Liebert PSITM User Manual
PowerSure PSI™
POWER AVAILABILITY
USER MANUAL
1000 - 3000VA
230V
Version française, : reportez-vous au CD du guide d'utilisateur Liebert.
Para español, consulte el CD del Manual del Usuario de Liebert.
Die deutsche Fassung finden Sie auf der CD des Liebert-Benutzerhandbuchs.
Per l'Italiano, consultare il CD contenente il Manuale dell'utente Liebert.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0 GLOSSARY OF SYMBOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.0 M
3.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters. . . . . . . . . . . . . . . . . . . . 6
3.2 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Automatic Voltage Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.5 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.6 Inverter—1000/1440 Models Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.7 DC-to-DC Converter—2200/3000 Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.8 Bi-Directional Converter—2200/3000 Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AJOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.0 WHAT’S INCLUDED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Tower UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Rack-Mount UPS Conversion and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.4 External Battery Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.0 CONTROLS AND INDICATORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.1 ON/Alarm Silence/Battery Test Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 OFF Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.3 Voltage Programming Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.4 Load Level Indicators—4 green, 1 amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.5 Battery Level Indicators—5 green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.6 AC Input Indicator—Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.7 Buck/Boost Indicator—Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.8 Battery Indicator—Green/Amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.9 Over Temp Indicator—Amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.10 Fault Indicator—Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.0 MODES OF OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7.1 Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.2 Buck/Boost Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.3 Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.4 Battery Recharge Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.0 COMMUNICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
8.1 DB-9 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.2 Remote Shutdown Via the DB-9 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.2.1 Any Mode Shutdown—Via Pins 5 & 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.2.2 Battery Mode Shutdown—Via Pins 4 & 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.3 USB Interface Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.4 Data Line Protection Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.5 UPS Intelligent Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
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9.0 VOLTAGE PROGRAMMING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
10.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
10.1 Cleaning the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10.2 Maintaining Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10.3 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10.3.1 Internal Battery Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12.0 S
PECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
FIGURES
Figure 1 Front view of UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 2 1000 and 1440VA PSI—rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 3 2200 and 3000VA PSI—rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 4 Line diagram of PowerSure PSI 1000VA & 1440VA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 5 Line diagram of PowerSure PSI 2200VA & 3000VA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 6 Support base for tower configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 7 Rack mount handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 8 Fixed rails with inner members extended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 9 Rack mounting rails and slide assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 10 REPO switch connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 11 Load level indicators—4 green, 1 amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 12 Battery level indicators—5 green. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 13 Normal mode operation with 26-50% load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 14 Buck/Boost mode operation with 51-75% load and 21-40% battery capacity . . . . . . . . . . . . . . . . 17
Figure 15 Battery mode at 61 – 80% battery capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 16 Low Battery mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 17 Load Level Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 18 Battery replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 19 Status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
TABLES
Table 1 DB-9 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 2 Troubleshooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 3 UPS specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Table 4 Battery cabinet specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table 5 Battery run times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important safety instructions that should be followed during the installation
and maintenance of the UPS and batteries. Please read this manual thoroughly before attempting to
install or operate this UPS.
WARNING
!
SAFETY PRECAUTIONS
To prevent the risk of fire or electric shock, install the UPS in a temperature and humidity
controlled room, free of conductive contaminants, moisture, flammable liquids, gases and
corrosive substances.
Operate the UPS only from a properly grounded (earthed) 220-240 VAC, 50Hz or 60Hz AC
supply.
To reduce the risk of electric shock, do not remove the cover—it has no user-serviceable parts
inside except the internal battery pack. Some components are live, even when AC power is
disconnected. For internal battery pack servicing, follow the instructions provided in 10.3 -
Battery Replacement. For other service, contact a qualified technician.
WARNING
!
ELECTRICAL PRECAUTIONS
• This UPS should not be supplied from electrical power systems of the IT (Impedance á
Terre) type (IEC 364 - Electrical Installation of Buildings).
• The UPS must be earthed/grounded at all times during operation. Connect only to a mains
supply socket outlet with an earth/ground connection.
CAUTION
!
Although your UPS has been designed and manufactured to ensure personal safety, improper
use can result in electrical shock or fire. To ensure safety, please observe the following rules:
• Turn Off and unplug your UPS before cleaning. Do not use liquid or aerosol cleaners. A dry
cloth is recommended to remove dust from the surface of your UPS.
• Do not install or operate your UPS in or near water.
• Do not place UPS on an unstable cart, stand or table.
• Do not place UPS under direct sunlight or close to heat emitting sources.
• Never block or insert any objects into the ventilation holes or other openings of the UPS.
Keep all vents free of dust accumulation that could restrict air flow.
• Do not place UPS power cord in any area where it may get damaged by heavy objects.
WARNING
!
If your UPS demonstrates any of the following conditions, turn Off and unplug your UPS from
the outlet and contact your local dealer, Liebert representative or Liebert Worldwide Support
Group:
• The power cord or plug is damaged.
• Liquid has been spilled on the UPS.
• The circuit protector trips frequently.
• The UPS does not operate in accordance with the user manual.
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CONDITIONS OF USE: The mains supply socket must be within 2m (6.5 ft.) of the UPS and be easily accessible.
Your UPS provides conditioned power to connected equipment. This product is designed for Commercial use only. It is not intended for use with life support and other designated “critical” devices. Maximum load must not exceed that shown on the UPS rating label. If uncertain, consult your local dealer,
Liebert representative or the Liebert Worldwide Support Group.
The PSI 1000 VA, and 1440 VA models are not supplied with an input power cable for connection to
the mains supply socket. Use the input mains supply power cable from your data processing equipment to connect the UPS to the mains supply.
For the 2200 VA and 3000VA models, use the supplied 16A-rated input mains supply cables. For UK
supply systems, consult a qualified electrician to connect the lead supplied for the 2200 VA and
3000VA models to the mains supply.
CAUTION
!
The UPS and connected load total earth leakage current must not exceed 3.5mA. If the
connected load earth leakage current is likely to exceed 2.5mA or you are unsure, then convert
the input cable attachment to either a fixed wiring installation or an industrial plug/socket
(e.g., CEE 17 connector). This alteration should be carried out by a competent electrical
engineer who is conversant with local electrical codes and regulations.
When installing the UPS or making input and output connections, comply with relevant safety codes
and standards (e.g. IEC60950, VDE0805, EN62040-1).
Placing magnetic storage media on top of the UPS may result in data corruption.
The equipment can be installed and operated by individuals without previous training.
CAUTION
!
DO NOT CONNECT equipment that could overload the UPS or demand half-wave
rectification from the UPS, for example: electric drills, vacuum cleaners, laserjet/inkjet
printers, hair dryers, overhead projectors.
CAUTION
!
Servicing of batteries should be performed or supervised by personnel knowledgeable of
batteries and required precautions. Keep unauthorized personnel away from the batteries.
A battery can present a risk of electrical shock and high short-circuit current. The following
precautions should be observed when working on batteries:
• Remove watches, rings, and other metal objects.
• Use tools with insulated handles.
• Do not dispose battery or batteries in a fire. The battery may explode.
• Do not open or mutilate the battery or batteries. Released electrolyte is harmful to skin and
eyes. It is toxic.
• When replacing the battery, use same number and type of battery as the suitable recommended type of battery listed in Table 3.
• Handle, transport and recycle batteries in accordance with local regulations.
Electromagnetic Compatibility—The PowerSure™ PSI series complies with the requirements of
the EMC Directive 89/336/EEC and the published technical standards. Continued compliance requires
installation in accordance with these instructions and use of Liebert-approved accessories only.
Environmental-Operate the UPS in an indoor environment only in an ambient temperature range of
0°C to 40°C (32°F to 104°F). Install in a clean environment, free from conductive contaminants, moisture, flammable liquids, gases, or corrosive substances.
Provided are a Liebert MultiLink cable and a USB cable for connection to a computer. Do not use the
Liebert MultiLink cable for other applications. Store in a safe place if not required at this time.
When using the communication features on this UPS, ensure the cabling connected to the DB-9 or
UPS communications ports are kept separated from the power leads to the UPS input and output.
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1.0 GLOSSARY OF SYMBOLS.
Risk of electrical shock
Indicates caution followed by important instructions
Glossary of Symbols.
i
Requests the user to consult the manual
Indicates the unit contains a valve-regulated lead acid battery
Recycle
DC voltage
Equipment grounding conductor
Bonded to ground
AC voltage
ON/Alarm Silence/Battery Test
OFF
Voltage Programming Button
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2.0 INTRODUCTION
Congratulations on your choice of the Liebert PowerSure™ PSI Uninterruptible Power Supply (UPS).
It provides conditioned power to microcomputers and other sensitive electronic equipment.
Upon generation, AC power is clean and stable. However, during transmission it may be subject to
voltage sags, spikes, or complete power failure which may interrupt computer operations, cause data
loss, or even damage equipment. The PowerSure PSI protects equipment from these disturbances.
The PowerSure PSI comes in nominal power ratings of 1000, 1440, 2200, or 3000 VA. Refer to 12.0 -
Specifications for details.
The PowerSure PSI is a 2U, line-interactive UPS that may be installed in a rack or used in a tower
configuration. A line-interactive UPS continuously conditions and regulates its output voltage,
whether mains power is present or not. It supplies connected equipment with clean, sinewave power
to simulate the power generated by the mains. Sensitive electronic equipment operates best from
sinewave power.
For ease of use, the PowerSure PSI contains Status Indicators to display Load Level, Battery Level,
Buck/Boost, Over Temperature and Battery. It also provides self-diagnostic tests, a combination ON/
Alarm Silence/Battery Test button, an OFF button and Voltage Programming button.
The PowerSure PSI has USB, DB-9 (RS232/contact closure) and Intellislot interface ports for communications between the UPS and a LAN server or other computer systems. The DB-9 port provides
detailed operating information including voltages, currents, and alarm status to the host system
when used in conjunction with Liebert’s MultiLink software. MultiLink software can also remotely
control UPS operation. The USB port provides detailed operating information and alarm status to the
host system when used in conjunction with the Liebert Human Interface Device (HID) and Microsoft
Power Manager software.
Introduction
Figure 1 Front view of UPS
OFF Button
ON/Alarm Silence/
Battery Test Button
Vol tag e
Programming
Button
Fault
Indicator
Load Level
Indicators
Battery Level
Indicators
UPS Status
Indicators
UPS Display
(bezel removed)
4
Figure 2 1000 and 1440VA PSI—rear view
REPO
Intellislot Port
Circuit Breaker
Data Line
Connectors
Introduction
Output
Receptacles
1
2
3
REPO
4
RS-232
INTELLISLOT
USB Port
AC Input
RS232 (DB-9)
Port
Figure 3 2200 and 3000VA PSI—rear view
REPO
1
2
3
4
REPO
RS-232
Intellislot
Port
INTELLISLOT
INPUT
Input Circuit
Breaker
INPUT
BREAKER
PUSH TO
RESET
INPUT
BREAKER
PUSH TO RESET
INPUT
Data Line
Connectors
PHONE / FAX /
MODEM / NETWORK
PROTECTION
IN
LOAD 3
IN
OUT
PHONE / FAX / MODEM / NETWORK
PROTECTION
Output Circuit
Breaker 1
LOAD 1
BREAKER
OUT
10A/260VAC
LOAD 2
BREAKER
LOAD 1
LOAD 2
Output
Receptacles
BATTERY
CONNECTOR
1440VA/DC 48V/30A
1000VA/DC 48V/20A
+
-
External Battery
Cabinet Connector
BATTERY
CONNECTOR
2200V/A/DC 72V30A
3000V/A/DC 72V40A
+
-
USB
Port
AC Input
RS232 (DB-9)
Port
Output
Receptacle
Output Circuit
Breaker 2
External Battery
Cabinet Connector
5
3.0 MAJOR COMPONENTS
Figure 4 Line diagram of PowerSure PSI 1000VA & 1440VA
Major Components
Input
G G
EMI/RFI
Filter
Relay
AVR
Transformer
InverterBatteryCharger
Output
Figure 5 Line diagram of PowerSure PSI 2200VA & 3000VA
Input
EMI/RFI
Filter
Relay
AVR
Transformer
Output
BatteryCharger
G G
DC-to-DC
Converter
Bi-Directional
Converter
3.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters
These UPS components provide surge protection and filter both electromagnetic interference (EMI)
and radio frequency interference (RFI). They minimize surges or interference present in the mains
line and keep the sensitive equipment protected.
3.2 Relay
In Normal mode the Relay passes mains AC power to the connected load. When input mains voltage
or frequency is outside acceptable limits, the Relay activates and transfers the UPS to battery.
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3.3 Automatic Voltage Regulator
The Automatic Voltage Regulator (AVR) protects connected equipment from power spikes, sags and
other abnormalities by raising (boosting) or lowering (bucking) the output voltage as needed. This
keeps the UPS output voltage within the connected equipment’s tolerance and accommodates wide
mains voltage fluctuations without utilizing the batteries.
3.4 Battery Charger
In Normal mode, the Battery Charger converts mains AC power into regulated DC power to float
charge the battery. It is continuously charging the battery whenever the UPS is plugged into a power
outlet and mains power is within acceptable limits - even if the UPS is turned Off.
3.5 Battery
The PowerSure PSI utilizes valve-regulated, nonspillable, lead acid batteries. To maintain battery
design life, operate the UPS in an ambient temperature of 20°C to 25°C (68°F to 77°F). Optional
external battery cabinets are available to extend battery run times.
3.6 Inverter—1000/1440 Models Only
In battery mode operation, the inverter utilizes the DC output of the battery and inverts it into precise, regulated, sinewave AC power.
Major Components
3.7 DC-to-DC Converter—2200/3000 Models Only
The DC-to-DC Converter utilizes energy from the battery system and raises the DC voltage to the
optimum operating voltage for the Bi-Directional Converter. This allows the Bi-Directional Converter
to operate continuously at its optimum efficiency and voltage, thus increasing reliability.
3.8 Bi-Directional Converter—2200/3000 Models Only
In normal operation, the Bi-Directional Converter changes mains AC power into regulated DC power
to “float charge” the battery system. This converter is continuously charging the battery whenever the
UPS is plugged into a power outlet and mains power is within acceptable limits—even if the UPS is
turned Off. When mains power fails, the Bi-Directional Converter draws energy from the battery
through the DC-to-DC Converter and inverts it into a regulated sinewave supplying power to connected equipment.
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