Lifan 100-C 2012, PONY 100 2012 Owner's Manual
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IMPORT ANT NOTICES
Operator and Passenger
100-C motorcycle is designed to carry the operator and one passenger. The maximum load weight of the motorcycle must not exceed 150kg.
On-road
100-C motorcycle is designed for on-road use.
Pay special attention to statements preceded by the following words:
WARNING: Indicates a strong possibility of severe personal injury or death if instructions are not followed.
CAUTION: Indicates a possibility of equipment damage if instructions are not followed.
NOTE: Gives helpful information.
Environmental Protection (EP) : Indicates special precautions that must be taken to meet environment protection laws and regulations.
Improper use of a motorcycle may cause environment pollution.
If the operator fails to follow safe operating and maintenance practices, the Co. will not take any responsibility to any injury or damage occured.
This manual should be considered as a permanent part of the motorcycle and should remain with the motorcycle when resold.
Thank you for choosing the motorcycle. May you enjoy riding all time.
The manual contains the necessary instructions and guidance with respect to the operation and maintenance of the motorcycle, and BE SURE TO
READ IT CAREFULLY BEFORE YOU RIDE THE MOTORCYCLE. Proper operation and maintenance can guarantee a safe riding to minimize
troubles of the motorcycle and keep it in a sound condition, which can extend the engine service life.
All rights reserved. No part of this publication may be reproduced without our prior written permission.
PREFACE
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CONTENTS
MOTORCYCLE SAFE RIDING
Safe Riding Rules .................................................... 1
Protective Cloths .................................................... 1
Refitting .................................................................. 1
Loading ................................................................... 1
Accessories ............................................................. 1
GENERAL INFORMA TION
Parts Location ........................................................ 2
VIN Record ............................................................ 3
Fuel and Engine Oil (EP) ........................................ 3
CONTROLLING PARTS
Meter and Indicators .............................................. 3
Ignition Switch and Steering Lock .......................... 4
Right Handlebar Controls ....................................... 4
Left Handlebar Controls......................................... 4
Choke Lever ........................................................... 4
Refueling and Cap .................................................. 5
Fuel Cock ............................................................... 5
Gearshift Pedal ....................................................... 5
Rear Brake Pedal .................................................... 6
Stand....................................................................... 6
OPERATION GUIDE
Pre-ride Inspection ................................................. 7
Starting the Engine .................................................. 7
Breaking-in ............................................................. 7
Riding ..................................................................... 7
Braking and Parking ................................................ 8
MAINTENANCE
Maintenance Schedule ............................................ 9
Engine Oil (EP) ...................................................... 10
Clear away Carbon Deposit (EP) ............................ 10
Spark Plug (EP) ..................................................... 10
Air Cleaner (EP) ..................................................... 10
V alve Clearance....................................................... 11
Adjustment of Timing Chain .................................. 11
Exhaust Muffler ..................................................... 11
3-Way Catalytic Converter (EP) ......................... 11
Principle of Secondary air inlet system & Crankcase Gas
Recirculation System (EP) ................................. 12
Operation of Throttle............................................. 12
Idle Speed of Carburetor (EP) ............................... 12
Check Leaks along Air Supply (EP)....................... 13
Clutch ..................................................................... 13
Drive Chain ............................................................ 13
Front Brake ............................................................ 13
Rear Brake .............................................................. 14
How to Check and Replace Brake Pad ................... 14
Front/Rear Shock Absorber and Suspension .......... 15
Tyre ........................................................................ 15
Front Wheel ............................................................ 15
Rear Wheel ............................................................. 15
Fuse ........................................................................ 16
Battery (EP) ........................................................... 16
TROUBLESHOOTING AND STORAGE
Troubleshooting ..................................................... 17
Cleaning and Storage ............................................... 17
Removal from Storage ............................................ 17
ELECTRIC DIAGRAM .............................................. 18
SPECIFICATIONS .................................................... 19
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MOTORCYCLE SAFE RIDING
SAFE RIDING RULES
WARNING Motorcycle riding requires special efforts on your part
to ensure safety. Know these requirements before you ride.
Always make a pre-ride inspection before you start the engine. You may
prevent accident or equipment damage.
Most countries require a special motorcycle riding test or license. Make
sure you are qualified before you ride. NEVER lend your motorcycle to an
inexperienced rider.
Make yourself conspicuous to help avoid the accident that wasn’t your
fault:
Wear bright or reflective clothing.
Don’t ride in another motorist’s “blind spot”.
Don’t speedily cross another’s way.
Obey all national and local laws and regulations.
Obey the speed limits, and NEVER travel faster than conditions warrant.
Signal before you make a turn or lane change to draw other motorists’
attention.
Use extra caution at intersections, parking lot entrances and exits.
Always remember to ride with both hands and keep both feet on the
rider footrest while the passenger grasps the handrail with both feet on the
rear footrest.
PROTECTIVE CLOTHS
For the safety sake, always wear a helmet, a face shield, dust glasses and
protective clothing. Your passenger needs the same protection.
The exhaust system becomes hot during operation, and it remains hot for
a while after stopping the engine. Take care not to touch the exhaust
system while it is hot. Wear clothing that fully covers your legs.
Do not wear loose clothing that could catch on the control levers, wheels,
etc.
REFITTING
WARNING Arbitrarily refitting the motorcycle or removing the
original partsmay make riding unsafe, and is illegal also. The user
must obey all national and local laws and regulations in relation to
vehicle and traffic. If you have a good proposal concerning refitting of
the motorcycle, please write us. The refitment can be done with permission of the Co. Otherwise, the user will take the consequences.
LOADING
WARNING Addition of accessories and cargo may reduce the
motorcycle’s stability, performance and safe operating speed.
Keep cargo and accessory weight lower and close to the center of the
motorcycle. Load weight equally on both sides to minimize imbalance. As
weight is located further from the motorcycle’s center of gravity, handling
is proportionally affected.
Adjust tyre pressure and rear suspension to suit load weight and riding
conditions.
Make sure that cargo is fastened on the vehicle.
Do not attach items to the handlebars, fork or fender. Otherwise, unstable
handling or slow steering response may occur.
The maximum load weight of the motorcycle is 150kg. Please do not
overload.
ACCESSORIES
Genuine accessories of the Motors have been specifically designed and
tested on themotorcycle. Beacuse the factory cannot test all other
accessories, you are personally re-sponsible for selection, installation and
use of accessories not produced by the Co. Al-ways follow Safe Riding
Rules and these below:
Carefully inspect the accessory to make sure that it does not obscure any
lights, reduce ground clearance or banking angle, or limit suspension travel,
steering travel or control operation.
Do not install other cooling equipment for the engine.
Do not add electrical equipment that will exceed the motorcycle’s electrical system capacity.
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Fig. 1 (Left-view) Fig. 2 (Right-view)
GENERAL INFORMATION
Fr. fender Headlight Headlight cowl Fr. winker
Rearview mirror Fuel tank Fuel cock Carburetor Seat
Taillight Rr. rail Rr. fender Rr. winker Chain Chaincase
Side stand Engine code Gearshif pedal Horn Nameplate
Rr. reflector Kick-starter Fuel filler cap Fr. shock absorber
Fr. wheel VIN Exhaust muffler Rr. brake pedal
Main step Pillion step Rr. brake Rr. wheel
P ARTS LOCATION (Fig. 1-2)
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VIN RECORD (Fig. 3-5)
VIN:
Engine Code:
Fig. 3 VIN Fig. 4 Engine code Fig. 5 Nameplate
Fig.6
METER AND INDICATORS (Fig. 7)
Speedometer
LH turn signal indicator,
Hi-beam indicator,
RH turn signal indicator,
Please fill the VIN and engine code of your motorcycle in the blank below.
They will help order spare parts and find out the vehicle when stolen.
NOTES
The VIN is stamped on the right of the steering stem (Fig. 3).
The engine code is stamped on the bottom-left of the crankcase (Fig. 4).
The vehicle nameplate is fixed on the front-right plate of frame body (Fig. 5).
FUEL AND ENGINE OIL (EP)
Fuel Selection
Fuel is a key factor in deciding the exhaust emissions from the engine, so
selection of fuel must follow the rules below. Selected fuel must be unleaded
gasoline with octane No. RQ-93 or higher. Using improper fuel could reduce
performance, shorten the engine’s service life.
Engine Oil Selection (Fig. 6)
The quality of the engine oil plays a vital role in deciding the engine performance
and service.
Engine oil must be selected in accordance
with rules below and other oils, such as
ordinary engine oil, gear oil and vegetable
oil, are forbidden to be used.
The vehicle has been filled with engine oil
SAE15W/40-SE before being delivered.
The lubricant is only suitable at a temperature range within
10 40 . If
other motor oil is to be used instead, the
alternative must be technically equivalent
in every respect. Viscosity varies with
CONTROLLING PARTS
regions and temperatures, so the lubricant has to be selected according to our
recommendation.
If there is no gasoline engine oil SAE15W/40-SE, the engine oil No. HQB-10
(or HQB-6 in regions where the temperature is lower than
10 ) can be
used instead.
Fig. 7
ODOMETER
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Ignition Switch
The ignition switch is equipped with 2 keys
inclucing a spare one.
OFF Engine and lights cannot be
operated and the key can be removed.
ON: Engine and lights can be operated,
neutral light “N” is lit and the key cannot be
removed.
Steering Lock
To lock the steering head, turn left or right the
steering bar as far as it will go, insert the key
into the ignition switch slot, turn to OFF
postion, then depress and turn
counterclociwise to “LOCK”, at last remove
the key.
To unlock the steering head, turn the key
colckwise.
RIGHT HANDLEBAR
CONTROLS (Fig. 9)
Headlight Switch
The 3-position switch functions as follows:
Fig. 8
Ignition sw. & steering lock
Headlight sw.
Emergency sw.
Throttle grip
Emergency Switch
In an emergency, setting the switch to
will stall the engine at onec.
In normal riding cases, always set it at .
Throttle Grip
The grip is used to control the engine power. Turning toward in the grip will
increase fuel supply, while turning toward out it will decrease fuel supply.
Dimmer switch
Turn signal switch
Horn button
Choke lever
Fig. 11
Choke lever
Fig. 9
Fig. 10
The headlight, taillight and meter lights are bright.
The parking light, tailight and meter lights are bright.
(OFF) The headlight, taillight, parking light and meter lights are off.
LEFT HANDLEBAR
CONTROLS (Fig. 10)
Dimmer Switch
Push the switch to to turn
on high beam.
Push the switch to to turn
on low beam.
Turn Signal Switch
Move the switch to
to signal
a left turn; and to to signal a
right turn.
Horn Button
Press the button to sound
the horn.
CHOCK LEVER (Fig. 11)
The choke lever is located in the leftfront of the handlebar. The choke
set in position A is fully open, in
position B half-open and in position
C fully closed.
IGNITION SWITCH AND STEERING LOCK
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