Lifan Energy Storm PD20REG-DB, Energy Storm PD25REG-DB Owner's Manual

Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
1
Owner’s Manual
PD20REG-DB PD25REG-DB
Please keep and read all instructions carefully before operation!!!!
Save all instructions!!!!!!!!!!!
It is highly recommended that the engine ID is recorded for future need of
warranty, parts and service. It can be found stamped on the base of the engine
block or on the outside of original shipping carton.
Engine ID # __________________________________________
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
2
Preface
Thank you for purchasing this high performance, liquid-cooled, automobile engine-driven generator. This generator set is designed for use in stationary (permanent) applications where unreliable utility power may occur. Keep and read this manual carefully and follow all safety precautions and procedures in this manual to ensure proper equipment operation and to avoid bodily injury or property damage. Operating instructions presented in this manual assume that the standby electric and gas system has been installed by an authorized Service dealer or licensed and qualified contractor.
Installation of this equipment is not a “Do-It-Yourself” (DIY) project!!!!!!!!!
ATTENTION!Follow all safety precautions and instructions as outlined in this manual in
its entirety. If any portion of this manual is not completely understood, please contact an authorized service dealer near you for installation, starting, operating and servicing procedures or contact us at 866-471-7464. Common sense and strict compliance with these special instructions while performing service are essential to preventing accidents
For professional advice on this product and its operating requirements, please contact a dealer near youor contact us directly at the information provided below. If you have any questions or suggestions, please contact us any time between 8:00am and 5:00 PM CST.
Warning Announcements!
Because this generator can be used as a single fuel or multi-fuel unit, pay close attention to factory settings. This unit can run on natural gas (NG) or propane (LPG). Please pay attention to all factory settings! Unit comes already preset to one fuel or the other
Before starting generator
● Read the user manual carefully and operate generator according to factory
recommendations.
● If you do not operate according to the instructions, it can cause personal injury or loss
of life
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
3
Tips and Warning Labels
Warning, Danger and Attention labels are provided to indicate the possibility of damage and personal injury when using generator. In addition, this information can indicate what kind of damage you could experience.
If you don’t follow the operational requirements, it could result in damage to the engine or related generator equipment.
If you don’t follow the instructions of the operating requirements, it could result in
personal injury or other equipment damage.
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
4
If you don’t follow the instructions closely outlined in the operating requirements, it could result in serious injury or loss of life. Users must operate in accordance with all requirements; otherwise it could damage the engine and genset.
This manual contains the following International ISO Graphical Symbols;
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
5
Save These Instructions – The manufacture suggest that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators, potential operators and service technicians for this equipment.
Save These Instructions – This manual contains important instructions that should be followed during installation and maintenance of the generator and battery
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
6
How to Obtain Installation, Parts
and Service
Contact Us at;
EQUIPSOURCE, LLC. D/B/A Lifan Power USA
2205 Industrial Park Road.
Van Buren, Arkansas. 32956
TEL: 866-471-7464
FAX:479-471-7466
www.lifanpowerusa.com
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
7
Table of Contents
Engine ID………………………………………….....................................................Page 1
Preface ………………………………………………………………………………….Page 2 Tips and Warning Labels…………..………………………………………………...Page3-5 How to Obtain Installation, Parts and Service………………………….………..Page 6 Table of Contents …………………………………………………………………….Page 7
Chapter One…………………………………………………………………………....Page 8
Technical Features…………………………………………………....Page 8
Specifications………………………………………………………….Page 9
Chapter Two……………………………………………………………………………Page 10
Important Safety Instructions………………………………………...Page 10Warnings……………………………………………………………….Page 10
Fuel System…………………………………………………………....Page 11
Exhaust System………………………………………………………..Page 11Grounding……………………………………………………………...Page 12  Gas Vapors and fuel leak’s…………………………………………..Page 13Digital Display and operating system………………………………..Page 14
Emergency Stop Switch!.................................................................Page 15
Circuit Breaker…………………………………………………………Page 15  Engine Pre start preparation………………………………………….Page 16Engine Oil………………………………………………………………Page 16 Cooling System………………………………………………………...Page 17Fuel Conversation……………………………………………………..Page 17-18  Battery…………………………………………………………………...Page 19Starting Generator……………………………………………………...Page 20
Chapter Three………………………………………………………………………… Page 23
Long Term storage and care…………………………………………..Page 23
Starting after storage……………………………………………….......Page 23-24
Chapter Four…………………………………………………………………………...Page 24
Break in period………………………………………………………….Page 24-25
Lubrication System…………………………………………………......Page 25
Oil Level……………………………………………………………….....Page 25-27
Cooling System………………………………………………………….Page 27-28
Belts…………………………………………………………....................Page 28-29
Notes……………………………………………………………………...Page 30
Chapter Five………………………………………………………………………..Page 30
Specifications and Quick Start Stop Instructions...................Page 30-36
Emission control device or system maintenance........Page 37-40
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
8
Chapter one: Technical Features
I. Technical Features of the Single Phase Dual-Fuel Generator This gas generator is Dual-fuel and able to utilize both Natural Gas (NG) and Liquid
Propane (LPG). It is a versatile multi-fuel engine. Based on our standards, we have designed this unit to operate in an environmentally safe and user friendly manor:
1. Speed Regulating System: This gas generator uses an internally designed electronic speed control system, allowing for quick and easy adjustments to the engine speed that can be set to specific speed ranges. This control system allows the engine to run more smoothly and respond quickly to sudden increases or decreases in required engine speed.
2. Silent Air In-take System: Extra-large air intake cross-sections in the housing enclosure ensures ample air flow for the engine and air in-take. This unique housing enclosure structure leads to a significant reduction operating noise.
3. Large Liquid Cooled Radiator and Reservoir: The use of an oversized radiator and coolant reservoir, like those used in automobile engines, allows for additional radiator coil surface and helps maintain a more ambient and stable engine temperature even in the hottest climates. Utilizing this liquid cooled system adds to the life and long term operating dependability of your gas generator investment.
4. Automatic Transfer Switch (ATS) and Function: Automatic Transfer Switches are critical components of any emergency or standby power system. They are used for transferring essential loads and electrical distribution from one power source to another automatically, without personal involvement.
5. Intelligent Hazard Control System and Function:The Intelligent Hazard Control System warns of dangerous conditions that exist to the engine or generator. This system
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
9
continually checks and monitors the unit’s operating conditions and will automatically shut down if detected, to help avoid costly damage. This system uses a visual control panel that can be preset according to the user's needs.
I. Specifications- for more detailed specifications see installation manual.
Item
Unit
PD20REG-DB
PD25REG-DB
RATED
POWERKW
LPG
20
23
NG
18
21
FREQUENCY
(HZ)
60
60
SPEED(RPM)
3600
3600
RATED VOLT
V
120/240
120/240
RATED
CURRENT(A)
LPG
83.3
95.8
NG
75
87.5
PHASE
Single
Single
POWER
FACTOR
1.0
1.0
PROTECTION
LEVEL
IP23M
IP23M
INSULATION
A A
POLE
2 2
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
10
Chapter two: Important Safety Instructions
SAVE THESE INSTRUCTIONS – This manual contains important instructions for the following modelsPD20REG-DB, PD25REG-DB thatshould be followed completely during installation and maintenance of the generator and battery.
. Warning
1. Generator set operation. Carbon monoxide can cause severe nausea, fainting, or
even death. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if inhaled for even a short time. Avoid breathing exhaust fumes when working on or near the generator set. Never operate the generator set inside a building. Never operate the generator set where exhaust gas could seep inside or be drawn into a potentially occupied building through windows, air intake vents, or other openings.
N'employezjamais à l'intérieurd'unemaisonou d'un garage, MÊME SI les portes et les fenêtressontouvertes.
Employezseulement EN DEHORS et loin des fenêtresouvertes, des portes, et des passages.
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
11
Risquetoxique de vapeurs. Les moteurs courants dégagent le carbone oxyde, un gaztoxiqueinodore qui peut causer la nausée, l'évanouissement, ou la mort. Ne mettez pas enmarcheou ne courez pas le moteur à l'intérieuroudans un secteurinclus, mêmesi les fenêtres et les portessontouvertes.
2. Fuel system. Fuel Vapors are highly explosive and can cause severe injury or death.
Use extreme care when handling and storing fuels. Store fuels in a well-ventilated area away from spark-producing equipment, gas hot water heaters and out of the reach of children. Never add fuel while the engine is running or hot, fuel spills may ignite on contact with hot parts and muffler. Do not smoke or operate around sparks or open flames. Keep fuel lines and connections tight and in good working condition.
3. Servicing the exhaust system. Hot parts can cause severe injury. Do not touch hot engine parts. The engine and exhaust system components become extremely hot during operation.
4. Servicing the engine. Hot parts can cause personal injury or property damage. Install (optional feature, sold separately) engine block heater for extreme cold weather
before connecting it to power (See separate installation instructions). Operating the engine block heater before installation can cause burns and component damage. Disconnect power to the engine block heater and allow it to cool before servicing the heater or nearby parts. Keep the generator at least 2m(6ft)distance from other devices.
Lifan Power USA. 2250 Industrial Park Rd. Van Buren, AR 72956
PH 866-471-7464 www.lifanpowerusa.com
12
Grounding
5. Grounding electrical equipment Hazardous voltage can cause severe injury or
death. Electrocution is possible whenever electricity is present. Ensure you comply with all applicable state and local codes and standards. Electrically ground the generator set, transfer switch, and related equipment and electrical circuits. Turn off the main circuit breakers of all power sources before servicing the equipment. Never contact electrical leads or appliances when standing in water or on wet ground because these conditions increase the risk of electrocution. It is highly recommended that a barrier exist between you and the ground surface. We recommend using a wooden pallet with rubber mat on top to stand on while working or servicing the standby generator. Grounding is required of all AC circuits, use terminal (identify terminal)for bonding this circuit to the enclosure with a grounding rod (Not provided with unit). Ground the enclosure to a grounding electrode in accordance with state and local code requirements.
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