Liebherr Tilt-rotator User Manual

A 918 CompactWheeled excavator
Job Report
The Liebherr A 918 Compact Litronic wheeled
excavator with LIKUFIX and TR 25 tiltrotator in
service with Grüner and Mühlschlegel
Situation Task
In 1924, Fritz Grüner founded the construction company, Grüner und Mühlschlegel, in the southern German town of Biberach an der Riß. The company is still based there today. The areas of activity of this traditional family firm from Upper Swabia include civil engineering, road and bridge building as well as garden and landscape design. Health and safety, focussing on employees and long-term company development are the key tenets of the company’s philosophy. These make the medium-sized company a reliable and firm partner for employees and customers alike. Grüner und Mühlschlegel exclusively uses Liebherr machines for earth moving. Amongst other machines, the fleet includes three A 900 C Litronic wheeled excavators, an A 316 Litronic, an R 934 C Litronic crawler excavator and five 506 stereo loaders. The firm’s construction orders are divided half-and-half between private companies and public clients within a radius of 100 km of the company’s headquarters. Recently, the 90 employees of Grüner und Mühlschlegel have worked on tasks such as new office and administration buildings, industrial structures and various road building projects. Under its managing director, Andreas Braun, the company has made a name for itself in the region through reliability, quality and technical expertise. Despite problems in the general economic situation, the construction company is pleased to report a good level of incoming orders with full order books.
There is an extreme variety of earth moving tasks to be tack­led, reflecting the construction company’s wide range of activities. These include classic excavation, exposing existing construction segments, shaping earth mounds, and compacting incorporated material. A wheeled excavator was to be used as before for accomplishing these tasks. When it came to purchasing the machine, the wish list included a high lifting capacity because of the need to unload and shift prefabricated concrete components in addition to carrying out the ground­works. It is also highly important for the wheeled excavator to have a short tail swing radius, because the working environment in road building and city centre applications is often restricted. It is necessary to use different working tools in order to accom­plish the various tasks. There must be provision for exchanging these from the operator’s cab within the shortest possible time. The company places particular emphasis on the operating and maintenance costs of a machine, as well as its environmental friendliness. Therefore, the final choice came down exclusively to wheeled excavators that meet the requirements of the current exhaust emissions stage IIIB.
Solution
Grüner und Mühlschlegel chose to tackle these applications with an A 918 Compact Litronic wheeled excavator weighing about 18 tonnes, and equipped with the LIKUFIX fully hydraulic quick coupling system. Its tail swing radius of only 1.85 m means the excavator has a short rear end and is ideal for use in road build­ing and city centre tasks. The machine is powered by a 110 kW / 150 PS Liebherr diesel engine developed in conjunction with MAN. This engine meets the requirements of exhaust emissions stage IIIB without needing to use a particle filter. All that is re­quired for exhaust purification is an oxidation catalytic converter which is maintenance-free when used with low-sulphur engine oil as standard. As a result, maintenance costs are reduced. The drive unit sets new standards in terms of fuel consumption for this machine class. In some cases, the company’s machine op­erator can achieve less than 7 litres/hour, with the average figure between 7 and 9 litres/hour. The A 918 Compact Litronic offers a high lifting capacity, powerful excavating forces and very good performance combined with low fuel consumption. This means it meets the requirements of the construction company in terms of productivity and efficiency.
Using Liebherr’s own LIKUFIX quick coupling system, the ma­chine operator can change over from one tool to another within 15 seconds, without leaving the cab. It can use backhoe buck­ets, tilting buckets, a n add-on compactor and a Liebherr TR 25 tiltrotator with backhoe bucket. The Liebherr tiltrotator is being used first for the extension to Hans-Liebherr-Strasse in Biber­ach, a project which also includes building a roundabout. It has already become the most used working tool on this construction site. Flexible use of the attached backhoe bucket significantly reduces unproductive repositioning of the hydraulic excavator during working; this increases the machine’s productivity.
The road extension became necessary due to building of a new school in Biberach, which will become one of the largest educa­tional facilities in Baden-Württemberg. Grüner und Mühlschlegel has been given the order of completing the construction work
in this building project, and the company is doing this as part of a consortium of contractors in which it is playing the manage­rial role. Liebherr tiltrotators have a tilting angle of 2 x 50° and can rotate endlessly through 360°. The tilting cylinder is located horizontally and is installed in a protected position. Even at the maximum tilting angle, it does not have any protruding parts which might be damaged when working in cramped conditions. This ensures low service costs and makes Liebherr tiltrotators the ideal tool for working with retaining walls or in the immediate vicinity of structures. These jobs arise particularly frequently at Grüner und Mühlschlegel. In this regard, the laborious job of dig­ging by hand can be reduced to a minimum. The A 918 Compact Litronic is equipped with the ergonomic Liebherr proportional control, meaning that the tiltrotator can be operated quickly, sensitively and precisely. Grüner und Mühlschlegel selected the tiltrotator configuration recommended by Liebherr. The Liebherr tiltrotator is equipped with the Liebherr LIKUFIX quick coupling system on the top. This means the tiltrotator is only mounted when it is actually needed. This reduces fuel consumption, in­creases the service life of the tiltrotator and makes it possible to exploit the maximum lifting capacity of the hydraulic excava­tor during load lifting work. And when the job involves loading trucks, the tiltrotator can be dropped off to allow the largest pos­sible backhoe bucket to be mounted. As a result, a high material loading rate is achieved with low fuel consumption. The fully au­tomatic central lubrication system fitted as standard offers ad­ditional convenience for the operator and increased productivity for the machine owner. Work can continue during the lubricating process (attachment and swing ring). To protect the lubricant tank of the central lubrication system against vandalism, it is installed behind the left service door as standard. The machine operator positively rates this equipment and the fact that daily maintenance work can be performed from the ground. The effi­ciency of the new machine is so great compared to the old ones that the company is now considering whether to bring forward the originally planned renovation of the machine fleet.
Technical Data Configuration
A 918 Compact Litronic
Operating weight Engine output Emission stage Emission control system Fuel consumption
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17, 800 kg / 39,240 lbs
110 kW / 150 HP
IIIB
Oxydation catalytic converter
7-9 liters / hour
Prop-up blade Two-piece boom
2.45 m / 8.0 ft stick Quick coupler SW / QC 48 with LIKUFIX Liebherr proportional control Piston rod protection for stabilizer cylinders Manual central lubrication for undercarriage Electronic immobilizer
Printed in Germany by Schirmer BK LHB 11481197-1.5-06.12_enGB
Liebherr-Hydraulikbagger GmbH
Liebherrstraße 12, D-88457 Kirchdorf / Iller +49 7354 80-0, Fax +49 7354 80-72 94 www.liebherr.com, E-Mail: info.lhb@liebherr.com
Subject to technical modifications.
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