OWER PROTECTION
P
Datawave® Magnetic Synthesizer
100 kVA to 200 kVA; 50 and 60 Hz
Installation, Operation,
& Maintenance Manual
MPORTANT SAFETY INSTRUCTIONS
I
TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0 I
NSTALLATION INSTRUCTIONS
ìïì 8QSDFNLQJэDQGэ,QVWDOODWLRQ пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ к
мпмпм 8QSDFNLQJэDQGэ3UHOLPLQDU\э,QVSHFWLRQ эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ к
мпмпл +DQGOLQJэ&RQVLGHUDWLRQV пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ к
мпмпк 8QLWэ3UHSDUDWLRQ эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ з
мпмпй /RFDWLRQэ&RQVLGHUDWLRQV эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ з
мпмпи )ORRUэ3HGHVWDOэ,QVWDOODWLRQ эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ ж
ìïë 3RZHUэDQGэ&RQWUROэ:LULQJ пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ е
мплпм ,QSXWэ3RZHUэ&RQQHFWLRQVпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ е
мплпл -XQFWLRQэ%R[э,QVWDOODWLRQэх,Iэ8VHGфпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ ми
мплпк 6\VWHPэ*URXQGLQJ пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ мж
мплпй *URXQGLQJэ(OHFWURGHэ&RQGXFWRUэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ ме
мплпи минрлннэN9$э8QLWVэрэ,QWHUр0RGXOHэ:LULQJэ&RQQHFWLRQVэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ мд
мплпз 2XWSXWэ3RZHUэ&RQQHFWLRQV эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэлм
мплпж &RQWUROэ:LULQJэ&RQQHFWLRQV эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэлл
2.0 E
QUIPMENT INSPECTION AND START-UP
ëïì ,QWHUQDOэ,QVSHFWLRQ пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ ли
ëïë 6WDUWр8S эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ ли
3.0 I
NSPECTION AND START-UP CHECKLIST
êïì ,QVSHFWLRQэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ лж
êïë 6WDUWр8S эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ ле
êïê 0RQLWRULQJэ6\VWHPэ&KHFNэ2XWпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ кн
êïé (TXLSPHQWэ&RQQHFWLRQэ&KHFNэ2XWэх)RUэ8QLWVэ:LWKэ2XWSXWэ'LVWULEXWLRQэ&DEOHVфпэпэпэпэпэ км
4.0 O
PERATING INSTRUCTIONS
éïì 6WDUWр8Sэ3URFHGXUHVпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ кл
йпмпм (PHUJHQF\э6KXWGRZQ эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ кл
йпмпл 1RUPDOэ6\VWHPэ6KXWGRZQ пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ кл
йпмпк 1RUPDOэ6\VWHPэ7XUQэ21пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэкл
йпмпй 0DQXDOэ5HVWDUW эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ кл
éïë %DVLFэ0RQLWRUэ3DQHOэх8QLWVэ:LWKRXWэ0RQLWRULQJф эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ кк
éïê 3RZHUэ0RQLWRUэ3DQHO эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ кк
5.0 M
AINTENANCE
èïì &RUUHFWLYHэ0DLQWHQDQFHэх5HSDLUфпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ кж
èïë 3UHYHQWLYHэ0DLQWHQDQFHэх,QVSHFWLRQэчэ&OHDQLQJф эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ кж
èïê 'DWDZDYHэ0DJQHWLFэ6\QWKHVL]HUэ&KHFNэ пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ ке
i
FIGURES
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TABLES
7DEOHýì +HDWэ2XWSXWсэ'DWDZDYHэ0DJQHWLFэ6\QWKHVL]HU эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ з
7DEOHэл 6XJJHVWHGэ0LQLPXPэ:LUHэ6L]Hэ'DWD пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ мй
7DEOHэк 0DLQэ,QSXWэ&LUFXLWэ%UHDNHUэ/XJэ6L]HэDQGэ,QWHUUXSWLQJэ5DWLQJ эпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэми
7DEOHэй *URXQGLQJэ(OHFWURGHэ6L]H пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ ме
7DEOHэи 7RUTXHэ6SHFLILFDWLRQVэх8QOHVVэ2WKHUZLVHэ/DEHOHGфпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ лз
7DEOHэз 56рлклэ$6&,,э3RUWэ&XVWRPHUэ&RPPDQGV пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ ки
7DEOHэж 0RQLWRUHGэ3DUDPHWHUVэ'DWDэ'HILQLWLRQV пэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэкз
ii
MPORTANT SAFETY INSTRUCTIONS
I
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Figure i Typical Datawave Magnetic Synthesizer Equipment Arrangement
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1.0 I
NSTALLATION INSTRUCTIONS
1.1 Unpacking and Installation
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Installation Instructions 3
Figure 1 Typical Cabinet and Floor Planning Dimensional Data, 100-125 kVA
4 Installation Instructions
Figure 2 Typical Cabinet and Floor Planning Dimensional Data, 150-200 kVA
Installation Instructions 5
1.1.3 Unit Preparation
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Table 1 Heat Output, Datawave Magnetic Synthesizer
Heat Output BTU/Hr (kW)
kVA/kW Full Load 3/4 Load 1/2 Load
100 25,700 (7.5) 23,780 (6.97) 21,090 (6.18)
125 32,100 (9.4) 29,720 (8.71) 26,360 (7.72)
150 38,500 (11.3) 35,670 (10.5) 31,640 (9.27)
200 51,400 (15.0) 47,560 (13.9) 42,180 (12.4)
6 Installation Instructions
1.1.5 Floor Pedestal Installation
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Installation Instructions 7
1.2 Power and Control Wiring
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8 Installation Instructions
Figure 4 Electrical Field Connections - Self-Contained (SC) Datawave 100-125 kVA
Installation Instructions 9
Figure 5 Electrical Field Connections - Conditioning Alone (CA) Datawave 100-125 kVA
10 Installation Instructions