Lifan LF 150-10B Owner's Manual

LF 150-10B(ENGLISH)A.p65 2012-4-23, 9:331
PREFACE
Thank you for choosing LIFAN motorcycle. May you enjoy riding all time.
The manual contains the necessary instructions and guidance with respect to the operation and maintenance of the motorcycle, and BE SURE TO READ IT CAREFULLY BEFORE YOU RIDE THE MOTORCYCLE. Proper operation and maintenance can guarantee a safe riding to minimize troubles of the motorcycle and keep it in a sound condition, which can extend the engine service life.
All rights reserved. No part of this publication may be reproduced without our prior written permission.
LF150-10B motorcycle is subject to the standard Q/LF20257. The quality system of Lifan Industry (Group) Co., Ltd. is certificated to ISO9001.
Operator and Passenger
IMPORT ANT NOTICES
LF150-10B motorcycle is designed to carry the operator and one passenger. Never exxceed the maximum weight capacity as following: Maximum load: 150kg including 5kg for rear carrier.
On-road
LF125T-19 motorcycle is designed for on-road use. Pay special attention to statements preceded by the following words:
CAUTION: Indicates a possibility of equipment damage if instructions are not followed. NOTE: Gives helpful information. Environmental Protection (EP) : Indicates special precautions that must be taken to meet environment protection laws and regulations. Improper use of a motorcycle
may cause environment pollution.
If the operator fails to follow safe operating and maintenance practices, Lifan Co. will not take any responsibility to any injury or damage occured. This manual should be considered as a permanent part of the motorcycle and should remain with the motorcycle when resold.
LF 150-10B(ENGLISH)A.p65 2012-4-23, 9:332
MOTORCYCLE SAFE RIDING
Safe Riding Rules .............................................................................. 1
Protective Cloths .............................................................................. 1
Refitting .............................................................................................. 1
Loading .............................................................................................. 1
Accessories ........................................................................................ 1
GENERAL INFORMATION
Parts Location ................................................................................... 2
VIN Record ......................................................................................... 3
Fuel and Engine Oil (EP) ................................................................. 3
CONTROLLING PARTS
Meter and Indicators ......................................................................... 4
Ignition Switch and Steering Lock ................................................. 4
Right Handlebar Controls ................................................................ 4
Left Handlebar Controls ................................................................... 5
Choke Lever ....................................................................................... 5
Refueling and Cap ............................................................................. 5
Fuel Cock ............................................................................................ 5
Gearshift Pedal .................................................................................. 6
Rear Brake Pedal ................................................................................ 6
Rear Shock Absorber ........................................................................ 6
Stands ................................................................................................. 6
Principle of Fuel Evaporating Systerm (EP) .................................. 7
OPERATION GUIDE
Pre-ride Inspection ............................................................................ 7
Sta rti ng t he E ngi ne ........................................................................... 7
Breaking-in ........................................................................................ 8
Riding ................................................................................................. 8
Braking and Parking ......................................................................... 8
MAINTENANCE
Tool K it ............................................................................................... 9
Maintenance Schedule ...................................................................... 9
LF 150-10B(ENGLISH)A.p65 2012-4-23, 9:333
CONTENTS
Engine Oil (EP) ................................................................................... 10
Coolant ............................................................................................... 1 0
Servicing of Cooling System ............................................................ 1 1
Clear away Carbon Deposit (EP)....................................................... 11
Spark Plug (EP) ................................................................................. 11
Air Cleaner (EP) ................................................................................ 1 1
Valve Clearance .................................................................................. 1 2
Exhaust Muffler .................................................................................. 1 2
3-Way Catalytic Converter (EP) ........................................................ 12
Fuel Filter ........................................................................................... 1 3
Operation of Throttle ........................................................................ 13
Idle Speed of Carburetor (EP) ......................................................... 13
Check Leaks along Air Supply (EP) ............................................... 13
Clutch ................................................................................................. 13
Drive Chain ........................................................................................ 1 3
Front Brake ......................................................................................... 14
Rear Brake ........................................................................................... 15
How to Check and Replace Brake Pad ............................................ 15
Front/Rear Shock Absorber and Suspension ................................. 15
Tyre ...................................................................................................... 15
Front Wheel ....................................................................................... 16
Rear Wheel ......................................................................................... 16
Fuse ..................................................................................................... 1 6
Battery (EP) ....................................................................................... 16
TROUBLESHOOTING AND STORAGE
Troubleshooting ................................................................................ 1 7
Cleaning and Storage ........................................................................ 1 7
Removal from Storage ........................................................................ 1 7
Anti-fall-over Device (Optional) .................................................... 17
Motorcycle Alarm (Optional) .......................................................... 1 8
ELECTRIC DIAGRAM ......................................................................... 19
SPECIFICATIONS .................................................................................. 2 0
SAFE RIDING RULES
MOTORCYCLE SAFE RIDING
WARNING Motorcycle riding requires special efforts on your part to ensure
safety. Know these requirements before you ride.
Always make a pre-ride inspection before you start the engine. You may prevent
accident or equipment damage.
Most countries require a special motorcycle riding test or license. Make sure you are qualified before you ride. NEVER lend your motorcycle to an inexperienced rider. Make yourself conspicuous to help avoid the accident that wasn’t your fault: Wear bright or reflective clothing.
Don’t ride in another motorist’s “blind spot”. Don’t speedily cross another’s way.
Obey all national and local laws and regulations. Obey the speed limits, and NEVER travel faster than conditions warrant. Signal before you make a turn or lane change to draw other motorists’ attention. Use extra caution at intersections, parking lot entrances and exits. Always remember to ride with both hands and keep both feet on the rider footrest while the passenger grasps the handrail with both feet on the rear footrest.
PROTECTIVE CLOTHS
For the safety sake, always wear a helmet, a face shield, dust glasses and protective clothing. Your passenger needs the same protection. The exhaust system becomes hot during operation, and it remains hot for a while after stopping the engine. Take care not to touch the exhaust system while it is hot. Wear clothing that fully covers your legs. Do not wear loose clothing that could catch on the control levers, wheels, etc.
REFITTING
WARNING Arbitrarily refitting the motorcycle or removing the original parts
LF 150-10B(ENGLISH)A.p65 2012-4-23, 9:334
may make riding unsafe, and is illegal also. The user must obey all national and local laws and regulations in relation to vehicle and traffic. If you have a good proposal concerning refitting of the motorcycle, please write us. The refitment can be done with permission of the Co. Otherwise, the user will take the consequences.
LOADING
WARNING Addition of accessories and cargo may reduce the motorcycle’s
stability, performance and safe operating speed.
Keep cargo and accessory weight lower and close to the center of the motorcycle. Load weight equally on both sides to minimize imbalance. As weight is located further from the motorcycle’s center of gravity, handling is proportionally affected. Adjust tyre pressure and rear suspension to suit load weight and riding conditions. Make sure that cargo is fastened on the vehicle. Do not attach items to the handlebars, fork or fender. Otherwise, unstable handling or slow steering response may occur. The maximum load weight of the motorcycle is 150kg. Please do not overload.
ACCESSORIES
Genuine accessories of LF Motors have been specifically designed and tested on the motorcycle. Beacuse the factory cannot test all other accessories, you are personally re­sponsible for selection, installation and use of accessories not produced by the Co. Al­ways follow Safe Riding Rules and these below:
Carefully inspect the accessory to make sure that it does not obscure any lights, reduce
ground clearance or banking angle, or limit suspension travel, steering travel or con­trol operation.
Do not add electrical equipment that will exceed the motorcycle’s electrical system
capacity.
PARTS LOCATION (Fig. 1-3)
GENERAL INFORMA TION
Fig. 1 (Left-view) Fig. 2 (Right-view)
Exhaust muffler Main step Radiator Front wheel Front shock absorber
Front winker Headlight Meter Rear shock absorber Front brake
LF 150-10B(ENGLISH)A.p65 2012-4-23, 9:335
Gearshift pedal Center stand Side stand Rear wheel Rear winker
Pillion rail Seat Fuel tank Front fender Rearview mirror
VIN RECORD (Fig. 4-6)
Fig. 4
VIN Engine Code Nameplate
VIN: Engine Code: Engine Model
LF 150-10B(ENGLISH)A.p65 2012-4-23, 9:336
Fig. 3
Rearview mirror Tachometer
Fuel gauge
Odometer
Throttle grip Left grip Handlebar controls, RH Handlebar controls, LH Fuel tank lock Ignition switch
Fig. 5
Please fill the VIN and engine code of your motorcycle in the blank below. They will help order spare parts and find out the vehicle when stolen.
The VIN is stamped on the right of the steering stem (Fig. 4). The engine code is stamped on the bottom-left of the crankcase (Fig. 5). The vehicle nameplate is fixed on the mid of the steering stem (Fig. 6).
FUEL AND ENGINE OIL (EP)
Fuel Selection
Fuel is a key factor in deciding the exhaust emissions from the engine, so selection of fuel must follow the rules below. Selected fuel must be unleaded gasoline with octane No. RQ-93 or higher. Using improper fuel could reduce performance, shorten the engine’s service life.
Engine Oil Selection (Fig. 7)
The quality of the engine oil plays a vital role in deciding the engine performance and service. Engine oil must be selected in accordance with rules below and other oils, such as ordinary engine oil, gear
Fig. 6
oil and vegetable oil, are forbidden to be used. The vehicle has been filled with engine oil SAE15W/30-SE before being delivered. The lubricant is only suitable at a temperature range within is to be used instead, the alternative must be technically equivalent in every respect. Viscosity varies with regions and temperatures, so the lubricant has to be selected accord­ing to our recommendation. If there is no gasoline engine oil SAE15W/40-SE, the engine oil No. HQB-10 (or HQB­6 in regions where the temperature is lower than
20 35 . If other motor oil
10 ) can be used instead.
Fig. 7
METER AND INDICATORS (Fig. 8)
CONTROLLING PAR TS
Left turn signal indicator Odometer
Neutral indicator
Fuel gauge shows fuel amount remained in the tank. With the pointer facing F, fuel amount is 13L. When the pointer is near red zone, the remainder is only 2.8L, in this case, add fuel as soon as possible.
Tachometer Red zone ( of tachometer) means that the engine runs
at a top limit speed, in this case, service life of the engine will be shortened.
CAUTION Do not let the pointer face to the red zone with the engine running.
High beam indicator
Water temperature alert
Right turn signal indicator
IGNITION SWITCH AND STEERING LOCK
(Fig. 9) Ignition Switch
The ignition switch is equipped with 2 keys inclucing a spare one.
OFF Engine and lights cannot be operated and the
key can be removed.
ON: Engine and lights can be operated, neutral light
“N” is lit and the key cannot be removed.
LF 150-10B(ENGLISH)A.p65 2012-4-23, 9:337
Fig. 8
Fig. 9
Ignition sw. Steering lock
Steering Lock
To lock the steering head, turn left or right the steering bar as far as it will go, insert the key into the ignition switch slot, turn to
(OFF) position, then depress and turn counterclockwise to LOCK position, at last remove the key. To unlock the steering head, turn the key clockwise.
RIGHT HANDLEBAR CONTROLS (Fig. 10)
Starter Button
Depress the button
Headlight Switch
The 3-position switch functions as follows:
The headlight, taillight and meter lights are
bright.
The parking light, tailight and meter lights are
bright.
(OFF) The headlight, taillight, parking light and
meter lights are off.
Emergency Switch
In an emergency, setting the switch to In normal riding cases, always set it at
Throttle Grip
The grip is used to control the engine power. Turning toward in the grip will increase fuel supply, while turning toward out it will decrease fuel supply.
Grasping in the lever will apply the front brake.
to start up the engine.
will stall the engine at onec.
.
Fig. 10
Starter button Headlight sw. Emergency sw. Throttle grip Front brake lever
LEFT HANDLEBAR CONTROLS (Fig. 11)
Fig. 11
Clutch lever High beam dimmer sw. Turn signal switch Horn button
Headlight Dimmer Switch
Push the switch to Push the switch to
to select high beam.
to select low beam.
T urn Signal Switch
Move the switch to to signal a left turn; and to to signal a right turn.
Horn Button
Press the button
to sound the horn.
Clutch Lever
CHOCK LEVER (Fig. 12)
The choke lever is located in the left-front of the handlebar. The choke set in position A is fully open, in position B half-open and in position C fully closed.
REFUELING AND FUEL FILLER CAP
Opening of Cap (Fig. 13)
The fuel filler cap is located on the front of fuel tank. Insert the ignition key.
LF 150-10B(ENGLISH)A.p65 2012-4-23, 9:338
Fig. 12
Choke lever
Turn the key clockwise by 90 . Remove the cap.
To reinstall the cap, depress it onto the tank inlet in
position, then turn and remove the key. The fuel tank
Fig. 13
Cap lock Fuel filler cap
capacity is 13L including the reserves supply of 2.8 L.
WARNING Do not overfill the tank (there should be no fuel in the filler neck). After refueling, make sure the fuel filler cap is closed securely. Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the fuel tank is refueled. Before refueling, make sure to filter fuel first. Spilled fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.
KEEP OUT OF REACH OF CHILDREN.
FUEL COCK (Fig. 14)
OFF
ON
The 3-way fuel cock is on the bottom-left side of the fuel tank. With the fuel cock in the
position, fuel cannot flow from the tank to the carburetor. Turn it OFF whenever
the motorcycle is not kept in use.
With the fuel cock in the position, fuel will flow from the main fuel supply to
the carburetor.With the fuel cock in the
position, fuel flow the reserve fuel
supply to the carburetor. Use 2.8 L of reserve fuel only when the main sypply is gone.
Fig. 14
RES
Loading...
+ 16 hidden pages