Lifebreath 1500I-ECM, 1500E-ECM-E, 1500E-ECM Installation Instruction

INTERIOR MODEL
1500I-ECM
OUTDOOR MODELS
1500E-ECM (EXTERIOR ROOFTOP DESIGN) 1500E-ECM-E (EXTERIOR HORIZONTAL DUCTING DESIGN)
Caution
Before installation, careful consideration must be given to how this system will operate if connected to any other piece of mechanical equipment, i.e. a operating at a higher static. After installation, the compatibility of the two pieces of equipment must be confirmed by measuring the airflows of the Heat Recovery Ventilator (HRV) by using the balancing procedure found in this manual.
It is always important to assess how the operation of any HRV may interact with vented combustion equipment (ie. Gas Furnaces, Oil Furnaces, Wood Stoves, etc.).
NEVER install a ventilator in a situation where its normal operation, lack of operation or partial failure may result in the backdrafting or improper functioning of vented combustion equipment!
Application
Heat Recovery Ventilators (HRV) are designed to provide fresh air while exhausting an equal amount of stale air.
General
The HRV is equipped with an aluminum core. The device uses the stale air that is being exhausted to condition the fresh air as it is being brought in.
These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities who have jurisdiction before installation.
forced air furnace or air handler,
Table of Contents
Application
General........................................................................1
Engineering Data.......................................................2-4
Duct Configurations .....................................................5
Optional Ventilation Control
Optional 3 Speed Control .............................................6
Optional Dehumidistat .................................................7
Connecting Optional Ventilation Control ........................8
Optional Timers ....................................................10-12
Function and Controls .................................................13
Aircom Relays ............................................................14
Servicing.....................................................................15
Mounting the 1500......................................................16
Roof Curb Assembly Instructions ..................................17
Roof Curb Detail .........................................................18
Ducting -- General ......................................................19
Ducting -- Distribution Electrical Connections
Balancing....................................................................20
The Integrated HVAC System ......................................21
Adjusting the Airflow
Defrost Time Adjustment ............................................22
Pitot Tube Air Flow Balancing ......................................23
Wiring Diagram...........................................................24
Warranty ...................................................................25
Do not apply electrical power to the unit until installation has been fully completed (including low voltage control wiring).
* LEAVE WITH EQUIPMENT
NOTE: Due to ongoing research and product development, specifications,
ratings and dimensions are subject to change without notice.
69-1500
012616
Specifications
SPECIFICATIONS
AIRFLOW
1500 cfm (705 L/s) at 1.0”wg ESP.
PERFORMANCE
65% effective at 1500 cfm (705 L/s).
CORES
Six patented aluminum heat recovery cores arranged for efficient cross-flow ventilation.
MOTORS
Two single shaft ECM variable speed, 240V, 9.1 A, 1 ph, 1 hp. (18.2 a total) MCA: 22.8 MOP: 30
BLOWERS
Two direct drive centrifugal blowers, one per airstream.
FILTERS
Two - 20” x 16” x 2” (508 mm x 406 mm x 50 mm) pleated filters in each airstream. MERV 6 efficiency 60% @ 4.69 microns. CONNECTION DUCT SIZES Four 18” x 18” (457 mm x 457 mm)
CABINET
20 gauge powder coated steel 1” (25 mm) thick Elastomeric insulation.
DRAIN
Two powder coated galvanized steel drain pans with 1/2” (12 mm) O.D. drain connections.
MOUNTING
Unit to be set on support brackets hung by threaded rod type apparatus. Brackets and rod not included.
ELECTRONICS
Integrated microprocessor circuit board. Three (3) independently adjustable motor speeds.
CONTROL OPTIONS
99-BC02 Lifebreath Ventilation Control
2 speed fan setting (Low/High)
Humidity control through adjustable Dehumidistat
Compatible with 99-DET02 Wireless Timers
3 wire connection; 20 gauge wire (minimum)
99-500 3 Speed Control
3 Speed Fan setting (Low/Medium/High)
4 wire connection; 20 gauge wire (minimum)
99-DH01 Lifebreath Dehumidistat
Humidity control through adjustable Dehumidistat
3 wire connection; 20 gauge wire (minimum)
1500I-ECM
AIRFLOW PERFORMANCE
1800
1600
HIGH SPEED
1400
1200
MED SPEED
1000
800
AIRFLOW (CFM)
LOW SPEED
600
400
200
0
0.25
0.5 0.75 1.0 1.25 1.5
EXTERNAL STATIC PRESSURE (in. w.g.)
1.75 2.0
DEFROST
Factory set defrost time. Supply motor is shut off while exhaust air defrosts core. WEIGHT 460 lbs (210 kg) SHIPPING WEIGHT 580 lbs (260 kg)
TIMER OPTIONS
99-DET01 Lifebreath 20/40/60 Minute Timer
Initiates high speed Ventilation for 20, 40 or 60 minutes
3 wire connection; 20 gauge wire (minimum)
99-DET02 Lifebreath WIRELESS 20/40/60 Minute Timer
Initiates high speed Ventilation for 20, 40 or 60 minutes
Wirelessly connects to main control for ease of installation
40' approximate range
99-RX02 Lifebreath WIRELESS Repeater
Used to extend range of 99-DET02 Wireless Timers when Timers are out of range
Plugs into 120V power outlet and wirelessly connects to main control and 99-DET02
WARRANTY
Units carry a 15 year warranty on the HRV core and a 2 year replacement parts warranty.
DIMENSIONS 1500I-ECM (in inches)
Service Clearance 30”
INLET END VIEW
Date: ___________________________________________
Tag: _____________________Qty:___________________
Project: _________________________________________
Engineer: _______________________________________
SIDE VIEW
ECM inches 18
ECM mm
457 64 457 305 940 1695 457 457 260 64 1118
Contractor: ______________________________________
Supplier: ________________________________________
Quote#: _________________________________________
Submitted by: ____________________________________
2
ABCDEFGHIJL
2.5 18 12 37 66.75 18 18 10.25 2.5 44
NOTE: All specifications are subject to change without notice.
All units conform to CSA and UL standards.
OUTLET END VIEW
Specifications
SPECIFICATIONS
AIRFLOW
1500 cfm (705 L/s) at 1.0”wg ESP.
PERFORMANCE
65% effective at 1500 cfm (705 L/s).
CORES
Six patented aluminum heat recovery cores arranged for efficient cross-flow ventilation.
MOTORS
Two single shaft ECM variable speed, 240V, 9.1 A, 1 ph, 1 hp. (18.2 a total) MCA: 22.8 MOP: 30
BLOWERS
Two direct drive centrifugal blowers, one per airstream.
FILTERS
Two - 20” x 16” x 2” (508 mm x 406 mm x 50 mm) pleated filters in each airstream. MERV 6 efficiency 60% @ 4.69 microns. CONNECTION DUCT SIZES
Two 19” x 16” (482 mm x 406 mm) to and from building under cabinet. Two 18” x 17” (457 mm x 431 mm) hoods included on side of cabinet with washable screens.
CABINET
20 gauge powder coated steel 1” (25 mm) thick Elastomeric insulation.
DRAIN
Two powder coated galvanized steel drain pans with 1/2” (12 mm) O.D. drain connections.
MOUNTING
Unit to be set on support brackets hung by threaded rod type apparatus. Brackets and rod not included.
ELECTRONICS
Integrated microprocessor circuit board. Three (3) independently adjustable motor speeds.
CONTROL OPTIONS
99-BC02 Lifebreath Ventilation Control
2 speed fan setting (Low/High)
Humidity control through adjustable Dehumidistat
Compatible with 99-DET02 Wireless Timers
3 wire connection; 20 gauge wire (minimum)
99-500 3 Speed Control
3 Speed Fan setting (Low/Medium/High)
4 wire connection; 20 gauge wire (minimum)
99-DH01 Lifebreath Dehumidistat
Humidity control through adjustable Dehumidistat
3 wire connection; 20 gauge wire (minimum)
DIMENSIONS 1500E-ECM (in inches)
1500E-ECM
AIRFLOW PERFORMANCE
1800
1600
HIGH SPEED
1400
1200
MED SPEED
1000
800
AIRFLOW (CFM)
LOW SPEED
600
400
200
0
0.25
0.5 0.75 1.0 1.25 1.5
EXTERNAL STATIC PRESSURE (in. w.g.)
1.75 2.0
DEFROST
Factory set defrost time. Supply motor is shut off while exhaust air defrosts core.
WEIGHT 530 lbs (240 kg) SHIPPING WEIGHT 650 lbs (290 kg)
TIMER OPTIONS
99-DET01 Lifebreath 20/40/60 Minute Timer
Initiates high speed Ventilation for 20, 40 or 60 minutes
3 wire connection; 20 gauge wire (minimum)
99-DET02 Lifebreath WIRELESS 20/40/60 Minute Timer
Initiates high speed Ventilation for 20, 40 or 60 minutes
Wirelessly connects to main control for ease of installation
40' approximate range
99-RX02 Lifebreath WIRELESS Repeater
Used to extend range of 99-DET02 Wireless Timers when Timers are out of range
Plugs into 120V power outlet and wirelessly connects to main control and 99-DET02
WARRANTY
Units carry a 15 year warranty on the HRV core and a 2 year replacement parts warranty.
ABC DEF G H I J K L NM
EFD inches 20 1.5 17 16.5 41 69.5 20 17 14.5 1.5 20 44 46.5 67
EFD mm 508 38 432 419 1041 1765 508 432 368 39 508 1118 1181 1702
Service Clearance 30”
INLET END VIEW
FRESH AIR
FROM OUTSIDE
STALE AIR
FROM BUILDING
SIDE VIEW
Date: ___________________________________________
Tag: _____________________Qty:___________________
Project: _________________________________________
Engineer: _______________________________________
NOTE: All
J
specifications are subject to change without notice.
STALE AIR TO OUTSIDE
M
FRESH AIR
TO BUILDING
STALE AIR
TO OUTSIDE
OUTLET END VIEW
All units conform to CSA and UL standards.
Contractor: ______________________________________
Supplier: ________________________________________
Quote#: _________________________________________
Submitted by: ____________________________________
3
Specifications
SPECIFICATIONS
AIRFLOW
1500 cfm (705 L/s) at 1.0”wg ESP.
PERFORMANCE
65% effective at 1500 cfm (705 L/s).
CORES
Six patented aluminum heat recovery cores arranged for efficient cross-flow ventilation.
MOTORS
Two single shaft ECM variable speed, 240V, 9.1 A, 1 ph, 1 hp. (18.2 a total) MCA: 22.8 MOP: 30
BLOWERS
Two direct drive centrifugal blowers, one per airstream.
FILTERS
Two - 20” x 16” x 2” (508 mm x 406 mm x 50 mm) pleated filters in each airstream. MERV 6 efficiency 60% @ 4.69 microns. CONNECTION DUCT SIZES
Two 18” x 18” (457 mm x 457 mm) to building on ends of cabinet. Two 18” x 17” (457 mm x 431 mm) hoods included on side of cabinet with washable screens.
CABINET
20 gauge powder coated steel 1” (25 mm) thick Elastomeric insulation.
DRAIN
Two powder coated galvanized steel drain pans with 1/2” (12 mm) O.D. drain connections.
MOUNTING
Unit to be set on support brackets hung by threaded rod type apparatus. Brackets and rod not included.
ELECTRONICS
Integrated microprocessor circuit board. Three (3) independently adjustable motor speeds.
CONTROL OPTIONS
99-BC02 Lifebreath Ventilation Control
2 speed fan setting (Low/High)
Humidity control through adjustable Dehumidistat
Compatible with 99-DET02 Wireless Timers
3 wire connection; 20 gauge wire (minimum)
99-500 3 Speed Control
3 Speed Fan setting (Low/Medium/High)
4 wire connection; 20 gauge wire (minimum)
99-DH01 Lifebreath Dehumidistat
Humidity control through adjustable Dehumidistat
3 wire connection; 20 gauge wire (minimum)
DIMENSIONS 1500E-ECM-E (in inches)
ECM inches 20 1.5 17 16.5 41 69.5 18 2.5 14.5 16 44 46.5 67
ECM mm 508 38 432 419 1041 1765 457 64 368 406 1118 1181 1702
1500E-ECM-E
AIRFLOW PERFORMANCE
1800
1600
HIGH SPEED
1400
1200
MED SPEED
1000
800
AIRFLOW (CFM)
LOW SPEED
600
400
200
0
0.25
0.5 0.75 1.0 1.25 1.5
EXTERNAL STATIC PRESSURE (in. w.g.)
1.75 2.0
DEFROST
Factory set defrost time. Supply motor is shut off while exhaust air defrosts core.
WEIGHT 530 lbs (240 kg) SHIPPING WEIGHT 650 lbs (290 kg)
TIMER OPTIONS
99-DET01 Lifebreath 20/40/60 Minute Timer
Initiates high speed Ventilation for 20, 40 or 60 minutes
3 wire connection; 20 gauge wire (minimum)
99-DET02 Lifebreath WIRELESS 20/40/60 Minute Timer
Initiates high speed Ventilation for 20, 40 or 60 minutes
Wirelessly connects to main control for ease of installation
40' approximate range
99-RX02 Lifebreath WIRELESS Repeater
Used to extend range of 99-DET02 Wireless Timers when Timers are out of range
Plugs into 120V power outlet and wirelessly connects to main control and 99-DET02
WARRANTY
Units carry a 15 year warranty on the HRV core and a 2 year replacement parts warranty.
ABC DEF G H I K L NM
G
INLET END VIEW
STALE AIR FROM
H
BUILDING
G
K
FROM OUTSIDE
A
FRESH AIR
Service Clearance 30”
SIDE VIEW
Date: ___________________________________________
Tag: _____________________Qty:___________________
Project: _________________________________________
Engineer: _______________________________________
FRESH AIR TO BUILDING
H
G
B
NOTE: specifications
A
are subject to change without notice.
STALE AIR TO OUTSIDE
A
STALE AIR
TO OUTSIDE
G
K
OUTLET END VIEW
C
M
Contractor: ______________________________________
Supplier: ________________________________________
Quote#: _________________________________________
Submitted by: ____________________________________
4
All
All units conform to CSA and UL standards.
Duct Configuration Model 1500I-ECM
The 1500I-ECM is designed for indoor installa-tions. The duct connections for the Stale Air From Building and Fresh Air to Building ducts are at the ends of the unit.
STALE AIR TO OUTSIDE
FRESH AIR FROM OUTSIDE
STALE AIR FROM BUILDING
FRESH AIR TO BUILDING
Duct Configuration Model 1500E-ECM
The 1500E-ECM is designed for outdoor rooftop installations. The duct connections for the Stale Air From Building and Fresh Air to Building ducts are located at the bottom of the unit. A roof curb is required for this installation.
STALE AIR TO OUTSIDE
FRESH AIR FROM OUTSIDE
STALE AIR FROM BUILDING
FRESH AIR TO BUILDING
Duct Configuration Model 1500E-ECM-E
The 1500E-ECM-E is designed for outdoor installations. The duct connections for the Stale Air From Building and Fresh Air to Building ducts are at the ends of the unit.
STALE AIR TO OUTSIDE
FRESH AIR FROM OUTSIDE
STALE AIR FROM BUILDING
5
FRESH AIR TO BUILDING
Optional Lifebreath Ventilation Control - Part #99-BC02
Key Features:
2 speed fan setting (LOW / HIGH)Standby setting (fan OFF)Electronic DehumidistatCompatible with 99-DET02 Wireless
Timers
Slim-line designConnect to 3 wire 20 gauge low voltage
wire
BC02 Operating Instructions:
Humidity Setting
ON/OFF Light
ON/OFF Button
Dehumidistat Button
Fan Speed Indicator
Fan Speed Button
Turning on the Control
Press and release the ON/OFF button . The light above will illuminate.
Setting the Ventilation Speed
Press and release the Fan button to select LOW or HIGH fan speed. The corresponding “Indicator Light" will illuminate. If both LO and HI indicator lights are off, the fan is OFF but will turn ON if required by the Dehumidistat or remote Timer (if installed).
Humidity Control
Your unit will reduce indoor humidity when outdoor humidity levels are lower than indoor humidity levels. This feature is only effective when the outdoor temperature is below 59˚F (15˚C).
Setting the Dehumidistat
Press and release the Dehumidistat button until the Dehumidistat Light is at the desired setting. After a few seconds the Dehumidistat light will either flash or be on continuous.
A flashing light indicates the humidity level is higher than the setting and the unit is operating on high speed ventilation. A continuous light indicates the humidity level is lower than the setting. Refer to the unit's Home Owner’s manual for instructions on how the Dehumidistat works.
The Dehumidistat will override the current speed setting to HIGH speed.
button until no Dehumidistat light is on.The Dehumidistat function can be turned OFF by pressing the
Note - Only 1 Dehumidistat should be installed in a system.
Optional Lifebreath 3 Speed Control - Part #99-500
Key Features:
3 Speed Fan setting (LOW / MEDIUM / HIGH)
4 wire; 20 gauge wire (minimum)
Connect to Red, White, Yellow, Green.
OFF
HIGH
ATTENTION
When used in conjunction with the 99-BC02, the BC02 control must be ON for the 99-500 control
to operate. The 99-BC02 will override the 99-500 control when the Dehumidistat is
operating or the control is set to HIGH speed.
OFF
MED
OFF
LOW
6
Optional Lifebreath Dehumidistat - Part #99-DH01
Key Features
The Dehumidistat measures the indoor humidity level and will initiate high speed ventilation when the moisture level in the building exceeds the set point on the control.
Once the humidity in the building is reduced, the
HRV will
revert back to its previous setting.
The Dehumidistat should be set to OFF for all season except the heating season.
Connect to 3 wire 20 gauge low voltage wire.
Humidity Control
Your HRV will produce a dehumidifying effect when outdoor humidity levels are lower than indoor humidity levels. Never use the Dehumidistat feature when outdoor temperatures are above 59 F (15 C).
Note: The indoor humidity level is measured at the control.
Setting the Dehumidistat
Press and release the Dehumidistat button until the Dehumidistat Light is at the desired setting. After 5 seconds the Dehumidistat light will either flash or be on continuous.
A flashing light indicates the humidity level is higher than the setting and the unit is operating on high speed ventilation. A continuous light indicates the humidity level is lower than the setting. Refer to the unit's Operation & Installation Manual for instructions on
Note - Only 1 Dehumidistat should be active on a system.
how the Dehumidistat works.
Instruction card
Dehumidistat
%
80
Indicator LEDs Set to the desired humidity level. High speed ventilation will initiate when the indoor moisture level exceeds the set point on the
20
control.
Dehumidistat Adjust button
7
Connecting Optional Control - Part #99-BC02
The control may be installed onto a flush mounted 2" x 4" electrical
switch box or it may be surface mounted onto a wall.
Only 1 master control should be installed to a ventilation system (the Face Plate on this illustration may not be exactly the same as yours).
1. Separate the Face Plate from the Back
Plate by firmly pulling apart (Figure Be careful not to damage Face Plate Contact Pins.
2. For
mounting the control without a Decora plate, break off top and bottom tabs and refer to Figure C for mounting.
A).
Figure A
Face Plate
3. Place the Back Plate of the control in the
desired location on the wall and pencil mark the top and bottom screw holes (Figure B or C).
4. Remove the Back Plate and mark the
center hole for the wires in the middle of the screw holes. Refer to Figure B or C for placement.
5. Cut in a 3/4 in by 1
wall to allow for the wire opening and drill (two) 1/8 in holes for the screws and wall anchors (Figure
in oval hole in the
B or C).
6. Pull 3 wire 20 gauge (min.) 100 ft length
(max.), through the opening in the wall.
7. Connect red, green, and yellow to the
Wiring Terminals located on the Back Plate (Figure B or C).
8. Attach the Back Plate to the wall using
the 2 supplied screws and anchors.
9. Attach the Face Plate to the Back Plate
(Figure A). Note: Be careful to correctly align the Face Plate to avoid damaging the Face Plate Contact Pins.
Keep top / bottom vent openings clear
Figure C
Alternate Wall Mount
1/8 in hole for screw and anchor
1 in x 3/4 in
oval hole
for wire opening
Wiring
Terminals
10. Connect the 3 wire 20 gauge (min.) 100
ft length (max.) to the digital controls terminal strip located on the Aircom circuit board (Figure D).
Break off tab
ATTENTION
Pay special attention not to damage the Contact Pins when attaching and detaching the Face Plate. (Figure B)
Back Plate
0.75"
1"
Break off tab
Wire hole centered between screw holes
1/8 in hole for screw and anchor
Figure B
1/8 in hole for screw and anchor
1 in x 3/4 in oval hole
for wire opening
Wiring
Terminals
1/8 in hole for screw and anchor
REDGRNYEL
DET
Digital Controls
Figure D
Terminal strip on Aircom circuit board
Yellow to YEL
Red to RED
Green to GRN
Use 3/20
1.625"
0.75"
1"
1.625"
wire
8
P
Connecting Optional Control - Part #99-DH01
The Lifebreath Dehumidistat may be installed onto a flush mounted 2" x 4" electrical switch box or it may be surface mounted onto a wall.
Only 1 master control should be installed to a ventilation system (the Face Plate on this illustration may not be exactly the same as yours).
1. Remove the Operating Instructions Card from the top of the Control (Figure A).
2. Separate the Face Plate from the Back Plate by firmly pulling apart (Figure B). Be careful not to damage Face Plate Contact Pins.
3. Place the Back Plate of the control in the desired location on the wall and pencil mark the wall in the center of the Wire Opening, Top Screw Hole and Bottom Screw Hole (Figure C).
4. Remove the Back Plate and drill a 3/8" opening in the wall to allow for the Wire Opening and a 1/8" hole for the Wall Anchors for the top and bottom screw holes (Figure D).
5. Pull 3/20 wire through the opening in the wall and the Wire Opening of the Back Plate (Figure C).
6. Connect Red, Green and Yellow to the Wiring Terminals located on the Back Plate (Figure C).
7. Secure a single wire to the Wire Retainer located on the Back Plate (Figure C).
8. Attach the Back Plate to the wall using the 2 supplied screws and anchors.
9. Attach the Face Plate to the Back Plate (Figure B). Note: Be careful to correctly align the Face Plate to avoid damaging the Face Plate Contact Pins.
10. Insert the Operating Instructions Card into the control (Figure A).
11. Connect the 3 wire 20 gauge (min.) 100 ft length (max.) to the digital controls terminal strip located on the Aircom circuit board (Figure E).
ATTENTION
Pay special attention not to damage the Contact Pins when attaching and detaching the Face Plate. (Figure B)
Figure A - Face Plate
Operating Instructions Card
%
80
HIGH
20
Figure C
Front View of Back Plate
TOP
Top Screw Hole
Wire Opening
Wire Retainer
Wiring Terminals
Bottom Screw Hole
Face Plate
Figure B
Side View
Face Plate Contact Pins
Figure D
Drill holes in wall
Separate the Face Plate from the Back Plate.
Drill a 1/8” hole for the Top Screw and Anchor
Drill a 3/8” hole for the Wire opening
Drill a 1/8” hole for the Bottom Screw and Anchor
Back Plate
Digital Controls
DET
Figure E
Terminal strip on Aircom circuit board
REDGRNYEL
Yellow to YEL
Red to RED
Green to GRN
Use 3/20 wire
Figure F
Correct Installation of Back Plate
9
Face Plate
Wall Face
Face Plate Contact Pins
Back Plate
Dehumidistat Sensor Openings to room air allow accurate sensor readings.
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