Sthe manual is retained for the entire service life of the machine;
Sthe user reads the manually carefully before carrying out any operations on the machine;
Sthe control is used exclusively for the purpose for which it is intended; incorrect use of the control shall release the manufac-
turer from any liability.
This manual has been prepared to enable the end−user to carry out only the operations that can be made with the panels closed.
Any operations that require the opening of doors or equipment panels must be carried out only by qualified personnel.
Each machine is equipped with an Electric Insulating device which allows the operator to work in conditions of safety. Switch off
the machine before any maintenance operation to eliminate risks remaining (electric shocks, scalds, automatic restarting, moving parts and remote control).
For "UNDER" units installed on raised floor: switch off the machine before removal of the floor panels within a distance of
850 mm from the machine, to avoid risks of contact with rotating devices.
The panel key supplied with the unit must be kept by the person responsible for maintenance.
For identification of the unit (model and serial no.) in case of the necessity for assistance or spare parts, locate the identification
The Service Manual HIMOD can also be surfed on the Web at the address: www.HIROSS.IT/pde/TDS/Himod
This document is password−protected. Ask for the password to your Dealer/Area Manager.
English
Page 5
1 − Preliminary operations
Room conditions
Hot water heating coil
Chilled water coil
1.1 −Inspection
On receiving the equipment immediately check its
condition; report any damage to the transport company at once.
1.2 −Handling
SAlways keep the unit vertically upright and do not
leave it out in the open.
SIf possible transport the unit using a fork lift truck;
otherwise use a crane with belts or cables, avoiding
pressing on the top edges of the packing.
1.3 −Operating limits
The units are designed to operate within working
ranges (see Tab. 1).
These limits are referred to new machines or to those
that have been correctly installed and serviced.
The warranty clauses are no longer valid for any possible damage or malfunction that may occur during or
due to operation outside the application values.
1.4 −Identification
The air conditioner can be identified according to the
following nomenclature:
ATTENTION: The conditioner must never be installed out of doors.
3.1 −Air inlet and outlet
27−45 C − under
55−65−80−85 C − under
27−45 C − under
55−65−80−85 C − under
90−10 C − under
12−14 C − under
90−10 C − under
12−14 C − under
ABCD
9107784052
15807788052
EFGHL
910804434345
1660 804434345
ABCD
196029740483
246029740483
EFGHL
1960 799434645
2460 799434645
Look−through rear view
ATTENTION: About the upflow (over) units, the extraordinary removal of the fan (560 mm blade diameter) is permitted only from the top of the unit.
Please keep it on mind during the possible ducting design and manufacturing.
3.2 −Hole in raised floor
27−45 C55−65−80−85 C
without base framewith base framewithout base framewith base frame
A [mm]900100016501750
B [mm]810885810885
C [mm]93489348
90−10 UC12−14 UC
without base framewith base framewithout base framewith base frame
A [mm]1970205024702550
B [mm]810885810885
C [mm]93489348
CAUTION: For "UNDER" units installed on raised floor, inhibit inappropriate access to the unit from the base to
not−authotized staff: i.e. fixing the floor panels up to 850 mm from the unit.
4
HIMOD−C
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Page 9
3.3 −Extension hood
false ceiling
27−45 C
55−65−80−85 C
90−10 UC
12−14 UC
3.4 −Extension hood with sound reduction cartridges (Over unit)
If there is no raised floor below the unit it must be
placed on a base module to allow access to the external
connections.
The conditioner is connected to the base module by 4
screws.
3.7 −Base frame
27−45 C
55−65−80−85 C
90−10 UC
12−14 UC
3.8 −High efficiency filters
ABC
990885200
1740 885200
2040 885200
2540 885200
6
HIMOD−C
English
Page 11
3.9 −New Air module
UNDER
(C version)
UNDER
(Mod. 90−10 − C version)
OVER
(C version)
UNDER
(Mod. 12−14 − C version)
English
HIMOD−C
7
Page 12
4 − Water connections
4.1 −General warnings
ENSURE THAT THE TUBING DOES NOT OBSTRUCT THE AIR FLOW(Under only).
IF THE TUBING IS TO RUN OUTDOORS, ADD
ETHYLENE GLYCOL TO THE CIRCUIT AS DESCRIBED IN PARA. 4.4.
4.2 −Auxiliary water connections
− Condensate drain (Fig. 1):
S Use galvanized steel, PVC or flexible polythene
tubing.
S Allow a 2% gradient towards the drain outlet.
S There must be a drain trap (1) placed at least 30
mm below the drain tray (2).
S Fill the drain trap with water (3).
Fig. 1 − Condensate drain
2
1
3
min.
30 mm
SPlace shut−off ball valves (3) at the conditioner in-
let and outlet to allow easy maintenance.
SIt is useful to install a thermometer (4) and a ma-
nometer (5) at the conditioner inlet and outlet.
SInstall a water drain tap (6) at the lowest point in
the circuit.
SPlace a control valve (7) in the outlet water tubing.
SFill the circuit with water/glycol (see below), up to
a maximum pressure of 7 bar.
Fig. 2 − Chilled water circuit
Air
conditioner
2
16
45
73
BRACKET
to be
connected
by user
− Humidifier (optional): See App. A.
− Hot water (optional):
S Use copper or steel (Mannesmann) tubing.
S Insulate both tubes using Armaflex insulation.
4.3 −Chilled water connections
SUse copper or steel (Mannesmann) tubing.
SPlace the tubing on supporting saddles (1).
SInsulate both tubes using Armaflex insulation (2).
4.4 −Adding ethylene glycol
Tab. 2 − Ethylene glycol to be added to water
freezing temperature
(_C)
ethylene glycol to add to
water (% in weight of
total mixture)
N.B. Values are for Shell antifreeze 402. For different brands check manufacturer’s data.
0 −5 −11−18−27 −39
01020304050
NOTES:
S To avoid stratification run the circulation pump for
at least 30 min. after adding any glycol.
S After adding water to the water circuit, disconnect
the unit from the sanitary water piping system; in
this way the water mixed with glycol won’t return
into the same piping system.
S After any topping−up of water check the glycol
concentration and add any glycol if necessary.
S The hydraulic features of the system vary by adding
glycol. Therefore check the head and the flow rate
of the pump to be used.
8
HIMOD−C
English
Page 13
Fig. 3 − Chilled water connections
POS
CONNECTION
Himod C
under
27−45
140
125
A
B
Right side view
(DX)
120
150
Frontal view
BA
55−65−80−85
140
125
A
B
Right side view
(DX)
120
150
BA
Frontal view
DIMENSION
.
27C45−55C65−80−85C
AChilled water inlet1 " female1 ¼" female1 ½" female
BChilled water outlet1 " female1 ¼" female1 ½" female
English
HIMOD−C
9
Page 14
Fig. 4 − Chilled water connections
POS
CONNECTION
200
Himod C
under
90 − 10
95
A
B
Right side view
(DX)
100
180
BA
Frontal view
12−14
200
95
A
B
Right side view
(DX)
110
185
BA
Frontal view
DIMENSION
.
90−10 C12−14 C
AChilled water inlet2 " male2 ½" male
BChilled water outlet2 " male2 ½" male
10
HIMOD−C
English
Page 15
Fig. 5 − Chilled water connections
POS
CONNECTION
27−45
160 / 200
Himod C
over
220
BA
55−65−80−85
150
Frontal view
300
Left side view
(SX)
A
B
90 (80−85 C)
170 (55−65 C)
220
150
BA
Frontal view
300
A
B
Left side view
(SX)
DIMENSION
.
27C45−55C65−80−85C
AChilled water inlet1 " female1 ¼" female1 ½" female
BChilled water outlet1 " female1 ¼" female1 ½" female
English
HIMOD−C
11
Page 16
Fig. 6 − Auxiliary water connections
Under single / double
Himod C
under/over
Frontal view
155
D
E
27−45−55−65
A
B
C
27−45
Over single / double
27−4555−65−80−85
Left side view
80
145
E
D
80−85
A
B
C
(SX)
E
D
27−45−55−6580−85
55−65−80−85
105
215
90
D
E
27−45
55−65−80−85
Frontal view
POS.
105
DA
E
170
B
C
CONNECTIONDIMENSION
AHUMIDAIR water supply (optional)½" G male
BHUMIDAIR water drain (optional)
CCondensate drain
D/E (small)Hot water inlet/outlet (optional)
D/E (big)Hot water inlet/outlet (optional)
12
Frontal view
D
E
HIMOD−C
105
170
Left side view
(SX)
DA
E
 22 mm female
 20 mm female
 18 x 1 mm
 22 x 1 mm
590
B
C
English
Page 17
Fig. 7 − Auxiliary water connections
90−10
135105
Himod C
under
Frontal view
12−14
9049085
B
A
E
Left side view
(SX)
C
D
135105
67
D
E
B
A
C
English
POS.
Frontal view
9048085
B
A
E
C
D
CONNECTIONDIMENSION
Left side view
(SX)
AHUMIDAIR water supply (optional)½" G male
BHUMIDAIR water drain (optional)
CCondensate drain
D/EHot water inlet/outlet (optional)
 22 mm female
 20 mm female
 22 x 1 mm
HIMOD−C
67
D
E
B
A
C
13
Page 18
Fig. 8 − Water circuit
Himod C
27−55−65
5
3
1
2
4
COOLING WATER INLET
COOLING WATER OUTLET
HOT WATER OUTLET
HOT WATER INLET
POS.DESCRIPTION
1Chilled water coil
2Reheating coil (optional)
3ON−OFF 3−way valve (optional)
4Chilled water 3−way valve
5Air purge valve
14
HIMOD−C
English
Page 19
Fig. 9 − Water circuit
Himod C
45−80−85−90−10−12−14
1
5
3
1
2
4
COOLING WATER INLET
COOLING WATER OUTLET
HOT WATER OUTLET
HOT WATER INLET
POS.DESCRIPTION
1Chilled water coil
2Reheating coil (optional)
3ON−OFF 3−way valve (optional)
4Chilled water 3−way valve
5Air purge valve
English
HIMOD−C
15
Page 20
5 − Electrical connections
5.1 −Electrical connections
1) Before proceeding with the electrical connections,
ensure that:
S all electrical components are undamaged;
S all terminal screws are tight;
S the supply voltage and frequency are as indicated
on the unit.
2) Power supply cable connections (see Fig. 10):
S Connect the cable to the Line inlet terminal
board.
S Use the cable size defined according to the flow
(see Fig. 11), the supply voltage and the installation type.
S Protect the supply using a back−up fuse.
Fig. 10 − Supply cable passage
3) Wiring connections:
4) In case of short circuit, check the sticking of the in-
S Do not fit the supply cable in the raceways inside
the machine electric board.
S Use multipolar cables with sheath (CEI20−22)
only.
S Connections for remote on−off and hot water
consent must be done by the installer.
S The General Alarm terminals allow remote
alarm signalling.
volved remote control switch and possibly replace
it.
Under unit
(Mod. 90−10 C version)
Under unitOver unit
Under unit
(Mod. 12−14 C version)
16
HIMOD−C
English
Page 21
Fig. 11 − Electrical connections
(F): Cooling
()
(F+C): Cooling + Electrical heating
()g
an(s)
heating,
humidification
Fan(s) + heating, + humidification
AUXILIARY TERMINAL BOARD
clogged
filter (CF)
remote on−off
user alarm
(or AAP)
G0
24 24 19111150 020 300224055G0GGG05533102
smokestat
firestat (AAP)
water
leakage
(LWD)
fans
operating
70
NO*
C*NC*
72 73 400 401 40271
GENERAL ALARM
401 − 402: alarm signal
401 − 400: alarm off
* unit under power
Tab. 3 − Electrical data
CONFIGURATIONMODELS
(F): Cooling
Fan(s)
(F+C): Cooling + Electrical heating
F
Fan(s) + heating
(F+C+H): Cooling + Electrical
heating + Humidity
+
+
27 – 45 C
55 – 65 – 80 – 85 C
90 − 10 U C
12 − 14 U C
27 – 45 C
55 – 65 – 80 – 85 C
90 − 10 U C
12 − 14 U C
27 – 45 C
55 – 65 – 80 – 85 C
90 − 10 U C
12 − 14 U C
Supply cable inlet
50 Hz
FLA
(A)
LRA
(A)
3ph / 400V
4,816,010A
9,732,016A
17,335,616A
17,353,425A
13,316,016A
26,732,032A
34,335,650A
34,353,450A
22,316,032A
35,732,050A
47,335,663A
47,353,463A
RESIDUAL−CURRENT CIRCUIT BREAKERS
Inn = 0.3A (400V)
English
HIMOD−C
17
Page 22
60 Hz
(F): Cooling
(F+C): Cooling + Electrical heating
(F): Cooling
(F+C): Cooling + Electrical heating
(F): Cooling
(F+C): Cooling + Electrical heating
CONFIGURATIONMODELS
(F): Cooling
Fan(s)
(F+C): Cooling + Electrical heating
Fan(s) + heating
(F+C+H): Cooling + Electrical
heating + Humidity
Fan(s) + heating + humidification
(F): Cooling
Fan(s)
(F+C): Cooling + Electrical heating
Fan(s) + heating
(F+C+H): Cooling + Electrical
heating + Humidity
Fan(s) + heating + humidification
(F): Cooling
Fan(s)
(F+C): Cooling + Electrical heating
Fan(s) + heating
(F+C+H): Cooling + Electrical
heating +Humidity
Fan(s) + heating + humidification
3ph / 208−230V
27 – 45 C
55 – 65 – 80 – 85 C
27 – 45 C
55 – 65 – 80 – 85 C
27 – 45 C
55 – 65 – 80 – 85 C
27 – 45 C
55 – 65 – 80 – 85 C
27 – 45 C
55 – 65 – 80 – 85 C
27 – 45 C
55 – 65 – 80 – 85 C
27 – 45 C
55 – 65 – 80 – 85 C
27 – 45 C
55 – 65 – 80 – 85 C
27 – 45 C
55 – 65 – 80 – 85 C
FLA
(A)
8,935,416A
17,870,825A
24,335,432A
48,670,850A
33,333,363A
57,657,680A
LRA
RESIDUAL−CURRENT CIRCUIT BREAKERS
(A)
3ph / 380V
4,920,410A
9,740,816A
13,820,416A
27,540,832A
22,822,840A
36,536,550A
3ph / 460V
4,016,010A
8,032,010A
11,416,016A
22,732,025A
20,420,432A
31,731,740A
Inn = 0.3A (400V)
NOTES:
SThe cables have to be sized in compliance with local standards and according to the type and characteristics (e.g. Amperes) of installation.
SThe specific power the user−installed switch allows must be lower than 300,000 A2 x s.
SPrescriptions on the differential relay required to the user:
Sfor special places (healthcare facilities, etc...) comply with the local regulations;
SFor ordinary places, a low sensitivity is suggested (300 mA) coordinated with the value of the ground heater (IEC 364): Ra v 50/Ia (Art.
413.1.4.1, CEI 64−8);
SIn case of frequent over−voltages with mains impulse, it is advisable to install a selective differential and to evaluate the need for adopting
other devices.
S (Models 90−10−12−14 U C only) The value of current (Full Load Ampere) is calculated considering electric heaters running at a capacity
of 17,55 kW, configuration F+C and F+C+H.
18
HIMOD−C
English
Page 23
5.2 −Fan connections
The fan is electrically feeded by an autotransformer
that is connected by the constructor in order to obtain
the nominal air flow and the Available External Static
Pressure (AESP).
To change the factory connection proceed as follow:
− identify the unit’s graph;
− check the factory fan blocks connection ( or )
and correct if necessary (see Fig. 12);
− find the output connectors and the bridges corresponding to the graph values (see para. 5.3;
− connect the bridges and the output connectors;
− connect the 400V supply cables to the C" terminals.
− choose the curve’s point where both the air flow
and the static pressure are the most suitable for the
installation;
After a wiring modification, execute a
loadless test on the autotransformer.
Check the voltage of each wire, in order
not to damage the transformer (always
refer to the output voltage column va-
lues).
N.B. A FAN SPEED VARIATION CHANGES THE WOR-
KING CONDITION OF THE UNIT.
Fig. 12 − Example of electrical connection to the autotransformer
AUTOTRANSFORMER
In the example picture, the power supply
voltage required is 260 V, at 50 Hz.. The fan
blocks are  connected.
FAN MOTOR
Reference colors:
u1 : brownv1 : light blue
w1 : blacku2 : red
v2 : greyw2 : orange
klixon: whitePE : yellow/green
E
E
E
260V
autotransformer
output
English
HIMOD−C
19
Page 24
Tab. 4 − Autotransformer output connections
50 Hz
autotrasformer outlet voltage
(1)
185EA ↔ H185−
200EA ↔ G200−
215EA ↔ F215−
230A−230−
245FA ↔ E245−
260GA ↔ E260−
275HA ↔ E275160 (156)
280EB ↔ G280160 (162)
295EB ↔ F295170 (167)
310B−310180 (179)
325FB ↔ E325180 (185)
340GB ↔ E340200 (196)
355HB ↔ E355200 (202)
370EC ↔ G370210 (214)
385EC ↔ F385220 (219)
400C−400230 (231)
output
connectors
output STDgraph value
bridge fan connection fan connection
60 Hz
autotrasformer outlet voltage
(1) connection: fan inlet voltage = autotrasformer outlet voltage
(1)
190EB ↔ G190−
208A−208−
210EB ↔ F210−
230B−230−
250FB ↔ E250−
270GB ↔ E270160 (156)
290HB ↔ E290170 (167)
320EC ↔ H320180 (179)
340EC ↔ G340200 (196)
360EC ↔ F360210 (214)
380C−380220 (219)
400FC ↔ E400230 (231)
420GC ↔ E420−
440HC ↔ E440−
460D−460−
 connection: fan inlet voltage = autotrasformer outlet voltage multiplied by 0.577
output
connectors
output STDgraph value
bridge fan connection fan connection
20
HIMOD−C
English
Page 25
Tab. 5 − Standard fan connections for HIMOD with autotransformer
50 Hz
Standard
Model
25/27U C215
35/45U C215
50/55U C230
60/65U C230
70/80U C230
75/85U C230
90U C260
10U C280
12U C260
14U C325
autotrasformer outlet voltage
(1)
connectionsoutput connectorsbridge
EA ↔ F
EA ↔ F
A−
A−
A−
A−
GA ↔ E
EB ↔ G
GA ↔ E
FB ↔ E
25/27O C230
35/45O C230
50/55O C230
60/65O C230
70/80O C230
75/85O C230
Model
27U C250
45U C250
55U C260
65U C260
80U C280
85U C280
27O C270
45O C270
55O C260
65O C260
80O C280
85O C280
autotrasformer outlet voltage
(1)
A−
A−
A−
A−
A−
A−
60 Hz
Standard
connectionsoutput connectorsbridge
FB ↔ E
FB ↔ E
GA ↔ E
GA ↔ E
EB ↔ G
EB ↔ G
GB ↔ E
GB ↔ E
GA ↔ E
GA ↔ E
EB ↔ G
EB ↔ G
(1) connection: fan inlet voltage = autotrasformer outlet voltage
 connection: fan inlet voltage = autotrasformer outlet voltage multiplied by 0.577
English
HIMOD−C
21
Page 26
Tab. 6 − Electrical data
component
Model
27U C4.34.4161.4
45U C4.34.4161.4
55U C2 x 4.32 x 4.42 x 162 x 1.5
65U C2 x 4.32 x 4.42 x 162 x 1.5
80U C2 x 4.32 x 4.42 x 162 x 1.5
85U C2 x 4.32 x 4.42 x 162 x 1.5
90U C2 x 5.82 x 6.02 x 17.82 x 2.4
10U C2 x 5.92 x 6.02 x 17.82 x 2.6
12U C3 x 5.93 x 6.03 x 17.83 x 2.5
14U C3 x 5.93 x 6.03 x 17.83 x 3.1
27O C4.34.4161.5
45O C4.34.4161.5
55O C2 x 4.32 x 4.42 x 162 x 1.5
65O C2 x 4.32 x 4.42 x 162 x 1.5
80O C2 x 4.42 x 4.42 x 162 x 1.6
85O C2 x 4.42 x 4.42 x 162 x 1.6
OA
(A)
50 Hz
(3ph − 160  400V)
FLA
(A)
FAN
LRA
(A)
absorbed power
(kW)
60 Hz
component
Model
OA
(A)
FLA
(A)
27U C3.43.5161.1
45U C3.43.5161.2
55U C2 x 3.32 x 3.52 x 162 x 1.2
65U C2 x 3.42 x 3.52 x 162 x 1.2
80U C2 x 3.22 x 3.52 x 162 x 1.2
85U C2 x 3.32 x 3.52 x 162 x 1.2
27O C3.33.5161.2
45O C3.33.5161.2
55O C2 x 3.32 x 3.52 x 162 x 1.2
65O C2 x 3.32 x 3.52 x 162 x 1.2
80O C2 x 3.32 x 3.52 x 162 x 1.3
85O C2 x 3.32 x 3.52 x 162 x 1.3
1. The fan OA" value and the absorbed power are refered to standard air flow; Under unit with underflow air discharge and 20 Pa available external static pressure; Over unit with ducted air discharge and 50 Pa available external static pressure.
NOTE: the indicated fan currents are measured on their terminal boards; to calculate the current absorption of the fans to the machine supply
terminals multiply the indicated values by the selected transforming ratio (see Tab. 4).
FAN
(3ph − 160  460V)
LRA
(A)
absorbed power
(kW)
22
HIMOD−C
English
Page 27
Tab. 7 − Optional electrical data
9.0
5.8
C
13.0
9.0
15.0
5.8
9.0
5.8
8.0
5.8
ComponentELECTRICAL HEATINGHUMIDIFIER
ModelFLA (A)rated power [kW]FLA (A)rated power [kW]
(400V / 3Ph / 50Hz)
27−45 U/O C8.55.85
55−65−80−85 U/O C17.011.70
90−10−12−14 U
ComponentELECTRICAL HEATINGHUMIDIFIER
ModelFLA (A)rated power [kW]FLA (A)rated power [kW]
17.011.70
25.417.55
(208−230V / 3Ph / 60Hz)
27−45 U/O C15.45.85
55−65−80−85 U/O C30.811.70
50 Hz
60 Hz
(380V / 3Ph / 60Hz)
27−45 U/O C8.95.85
55−65−80−85 U/O C17.811.70
(460V / 3Ph / 60Hz)
27−45 U/O C7.45.85
55−65−80−85 U/O C14.711.70
5.3 −Aeraulic features
The aeraulic features, namely the values of the useful
static pressure while the voltage changes (graphs), can
be surfed on the Web at the following address:
www.HIROSS.IT/pde/TDS/Aeraulic_features
This document is password−protected. Ask for the password
to your Dealer/Area Manager.
English
HIMOD−C
23
Page 28
6 − Start−up
6.1 −First start−up (or after long stand-
still)
Start the air conditioner as follows:
1) Open all valves in the water circuit according to the
instruction label attached to the valve.
2) Check that there are no water leakages.
3) Bleed all air out of the chilled water circuit using
the bleed valve on the chilled water coil.
4) Close all MCBs on the electrical panel.
5) Check the supply voltage on all phases.
6) Start the unit by pressing ON OFF (see Fig. 13).
7) Check the electrical absorption of all components
(see Chap. 5).
8) Ensure that the fans rotate in the correct direction
(see arrow on fan).
CAUTION: risk of contact with rotating devices.
9) Ensure that all control system settings are correct
and that there are no alarms (see Control manual).
10)Verify the water flow.
11)Verify the Fresh Air Intake operation (if fitted).
12)Once the system is operating under load, check the
various components, as follows:
S Verify that the fans are operating properly.
S Ensure that the temperature and relative hu-
midity are being controlled, and that the humidifier (optional) and heating steps (optional) operate when required.
S Ensure that chilled water valve operates when
required.
6.2 −Starting and stopping
Turn on the unit operating on the ON/OFF switch placed on the left case of the unit (Fig. 13). If the ON/OFF
remote device is not installed, the green LED on the
Microface case will light up together with the LED placed below the ON/OFF switch. The fan starts immediately (the fan always works when the unit is ON); after 2 minutes the regulation is activated, so the cooling
(compressor), heating (electric heaters), humidifying
and dehumidifying devices can start.
Adjust the set−point as indicated in Control ma-
nual.
Stop the unit putting the ON/OFF switch in OFF.
S The main switch QS should only be switched off if
the unit is stopped for a long period of time.
6.3 −Automatic restart
If desired, the unit will automatically restart on the return of power after a supply interruption (see Control
manual).
Fig. 13 − On−Off switch
7 − Operation
Unit operation is completely automatic. The below sequence explains how the unit operates :
S The air, sucked in by the fan(s), enters the unit.
S The air is immediately filtered.
S The TEMPERATURE sensor or HUMITEMP (tem-
perature + rel. humidity) sensor (check type
installed), verifies the state of the inlet air, and relays
this information to the control system.
S The control system compares the relayed informa-
tion to the set point and proportional band values
programmed into its memory: it then commands the
air conditioner to treat the air as follows (see also
Control manual):
S COOLING
Chilled water flows through the chilled water
coil, thus cooling the air passing over it. The
chilled water flow is controlled by a timed modulating (3−way) valve, which regulates the flow
rate in order to obtain the exact amount of cooling required.
S HEATING
This can take one of two forms:
− electrical heating (optional): the heating elements heat the air passing over them. There are
3 heating steps.
− hot water heating (optional): if hot water is
available, this flows through the hot water coil,
thus heating the air passing over it. The hot water flow is controlled by an on−off (3−way)
valve.
S DEHUMIDIFICATION − optional
Maximum chilled water flow is requested
through the coil, whose temperature drops below the dew point of the air, thus dehumidifying
it.
If necessary, heating is used to reheat the air.
N.B.: If, during dehumidification, the ambient
temperature drops below a specified level, dehumidification will be stopped if necessary (see
LOW LIMIT intervention in Control manual).
S HUMIDIFICATION − optional
The humidifier creates steam, which is distributed into the air stream via the steam distribution pipe (see also App. A).
24
HIMOD−C
English
Page 29
S Filtered new air is injected into the air stream via
the Fresh Air Intake.
S The treated air passes through the fans, which op-
erate continuously, and is then dispersed out of the
unit.
S Under unit only: the air passes from the underfloor
void into the room via air distribution outlets.
For "UNDER" units installed on raised floor:
switch off the machine before removal of the floor
panels within a distance of 850 mm from the machine, to avoid risks of contact with rotating devices
(see Fig. 15).
N.B.: Manual control can be performed using the control
system (see Control manual).
Fig. 14 − Position of the chilled water valve actuator
3 mm
Manual adjust-
A
B
ment with 3 mm allen key
7.1 −Chilled water valve
The 3−way valve controls the chilled water flow. It operates as follows (Fig. 14):
S When the valve is fully open (i.e. max. chilled water
flow) the actuator slot is set to ’1’.
S When the valve is closed (i.e. no chilled water flow)
the actuator slot is set to ’0’.
The valve running time is set to the value specified in
the Control Manual.
Note 1: In the unlikely event of control system failure,
the valve can be manually controlled by means of a 3
mm allen key placed into the actuator slot.
NEVER PERFORM THIS OPERATION USING A
SCREWDRIVER.
Note 2: For models 90−10−12−14 UC the chilled water valve is not foreseen for the manual operation.
When actuator stem is completely down the valve is
closed (by−pass 100%), when actuator stem is completely up the valve is open (by−pass 0%) and all water
flows into the coil.
B
3
m
m
3 mm
A
Position indicator in
Position 0 = CLOSED
Valve Closed
(by−pass open)
Position indicator in
Position 1 = OPEN
Valve fully Open
(by−pass closed)
Fig. 15 − Floor panels removal on a safety way
850 mm
English
HIMOD−C
25
Page 30
8 − Calibrations
S The air conditioner has already been factory−te-
sted and calibrated as shown below.
COMPONENTSETTINGNOTES
Fan differential
pressure switch
Clogged filter
differential pressure switch
(CF)
0.8 mbar
Filters G4 = 2 mbar
9 − Maintenance / Spare Parts
AS THE HIROMATIC/MICROFACE FEATURES
AUTOMATIC RESTART (AFTER A SUPPLY INTERRUPTION) IT IS ADVISED TO EITHER DISABILITATE AUTORESTART OR TO OPEN
SWITCH QS WHEN PERFORMING ANY MAINTENANCE.
Maintenance schedule − Monthly check
Check that the fan motor rotates freely without any abnormal noise, and en-
FANS
AIR FILTERS
NEW AIR FILTER
(if fitted)
CONTROL SYSTEMVerify the operation of LEDs, display and alarms.
HUMIDIFIER
(if fitted)
ELECTRICAL
CIRCUIT
CHILLED WATER
CIRCUIT
sure that the bearings are not running hot.
Also check the current absorption.
Verify the state of the filters; if necessary clean or replace them.
In very dusty ambients perform this check more frequently.
Verify the state of the filter; if necessary clean or replace it.
See App. A.
S Check the electrical supply on all phases.
S Ensure that all electrical connections are tight.
S Ensure that there are no water leaks.
S Bleed any air out of the chilled water circuit using the bleed valve situa-
ted on the top right of the chilled water coil.
S Verify the correct chilled water flow.
S Check the inlet − outlet fluid temperature and pressure using the ther-
mometers and manometers, if fitted.
S On a daily basis check the HIROMATIC/MICRO-
FACE readings for temperature and, if shown, rel.
humidity.
S The Maintenance Programme below should be car-
ried out by a qualified technician, preferably working under a maintenance contract.
calibrate
9.1 −Spare parts
It is recommended the use of original spare parts.
When placing an order refer to Component List" enclosed with the machine and quote the unit model no.
and serial no.
9.2 −Dismantling the unit
The machine has been designed and built to ensure
continuous operation.
26
The working life of some of the main components,
such as the fan and the compressor, depends on the
maintenance that they receive.
If the unit has to be dismantled, this operation must be
done by skilled refrigeration technicians.
HIMOD−C
English
Page 31
App. A − HUMIDAIR humidifier
App. A.1 −Preface
The HUMIDAIR represents the best humidifier
technology available, guaranteeing the steam as clean
as possible together with simple maintenance.
Tab. 8 − Humidair specifications
steam
HUMIDAIR KIT
modelcodekg/h (*)V/ph/Hz(l)(l/min.)(l/min.)
HAK 93H
HAK 93L
For humidifier current (FLA) and rated power refer to electrical features in air conditioner manual.
(*) Unit is factory−set to produce 70% of the maximum value (see Microface manual).
1411032.7 − 9.0
1411042.7 − 9.0
production
(variable)
humidifier
power supply
voltage
380  460 V
trifase
50−60 Hz
208  230 V
trifase
50−60 Hz
App. A.2 −Installation
The humidifier is supplied already mounted within the
air conditioner. The only necessary operations are the
connections for the supply water (Fig. 1) and drain wa-
In order to obtain optimum performance from the
HUMIDAIR it is advisable to read this manual carefully.
max. cylinder
water volume
5.340.62.5
5.340.62.5
max. supply
water quantity
ter (Fig. 2); for the positions of the supply/drain connections within the unit see Fig. 6 and Fig.7.
max. drain
water quantity
Fig. 1 − Supply water connection
SUPPLY WATER FEATURES
S The supply water temperature must never exceed 40_C.
S The supply water pressure must be between 0.3 and 6 bar.
If greater, use a pressure reducing valve set to 3−4 bar.
S Sanitary water should be used. Do not use demineralized
water or water containing impurities.
S Conductivity range : 125−1250 mS/cm.
water
supply
CUT−OFF TAP
Must be included in the
supply water tubing.
supplying limit
SUPPLY WATER TUBING
S It is supplied a 1−m−long plastic
tube, diameter 6 x 1mm with ½"
G m connections.
B
A
ALTERNATIVE SUPPLY
WATER TUBING
Unscrew the ring nut A and
connect a tube straight to
the 3/4"G Male connection
B on the humidifier.
English
A − 1
Page 32
Fig. 2 − Drain water connection
DRAIN WATER DEVICE
Dispose the drain water into
an ordinary drainage network,
using a funnel (the drainage
network must be able to withstand water temperatures up
to 100 _C).
NOTES:
1) Allow a 2% gradient towards the drain outlet.
2) Avoid back pressures in the drain piping.
WATER DRAIN TUBING
It is supplied a hose with an integral
drain trap.
K
L
DO NOT DISMANTLE THE
DRAIN TRAP.
S DO NOT DISMANTLE THE
DRAIN TRAP.
S The hose is already fitted onto
the humidifier drain outlet (K).
S Fill the drain trap with water
(L).
S The drain pipe is made of plastic
material which does not conduct electricity.
App. A.3 −Humidair components
The components of the HUMIDAIR humidifiers are
shown below.
Fig. 3 − The humidifier and its connections
DRAIN VALVE ASSEMBLY (D)
A
filling cup
H
SUPPLY VALVE (F)
F
O
overflow tube
from
humidifier
power
electrodes
steam
outlet
Y
Z
U
P
to electrical
supply
from
level sensor
to interface
L
S
level electrode
R
S
S
power electrodes
C
S
steam cylinder
A − 2
water
supply
supply valve
drain valve
G
F
VV
S
S
N
drain tank
D
S
T
E
water
drain
outlet
from
supply valve
to interface
from
supply valve
to interface
English
Page 33
App. A.4 −Start−up and operation
App. A.4.1 − Start−up
Before using the humidifier, check the following:
S Supply and drain connections.
S That the cut−off tap is open.
S All wiring.
S Earthing.
S Steam hose connection between steam cylinder
and distributor.
To start the humidifier simply switch on the air conditioner, which will in turn automatically start and stop
the humidifier as required. The (adjustable) parameters which determine humidifier operation have already been factory−preset (see HIROMATIC manual).
App. A.4.2 − Operation
Water, provided it contains even a small quantity of
salts in solution, is a conductor of electricity. Therefore, if the steam cylinder is filled with water and a potential difference is applied between the production
electrodes, the water behaves like an ordinary electrical resistance and becomes hot, thus creating steam.
The steam production rate can be controlled by varying the water level in the cylinder; the higher the water
level, the deeper the electrodes are immersed into it
and the greater the steam production.
Note 1
In case of low water conductivity the cylinder 93H (9.0
kg/h) or 53H (4.5kg/h) can be substituted with the cylinder 93L or 53L without changing the power supply.
Please remember to set the right cylinder type into the
Control system.
The steam production will remain unchanged.
Note 2
When starting with an empty cylinder, the water conductivity is normally insufficient for the HUMIDIFIER STEAM OUTPUT to be reached immediately.
Therefore the humidifier produces as much steam as
possible to fill the cylinder completely. Any evaporation water is immediately refilled.
The drain valve is kept shut and therefore, as the steam
does not contain any salts, the conductivity of the water within the cylinder slowly increases until the HUMIDIFIER STEAM OUTPUT is obtained.
The length of the start−up period depends upon the
water conductivity. For very conductive water it may
occur that the HUMIDIFIER STEAM OUTPUT is
obtained immediately.
App. A.5 −Maintenance
App. A.5.1 − Removing the steam cylinder
To remove the steam cylinder, proceed as follows (see
Fig. 3):
1) Open the General Switch relative to the humidifier.
2) Drain all the water from the cylinder by activating
"HUM. DRAIN" in the HIROMATIC Service
menu several times (see Microface manual).
3) Disconnect the steam hose (S) (made of non−conductive rubber).
4) Disconnect the power electrode wires (P) and level
sensor wire (L).
5) Undo the clip (R).
6) Pull the cylinder (C) out of its gland at the bottom
(G).
App. A.5.2 − Replacing the steam cylinder
When the steam cylinder is approaching the stage
where it needs to be replaced, warning A25 is generated (see HIROMATIC manual) to advise the user
that the cylinder must be replaced. To replace the cylinder, proceed as follows (see Fig. 3):
1) Carry out the instructions in para. Removing thesteam cylinder.
2) Using the new cylinder, carry out 4)−6) of para. 5.1
in reverse order.
3) Connect the steam hose (S); the clip on the hose
needs to be tightened only slightly.
4) Manually switch the humidifier on for 2−3 minutes
(in the HIROMATIC Service menu). Then switch
it off.
5) Drain the water as for 2) in para. Removing thesteam cylinder.
6) If the air conditioner features a HIROMATIC with
Graphic display, reset the humidifier working hours
(window no. 1 of PARAMETE R ME NU) to zero.
7) Close the General Switch relative to the humidifier.
App. A.5.3 − Annual maintenance
Annually (e.g. before any close−down period) carry
out the following service on the humidifier (see Fig. 3):
1) Carry out the instructions in para. Removing thesteam cylinder.
2) Disconnect the supply (F) and drain (D) valve wires.
3) Unscrew and remove the drain tank (T).
4) Unscrew the drain valve assembly screws (V).
5) Remove the drain valve assembly.
6) Unscrew and remove the drain valve solenoid (O).
7) Unscrew and remove the drain valve armature (A).
8) Clean all parts of the drain valve using a commercially available descaling agent (to remove any incrustations).
9) Detach the hose from the supply valve.
10)Remove the supply valve connection (N).
11)Unscrew the supply valve (F) and remove it.
12)Clean the supply valve using a jet of water.
13)Replace any hose which has become hard and
brittle.
14)Thoroughly flush the drain line (E).
15)Reassemble the humidifier by carrying out the
above instructions in reverse order.
ATTENTION
Always empty the cylinder completely before any close−down period.
English
A − 3
Page 34
App. A.6 −Spare part list
POSITION
CO
NJ
C
NJ
NJ
NJ
It is recommended the use of original spare parts.
When placing an order quote the part code, as well as
the air conditioner model no. and serial no.
POSITION
(see Fig. 3)
C
T141200Drain tank11111
U141201Filling cup11111
N141300Supply valve connection11111
K2400006Rubber gasket for drain tank11111
B240007Rubber gasket for supply valve connection11111
F
A183205Drain valve armature11111
H183206Drain valve housing11111
O254001Drain valve solenoid11111(+)
X254393Connector for level electrode11111
Y254394Connector for production electrode23333
Z271099Base11111
(+) = Spare part recommended
(*) = Consumable material
DEDESCRIPTION
141070Steam cylinder 140
141071Steam cylinder 263
141072Steam cylinder 243
141073Steam cylinder 363
141074Steam cylinder 343
183209Complete supply valve
183204Complete supply valve
275905Isolator for level sensor11111
21L53H53L93H93L
1
1
INSTALLED QUANTITY
1
1
1
1111
Notes
(*)
(*)
(*)
(*)
1
(*)
A − 4
English
Page 35
Il Fabbricante dichiara che questo prodotto è conforme alle direttive Europee:
The Manufacturer hereby declares that this product conforms to the European Union directives:
Der Hersteller erklärt hiermit, dass dieses Produkt den Anforderungen der Europäischen Richtlinien gerecht wird:
Le Fabricant déclare que ce produit est conforme aux directives Européennes:
El Fabricante declara que este producto es conforme a las directivas Europeas:
O Fabricante declara que este produto está em conformidade com as directivas Europeias:
Tillverkare försäkrar härmed att denna produkt överensstämmer med Europeiska Uniones direktiv:
De Fabrikant verklaart dat dit produkt conform de Europese richtlijnen is:
Vaimistaja vakuuttaa täten, että tämä tuote täyättää seuraavien EU-direktiivien vaatimukset:
Produsent erklærer herved at dette produktet er i samsvar med EU-direktiver:
Fabrikant erklærer herved, at dette produkt opfylder kravene i EU direktiverne:
Since the Liebert HIROSS Company has a policy of continuous
Ο ΚατασÀευαστÞj δηλþνει üτι το παÃüνπÃοΪüνεßναι ÀατασÀευασmÝνο αýmφωνα mετιj οδηγßεj τηj Ε.Ε.:
product improvement, it reserves the right to change design and
specifications without previous notice.
98/37/CE; 89/336/CEE; 73/23/CEE; 97/23/CE
Printed in Italy by Liebert HIROSS S.p A.
Issued by T.D.Service
Page 36
Zona Industriale Tognana
Via Leonardo da Vinci, 16/18
35028 Piove di Sacco (PD)
ITALY
Tel. +39 049 9719111
Telefax +39 049 5841257
Internet :
www.liebert-hiross.com
Since the Liebert HIROSS Company has a policy of continuous
product improvement, it reserves the right to change design and
specifications without previous notice.
Liebert HIROSS
is a division of
EMERSON
Printed in Italy by Liebert HIROSS S.p A.
Issued by T.D.Service
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