Liebert PD2-204 Product Data Sheet

Liebert® GXT4™ 208V, 5000-10,000VA, 6000RTL630

User Manual

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GLOSSARY OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.0 P

RODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Appearance and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.1 Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3.2 Rear Panel Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Removable Power Distribution Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.5 Internal Battery Packs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6 Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters. . . . . . . . . . . . . . . . . . . . 10

1.6.2 Rectifier/Power Factor Correction (PFC) Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6.3 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.4 Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.5 DC-to-DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.6 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.7 Internal Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.8 Maintenance Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.7 Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.7.1 Mains Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.7.2 Manual Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.7.3 Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.7.4 Battery Recharge Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.7.5 Frequency Converter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.7.6 Active ECO Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.1 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.2 What’s Included . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.3 Preparation for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.3.1 Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.4 Install the Main Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.4.1 Tower UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.4.2 Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.5 External Battery Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.6 Connect Input/Output Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.6.1 Remove the Power Distribution Box from 5000 and 6000VA Models . . . . . . . . . . . . . . . . . . . 18

2.6.2 Remove the Power Distribution Cover from 8000 and 10,000VA Models . . . . . . . . . . . . . . . . 18

2.6.3 Install the Power Distribution Box on 5000 and 6000VA Models . . . . . . . . . . . . . . . . . . . . . . 19

2.6.4 Install the Power Distribution Box on 8000 and 10,000VA Models . . . . . . . . . . . . . . . . . . . . 19

2.6.5 Distribution Box Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.0 OPERATION AND DISPLAY PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

3.1 LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.2 Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.3 LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.4 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.4.1 Startup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.4.2 Default Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.4.3 Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.4.4 Prompt List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4.5 Warning List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4.6 Fault List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

4.1 Startup Checklist for the Liebert GXT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.2 Starting the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.3 Manual Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.4 Manual Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.5 Shut Down the Liebert GXT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.6 Disconnecting Input Power from the Liebert GXT4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.7 Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.0 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.1 Liebert IntelliSlot Communication Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.1.1 Liebert MultiLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.2 USB Port Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.2.1 Configuration Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.3 Terminal Block Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.3.1 Any Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.3.2 Battery Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.3.3 On Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.3.4 Low Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.4 Remote Emergency Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

6.1 Replacing the Internal Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.1.1 Battery Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.2 Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.4 Checking UPS Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6.5 Checking UPS Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6.6 Replacing the Power Module on 8000 and 10,000VA models . . . . . . . . . . . . . . . . . . . . . . . . 46

7.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.1 UPS Symptoms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.1.1 Indicator and LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.1.2 Audible Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8.0 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

8.1 Auto-Learning Battery Run Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

8.2 Product Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

8.3 Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

FIGURES

Figure 1 Liebert GXT4 5000VA and 6000VA, front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 2 Liebert GXT4 5000VA and 6000VA with input power hard-wired box—rear view . . . . . . . . . . . . 5

Figure 3 Liebert GXT4-6000RTL630, rear view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 4 Liebert GXT4 8000VA and 10,000VA rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 5 Power distribution models for 5000VA and 6000VA models of Liebert GXT4 . . . . . . . . . . . . . . . . 7

Figure 6 Power distribution models for 8000VA and 10,000VA models of Liebert GXT4 . . . . . . . . . . . . . . . 8

Figure 7 Power distribution models for 8000VA and 10,000VA models of Liebert GXT4 (continued) . . . . . 9

Figure 8 Internal battery pack with connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 9 Support bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 10 Remove the front plastic bezel cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 11 Rotate the operation and display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 12 External battery cabinets connected to 6000VA Liebert GXT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 13 Power distribution box removal from 5000 and 6000VA models . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Figure 14 Power distribution box removal from 8000 and 10,000VA models . . . . . . . . . . . . . . . . . . . . . . . . 19

Figure 15 Distribution box electrical connections diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Figure 16 Terminal block connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 17 Operation and display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 18 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 19 Startup screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 20 Startup screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 21 Starting and Start Successful screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 22 Default screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Figure 23 Main Menu screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Figure 24 Status screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Figure 25 CONFIGURATION screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Figure 26 UPS screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 27 Battery screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 28 ECO Mode screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 29 LCD screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 30 Language screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Figure 31 Color screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Figure 32 Factory Default screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Figure 33 Control screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Figure 34 Turn UPS On or Off screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Figure 35 Alarm Control screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Figure 36 Batt Test screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 37 Log screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 38 Clear Log screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 39 About screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Figure 40 Network screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Figure 41 Terminal Block Communication pin layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Figure 42 Removing the front plastic bezel cover and battery door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

iii

Figure 43 Disconnecting the battery plug and battery receptacle (front view) . . . . . . . . . . . . . . . . . . . . . . . 44

Figure 44 Pulling out the battery packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Figure 45 Removing power module from Liebert GXT4 8000 and 10,000VA models . . . . . . . . . . . . . . . . . . 47

TABLES

Table 1 UPS models, power ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 2 Branch circuit breaker ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table 3 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table 4 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table 5 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Table 6 Prompts and meanings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Table 7 Warning list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Table 8 Fault list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Table 9 Output voltage option, all models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Table 10 Internal battery pack models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Table 11 Description of the displayed fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Table 12 Audible alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Table 13 Troubleshooting table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Table 14 UPS specifications—5000, 6000, 8000 and 10,000 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Table 15 UPS specifications—Liebert GXT4-6000RTL630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Table 16 Internal battery cabinet specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Table 17 Power distribution specifications: GXT4-5000RT208, GXT4-6000RT208 and

GXT4-6000RTL630 *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Table 18 External battery cabinet specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Table 19 Power distribution box specifications for GXT4-8000RT208 and GXT4-10000RT208 . . . . . . . . . 54

Table 20 Power distribution box specifications for GXT4-8000RT208 and GXT4-10000RT208 . . . . . . . . . 54

Table 21 Battery run time, minutes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important safety instructions. Read all safety and operating instructions before operating the uninterruptible power system (UPS). Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions. This equipment can be operated by individuals without previous training.

This product is designed for commercial/industrial use only. It is not intended for use with life support and other designated “critical” devices. Maximum load must not exceed that shown on the UPS rating label. The UPS is designed for data processing equipment. If uncertain, consult your dealer or local Emerson Network Power representative.

This UPS is designed for use on a properly grounded (earthed), 100/200, 110/220, 115/230, 120/208,120/240 or 127/220VAC, 50 or 60Hz supply. The factory default setting is 120/208VAC, 60Hz. Installation instructions and warning notices are in this manual.

The Liebert GXT4 208VAC 5000 - 10000 is designed for use with a four-wire input (L1, L2, N, G).

The Liebert GXT4-6000RTL630 is designed be used with a three-wire, two-phase utility source (L1, L2, G).

WARNING

The battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when replacing the battery pack:

• Wear rubber gloves and boots

• Remove rings, watches and other metal objects.

• Use tools with insulated handles.

• Do not lay tools or other metal objects on the batteries.

• If the battery kit is damaged in any way or shows signs of leakage, contact your local Emerson representative immediately.

• Do not dispose of batteries in a fire. The batteries may explode.

• Handle, transport and recycle batteries in accordance with local regulations.

WARNING

Although the Liebert GXT4 has been designed and manufactured to ensure personal safety, improper use can result in electrical shock or fire. To ensure safety, observe the following precautions:

• Turn Off and unplug the Liebert GXT4 before cleaning it.

• Clean the UPS with a dry cloth. Do not use liquid or aerosol cleaners.

• Never block or insert any objects into the ventilation holes or other openings of the UPS.

• Do not place the Liebert GXT4 power cord where it might be damaged.

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ELECTROMAGNETIC COMPATIBILITY—The Liebert GXT4 complies with the limits for a Class A digital device, pursuant to Part 15 of FCC rules.

Operation is subject to the following conditions:

• This device may not cause harmful interference.

• This device must accept any interference received, including interference that may cause undesired operation. Operating this device in a residential area is likely to cause harmful interference that users must correct at their own expense.

The Liebert GXT4 series complies with the requirements of EMC Directive 2004/108/EC and the published technical standards. Continued compliance requires installation in accordance with these instructions and use of accessories approved by Emerson.

NOTICE

This is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures may be needed to prevent radio interference.

Operate the UPS in an indoor environment only in an ambient temperature range of 0-40°C (32-104°F). Install it in a clean environment, free from moisture, flammable liquids, gases and corrosive substances.

The Liebert GXT4-5000RT208, Liebert GXT4-6000RT208 and the Liebert GXT4-6000RTL630 contain no user-serviceable parts except the internal battery pack. The Liebert GXT4-10000RT208 and the Liebert GXT4-8000RT208 contain no user-serviceable parts except the internal battery pack and the Power Module. The UPS On/Off push buttons do not electrically isolate internal parts. Under no circumstances attempt to gain access internally due to the risk of electric shock or burn.

Do not continue to use the UPS if the front panel indications are not in accordance with these operating instructions or the UPS performance alters in use. Refer all faults to your dealer.

Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from the batteries. Keep unauthorized personnel away from the batteries. Proper disposal of batteries is required. Refer to your local laws and regulations for disposal requirements.

Never block or insert any object into the ventilation holes or other openings.

DO NOT CONNECT equipment that could overload the UPS or demand DC current from the UPS, for example: electric drills, vacuum cleaners, laser printers, hair dryers or any appliance using halfwave rectification.

Storing magnetic media on top of the UPS may result in data loss or corruption.

Turn Off and isolate the UPS before cleaning it. Use only a soft cloth, never liquid or aerosol cleaners.

Information for the Protection of the Environment

UPS SERVICING—This UPS makes use of components dangerous for the environment (electronic cards, electronic components). The components removed must be taken to specialized collection and disposal centers.

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GLOSSARY OF SYMBOLS

PbH2SO4

Risk of electrical shock

Indicates caution followed by important instructions

AC input

AC output

Requests the user to consult the manual

Indicates the unit contains a valve-regulated lead acid battery

Recycle

DC voltage

Equipment grounding conductor

Bonded to ground

AC voltage

WEEE

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1.0 PRODUCT DESCRIPTION

The Liebert GXT4 is a compact, online uninterruptible power system (UPS) that continuously conditions and regulates its output voltage. The UPS is designed to supply microcomputers and other sensitive electronic equipment with clean sine wave input power, 5000VA, 6000VA, 8000VA and 10,000VA.

Upon generation, AC power is clean and stable. However, during transmission and distribution it is subject to voltage sags, spikes and complete failure that may interrupt computer operations, cause data loss and damage equipment.

The Liebert GXT4 protects equipment from these disturbances. The Liebert GXT4 continuously charges its batteries from the mains, enabling it to supply power to connected loads, even when the mains fail.

This section describes the UPS, its features, models, appearance and components, operating principles and operating mode.

1.1 Features

The UPS includes these features:

• Intelligent battery management to extend battery life

• LCD for user-friendly operation and local monitoring and configuration of operational parameters

• Flexible network management with Liebert MultiLink

• Fan fault self-inspection and automated diagnostic function

• Intelligent fan operation, automatically changing rotation speed depending on system requirements, to decrease power consumption and noise

• Input circuit breaker to ease recovery from overloads

• Safety approval from UL and cUL

• Communication options: USB port, Liebert IntelliSlot

• Dry contacts for remote monitoring

• Input power factor greater than 0.99

• Output voltage selection function

Product Description

software

port and terminal block communication

1.2 Available Models

Available models of the UPS are listed in Ta b l e 1:

Table 1 UPS models, power ratings

Model Number Nominal Power Rating

GXT4-5000RT208 5000VA / 4000W

GXT4-6000RT208 6000VA / 4800W

GXT4-6000RTL630 6000VA / 4200W

GXT4-8000RT208 8000VA / 7200W

GXT4-10000RT208 10000VA / 9000W

1.3 Appearance and Components

1.3.1 Appearance

The Liebert GXT4 rack/tower models in various power ratings have the same general appearance, controls and features (see Figure 1). The various rack/tower models differ largely in the type of receptacles each has.

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Figure 1 Liebert GXT4 5000VA and 6000VA, front view

Upper Bezel

Operation and Display Panel

Lower Bezel and Battery Access Door

Upper Bezel

Operation and Display Panel

Liebert IntelliSlot

Port

USB Port

Terminal Block Communication

Input Breaker

Knockouts for Hard-Wired Power Input

REPO

Maintenance Bypass Breaker

Product Description

1.3.2 Rear Panel Features

The rear panel of the Liebert GXT4 has these features:

• Liebert IntelliSlot

•USB port

• Input Circuit Breaker

• Maintenance Bypass Breaker

• REPO connection

•Input Receptacle

• General Output Receptacles (on optional PODs)

• External Battery Connector

• Cooling Fan

• Terminal Block Communication

• Output Circuit Breakers (on optional PODs)

Figure 2 Liebert GXT4 5000VA and 6000VA with input power hard-wired box—rear view

Port

NOTE

Hard-wired and hard-wired/receptacle boxes that include a manual bypass switch permit AC power to continue to flow from the utility input to the load while the box is removed from the UPS. For details, refer to 1.4 - Removable Power Distribution Box.

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Figure 3 Liebert GXT4-6000RTL630, rear view

External Battery Connector

Liebert IntelliSlot

Port

USB Port

Terminal Block Communication

Maintenance Bypass Breaker

REPO Connection Block

Output Breaker for L6-30R #4

Input Breaker for L6-30P #1

Output Breaker for L6-20R #2 and #3

Output Breaker for L6-30R #5

IT Power System Access Cover

External Battery Connector

Liebert IntelliSlot

Port

USB Port

Terminal Block Communication

Maintenance Bypass Switch

Knockouts for Hard-Wired Power Input

REPO Connection Block

Input Breaker Switch

Output Breaker Switch

Cover for Power Distribution Box Connections

Figure 4 Liebert GXT4 8000VA and 10,000VA rear view

Product Description

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1.4 Removable Power Distribution Box

PD2-001

Receptacles: four 5-20; one

L14-30; one L6-30R

PD2-002

Receptacles: two 5-20R; two L6-20R

PD2-003

receptacles: four 5-20R; two L6-30R

PD2-005

Receptacles: four L5-20R; two L6-30R

PD2-004

Receptacles: four L5-20R; two L5-30R

PD2-006

Receptacles: four L6-20R; two L6-20R

L14-30 Input Power Connector

Input Power Breaker

Maintenance Bypass Breaker

Output Power Breakers for Pigtails

Push Button Output Power Breakers for Two L5-20 Receptacles (second push button breaker obscured)

PD2-001 shown as example;

similar features on other distribution

boxes arranged differently

PD2-007

Receptacles: two L6-30R; two L6-20R

The UPS is shipped with a power distribution pack installed. This box contains the UPS input circuit breaker.

Figure 5 Power distribution models for 5000VA and 6000VA models of Liebert GXT4

Product Description

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Figure 6 Power distribution models for 8000VA and 10,000VA models of Liebert GXT4

Output Circuit Breaker Switch for L6-30R Pigtail #1

5-20R Output Receptacles

Push Button Circuit Breakers for 5-20R Receptacles

L6-30ROutput Receptacles

PD2-101

Receptacles: two L6-30R; eight 5-20R

similar features on other

distribution boxes arranged differently

Output Circuit Breaker Switch for L6-30R Pigtail #2

PD2-102

Receptacles:

four L6-20R

four 5-20R

PD2-103

Receptacles:

four L6-30R

four 5-20R

PD2-104

Receptacles:

four 5-20R two L6-30R two L6-20R

PD2-105

Receptacles:

four 5-20R two L5-30R two L5-20R

PD2-106

Receptacles:

four L6-20R four L5-20R

Product Description

Liebert® GXT4

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Product Description

PD2-107

Receptacles: four L5-20R;

four 5-15R

PD2-109

Receptacles:

two L14-30R

PD2-201

Receptacles:

two IEC320-C19

eight IEC320-C13

PD2-108

Receptacles:

two L6-30R;

two L6-20R

PD2-200

Receptacles: four IEC320-C19 four IEC320-C13

PD2-204

Receptacles:

two IEC309-32A

four IEC320-C13

PD2-202

Receptacles:

(12) IEC320-C13

Figure 7 Power distribution models for 8000VA and 10,000VA models of Liebert GXT4 (continued)

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1.5 Internal Battery Packs

Battery Connector

Front of Battery Pack

GXT4 10,000 Battery Pack shown; 5000 and 6000VA battery packs have same features

Battery Handle

EMI/RFI

Output

Filter

Rectifier/PFC

DC-DC

Converter

Battery

Charger

Battery

Internal Bypass

Maintenanc e By pass

(5/ 6 k VA in P OD)

(8/10 kV A in frame)

TVSS

EMI/RFI

Input Filter

Inverter

General Outlet

(POD

Dependent )

General Outlet

(POD

Dependent )

General Outlet

(POD

Dependent )

General Outlet

(POD

Dependent )

General Outlet

(POD

Dependent )

The UPS has two internal battery packs behind a battery access door on the front of the unit. Each internal battery pack is fitted with a connector to link to the UPS.

Figure 8 Internal battery pack with connector

1.6 Major Components

Product Description

1.6.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters

1.6.2 Rectifier/Power Factor Correction (PFC) Circuit

Liebert® GXT4

The UPS is composed of mains input, TVSS and EMI/RFI filters, rectifier/PFC, inverter, battery charger, DC-to-DC converter, battery, dynamic bypass and UPS output.

These UPS components provide surge protection and filter both electromagnetic interference (EMI) and radio frequency interference (RFI). They minimize any surges or interference present in the mains line and keep the sensitive equipment protected.

In normal operation, the rectifier/power factor correction (PFC) circuit converts mains AC power to regulated DC power for use by the inverter while ensuring that the waveshape of the input current used by the UPS is near ideal. Extracting this sinewave input current achieves two objectives:

• The mains power is used as efficiently as possible by the UPS.

• The amount of distortion reflected on the mains is reduced.

This results in cleaner power being available to other devices in the building not being protected by the Liebert GXT4.

™

1.6.3 Inverter

In normal operation, the inverter utilizes the DC output of the power factor correction circuit and inverts it into precise, regulated sinewave AC power. Upon a mains power failure, the inverter receives its required energy from the battery through the DC-to-DC converter. In both modes of operation, the UPS inverter is on-line and continuously generating clean, precise, regulated AC output power.

1.6.4 Battery Charger

The battery charger utilizes energy from the mains power and precisely regulates it to continuously float charge the batteries. The batteries are being charged whenever the Liebert GXT4 is connected to mains power.

1.6.5 DC-to-DC Converter

The DC-to-DC converter utilizes energy from the battery system and raises the DC voltage to the optimum operating voltage for the inverter. This allows the inverter to operate continuously at its optimum efficiency and voltage, thus increasing reliability.

1.6.6 Battery

The Liebert GXT4 utilizes valve-regulated, nonspillable, lead acid batteries. To maintain battery design life, operate the UPS in an ambient temperature of 15°C to 25°C (59°F to 77°F). Optional external battery cabinets are available to extend battery run times. For run times, see Table 21.

Product Description

1.6.7 Internal Bypass

The Liebert GXT4 provides an alternate path for mains power to the connected load in the unlikely event of a UPS malfunction. Should the UPS have an overload, overtemperature or any other UPS failure condition, the UPS automatically transfers the connected load to bypass. Bypass operation is indicated by an audible alarm and illuminated amber Bypass LED (other LEDs may be illuminated to indicate the diagnosed problem). To manually transfer the connected load from the inverter to bypass, press the Standby/Manual Bypass button once and hold it for about 2 seconds

1.6.8 Maintenance Bypass

The Liebert GXT4 provides a manual maintenance bypass in a removable section of the rear of the UPS. This allows replacement of the UPS in the event of a UPS malfunction while keeping the connected equipment powered with utility power.

NOTE

The bypass power path does NOT protect the connected equipment from disturbances in the mains supply.

1.7 Operating Mode

The UPS operation modes include the following: Mains (AC) Mode, Bypass Mode, Battery Mode, Battery Recharge Mode, Active ECO Mode and Frequency Converter Mode.

Refer to 3.0 - Operation and Display Panel for details about the operating mode indicators and control buttons.

1.7.1 Mains Mode

During Mains Mode, the mains provides input power to the Liebert GXT4. The filters, PFC circuit and inverter process this power to provide high-quality sine wave power to connected loads. The UPS maintains the batteries in a fully charged state.

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1.7.2 Manual Bypass Mode

Manual Bypass Mode occurs when the unit is manually placed in internal bypass by navigating the LCD menu to select 3 Control > 1 Turn On & Off > Turn UPS Bypass. Bypass operation is indicated by an audible alarm and illuminated amber bypass indicator. (If other indicators are illuminated, refer to 7.0 - Troubleshooting). During Bypass Mode, mains power bypasses the inverter and provides energy to the connected load.

NOTICE

Risk of loss of power to the connected load. Can cause equipment damage. Turning Off the UPS in Bypass Mode will result in loss of output power to the connected load.

1.7.3 Battery Mode

The Liebert GXT4 enters Battery Mode when mains power fails or is outside acceptable limits. The battery system supplies power through the DC-to-DC converter to the inverter to generate clean AC power for the connected loads.

When the Liebert GXT4 enters Battery Mode, the UPS sounds a half-second beep at 10-second intervals. When approximately 2 minutes of run time remains, the beeps sound every 5 seconds to warn that the battery is getting low (this Low Battery Warning is user-configurable).

In Battery Mode, the battery indicator will illuminate and the LCD will show the prompt utility power not available.

Press either the Up or Down button once, then press the Enter button to clear the prompt and silence the audible alarm. Once the alarm prompt has been acknowledged, the screen showing the estimated battery run time and battery capacity will be visible. Refer to 7.0 - Troubleshooting.

For approximate battery run times, refer to Table 21.

Product Description

NOTICE

Risk of loss of power to the connected load. Can cause equipment damage. Turning Off the Liebert GXT4 when it is in Battery Mode will result in loss of output power to

the connected load. If the UPS is turned Off manually, it must be manually restarted after mains power returns. If the UPS is turned Off by a communication signal or because the batteries are depleted, it

will operate as set in the configuration program for Auto-Restart (Refer to 5.2.1 - Configuration Program).

1.7.4 Battery Recharge Mode

Once mains power is applied to the Liebert GXT4, the Battery Charger begins charging the batteries.

1.7.5 Frequency Converter Mode

All models of the Liebert GXT4 are capable of frequency conversion. Frequency Conversion Mode can be selected using the configuration program. Allowable frequency operating modes include:

• Auto Sensing - 50Hz or 60Hz – Bypass Enabled

• Auto Sensing - 50Hz or 60Hz – Bypass Disabled

• Frequency Converter - 50Hz – Bypass Disabled

• Frequency Converter - 60Hz – Bypass Disabled

NOTE

The default for all models of the Liebert GXT4 is “Auto Sensing - 50Hz or 60Hz – Bypass Enabled.”

Liebert® GXT4

CAUTION

Risk of electric shock. Can cause injury or death. Never touch the AC input receptacle while the UPS is operating. Voltage may still be present

even when the AC input indicator is Off.

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1.7.6 Active ECO Mode

All Liebert GXT4 models can operate in Active ECO Mode. In this mode, the connected equipment is powered through the bypass path to increase efficiency, reducing the electrical costs.

Active ECO mode keeps the rectifier and inverter operating, allowing the inverter to remain synchronized to bypass. This synchronization allows the transfer of the connected equipment to UPS inverter power almost seamlessly if bypass power falls outside the user-set limits. Once bypass power returns within the acceptable parameters, the UPS will return to Active ECO Mode operation.

The default setting is Active ECO Mode Off.

Product Description

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2.0 INSTALLATION

Do NOT attempt to start the UPS, turn on any circuit breaker or energize the input power until instructed to do so in 4.2 - Starting the UPS.

2.1 Unpacking and Inspection

Unpack the UPS and conduct the following checks:

• Inspect the UPS for shipping damage. Report any shipping damage to the carrier and your local dealer or Emerson

• Check the accessories against the delivery list. If there is any discrepancy, contact your local dealer or your Emerson representative immediately

representative immediately.

CAUTION

The UPS is heavy (see 8.0 - Specifications). Take proper precautions when lifting or moving it.

2.2 What’s Included

The Liebert GXT4 is shipped with the following items:

• Terminal Block Communication terminals

• Liebert IntelliSlot

• Compact Disk with

• Liebert MultiLink

• Configuration program

• User manual (electronic version)

• USB cable, one; 1.2m (3.9 ft.)

• Rack mounting hardware including screws, handles, and rack slide kit (not included with model numbers ending in an “E”)

• Power Distribution Box, installed on Liebert GXT4

• Support base set, one

• Warnings, Safety Instructions booklet and WEEE recycling sheet (ISO 14001 compliance)

Web card (IS-WEBCARD), factory-installed

Installation

NOTE

The GXT4 External Battery Cabinet shipping package includes one battery cabinet, two spacers for tower configuration, one DC power cable and rack mounting hardware, including screws, handles and mounting rail kit (not included with model numbers ending with “E”).

2.3 Preparation for Installation

2.3.1 Installation Environment

Install the Liebert GXT4 indoors in a controlled environment, where it cannot be accidentally turned Off. Place it where air flows unrestricted around the unit. The installation location must be free of water, flammable liquids, gases, corrosives and conductive contaminants. Maintain a minimum clearance of 100mm (4 inches) in the front and rear of the UPS. Maintain an ambient temperature range of 0 to 32 -104°F (0-40°C).

NOTE

UPS operation in sustained temperatures outside the range of 15-25°C (59°-77°F) reduces battery life.

Installation Clearances

Maintain a clearance of at least 100mm (4 inches) in the front and rear of the Liebert GXT4. Do not obstruct the air inlets on the front panel or rear panel of the UPS—blocking the air inlets reduces ventilation and heat dissipation, shortening the service life of the Liebert GXT4.

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2.4 Install the Main Cabinet

Support Bases

Spacers

Connectors

Front plastic

bezel cover

Operation and display panel rotated clockwise 90 degrees

The Liebert GXT4 may be installed in either a tower configuration or in a rack, depending on available space and use considerations. Determine the type of installation and follow the appropriate instructions in either 2.4.1 - Tower UPS Installation or 2.4.2 - Rack Installation.

2.4.1 Tower UPS Installation

To install the Liebert GXT4 as a tower:

1. Take the support bases out of the accessories bag (see Figure 9).

Figure 9 Support bases

2. If optional Liebert external battery cabinets will be connected to the Liebert GXT4, take out the spacers shipped with the battery cabinet.

3. Connect the spacers and the support bases as shown in Figure 9. Each Liebert GXT4 needs two assembled support bases, one in the front and one in the rear.

4. Adjust the direction of the operation and display panel and logo on the Liebert GXT4. a. Remove the front plastic bezel cover as shown in Figure 10.

Figure 10 Remove the front plastic bezel cover

Installation

Figure 11 Rotate the operation and display panel

b. Pull the operation and display panel gently, rotate it 90 degrees clockwise and snap it back

into position, as shown in Figure 11.

c. Pull the logo on the front plastic bezel cover gently, rotate it 90 degrees clockwise and snap it

back into position. The rotated front plastic bezel cover is shown in Figure 11.

15 Liebert® GXT4

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d. Replace the front plastic bezel cover on the Liebert GXT4. At this point, the UPS operation

Cable connects battery cabinet to 6000VA Liebert GXT4

6000VA Liebert GXT4

Battery Cabinet

Second connector permits adding more battery cabinets to 6000VA Liebert GXT4

and display panel and logo have been rotated 90 degrees clockwise, which provides upright viewing for users.

5. Place the Liebert GXT4 and any battery cabinets on the support bases. Each Liebert GXT4 needs two support assemblies.

2.4.2 Rack Installation

The Liebert GXT4 UPS and external battery cabinets (EBC), when installed in a rack enclosure, must be supported by a shelf or rack-mount rails. The Liebert GXT4 UPS and EBC units ship with all required hardware to allow rack-mount installation (not included with model numbers that end in “E”). Because different rack-mount options install differently, refer to the installation instructions provided with the rack mount kit being used.

2.5 External Battery Cabinet Installation

WARNING

Risk of electric shock. Can cause injury or death.

Disconnect all local and remote electric power supplies before working within.

Ensure that the Liebert GXT4 is shut down and power has been disconnected before beginning any work on or in the unit.

Installation

Figure 12 External battery cabinets connected to 6000VA Liebert GXT4

CAUTION

The external battery cabinet(s) are heavy (see Table 17). Take proper precautions when lifting them.

Optional Liebert external battery cabinets may be connected to the UPS to provide additional battery run time. External battery cabinets are designed to be placed on one side of the UPS in a tower configuration or stacked beneath the UPS in a rack configuration.

1. Inspect the external battery cabinet for freight damage. Report damage to the carrier and your local dealer or Emerson representative.

2. Optional rack-mount hardware is shipped with the external battery cabinet and may be installed at this time if desired.

3. Use the enclosed support bases for the tower option to prevent tip-over. One additional set of support base extensions ships with each external battery cabinet.

4. Verify the External Battery Cabinet breaker is in the Off position.

5. Connect the supplied external battery cabinet cable to the rear of the external battery cabinet, then to the rear of the UPS.

6. Turn the External Battery Cabinet breaker to the On position.

7. Verify the circuit breaker on the External Battery Cabinet is in the On position.

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8. Use the included configuration program or the LCD to program the UPS with the number of

external battery cabinets connected. Instructions for the configuration program are in 5.2.1 Configuration Program.

9. The UPS is now equipped with additional backup battery run time. For approximate battery run times, refer to Table 21.

NOTE

When removing the External Battery Cabinet, the circuit breaker on the rear of the cabinet must be turned off before disconnecting the cable.

NOTE

If the UPS is to be shipped or stored for an extended time, the connector should be disconnected. This will minimize any standby current drain on the batteries and help attain their design life.

2.6 Connect Input/Output Power

WARNING

Risk of electric shock. Can cause injury or death.

Disconnect all local and remote electric power supplies before working within. Ensure that the Liebert GXT4 is shut down and power has been disconnected before beginning any work on or in the unit.

Installation

The Liebert GXT4-5000RT208, Liebert GXT4-6000RT208 and Liebert GXT4-6000RTL630 are shipped with a power distribution box attached. The Liebert GXT4-8000RT208 and Liebert GXT4-10000RT208 are shipped with a cover plate over the power distribution connector.

Follow the instructions below for removal and installation.

NOTE

Do not operate the UPS with the power distribution box removed. To shut off all power to this box and to the load, utility input power must be disconnected.

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2.6.1 Remove the Power Distribution Box from 5000 and 6000VA Models

Maintenance Bypass Breaker

Extract these four captive screws

Pigtails removed for clarity

1. Manually transfer the connected equipment to the internal bypass. a. From the main menu select CONTROL, then press Enter. b. Select TURN ON & OFF and press Enter. c. Select TURN UPS BYPASS and press Enter. The UPS will transfer the connected loads to the

internal bypass. (For help, refer to 4.4 - Manual Bypass.)

d. Loosen the captive screw over the maintenance bypass breaker (see Figure 13 for the

breaker’s location).

e. Turn the maintenance bypass breaker On.

NOTICE

The load is unprotected from disturbances in the power supply while the UPS is on bypass.

2. Turn the output and input breakers Off.

3. Loosen other captive screws until the power distribution box releases.

4. Remove the power distribution box from the UPS and set it aside.

5. Loosen the screws over the plastic cover for the connector on the rear of the panel.

6. Slide the plastic cover over the connector and tighten the screws.

Figure 13 Power distribution box removal from 5000 and 6000VA models

Installation

2.6.2 Remove the Power Distribution Cover from 8000 and 10,000VA Models

1. Shut down the Liebert GXT4 (for help, refer to 4.5 - Shut Down the Liebert GXT4). a. From the Main Menu select CONTROL, press Enter, then select TURN ON & OFF. b. Press the enter key. c. Select TURN UPS OFF, then press Enter.

Power to the connected loads is now Off.

2. Loosen the captive screw over the maintenance bypass breaker (see Figure 4 for the breaker’s location).

3. Turn the maintenance bypass breaker On.

NOTICE

The load is unprotected from disturbances in the power supply while the UPS is on bypass.

4. Turn the output and input breakers Off.

5. Support the power distribution box and remove the two screws at the top of the box.

6. Remove the cover or power distribution box from the UPS and set it aside.

7. If removing a power distribution box, carefully pull apart the power distribution box connector and the UPS connector.

Liebert® GXT4

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Figure 14 Power distribution box removal from 8000 and 10,000VA models

Tabs slip into slots on UPS

Extract screws at these places

Pigtails removed for clarity

2.6.3 Install the Power Distribution Box on 5000 and 6000VA Models

1. Align the connectors and press the power distribution box onto the UPS.

2. Hold the box firmly against the UPS and tighten the captive screws except the one over the maintenance bypass breaker.

3. Turn the output and input breakers On.

4. Start the UPS according to startup instructions.

5. Verify that the UPS lamp is illuminated.

6. Turn the maintenance bypass breaker Off.

7. Insert the maintenance bypass cover behind the captive screw and tighten the screw.

Installation

NOTE

The maintenance bypass breaker cover must be installed behind the captive screw and the screw must be tightened for the UPS to operate in inverter mode.

2.6.4 Install the Power Distribution Box on 8000 and 10,000VA Models

1. With the cover or distribution box removed, press the UPS and distribution box connectors together. Ensure that the connectors are fully seated.

2. Align the screw holes and press the power distribution box onto the UPS, making sure that the tabs at the bottom of the box fit into the slots on the UPS.

3. Attach the box to the UPS by installing screws into the two holes at the top of the box.

4. Tighten the screws.

5. Turn the output and input breakers On.

6. Start the UPS according to startup instructions.

7. Verify that the UPS lamp is illuminated.

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2.6.5 Distribution Box Electrical Connections

Utility Input

External

Branch CB

Output

Distribution

POD

Input

Output

Input

Indicator

Output

Indicato r

Maintenance

Bypass Breaker

UPS

Utility

Input

External

Branch CB

Optional

Output

Distribution

Plate

Input

Output

Input

Indicator

Output Indicator

Maintenance

Bypass Breaker

UPS

Output Terminal Block

Distribution Box Electrical Connections for 5000 and 6000VA Models

Distribution Box Electrical Connections for 8000 and 10,000VA Models

Electrical connections are made through a removable power distribution box that attaches to the rear of the UPS.

• PD2-HDWR-MBS, PD2-001, PD2-002, PD2-003, PD2-004, PD2-005, PD2-006 and PD2-007 models fit the 5000 and 6000VA models of the Liebert GXT4

• PD2-L630 fits the GXT4-6000RTL630

• PD2-101, PD2-102, PD2-103, PD2-104, PD2-105, PD2-106, PD2-107, PD2-108, PD2-109, PD2-200, PD2-201, PD2-202, PD2-204models fit the 8000 and 10,000VA models of the Liebert GXT4

The installer must provide an upstream branch circuit breaker. The input circuit breaker on the distribution box and the output circuit breaker on the rear of the power distribution box disconnect all power between the main cabinet and the distribution box.

Models equipped with a manual bypass breaker pass bypass power directly to the bypass breaker from the input terminal block. The input circuit breaker on the distribution box does not disconnect power from the manual bypass breaker.

Table 2 Branch circuit breaker ratings

Unit Rating Maximum Breaker Rating

5000VA

6000VA

8000VA

10,000VA

D Type 30A Long Delay

D Type 60A Long Delay

Installation

Figure 15 Distribution box electrical connections diagram

Liebert® GXT4

Terminal Block Connections

Conduit entry holes are provided on the rear and side of the box. Input and output wiring should not share the same conduit. Emerson recommends using strain relief when installing the wire.

Table 3 Electrical specifications

Recommended

(Maximum) External

UPS Model

Overcurrent Protection

GXT4-5000RT208 GXT4-6000RT208 GXT4-6000RTL630

GXT4-8000RT208 GXT4-10000RT208

™

30A 10AWG (4mm

60A 6AWG (10mm

Recommended Wire

Maximum Wire

(Including ground wire)

(75°C copper wire)

) 8AWG (6mm2)

)

Terminal Block

4AWG (16mm2)

Accepted by

Terminal

Tightening

Torque

20 in-lb

(2.26 Nm)

Figure 16 Terminal block connections

L2 N L1 L2 N L1

OUTPUT INPUT

L2 N L1 L2 N L1

OUTPUT INPUT

Liebert GXT4-5000 and 6000RT208

Liebert GXT4-8000 and 10,000RT208

NOTE

1. Emerson recommends installing a UL489-approved breaker upstream of unit.

2. The installer must provide circuit breaker protection according to local codes. The utility disconnect should be within sight of the UPS or have appropriate an appropriate lock-out. Maintain service space around the UPS or use flexible conduit.

3. The installer must provide output distribution panels, circuit breaker protection or emergency disconnects according to local codes. Output circuits must not share a common conduit with any other wiring.

Installation

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3.0 OPERATION AND DISPLAY PANEL

This chapter describes the Liebert GXT4 controls, particularly the operation and display panel on the front of the Liebert GXT4. The panel has four control buttons, seven LED indicators and a liquid crystal display (LCD), as shown in Figure 17.

Figure 17 Operation and display panel

Operation and Display Panel

Fault Indicator

3.1 LED Indicators

The five LED indicators on the front of the operation and display panel are:

• Inverter

•Battery

•Bypass

• ECO Mode

•Fault

LCD Panel

ESC Button

Inverter Indicator

UP Button

Battery Indicator

Bypass Indicator

ECO Mode Indicator

Enter Button

DOWN Button

Figure 17 shows the indicators’ locations; their descriptions and functions are shown in Table 4.

Table 4 LED indicators

LED Indicators

Inverter Green On when the inverter is supplying power

Bypass Amber

Battery Amber On when the load is supplied by the battery

Fault Red On when an error has occurred within the UPS

ECO Mode Green On when the UPS is in ECO Mode

Liebert® GXT4

LED Color

™

Description

On when the load is supplied by the mains through automatic/manual bypass

3.2 Control Buttons

The four control buttons on the front of the operation and display panel are:

•ESC

•Up

•Down

•Enter

Figure 17 shows the buttons’ locations; their descriptions and functions are shown in Table 5.

Table 5 Control buttons

Control Buttons Description

ESC Button

Up Button

Down Button

Enter Button Pressing this button can enter the next level menu or confirm the parameter setting value.

3.3 LCD

The LCD panel shows the UPS status and enables changes to the UPS settings by assisting in navigating through the Liebert GXT4’s menu (see 3.4 - Menu Structure).

Operation and Display Panel

Pressing this button returns to the previous menu or aborts any change in the input data field before confirming.

Pressing this button can move the cursor up or increase the value displayed in the input data field. When a menu is displayed on several screens, pressing the button can scroll up.

Pressing this button can move the cursor down or decrease the value displayed in the input data field. When a menu is displayed on several screens, pressing the button can scroll down.

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3.4 Menu Structure

Audible Alarm

Control

Status

Configuration

Log

About

Alarm Control

Batt Test

1. Audible Alarm On

2. Audible Alarm Off

1. Start

2. Cancel

3. Batt Test Result

PN/SN/Firmware Version

Turn UPS On Turn UPS Off

Address: MAC

Address: IPV4

Address: IPV6STATIC

Address: IPV6AUTO

Address: IPV6LINK

Startup on Bypas s

Enable Auto Restart

Enable Auto Shutdown

Frequency Selection

Output Lev el Selec tion

Battery Cabinets

Low Battery Time Warning

Batt Test Interval

Batt Replace Time

BATT

UPS

Turn UPS

On/Off

View Log

Clear Log

Start

Windows

System

Status

Main

Network

Time Since Startup

Battery

Input

Load

Output

LCD

Language

Color

Factory Default

ECO Mode

Frequency Tolerance

Requalification Time

Enable /Disable

Voltage Tolerance

1 English 2 French

The menu structure of the LCD is shown in Figure 18.

Figure 18 Menu structure

Operation and Display Panel

Liebert® GXT4

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3.4.1 Startup Screen

EMERSON

Network Power

O/P: 0V HZ 0.0A I/P : 230 V 50HZ 0.0A BATT: 100 % 320 MINS LOAD: 0%

TURN ON UPS

YES NO

O/P: 0V 0HZ 0.0A I/P : 230V 50HZ 0.0A BATT: 100% 320MINS LOAD: 0%

AC NOT AVAILABLE START ON BATTERY?

YES NO

Input Power is Available

Input Power is Not Available

O/P: 0V 0HZ 0.0A I/P : 230V 50HZ 0.0A BATT: 100% 320MINS LOAD: 0%

UPS STARTING

O/P: 230V 50HZ 4.6A I/P : 230V 50HZ 5.0A BATT: 100% 15MINS LOAD: 40%

START SUCCESSFUL

When the Liebert GXT4 is starting up, it initiates a self-test and displays the screen shown in Figure 19 for about 10 seconds.

Figure 19 Startup screen

After about 10 seconds, the LCD shows one of the On screens in Figure 20; the screen shown depends on whether input power is available.

Figure 20 Startup screens

Operation and Display Panel

To turn on the UPS, press either the Up or Down button to select YES and press the Enter button. The UPS will start up, the LCD will display UPS STARTING and then START SUCCESSFUL after the UPS is turned On, as shown in Figure 21.

Figure 21 Starting and Start Successful screens

25 Liebert® GXT4

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3.4.2 Default Screen

O/P: 230V 50HZ 11.7 A I /P: 230V 50H Z 13.1A BATT: 100% 3MINS LOAD: 100%

GXT4-UPS 3KVA

Values shown will vary

according to installation

and configuration.

1 STATUS

2 CONFIGURATION 3 CONTROL 4LOG 5 ABOUT 6NETWORK

Press any button in the START SUCCESSFUL screen to enter the default interface, shown in Figure 22.

Figure 22 Default screen

In the default screen, the LCD shows the UPS model, output parameters, input parameters, battery capacity with run time estimate and load percentage. The UPS operation mode (online /inverter, ECO, Battery or Bypass) will be indicated by the LED indicators.

If no control button (ESC, Up, Down, Enter) is pressed for 2 minutes, the LCD will enter the screen saver mode (backlight turns off). It will remain off until a control button is pressed.

Operation and Display Panel

3.4.3 Main Menu Screen

Press the Enter button in the default screen to enter the MAIN MENU screen, as shown in Figure 23.

Figure 23 Main Menu screen

To select a submenu, press the Up or Down button to move the cursor to the required item, then press the Enter button to enter its submenu or set its parameter.

STATUS Screen

In the MAIN MENU screen, select STATUS to enter the Status Screen, displaying OUTPUT, LOAD, INPUT, BATTERY and TIME SINCE STARTUP, as shown in Figure 24.

Liebert® GXT4

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Figure 24 Status screens

VOLTAGE : 120V FREQUENCY : 60HZ CURRENT : 17.6A POW ER : 2112 KWH

OUTPUT

CAP : 90% WATT : 1620W VA : 1800VA

LOAD

VOLT : 120V FREQ : 60 HZ CURR : 18.6A POWER : 97KWH

INPUT

CAPACITY : 90% RUNTIME : 100MINS VOLTAGE : 80V

BATTERY

05D 15H 30M

TIME SINCE STARTUP

1. UPS

2. BATTERY

3. ECO MODE

4. LCD

5. FACTORY DEFAULT

Operation and Display Panel

CONFIGURATION Screen

Select MAIN MENU > CONFIGURATION to enter the Configuration menu. This menu has seven submenus, as shown in Figure 25.

Figure 25 CONFIGURATION screen

In the CONFIGURATION screen, press the Up or Down button to move the cursor to the required item, then press the Enter button to enter a submenu or set its parameters.

27 Liebert® GXT4

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UPS Screen

OFF

AUDIBLE ALARM

STARTUP ON BYPASS

GUARANTEE SHUTDOWN

YES

ENABLE AUTO RESTART

AUTO - BYPASS ENABLE

FREQUENCY SELECTION

230

VOLTAGE SELECTION

0 CABINETS

EXT BATT CABINET

2MINS

LOW BATTERY TIME

8WEEKS

BATT TEST INTERVAL

2014 Y 1 M 1 D

BATT REPLACE TIME

Select MAIN MENU > CONFIGURATION > UPS to enter the UPS screen. This menu has six screens, as shown in Figure 26.

Figure 26 UPS screens

Operation and Display Panel

Press the Up or Down button to move the cursor to the required item, and press the Enter button to confirm the settings.

Battery Screen

Select MAIN MENU > CONFIGURATION > BATTERY to enter the BATTERY screen. This menu has four screens, as shown in Figure 27.

Figure 27 Battery screen

Liebert® GXT4

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Press the Up or Down button to increase or decrease the value of the settings, and press the Enter

ECO MODE

3 Hz

FREQUENCY TOLERANCE

10%

VOLTAGE TOLERANCE

5 MINS

REQUALIFICATION TIME

1 LANGUAGE

2 COLOR

button to confirm it.

ECO Mode Screens

Select MAIN MENU > CONFIGURATION > ECO MODE to enter the ECO MODE screens, as shown in Figure 28.

Figure 28 ECO Mode screen

Operation and Display Panel

Press the Up or Down button to move the cursor to the required item, and press the Enter button to confirm the settings.

LCD screen

Select MAIN MENU -> 2 CONFIGURATION -> 6 LCD to enter the LCD screen. This menu has two submenus, as shown in Figure 29.

Figure 29 LCD screen

29 Liebert® GXT4

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Select 1 LANGUAGE and press the Enter button to enter the LANGUAGE screen, as shown in

1 English

EMERSON EMERSON EMERSON EMERSON

RESET ALL SETTINGS TO FACTORY DEFAULT SETTINGS?

YES NO

Figure 30.

The Liebert GXT4 is capable of supporting multiple languages. For the list of supported languages and instructions on how to upload them, refer to the Configuration Program user manual on the included CD.

Figure 30 Language screen

Select ‘2 COLOR’ and press the Enter button to enter the COLOR screen, as shown in Figure 31.

Figure 31 Color screen

Operation and Display Panel

FACTORY DEFAULT screen

Select Main Menu -> 2 CONFIGURATION -> 7 FACTORY DEFAULT to enter the FACTORY DEFAULT screen, as shown in Figure 32.

Figure 32 Factory Default screen

Liebert® GXT4

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Control Screen

1 TURN ON & OFF

2 ALARM CONTROL 3 BATT TEST

TURN ON UPS

UPS is Off UPS is On

TURN OFF UPS

TURN ON UPS BYPASS

1 AUDIBLE ALARM ON

2 AUDIBLE ALARM OFF

Select Main Menu -> 3 CONTROL to enter the CONTROL screen. This screen has three submenus, as shown in Figure 33.

Figure 33 Control screen

In the CONTROL screen, press the Up or Down button to move the cursor to the required item, and press the Enter button to enter its submenu.

TURN ON & OFF screen

Select Main Menu -> 3 CONTROL -> 1 TURN ON & OFF to enter the TURN ON & OFF screen. This screen shows one of two displays, depending on the state of the UPS, as shown in Figure 34.

Operation and Display Panel

Figure 34 Turn UPS On or Off screen

ALARM CONTROL screen

Select Main Menu -> 3 CONTROL -> 2 ALARM CONTROL to enter the ALARM CONTROL screen, as shown in Figure 35. This section allows active audible alarms to be silenced. To completely turn off the audible alarm, refer to CONFIGURATION > UPS as shown in Figure 26

Figure 35 Alarm Control screen

31 Liebert® GXT4

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BATT TEST screen

1START

2 CANCEL 3 BATT TEST RESULT

1VIEW LOG

2 CLEAR LOG

255 OD 1H 17m AGO UPS switch to Online mode

254 /255

DO YOU WANT TO

CLEAR EVENT LOGS?

YES NO

Select MAIN MENU -> 3 CONTROL -> 3 BATT TEST to enter the BATT TEST screen, as shown in Figure 36.

Figure 36 Batt Test screen

Log Screen

Select MAIN MENU -> 4 LOG to enter the LOG screen. This screen has two submenus, as shown in Figure 37.

Operation and Display Panel

Figure 37 Log screens

CLEAR LOG Screen

Select MAIN MENU > LOG > CLEAR LOG to enter the CLEAR LOG screen, as shown in Figure 38.

Figure 38 Clear Log screen

Liebert® GXT4

Press the Up or Down button to move the cursor to the required item. Press the Enter button to confirm the settings.

™

ABOUT Screen

PN: GXT4 -2000 RT230

SN:1XXX60XXX1AFCXX

FW VER: U100D100 HW VER: H100

ADDRESS MAC

00-02-11-4X-AX

ADDRESSIPV4

10.163.226 .231 /24

ADDRESSIPV6 AUTO

ADDRESSIPV6 STATIC

ADDRESSIPV6 LINK

Fe80::202 :99ff:fe0f :4ba 2%1

Select Main Menu> ABOUT to enter the ABOUT screen, as shown in Figure 39.

Figure 39 About screen

The ABOUT screen displays UPS model, serial number, software version and hardware version.

Network

Select MAIN MENU>NETWORK to enter the NETWORK screen.

The NETWORK screen displays the MAC address and the IPv4 IP address. If the Liebert GXT4 is fitted with an optional Liebert IntelliSlot Web card (Liebert IS-WEBCARD), the screen will display IPv6 IP address settings (IPv6 requires configuration), as shown in Figure 40.

Operation and Display Panel

Figure 40 Network screens

33 Liebert® GXT4

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3.4.4 Prompt List

A prompt screen is displayed during the operation of the system to alert you to certain conditions and/or to require your confirmation of a command or other operation. See Table 6 for the system prompts and meanings.

Table 6 Prompts and meanings

Prompt Meanings

Mains Power Restored

UPS Return From A Low Battery Condition The UPS transfers back to mains (AC) mode from battery low mode.

UPS Return From Battery Mode The UPS transfers back to mains (AC) mode from battery mode.

UPS Self Test Successful The UPS self-test is successfully performed.

UPS Shutdown Command Received The UPS shut down was initiated through communication.

UPS Turn Off The UPS shuts down and has no output power.

UPS Turn On

UPS Shutdown Process Had Been Cancelled

ECO Mode Enabled The UPS is configured to ECO mode operation,

ECO Mode Disabled

UPS Internal Temperature Return To Normal

UPS Load Return From Overload

Load On Inverter The inverter is on and supplies protected power to the load.

Load On ECO Bypass

Bypass Power Restored

Operation and Display Panel

The mains power returns and the UPS transfers back to mains (AC) mode.

The UPS starts up successfully and supplies protected power to the load.

The shutdown command sent through Liebert MultiLink or SNMP card to the UPS is canceled,

The UPS is configured to Online mode, supplying protected power to the load through the inverter.

The internal temperature of the UPS recovers to normal range.

The loads are reduced, and the UPS recovers to normal state from overload.

The UPS is on ECO mode; the mains is supplying power to the load directly to reduce energy usage.

The bypass power recovered and the UPS can now transfer to bypass.

3.4.5 Warning List

All UPS warning messages are described in Table 7.

Table 7 Warning list

Warning Description

Utility power not available

UPS batteries low and exhausted soon The battery capacity is low and will be exhausted soon

UPS has switched to battery mode

Load on Bypass

Input power wiring error L-N line reverse or N line not connected

Bypass power not available

UPS Maintenance bypass output The UPS transfers to maintenance bypass

AC input not qualified, cannot start UPS The utility power is not qualified, the inverter cannot be powered up

Output disabled REPO terminal connect error

The utility power is not available, or it cannot satisfy the requirements for the UPS to operate

The utility power is abnormal or the PFC side is faulty, the UPS transfers back to Battery mode

The UPS transfers to Bypass mode, at this point, the input utility power supplies power to the load directly, and the load is not protected

The bypass power is not available, or it cannot satisfy the requirements for the UPS transfers to bypass

Liebert® GXT4

™

3.4.6 Fault List

All UPS fault messages are described in Table 8.

Table 8 Fault list

Fault Description

UPS Self-Test Failed The battery is bad or weak or not connected.

UPS Overload The UPS is overloaded.

Inverter Out Of Order The inverter has failed.

Battery Weak/Bad The battery is bad or weak.

Output Short Circuit The output connection is short-circuited.

DC Bus Overvoltage The DC bus is faulty.

UPS Overtemperature Overtemperature occurs to the UPS and the UPS will transfer to Bypass mode.

Charger Out Of Order The charger has failed.

Fan Out Of Order At least one fan is failed.

DC Bus Discharge Fail DC-DC failure occurs.

Rectifier Out Of Order Rectifier failure occurs.

If a fault occurs, the UPS automatically switches to Bypass Mode. The original operating mode will be maintained only in the case of a battery disconnection fault. The fault message alternates with UPS Mode once a second, the red fault indicator on the operation and display panel lights up and the alarm sounds continuously.

Operation and Display Panel

If a fault occurs, proceed as follows:

1. Enter the ALARM CONTROL screen (see Figure 35), and select AUDIBLE ALARM ON or AUDIBLE ALARM OFF to switch the alarm On or Off.

2. Enter the EVENT LOG screen (see Figure 37), and select VIEW LOG to view the entire Event log.

NOTE

There will be a short delay before the EVENT LOG screen displays the historical fault log to allow the log to load.

35 Liebert® GXT4

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4.0 OPERATION

This section describes checks to be made before starting the UPS, how to start the UPS, manual battery test, manual bypass, shutting down the UPS and disconnecting mains power from the UPS.

NOTE

The Liebert GXT4’s battery has been fully charged before delivery, but some charge will be lost during storage and shipping. To ensure that the battery has adequate reserve power to protect the connected load, charge the battery for three hours before putting the UPS into service.

4.1 Startup Checklist for the Liebert GXT4

Before starting the UPS, perform these checks:

___ 1. Check that the input plugs and loads are connected properly and reliably.

___ 2. Check that the battery cable is connected properly.

___ 3. Check that the communication cables are connected properly.

4.2 Starting the UPS

1. Plug the UPS into the appropriate AC outlet.

2. Close the input breaker on the rear of the unit.

3. The UPS will begin the startup sequence once AC power is present. The UPS will sound an

audible alarm, this is normal.

4. On the LCD, press either the Up or Down button once, then press the Enter button to turn On the UPS. The UPS will sound the audible alarm again as the output receptacles are now being

5. Check the LCD and LED indicators to ensure the UPS is operating normally.

6. Check the load percentage on the default screen to ensure the connected equipment is not exceeding the UPS rated capacity.

Operation

The UPS is now providing conditioned and protected power to the connected equipment.

4.3 Manual Battery Test

To initiate a manual battery test, select MAIN MENU > CONTROL>BATT TEST>START.

• If the battery test results show FAILED, allow the UPS to recharge the batteries for 24 hours.

• Retest the batteries after 24 hours of charging.

• After the batteries have been retested, if the battery test still shows FAILED, contact your local Emerson

representative or Emerson Network Power Channel Support.

4.4 Manual Bypass

To manually transfer the connected equipment to the internal bypass:

1. From the main menu select Control then press enter.

2. Select TURN ON & OFF and press Enter.

3. Select TURN UPS BYPASS and press Enter. The UPS will transfer the connected loads to the internal bypass.

If the internal bypass is not available because of mains power problems, pressing this button once will be ignored. Bypass operation is indicated by an audible alarm and illuminated amber Bypass indicator. (If other indicators are illuminated, refer to 7.0 - Troubleshooting.)

Liebert® GXT4

™

4.5 Shut Down the Liebert GXT4

To shut down the UPS from the LCD:

1. From the Main Menu select CONTROL, press Enter, then select TURN ON & OFF.

2. Press the enter key.

3. Select TURN UPS OFF, then press Enter. Press either the up or down button to move the cursor to confirm the turn off command and press enter. Note: the UPS will sound an audible alarm, this

is normal.

4. Power to the connected equipment is now off.

The UPS display will still be illuminated because the batteries are still being charged. The UPS may now be disconnected from AC power, and the UPS will completely shut down in approximately 15 seconds.

4.6 Disconnecting Input Power from the Liebert GXT4

1. After the UPS has been shut down as detailed in 4.5 - Shut Down the Liebert GXT4, disconnect the input cable from the wall socket.

2. Wait 30 seconds and verify that all indicators have turned Off and the fan has stopped; this indicates that the power-off is complete.

3. Turn the external battery cabinet breaker switch to the Off position if the UPS has an external battery cabinet.

After powering Off the UPS, the UPS ceases output and the load is powered Off.

Operation

4.7 Maintenance Bypass

Maintenance Bypass Mode is used when maintenance or replacement is required. To place the unit in Maintenance Bypass:

1. Place the UPS on internal bypass. This may be done by either of the following methods: a. Refer to 4.4 - Manual Bypass. b. Slide the bracket away from the manual bypass breaker on the rear of the UPS. This requires

loosening the captive screw and sliding the bracket up and away from the Manual Bypass breaker.

2. Move the Manual Bypass breaker on the rear of the UPS to the bypass position. This requires loosening the captive screw and sliding the bracket up and away from the Manual Bypass breaker.

37 Liebert® GXT4

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5.0 COMMUNICATION

This section describes the three types of communication ports on the rear of the UPS:

• Liebert IntelliSlot

• USB port (standard B-type)

• Terminal Block Communication

port

CAUTION

To maintain safety (SELV) barriers and for electromagnetic compatibility, signal cables should be segregated and run separate from all other power cables.

5.1 Liebert IntelliSlot Communication Cards

The Liebert IntelliSlot port accepts four optional cards:

• Liebert IntelliSlot Web Card (IS-WEBCARD)

• Liebert IntelliSlot Relay Card (IS-RELAY)

• Liebert IntelliSlot MultiPort Card (IS-MULTIPORT)

• Liebert IntelliSlot Unity Card (IS-UNITY-DP)

The Liebert IntelliSlot Web Card provides SNMP monitoring and control of the UPS across the network.

Communication

The Liebert IntelliSlot Relay Card provides dry contact relay outputs for custom-wired applications and delivers support for Liebert MultiLink

The Liebert IntelliSlot MultiPort Card provides four sets of contacts for support of up to four computers that have Liebert MultiLink installed.

The Liebert IntelliSlot Unity Card provides SNMP and/or RS-485 monitoring of the UPS across the network and/or building management system. The Liebert IntelliSlot UNITY card also enables monitoring external temperature, humidity and contact closure inputs using external sensors. (The Liebert IS-UNITY-DP compatibility will be a future release, contact your Emerson sales representative for availability.)

Follow instructions provided with the Liebert IntelliSlot card to configure Liebert MultiLink UPS or any additional ancillary product for the Liebert GXT4. These instructions are available at:

multilink.liebert.com

5.1.1 Liebert MultiLink

Liebert MultiLink monitors the UPS continuously and can shut down the computer or server in the event of an extended power failure. Liebert MultiLink can also be configured to shut down the UPS.

Liebert MultiLink can communicate with the UPS via the USB port, RS232 port, contact closures via terminal block or over the network via SNMP using the Liebert IS-WEBCARD. An optional Liebert MultiLink license kit permits shutting down multiple computers that are protected by the UPS.

For more information about the Liebert IntelliSlot SNMP Card, Liebert IntelliSlot Web Card and Liebert MultiLink License Kits, visit the Liebert Web site (www.liebert.com) or contact your local Emerson

representative.

shutdown software.

, the

Liebert® GXT4

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5.2 USB Port Communication

Communication

The standard B-type USB port is used to connect the UPS and network server or other computer system using Liebert MultiLink

A standard B-type USB port is provided to allow connection to a computer or network server. The USB port can be used to communicate with the Liebert GXT4 configuration program (see section 5.2.1 for details) or Liebert MultiLink (refer to 5.1.1 - Liebert MultiLink for description) that is provided on the CD that is included with the UPS.

5.2.1 Configuration Program

The configuration program is on the Liebert GXT4 CD and can be used instead of making configuration setting changes from the LCD panel. The configuration program communicates to a computer running a Microsoft

For most users, the factory default settings are adequate. This section give a brief overview of the features and parameters that are available for modification, as well as the factory default settings. Should any changes be necessary, refer to the Configuration Program User Manual that is located on the included CD for further details.

The configuration program allows these features of the Liebert GXT4 to be changed:

• Change and set the display language

• Enable/Disable Auto-Restart (default is Enable)

• Select frequency converter operation with a fixed output frequency of 50Hz or 60Hz, bypass disabled (default is Auto-Select with bypass enabled)

• Set the Low Battery Warning alarm time from 2 to 30 minutes (default is 2 minutes)

• Enable/Disable the Auto-Battery test (default is Enable)

• Enable/Disable Auto-Restart after removing Remote shutdown (default is Disable)

• Set the wiring mode of Remote shutdown (default is normally open)

• Set the Auto-Enable output after remote shutdown (default is Disable)

• Set the Auto-Battery test to 8, 12, 16, 20, or 26 weeks (default is 8 weeks)

• Select the number of external battery cabinets connected to the UPS to adjust the remaining run time calculated by Emerson

• Select one of multiple output voltages to match various voltages (see Table 9).

Table 9 Output voltage option, all models

Factory Default Setting Output Voltage Option

208VAC 200V, 208V, 220V, 230V, 240V

Windows® operating system via the included USB cable.

software products (default is zero)

NOTICE

The output voltage settings cannot be changed while the UPS is On and powering connected loads.

NOTE

Programming the output voltage of the Liebert GXT4-5000RT208, GXT4-6000RT208, GXT48000RT208, and GXT4-10000RT208 models to 220/110VAC automatically derates both the VA and Watt ratings to 90% of the units ratings and programming the output voltage to 200/100VAC automatically derates both the VA and Watt ratings to 80% of the units ratings (refer to 8.0 - Specifications for the VA and Watt ratings)

NOTE

• This program is compatible with UPS models beginning with ‘GXT4,’ as in ‘GXT4-3000RT230.’ It is not compatible with earlier versions of the Liebert GXT UPS.

• A computer running Microsoft Windows 7 or Windows 8 is required to set up and run the configuration program.

Windows 2000®, Windows XP®, Windows Vista®,

39 Liebert® GXT4

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5.3 Terminal Block Communication

3 4

5 6

7 8

Low Battery

On Battery Mode

Battery Mode Shutdown

Any Mode Shutdown

The Terminal Block includes eight pins, as shown in Figure 41.

Figure 41 Terminal Block Communication pin layout

Communication

5.3.1 Any Mode Shutdown

The purpose of Any Mode Shutdown is to shut down the UPS output by turning Off the rectifier, inverter and static switch so that there is no power to the loads.

Any Mode Shutdown can be operated locally or remotely:

• Local Any Mode Shutdown can be performed by shorting Pin 1 and Pin 2.

• Remote Any Mode Shutdown can be performed using a switch connected to Pin 1 and Pin 2 and mounted at a remote location.

NOTE

Remote Power Off will be performed either by NO or NC contact of Any Mode Shutdown, depending on the settings in the configuration program.

A current-limited source for this optocoupler (+12VDC, 50mA) will be available from the UPS.

The connection to the UPS for remote connection will be via terminal block connector.

Any Mode Shutdown wiring must conform to all national, regional and local wiring regulations.

WARNING

When the Auto-Enable output option is selected and the UPS output is disabled using Pin 1 and Pin 2, the Liebert GXT4’s output can turn On automatically and without warning if the Pin 1 and Pin 2 connection is changed.

Liebert® GXT4

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5.3.2 Battery Mode Shutdown

Battery Mode Shutdown permits shutting down the UPS by turning Off the rectifier, inverter and static switch so that there is no power to the load when the UPS is On Battery. The auxiliary power for the UPS will still be active.

Battery Mode Shutdown can be performed locally or remotely:

• Local Battery Mode shutdown can be performed by shorting Pin3 and Pin4.

• Remote Battery Mode Shutdown can be performed using a switch connected to Pin3 and Pin4 and mounted at remote location.

NOTE

Remote Power Off will be performed by NO contact.

A current-limited source (+12VDC, 50mA) will be available from UPS.

The connection to the Liebert GXT4 for remote connection will be via terminal block connector.

Battery Mode Shutdown wiring must conform to all national, regional and local wiring codes and laws.

This signal must last for 1.5 seconds or longer.

A battery shutdown signal will not cause an immediate shutdown. It will start a 2-minute shutdown timer. This timer cannot be stopped once triggered. If the mains power returns during this countdown, the Liebert GXT4 will still shut down and must remain shut down for 10 seconds. Whether the UPS turns back On when the power is restored depends on the auto-restart setting.

Communication

5.3.3 On Battery

On Battery signal is a Normally Open (NO) dry contact. When the UPS is supplying output power from the battery this dry contact will be closed.

5.3.4 Low Battery

Low Battery signal is a Normally Open (NO) dry contact. When the UPS is supplying output power from the battery and has reached the Low Battery Warning time selected in the configuration program, this dry contact will be closed.

NOTE

The rated values for the dry contacts for the On Battery and Low Battery signals are:

• Rated Voltage: 30V (AC or DC)

• Rated Current: 300mA

41 Liebert® GXT4

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5.4 Remote Emergency Power Off

Normally closed switch system (fail-safe)

UPS ships with REPO jumper installed allowing the UPS to operate

Opening the REPO connection will disable the UPS. Manual restart using the front panel is required after the REPO connection is closed again.

The UPS is equipped with a Remote Emergency Power Off (REPO) connector.

The user must supply a means of interfacing with the REPO circuit to allow disconnecting the UPS input feeder breaker to remove all sources of power to the UPS and connected equipment to comply with national and local wiring codes and regulations.

REPO switch connection diagram

Communication

CAUTION

To maintain safety (SELV) barriers and electromagnetic compatibility, signal cables should be shielded and run separately from power cables.

Liebert® GXT4

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6.0 MAINTENANCE

This section describes replacing the internal battery pack, precautions, checking the Liebert GXT4’s status and checking UPS functions.

6.1 Replacing the Internal Battery Pack

The Liebert GXT4 is designed to allow the user to replace the internal battery pack safely. Refer to Table 10 for internal battery pack part numbers for Liebert GXT4 UPS.

Table 10 Internal battery pack models

Maintenance

UPS Model Number

GXT4-5000RT208 GXT4-6000RT208

GXT4-6000RTL630 GXT4-240VBATKIT 2

GXT4-8000RT208 GXT4-10000RT208

Read all safety cautions before proceeding. A trained user can replace the internal battery pack when the UPS is always in a restricted access location (such as a rack or server closet). Contact your local dealer or Emerson representative to obtain the pricing of the appropriate replacement battery pack.

Replacement Internal

Battery Kit Model #

GXT4-144VBATKIT 1

GXT4-288VBATKIT 2

Quantity

Required

CAUTION

Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the instructions.

43 Liebert® GXT4

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6.1.1 Battery Replacement Procedures

Front Bezel

Battery Door

Screws, 6

8000VA / 10,000VA model shown; 5000VA & 6000VA model arrangement is the same except smaller

Battery Connector

Battery Receptacle

Battery Connector

8000 / 10,000VA model shown; 5000 / 6000VA model arrangement is the same except smaller

1. Gently remove the front plastic bezel cover from the UPS.

2. Loosen and remove the six screws on the battery door, as shown in Figure 42.

3. Lay the battery door and screws aside for reassembly.

Figure 42 Removing the front plastic bezel cover and battery door

Maintenance

4. Gently pull the battery wires out and disconnect the battery plugs and battery receptacles, as

Figure 43 Disconnecting the battery plug and battery receptacle (front view)

5. Grasp the battery handle and pull one of the internal battery packs out of the UPS, as shown in

shown in Figure 43.

Figure 44. Repeat this step if both battery packs will be replaced. Each model has two battery packs

Liebert® GXT4

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Figure 44 Pulling out the battery packs

Internal Battery Pack (one of 2)

Battery Handle

Pull Out with Battery Handle

5000 & 6000 VA models

6000RTL630, 8000VA / 10,000VA model

Pull Out with Battery Handle

Internal Battery Pack

Battery Handle

Each model has two battery packs.

6. Unpack a new internal battery pack. Take care not to destroy the packing. Compare the new and old internal battery packs to make sure they are the same type and model.

If they are the same, proceed with Step 7; if they are different, stop and contact your local Emerson representative or Emerson Channel Support.

7. Line up and slide in the new internal battery pack.

8. Repeat Steps 6 and 7 if replacing both battery packs. Each model has two battery packs.

9. Reconnect the battery plugs and battery receptacles.

10. Gently push the battery wire into the UPS battery compartment.

11. Reattach the front battery door with the six screws.

12. Reattach the front plastic bezel cover to the UPS.

Maintenance

6.2 Battery Charging

The batteries are valve-regulated, nonspillable, lead acid and should be kept charged to attain their design life. The Liebert GXT4 charges the batteries continuously when it is connected to the utility input power.

If the Liebert GXT4 will be stored for a long time, Emerson recommends connecting the UPS to input power for at least 24 hours every four to six months to ensure full recharge of the batteries.

6.3 Precautions

Although the Liebert GXT4 has been designed and manufactured to ensure personal safety, improper use can result in electrical shock or fire. To ensure safety, observe the following precautions:

NOTE

The internal battery pack is hot-swappable. However, caution should be exercised because the load is unprotected from disturbances and power failures during this procedure. Do not replace the battery while the UPS is operating in Battery Mode. This will result in a loss of output power and will drop the connected load.

• Turn Off and unplug the Liebert GXT4 before cleaning it.

• Wear rubber gloves and boots.

• Clean the UPS with a dry cloth. Do not use liquid or aerosol cleaners.

• Never block or insert any objects into the ventilation holes or other openings of the UPS.

• Do not place the Liebert GXT4 power cord where it might be damaged.

45 Liebert® GXT4

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6.4 Checking UPS Status

Emerson recommends checking the UPS operation status every six months.

• Check whether the UPS is faulty: Is the Fault Indicator on? Is the UPS sounding an alarm?

• Check whether the UPS is operating in Bypass Mode. Normally, the UPS operates in Normal Mode. If it is operating in Bypass Mode, stop and contact your local Emerson representative, or Emerson Channel Support.

• Check whether the battery is discharging. When the utility input is normal, the battery should not discharge. If the UPS is operating in Battery Mode, stop and contact your local Emerson representative or Emerson Channel Support.

6.5 Checking UPS Functions

NOTE

UPS function check procedures may interrupt power supply to the connected load.

Emerson recommends checking the UPS functions once every six months.

Back up the load data before conducting the UPS functions check. Procedures are as follows:

1. Press the Standby/Manual Bypass button to check whether the buzzer and indicators are normal.

2. Press the On/Alarm Silence/Manual Battery Test button to check again whether the indicators are on and the UPS is operating normally.

3. Press the On/Alarm Silence/Manual Battery Test button for three seconds after Inverter Mode. The UPS should initiate a battery self-test. Check to determine whether the battery is operating normally. If not, stop and contact your local Emerson representative or Emerson Channel Support.

Maintenance

6.6 Replacing the Power Module on 8000 and 10,000VA models

CAUTION

The UPS must be switched to manual bypass before personnel begin to replace the power module.

NOTICE

During the procedure, the connected load will not be protected from power disturbances, such as spikes, sags and failure.

To remove the UPS power module without shutting off power to the connected load:

1. Place the UPS on internal bypass. This may be done by any of the three following methods: a. Refer to 4.4 - Manual Bypass. b. Slide the bracket away from the manual bypass switch on the rear of the UPS; this requires

loosening the captive screw and sliding the bracket away from the manual bypass switch.

c. Remove the front grille covering the power module.

2. Move the manual bypass breaker on the rear of the UPS to the bypass position; this requires loosening the captive screw and sliding the bracket away from the manual bypass switch (see Figure 6).

3. Open the input circuit breaker on the rear of the UPS (see Figure 6).

4. Open the output circuit breaker on the rear of the UPS (see Figure 6).

5. Remove the top two front plastic bezels by pulling them forward.

6. Remove the power module cover grille and the battery cover grille with the screws securing them to the frame.

7. Disconnect the slotted battery connectors from the internal battery packs.

8. If additional external batteries are used, disconnect the two external battery connectors.

9. Slide power module restraint lever up out of the locked position.

10. Slide the power module out the front, supporting its weight as it is withdrawn.

Liebert® GXT4

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Figure 45 Removing power module from Liebert GXT4 8000 and 10,000VA models

Power module pulled part of the way out of an 8000 or 10,000VA unit

11. Insert the replacement UPS power module.

12. Slide the power module restraint lever back into the locked position.

13. Reconnect the slotted internal battery connectors.

14. Reconnect the external battery cables, if used.

15. Reattach both front cover grilles.

16. Reattach the front plastic bezels.

17. Close the input circuit breaker on the rear of the UPS (see Figure 6).

18. Close the output circuit breaker on the rear of the UPS (see Figure 6).

19. Move the bypass breaker on the rear of the UPS back to the INVERTER position (see Figure 6).

20. Slide the bracket back next to the manual bypass breaker and tighten its thumbscrew.

21. Press the On button on the front panel one time to return the UPS to Normal Mode operation (see Figure 17).

Maintenance

NOTE

The power module restraint lever must be fully engaged for the UPS to operate in Normal Mode.

47 Liebert® GXT4

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7.0 TROUBLESHOOTING

This section indicates various UPS symptoms a user may encounter and provides a troubleshooting guide in the event the UPS develops a problem. Use the following information to determine whether external factors caused the problem and how to remedy the situation.

7.1 UPS Symptoms

The following symptoms indicate the Liebert GXT4 is malfunctioning:

• The relative indicators illuminate, indicating the UPS has detected a problem.

• An alarm buzzer sounds, alerting the user that the UPS requires attention.

7.1.1 Indicator and LCD

In addition to the fault indicator being illuminated, the LCD will display the fault. The displayed fault on the LCD is described in Table 11

Table 11 Description of the displayed fault

Displayed Fault Cause Corrective Steps

UPS self test failed The battery is bad or weak. Contact customer service.

UPS shutdown command received

UPS overload The UPS is overloaded.

Inverter Out of Order The inverter is faulty. Contact customer service.

Battery Weak/Bad The battery is bad or weak. Replace the battery.

Output Short Circuit The output connection is short-circuited.

DC Bus Overvoltage The DC bus is faulty. Contact customer service.

UPS Overtemperature

Charger Out of Order The charger is faulty. Contact customer service.

Fan Out of Order At least one fan is faulty. Contact customer service.

DC Bus Discharge Fail A DC-DC failure occurs. Contact customer service.

The UPS shuts down through communication.

Over-temperature occurs to the UPS and the UPS will transfer to Bypass mode.

Troubleshooting

Contact customer service.

Reduce the load and contact customer service.

Shut down the equipment and contact customer service.

Reduce the load and contact customer service.

Liebert® GXT4

NOTE

If the UPS encounters a fault and no correction attempt is performed within 2 minutes, the LCD backlight will flash (on 1 second and off 1 second) as an alert.

Press any button to exit the alert mode. If no correction attempt is performed on the UPS, the LCD backlight will flash again until the UPS fault is corrected.

™

7.1.2 Audible Alarm

An audible alarm will sound in conjunction with the visual indicators to indicate a change in UPS operating status. The audible alarm will sound as described in Table 12.

Table 12 Audible alarm description

Condition Alarm

Battery discharge Half-second beep every 10 seconds

Low battery Two half-second beeps every 5 seconds

UPS fault, load on bypass 1-second beep every 4 seconds

UPS fault, no power to load Continuous

Overload Half-second beep every half second

Battery replacement 2-second beep every 2 minutes

Battery loss Continuous

Wiring problem (loss of proper grounding for UPS) Continuous

Bypass reminder 1-second beep every 60 seconds

7.2 Troubleshooting

In the event of an issue with the UPS, refer to Table 13 to determine the cause and solution. If the fault persists, contact Emerson

Table 13 Troubleshooting table

Problem Cause Solution

UPS is short-circuited or overloaded

UPS fails to start

Batteries are not charged enough or not connected

UPS is not plugged in

Battery indicator is illuminated

UPS has reduced battery backup time

Battery indicator is flashing.

Bypass indicator is flashing.

UPS input protection fuse has blown/opened

Mains power is out of tolerance

Batteries are not fully charged

UPS is overloaded

Batteries may not be able to hold a full charge due to age

Battery source is not available; continuous horn.

Because the voltage or frequency is outside acceptable limits, the bypass is disabled.

When reporting a UPS issue to Emerson, include the UPS model and serial number. These are located in several places for your ease of location: on the top panel (rack mount orientation); the left side (tower orientation); the rear panel; on the front of the unit behind the front plastic bezel; and on the LCD select Main Menu > About.

Channel Support.

Ensure UPS is Off. Disconnect all loads and ensure nothing is lodged in output receptacles. Ensure loads are not defective or shorted internally.

Check to ensure the internal battery is connected. If it is not, make the connection and try to start the unit. If the battery is connected, leave the UPS connected to input power for 24 hours to recharge batteries, then try to start the unit.

UPS is operating from battery mode. Ensure UPS is securely plugged into the wall receptacle.

UPS is operating from battery mode. Save data and close applications. Replace UPS input fuse, then restart UPS.

UPS is operating from battery mode. Save data and close applications. Ensure mains supply voltage is within acceptable limits for UPS.

Keep UPS plugged in continuously at least 24 hours to recharge batteries.

Check load level indicator and reduce the load on the UPS.

Replace batteries. Contact your local dealer, Emerson representative or Emerson Channel Support for replacement battery kit.

Check battery connections, completely power down and restart UPS. NOTE: If the battery circuit opens while the UPS is running, it will be detected when the next battery test is performed.

The AC input powers the PFC input and serves as the bypass source. If the AC is present but the voltage or frequency exceeds the acceptable range for safe operation with a load, the bypass will be disabled and this indicator will flash, indicating that the bypass is unavailable.

Troubleshooting

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8.0 SPECIFICATIONS

Table 14 UPS specifications—5000, 6000, 8000 and 10,000 models

Model Number GXT4-5000RT208 GXT4-6000RT208 GXT4-8000RT208 GXT4-10000RT208

Model Rating 4000W/5000VA 4800W/6000VA 7200W/8000VA 9000W/10000VA

Dimensions, Rack Mount, W x D x H

Unit, in. (mm) 16.9 x 26.1 x 6.8 (430 x 662 x 173) 16.9 x 26.5 x 10.3 (430 x 672 x 261)

Shipping, in. (mm) 20.3 x 29.3 x 20.9 (516 x 745 x 530) 20.9 x 29.3 x 22.2 (530 x 745 x 563)

Weight lb (kg)

Unit, lb (kg) 131.8 (69.9) 212.7 (96.7)

Shipping, lb (kg) 165.4 (75.2) 247.5 (112.5)

Input AC Parameters

Nominal Operating Frequency 50 or 60Hz (Factory Default is 60Hz)

Factory Default VAC 120/208VAC at 120 degrees 120/208VAC at 120 degrees

L1-L2 Factory Default Input Phase Angle 120 degrees 120 degrees

Allowable Input Phase Angle

Factory Default L1-N, L2-N VAC 120 VAC nominal

User Configurable L1-N, L2-N VAC 100/110/115/120VAC (can be modified with configuration program)

Input Frequency w/o Battery Operation 40 - 70 Hz

Input Power Connection Hard-Wired Terminal Block 3W + G (L-L-N-G)

L1-N, L2-N Maximum Allowable VAC 150VAC

Output AC Parameters

Factory Default VAC 120/208VAC @ 120 degrees

L1-L2 Factory Default Output Phase Angle 120 degrees

Allowable Output Phase Angle 120, 180, 240 degrees, auto-sensing on initial application of input AC

Factory Default L1-N, L2-N VAC 120VAC nominal

User Configurable L1-N, L2-N VAC 100/110/115/120VAC, ±2%

L1-N, L2-N, Operating Load Range

105% to 130% 1 Minute

131% to 150% 10 seconds

151% to 200% 1 second

>200% (impact load) At least 5 cycles

Bypass Protection Limits

Disable Bypass Operation If input voltage exceeds ±15% of the nominal voltage

Re-Enable Bypass Operation If input voltage returns to within ±10% of nominal output voltage

Disable Bypass Operation When the input frequency prevents synchronous operation

Environmental

Operating Temp, °F (°C) 32 to 104 (0 to 40)

Storage Temp, °F (°C) 5 to 122 (-15 to 50)

Relative Humidity 0% to 95%, non-condensing

Operating Elevation Up to 10,000 ft. (3000m) at 77°F (25°C) without derating

Audible Noise less than 55dBA at 3.2ft. (1m) rear; less than 50dBA at 3.2ft. (1m) front and sides

Agency

Safety UL 1778, c-UL Listed

RFI/EMI FCC Class A

Surge Immunity IEEE/ANSI C62.41 Category A & B

Transportation ISTA Procedure 1E

120, 180, 240 degrees, auto-sensing on application of alternating current

(Restrictions for L-N voltages other than 120VAC)

Specifications

Liebert® GXT4

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Table 15 UPS specifications—Liebert GXT4-6000RTL630

Model Number GXT4-6000RTL630

Model Rating

Dimensions, Rack Mount, W X D X H, in. (mm)

Unit 16.9 x 22.6 x 8.5 (430 x 574 x 217)

Shipping 20.3 x 29.3 x 20.9 (516 x 745 x 530)

Weight, lb (kg)

Unit 132.2 (60)

Shipping 156.5 (71)

Input AC Parameters

Nominal Operating Frequency 50 or 60Hz (Factory Default, 60)

Factory Default VAC 208VAC

User Configurable VAC

(may be modified with configuration program)

Operating Voltage Range Without Battery Operation 176 – 280VAC

Maximum Allowable VAC 280VAC

Input Frequency Without Battery Operation 40 - 70Hz

Input Power Connection L6-30P Plug (on PD-L630 power distribution box)

Output AC Parameters

Factory Default VAC 208

Output Connections

(2) L6-20R and (2) L6-30R on 12" (300mm) cords

(on PD-L630 power distribution box)

Frequency 50Hz or 60Hz, Nominal

Waveform Sinewave

Duration Inverter Will Support Rated Load

105% to 130% 1 Minute

131% to 150% 10 seconds

151% to 200% 1 second

>200% (impact load) At least 5 cycles

Bypass Protection Limits

Disable Bypass Operation If input voltage exceeds ±15% of the nominal voltage

Re-Enable Bypass Operation If input voltage returns to within ±10% of nominal output voltage

Disable Bypass Operation When the input frequency prevents synchronous operation

Environmental

Operating Temp, °F (°C) 32 to 104 (0 to 40); No Derating

Storage Temp, °F (°C) 5 to 122 (-15 to 50)

Humidity 0% to 95% Relative Humidity, non-condensing

Operating Elevation Up to 10,000 ft. (3000m) at 77°F (25°C) without derating

Audible Noise

Less than 55dBA at 3.2ft. (1m) rear;

Less than 50dBA at 3.2ft. (1m) front and sides

Agency

Safety UL 1778, c-UL Listed

EMI/EMC FCC Class A

ESD EN61000-4-2

Radiated Susceptibility EN61000-4-3

Electrical Fast Transient EN61000-4-4

Surge Immunity EN61000-4-5

Transportation ISTA Procedure 1E

4200W/6000VA

208/220/230/240VAC

Specifications

51 Liebert® GXT4

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Specifications

Table 16 Internal battery cabinet specifications

Model Number

Used with UPS Model

Dimensions, Rack Mount, W x D x H, in (mm)

Unit

Shipping

Weight lb (kg)

Unit 75.8 (34.4) 45.4 (20.6) 71.1 (32.3)

Shipping 81.1 (36.8) 50.7 (23) 76.4 (34.7)

Type Valve-regulated, non-spillable, flame retardant, lead acid

Quantity x V x Rating 2 x 6 x 12V x 9.0 AH 2 x 10 x 12V x 5.0AH 2 x 12 x 12V x 9.0 AH

Battery Mfr / Part # CSB UPS12460F2 CSB/HR1221W CSB UPS12460F2

Backup Time See Table 21

Recharge Time 3 hours to 90% capacity after full discharge into 100% load

Environmental

GXT4-144VBATKIT GXT4-240VBATKIT GXT4-288VBATKIT

GXT4-5000RT208 GXT4-6000RT208

8.1 x 19.3 x 2.8

(206 x 490 x 70)

10.3 x 23.7 x 12.2 (262 x 602 x 310)

GXT4-6000RTL630

7.2 x 15.4 x 4.4

(184 x 390 x 113)

10.3 x 18.4 x 7

(262 x 467 x 178)

GXT4-8000RT208

GXT4-10000RT208

8.1 x 19.7 x 5.3

(207 x 500 x 135)

9.5 x 23.9 x 12.2

(242 x 607 x 310)

Operating Temp, °F (°C) 32 to 104 (0 to 40)

Storage Temp, °F (°C) 5 to 122 (-15 to 50)

Relative Humidity 0% to 95%, non-condensing

Operating Elevation Up to 10,000 ft. (3000m) at 77°F (25°C) without derating

Agency

Safety UL 1778, c-UL Listed

RFI/EMI FCC Class A

Transportation ISTA Procedure 1A

Liebert® GXT4

™

Table 17 External battery cabinet specifications

Model Number

Used w/UPS Model

Dimensions, W x D x H, in. (mm)

Unit (with bezel)

Shipping

Weight, lb (kg)

GXT4-144VBATT GXT4-240VBATT GXT4-288VBATT

GXT4-5000 &

GXT4-6000RT208 GXT4-6000RTL630

16.9 x 26.1 x 3.3 (430 x 662 x 85)

25.8 x 34.3 x 12.3 (655 x 872 x 312)

Unit 99.9 (45.3) 143.3 (65) 167.6 (76.2)

Shipping 121 (55) 176.4 (80) 198 (90)

Battery Parameters

Type Valve-regulated, non-spillable, lead acid

Qty x V 2 x 6 x 12V x 9.0 AH 2 x 10 x 12V x 9.0AH 2 x 12 x 12V x 9.0 AH

Battery Mfr., Part # CSB UPS12460F2; CSBHR1234WF2

Backup Time See Table 21

Environmental

Operating Temp, °F (°C) 32 to 104 (0 to 40)

Storage Temp, °F (°C) 5 to 122 (-15 to 50)

Relative Humidity 0% to 95%, non-condensing

Operating Elevation Up to 10,000 ft. (3000m) at 77°F (25°C) without derating

Agency

Safety UL 1778, c-UL Listed

RFI/EMI FCC Class A

Transportation ISTA Procedure 1A

16.9 x 22.6 x 6.8

(430 x 574 x 173)

20.9 x 29.3 x 18.7 (530 x 745 x 475

Specifications

GXT4-8000 &

GXT4-10000RT208

16.9 x 26.5 x 6.8

(430 x 672 x 173)

24.5 x 33.1 x 18.7 (622 x 842 x 475)

Table 18 Power distribution specifications: GXT4-5000RT208, GXT4-6000RT208 and GXT4-6000RTL630 *

Power Distribution Box Model #

PD Model #

PD2-HDWR-MBS PD2-001 PD2-002 PD2-003 PD2-004 PD2-005 PD2-006 PD2-007 PD2-L630 *

Dimensions, W x D x H, in (mm)

Unit 5.2x15.5x3.5 (132x393x88)

Shipping 9.5x20.7x9.1 (242x527x230)

4.7x13.2x4.1

(119x335x105)

10.2x18.4x8.7

(260x467 x222)

Weight, lb (kg)

Unit 6 (2.7) 8.8 (4) 8.6 (3.9) 8.6 (3.9) 9.9 (4.5) 10.6 (4.8) 9.5 (4.3) 9.5 (4.3) 8.8 (4)

Shipping 8.2 (3.7) 11 (5) 10.8 (4.9) 10.8 (4.9) 12.1 (5.5) 12.8 (5.8) 11.7 (5.3) 11.7 (5.3) 11 (5)

Electrical Specifications

Amp Rating 30A 2-pole input breaker for UPS input power

Input Power

Connections

Output

Power

Connection

* PD2-L630 is only compatible with the GXT4-6000RTL630 UPS model

Hard-Wired Terminal

Block 3W + G (L-L-N-G)

Hard-Wired Terminal

Block 3W + G (L-L-N-G)

(4) 5-20R

(1) L14-30R

(1) L6-30R

(1) L14-30P on a 10.5 ft. (3.2m) cord

(2) 5-20R

(2) L6-20R

(4) 5-20R

(2) L6-30R

(4) L5-20R (2) L5-30R

(4) L5-20R (2) L6-30R

(4) L6-20R

(2) L6-30R (2) L6-20R

(1) L6-30P

(2) L6-30R (2) L6-20R

53 Liebert® GXT4

™

Table 19 Power distribution box specifications for GXT4-8000RT208 and GXT4-10000RT208

Power Distribution Box Model #

POD Model #

PD2-101 PD2-102 PD2-103 PD2-104 PD2-105 PD2-106

Dimensions, W x D x H, in. (mm)

Unit 7.4 x 5.7 (188 x 145)

Shipping 11.9 x 20.6 x 8.7 (302 x 522 x 220)

Weight, lb (kg)

Unit 4.4 (2) 6.6 (3) 6.6 (3) 6.6 (3) 4.4 (2) 6.6 (3)

Shipping 6.6 (3) 8.8 (4) 8.8 (4) 8.8 (4) 6.6 (3) 8.8 (4)

Electrical Specifications

Amp Rating 2-pole 60A Input Breaker

Input Power

Connection

Output Power

Connections

(2) L6-30R

(8) 5-15/20R

(4) L6-20R

(4) 5-15/20R

Table 20 Power distribution box specifications for GXT4-8000RT208 and GXT4-10000RT208

POD Model #

Dimensions, W x D x H, in. (mm)

Shipping 11.9 x 20.6 x 8.7 (302 x 522 x 220)

Weight, lb (kg)

Shipping 8.8 (4) 6.6 (3) 15 (6.8)

Electrical Specifications

Amp Rating 2-pole 60A Input Breaker

Input Power

Connection

Output Power

Connections

PD2-107 PD2-108 PD2-109 PD2-200 PD2-201 PD2-202 PD2-204

Unit 7.4 x 5.7 (188 x 145)

Unit 6.6 (3) 4.4 (2) 6.6 (3)

(4) L5-20R

(4) 5-15/20R

(2) L6-20R (2) L6-30R

(2) L14-30R

Custom Connector 3W + G(L-L-N-G) to UPS

(4) 5-15/20R

(4) L6-30R

Power Distribution Box Model #

Custom Connector 3W + G(L-L-N-G) to UPS

(4) IEC320-C19 (4) IEC320-C13

(4) 5-15/20R

(2) L6-30R (2) L6-20R

(2) IEC320-C19 (8) IEC320-C13

(12) IEC320-C13

(4) 5-15/20R

(2) L5-30R (2) L5-20R

Specifications

(4) L6-20R (4) L5-20R

(2) IEC309-32A (4) IEC320-C13

Liebert® GXT4

™

Table 21 Battery run time, minutes

Number of External

Battery Cabinets

Internal Battery

+ 1 External

Battery Cabinet

Internal Battery

+ 2 External

Battery Cabinets

Internal Battery

+ 3 External

Battery Cabinets

Load Percent

of Capacity

10% 129 106 144 112 100

20% 52 46 69 48 50

30% 36 27 43 30 38

40% 25 19 28 21 26

50% 18 14 22 16 19

60% 14 11 18 12 15

70% 11 9 14 10 12

80% 9 7 11 8 10

90% 8 5 10 6 9

100% 6 5 8 5 8

10% 217 188 312 201 200

20% 131 108 145 120 132

30% 82 67 102 73 98

40% 53 46 71 49 73

50% 45 37 50 40 52

60% 37 28 43 31 46

70% 28 23 36 26 40

80% 25 19 28 21 34

90% 21 16 26 18 28

100% 18 14 22 16 25

10% 341 321 428 330 345

20% 165 152 199 157 205

30% 133 109 146 121 150

40% 100 77 113 82 124

50% 74 53 92 64 101

60% 53 47 71 49 80

70% 48 40 53 43 68

80% 42 33 48 37 52

90% 37 27 43 31 49

100% 31 25 38 27 46

10% 438 424 450 430 433

20% 221 192 314 204 316

30% 158 143 180 149 196

40% 134 109 147 122 157

50% 106 82 126 95 138

60% 83 68 103 73 113

70% 70 51 82 60 101

80% 53 46 71 49 83

90% 49 41 60 44 75

100% 45 36 50 40 67

Specifications

208/120 VAC RT Models 208 VAC RT Model

5 kVA 6 kVA 8 kVA 10 kVA 6 kVA (L630)

55 Liebert® GXT4

™

Specifications

Table 21 Battery run time, minutes

Number of External

Battery Cabinets

Load Percent

of Capacity

10% 454 442 463 447 456

20% 323 300 340 310 420

30% 194 161 218 165 304

40% 153 138 164 144 200

Internal Battery

+ 4 External

Battery Cabinets

50% 134 110 147 122 160

60% 110 92 130 99 145

70% 95 74 109 79 130

80% 77 62 96 68 111

90% 67 50 79 53 102

100% 53 46 71 49 93

10% 464 454 480 459 466

20% 343 324 429 332 430

30% 224 194 316 206 332

40% 166 153 203 158 225

Internal Battery

+ 5 External

Battery Cabinets

50% 150 134 161 140 195

60% 134 110 147 122 161

70% 112 95 133 102 149

80% 100 77 113 82 137

90% 82 67 102 73 126

100% 74 53 91 64 110

10% 480 463 480 467 480

20% 430 341 442 420 452

30% 317 219 334 301 423

40% 204 164 227 183 321

Internal Battery

+ 6 External

Battery Cabinets

50% 162 148 191 153 227

60% 148 131 159 138 195

70% 134 110 147 122 162

80% 120 97 135 104 152

90% 103 80 122 92 142

100% 92 71 107 77 133

Run times in this table are approximate. They are based on new, fully charged standard battery modules at a temperature of 77°F (25°C) with 100% resistive UPS loading. Run times listed above can vary by ±5% due to manufacturing variances of the individual batteries.

208/120 VAC RT Models 208 VAC RT Model

5 kVA 6 kVA 8 kVA 10 kVA 6 kVA (L630)

Using the configuration program, the user may specify the number of external battery cabinets attached to the UPS. The factory default is programmed for internal batteries only.

Table 21 shows the estimated run times at different loads.

Liebert® GXT4

™

8.1 Auto-Learning Battery Run Times

As batteries age, the estimated run times may become less accurate. The Liebert GXT4 is programmed to “learn” from a full battery discharge and modify the estimated run time for the measured battery capacity. This can improve accuracy and compensate for aging batteries or batteries that operate at different ambient temperatures.

The UPS will update the anticipated run time calculation only under certain conditions.

• The UPS must have a steady load that is greater than 20%.

• The UPS must be at 100% charge at the start of a battery discharge.

• The battery discharge must continue uninterrupted until the batteries reach their end-ofdischarge voltage.

If all conditions are not met, the run time calculation will not be modified.

If the configuration program is used to change the number of battery cabinets, then the values in Table 21 will be restored. This will override any value that is Auto-Learned.

8.2 Product Warranty Registration

Registration is not required to activate the product warranty on a Liebert UPS. Registration is required to qualify for the Product Protection Promise. To register, visit the Emerson Network

Power

Web site to fill out the online form at:

www.emersonnetworkpower.com/en-US/Forms/Pages/LiebertProductWarrantyRegistration.aspx

• To contact warranty support by e-mail: dpg.warranty@emerson.com

Specifications

8.3 Technical Support

Technical support contacts are listed on the back cover of this document. To contact Emerson Channel Product Support:

Phone

• NORTH AMERICA: 1-800-222-5877

• OUTSIDE NORTH AMERICA: 00-800-1155-4499

E-mail

• TECHNICAL SUPPORT: liebert.upstech@emerson.com

57 Liebert® GXT4

™

While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2014 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. ® Lieber t is a registered t rademark of Lieber t Corporation. All names referred to are trademarks or registered trademarks of their respective owners.

SL-23194_REV0_10-14

Technical Support / Service

Web Site

www.liebert.com

Monitoring

liebert.monitoring@emerson.com

800-222-5877

Outside North America: +00800 1155 4499

Single-Phase UPS & Server Cabinets

liebert.upstech@emerson.com

800-222-5877

Outside North America: +00800 1155 4499

Three-Phase UPS & Power Systems

800-543-2378

Outside North America: 614-841-6598

Environmental Systems

800-543-2778

Outside the United States: 614-888-0246

Locations

United States

1050 Dearborn Drive

P.O. Box 29186

Columbus, OH 43229

Europe

Via Leonardo Da Vinci 8

Zona Industriale Tognana

35028 Piove Di Sacco (PD) Italy

+39 049 9719 111

Fax: +39 049 5841 257

Asia

29/F, The Orient Square Building

F. Ortigas Jr. Road, Ortigas Center

Pasig City 1605

Philippines

+63 2 687 6615

Fax: +63 2 730 9572

Emerson Network Power

Liebert www.emerson.com

Liebert PD2-204 Product Data Sheet

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Information for the Protection of the Environment

GLOSSARY OF SYMBOLS

1.0 PRODUCT DESCRIPTION

1.1 Features

1.2 Available Models

Table 1 UPS models, power ratings

1.3 Appearance and Components

1.3.1 Appearance

Figure 1 Liebert GXT4 5000VA and 6000VA, front view

1.3.2 Rear Panel Features

Figure 2 Liebert GXT4 5000VA and 6000VA with input power hard-wired box—rear view

Figure 3 Liebert GXT4-6000RTL630, rear view

Figure 4 Liebert GXT4 8000VA and 10,000VA rear view

1.4 Removable Power Distribution Box

Figure 5 Power distribution models for 5000VA and 6000VA models of Liebert GXT4

Figure 6 Power distribution models for 8000VA and 10,000VA models of Liebert GXT4

Figure 7 Power distribution models for 8000VA and 10,000VA models of Liebert GXT4 (continued)

1.5 Internal Battery Packs

Figure 8 Internal battery pack with connector

1.6 Major Components

1.6.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters

1.6.2 Rectifier/Power Factor Correction (PFC) Circuit

1.6.3 Inverter

1.6.4 Battery Charger

1.6.5 DC-to-DC Converter

1.6.6 Battery

1.6.7 Internal Bypass

1.6.8 Maintenance Bypass

1.7 Operating Mode

1.7.1 Mains Mode

1.7.2 Manual Bypass Mode

1.7.3 Battery Mode

1.7.4 Battery Recharge Mode

1.7.5 Frequency Converter Mode

1.7.6 Active ECO Mode

2.0 INSTALLATION

2.1 Unpacking and Inspection

2.2 What’s Included

2.3 Preparation for Installation

2.3.1 Installation Environment

Installation Clearances

2.4 Install the Main Cabinet

2.4.1 Tower UPS Installation

Figure 9 Support bases

Figure 10 Remove the front plastic bezel cover

Figure 11 Rotate the operation and display panel

2.4.2 Rack Installation

2.5 External Battery Cabinet Installation

Figure 12 External battery cabinets connected to 6000VA Liebert GXT4

2.6 Connect Input/Output Power

2.6.1 Remove the Power Distribution Box from 5000 and 6000VA Models

Figure 13 Power distribution box removal from 5000 and 6000VA models

2.6.2 Remove the Power Distribution Cover from 8000 and 10,000VA Models

Figure 14 Power distribution box removal from 8000 and 10,000VA models

2.6.3 Install the Power Distribution Box on 5000 and 6000VA Models

2.6.4 Install the Power Distribution Box on 8000 and 10,000VA Models

2.6.5 Distribution Box Electrical Connections

Table 2 Branch circuit breaker ratings

Figure 15 Distribution box electrical connections diagram

Terminal Block Connections

Table 3 Electrical specifications

Figure 16 Terminal block connections

3.0 OPERATION AND DISPLAY PANEL

Figure 17 Operation and display panel

3.1 LED Indicators

Table 4 LED indicators

3.2 Control Buttons

Table 5 Control buttons

3.3 LCD

3.4 Menu Structure

Figure 18 Menu structure

3.4.1 Startup Screen

Figure 19 Startup screen

Figure 20 Startup screens