) and assemble one 3-1/2” PULLEY (35) to the BASE PLATES (C)
using one 3/8 X 3-3/4” BOLT (6), two 15/16” SPACERS (24) and one 3/8” LOCK NUT (19). See FIGURE 21.
22
Page 23
FIGURE 22
STEP 22:
• Assemble one 3-1/2” PULLEY (35) to the FOOT PLATE (L) using one 3/8 X 3” BOLT (8), two STEP SPACERS 11/16” (27)
and one 3/8” LOCK NUT (19). See FIGURE 22.
• Assemble one 3/8 X 2-3/4” BOLT (9) to the FRAME (A) using two 3/8” WASHERS (18) and one 3/8” LOCK NUT (19).
See FIGURE 22. (NOTE: The LOW CABLE (AN) should be routed under the retaining bolt as shown in FIGURE 22.)
• Route the small ball end of the LOW CABLE (AN) around one 3-1/2” PULLEY (35) and assemble the PULLEY to the LEG
PEDESTAL (K) using two 3/8 X 3-3/4” BOLTS (6), two STEP SPACERS 1-1/16” (26), two 3/8” WASHERS (18) and two 3/8”
LOCK NUTS (19) as shown in FIGURE 22. (NOTE: The LOW CABLE (AN) should be routed over the retaining bolt as
23
Page 24
TROUBLE SHOOTING
• If the cable lengths seem incorrect, check that the two 4-1/2” PULLEYS (36) are in the correct locations as shown above
• If the cables seem to be rubbing or are making noise, make sure that all the “L” CABLE RETAINERS and PULLEY GUARDS
are orientated correctly.
FIGURE 23
STEP 23:
• If upon completion of assembly, the HEAD PLATE (AF) does not sit on top of the fi rst WEIGHT PLATE, push the
HEAD PLATE (AF) down, insert the WEIGHT SELECTOR PIN and perform several repetitions at the press station.
This will relax the cable system and prevent the HEAD PLATE (AF) from lifting up. See FIGURE 23.
• If after completing previous step, the HEAD PLATE (AF) still does not sit on top of the fi rst WEIGHT PLATE or if
there is excess slack in the cable system, adjust the threaded end of the LAT CABLE (AM) and ADJUSTABLE GLIDE
accordingly and retighten the jam nuts. See fi gure 23.
• For maximum performance, the HEAD PLATE (AF) should just barely sit on the top WEIGHT PLATE
• Attach the LAT BAR (AG) to the ball end of LAT CABLE (AM) using one SNAP LINK (22) as shown in FIGURE 23.
• Attach the ANKLE STRAP (AL) to the 12 LINK CHAIN (21) using one SNAP LINK (22) as shown in FIGURE 23
• Attach the AB STRAP (AK) to the ball end of LOW CABLE (AN) using one SNAP LINK (22) as shown in FIGURE 23.
Thank you for purchasing the Life Fitness GS4 Gym System. If unsure of proper use of equipment, call
your local Life Fitness distributor or call the Life Fitness customer service department at 1-800-351-3737
24
Page 25
MAINTENANCE
Please note:
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your Life Fitness customer service representative
at 1-800-351-3737.
* Inspect equipment daily. Tighten all loose connections are replace worn parts immediately.
Failure to do so may result in serious injury
* Lubricate guide rods with a tefl on based (or equivalent) lubricant on a regular basis
* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT
YOU MAY NEED SERVICE YOU WILL BE ASKED FOR THIS INFORMATION.
Remember to fi ll out your registration card on-line at www.lifefi tness.com/registration.
MODEL #________________________
SERIAL #_________________________
DATE OF PURCHASE: _____________
DEALERS NAME: _________________
DEALERS PHONE #_______________
SERIAL NUMBER LOCATION
ON BACK OF BASE AND ON
FRONT UPRIGHT
Thank you for purchasing the Life Fitness GS4 Gym System.
25
Page 26
LIMITED WARRANTY
Life Fitness extends the following LIMITED WARRANTY to the original owner of the Life Fitness products. The Warranty terms apply to IN HOME USE
ONLY.
1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the Life Fitness product or a weld should crack or break, it will be
repaired or replaced by Life Fitness. Terms: Lifetime – for so long as the Customer owns the Life Fitness product.
2. LIMITED WARRANTY ON PARTS. If the following parts are defective in material or workmanship, Life Fitness will supply replacement
parts: all bolts, nuts, washers, bearings, bushings, pulleys, thumbscrews, collars, cable retaining clips, adjustable pre-stretch slides,
roller pad shafts, allen head bolts, weight selector pin, weight stack shaft, set screws, protector caps, adjustment chain, cotter pin,
plunger, spring and knob. Terms: Lifetime – for so long as the Customer owns the Life Fitness product.
3. LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are defective in material or workmanship,
Life Fitness will repair or replace them, at its option. Terms: Three (3) years.
4. CONDITIONS AND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a person other than an authorized
Life Fitness Service Center, any improper assembly, accident, or any other condition resulting from occurrences beyond the control of
Life Fitness will void this Limited Warranty.
5. REPLACEMENT AND REP AIR EXPENSES. Life Fitness will provide only replacement parts or repair under this warranty . The Owner is
responsible for all other costs. Such costs may include, but are not limited to: a. labor charges for service, removal, repair or reinstallation of the Life Fitness product or any component part; b. shipping, delivery, handling and administrative charges for returning parts
to Life Fitness; and c. all necessary or incidental costs related to installation of the replacement parts.
6. SHIPPING. If shipping by the Owners is deemed necessary (in sole discretion of Life Fitness), parts should be shipped in their original
carton or equivalent packaging, fully insured with shipping charges prepaid. Life Fitness will not assume any responsibility for any loss
or damage incurred in shipping.
7. CLAIM PROCEDURES. If service on your Life Fitness product is required during the warranty period, please contact our Customer
Service Department at 1-800-351-3737 for instructions regarding returning or replacing parts. Please have available the following
information: (i) the dealer’s name; (ii) the date of purchase; (iii) the serial # (s) of your product (the serial number location is called out
on the fi nal assembly drawing included with your assembly instruction); (iv) a description of the nature of the problem.
8. OWNER’S RIGHT. This Limited W arranty gives you specifi c legal rights. You may also have other rights, which vary depending on local
law.
9. LIMITA TION OF IMPLIED W ARRANTIES. All implied warranties, except to the extent prohibited by applicable law , shall have no greater
duration than the warranty period set forth above. There are no warranties which extend beyond the description in this Limited Warranty. Because local laws do not allow limitations on how long an implied warranty lasts, the above limitations may not apply to you.
10. DISCLAIMER. No other express warranty has been made or will be made on behalf of Life Fitness with respect to any Life Fitness
product or the operation, repair or replacement of any Life Fitness product. Life Fitness shall not be responsible for injury, loss of use of
the Life Fitness product, inconvenience, loss or damage to personal property, whether direct or indirect, and incidental or consequential
NOTES:
26
Page 27
LIFE FITNESS CONSUMER DIVISION
5100 N. River Road
Schiller Park, Illinois 60176, U.S.A.
Tel: 847.288.3300 Fax: 847.288.3702
1.800.351.3737 (Toll-free within the U.S. and Canada)
www.lifefi tness.com