LG WD-1 Series Service Manual

WASHING MACHINE
SERVICE MANUAL
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE.
website : http://www.LGEservice.com e-mail : http://LGEservice.com/techsup.html
MODEL : WD-1***(0~9)ND(K)/TD(K)/FD(K)
FEB. 2007 PRINTED IN KOREA
P/No.: MFL30574712
CONTENTS
1. SPECIFICATIONS .........................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM/PROGRAM CHART.....................................................................................12
7. TROUBLESHOOTING.................................................................................................................13
7-1.BEFORE SERVICE..............................................................................................................13
7-2.TEST MODE ........................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................15
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................15
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................18
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................24
10. EXPLODED VIEW .....................................................................................................................31
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................31
10-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY..................32
10-3. THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY...................................................33
󳢬APPENDIX (Replacement parts list).........................................................................................34
2
3
1. SPECIFICATIONS
ITEM
POWER SUPPLY 220-240V~, 50Hz
PRODUCT WEIGHT
WASHING 135W
SPIN (1400rpm
) 530W
DRAIN MO
TOR 32W
WASH HEATER
WASH 50rpm
SPIN
WD-10**(0~9)ND(K)/TD(K)/FD(K)
No Spin~1000 rpm
WD-12**(0~9)ND(K)/TD(K)/FD(K)
No Spin~1200 rpm
WD-14**(0~9)ND(K)/TD(K)/FD(K)
No Spin~1400 rpm
WD-16**(0~9)ND(K)/TD(K)/FD(K)
No Spin~1600 rpm
OPERATION WATER PRESSURE 0.3-10kgf/cm
2
(
30-1000kPa
)
CONTROL TYPE Electronic
DIMENSION
DOOR SWITCH TYP
E Bi-Metal type
WATER LEVEL 9 steps
(
by sensor
)
RESERVATION From 3 hours to 19 hours
SENSING OF THE LAUND
RY AMOUNT Available
FUZZY LOGI
C Available
DISPL
AY OF THE REMAINING TIME Available
ERROR DIAGNOSIS
10 items
POWER AU
TO OFF Available
CHILD LOC
K Available
AUTO RESTART Available
ELECTRICITY
CONSUMPTIO
N
REVOLUTIO
N
SPEE
D
WASH CAPACITY
WD-1***(0~9)ND(K)
59 kg 58 kg 64 kg
Cotton (Refer to the rating label)
600mm(W)x440mm(D)x850mm(H) 600mm(W)x550mm(D)x850mm(H) 600mm(W)x600mm(D)x850mm(H)
2000W 2100W 2100W
WD-1***(0~9)TD(K
) WD-1***(0~9)FD(K)
Anti Crease function
With the alternate rotation of the drum, creasing in the laundry is minimized.
More economical by Fuzzy Logic System
FUZZY Logic System detects the amount of load and water temperature, and then determines the optimum water level and washing time to minimize energy and water consumption.
Child-Lock
The Child-Lock system has been developed to prevent children from pressing any button (except Power button) to change the programme during operation.
Low noise speed control system
By sensing the amount of load and balance, this system automatically distributes load evenly to minimize the spinning noise level.
Direct Drive System
The advanced Brushless DC motor rotates the drum directly
without a belt and a pulley.
Built-in heater
Internal heater automatically heats the water to the best
temperature on selected cycles.
2. FEATURES & TECHNICAL EXPLANATION
4
2-1.FEATURES
추가선택, 예약,
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
2-3.WATER LEVEL CONTROL
This model adopts a pressure sensor which can sense the water level in the tub.
When the water level reaches to the preset level the water supply is stopped, then the washing program proceeds.
Spinning does not proceed until the water in the tub reduces a certain level.
2-4.THE DOOR CAN NOT BE OPENED
󳢯 While program is operating. 󳢯 While Door Lock light turns on.
5
FUZZY LOGIC
laundry amount
selected washing
temperature
water
temperature
washing time
rinse time
spin rhythm, time
the best washing performance
SENSING
PROCESSING
DETERMINATION
EFFECT
3. PARTS IDENTIFICATION
6
S
yn
th
etic
W
ool
H
a
n
d
W
a
s
h
D
ra
in
Q
uic
k
30
R
inse
+
Sp
in
ACCESSORIES
󱀊 Before servicing ask the customer what the trouble is. 󱀋 Check the adjustments. (Power supply :220-240V~, Removal of transit bolts etc..) 󱀌 Check the troubles referring to the troubleshooting. 󱀍 Decide service steps referring to disassembly instructions. 󱀎 Then, service and repair. 󱀏 After servicing, operate the appliance to see whether it works O·K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
REMOVE THE TRANSIT INSTALL THE APPLIANCE ADJUST THE
BOLTS ON FLAT AND FIRM SURFACE HORIZONTAL
󳢯 Remove the transit bolts 󳢯 Turn the adjustable feet to
(4EA:) with supplied wrench. set the appliance horizontally.
󳢯 Keep the transit bolts and
wrench for future use.
󳢯 Insert the 4 caps provided
into the hole.
󳢯 The appliance goes up by
rotating the feet clockwise.
󳢯 The appliance comes down by
rotating the feet counter-
clockwise.
4. INSTALLATION
7
1
High
Low
HOW TO CONNECT INLET HOSE
󳢯 Check that the rubber is the inside of valve connector.
󳢯 Connect inlet hoses firmly to prevent leak.
CONNECT DRAIN HOSE
CONNECT POWER PLUG
8
· Make sure that the hose is not twisted.
The drain hose should be placed under 100cm from the floor.
· Connect the power plug to the wall outlet.
· Avoid connecting several electric devices,
It may be the cause of a fire.
· Avoid submerging the end of the hose.
󳞊 TEST OPERATION
9
󳢯Connect the power plug to 󳢯In case of cotton program.
the outlet.
󳢯Connect the inlet hose.
Preparation for Press the power button. Press
the
START/PAUSE
washing. button.
·Press both Time Delay and
Pre Wash buttons simultaneously
the present temperature will be displayed.
·Check if the drum rotates clockwise
and counterclockwise.
·Check if water is supplied through
the detergent dispenser.
·Power off and then power on.
·Check if the door can be
opened after Door Lock lamp
turns off.
·Power off and then power on.
Turn on Spin lamps after pressing the Start/Pause button and Start the machine again.
·Check drain and spin.
·If SVC is needed during
check, remove
the remaining water by pulling
out the hose cap.
Check the water heating. Check automatic reverse Check the water supply.
turn.
Check drain and spin
Power off and open the
Water removal
door
1400
10
5. OPERATION
LED display
󳢯Display the estimated remaining time (Hour : Minute)
to finish.
󳢯In case of abnormal operation, error indications are
displayed. ( )
󳢯See troubleshooting guide.
Eco
󳢯It is possible in cotton
course when 60 C
Start/Pause button
󳢯Use the button to start or pause wash
cycle.
󳢯The power turns off automatically 4 minutes
after the pause button is pressed.
Spin
󳢯WD-1036(0~9)SD(K)/1036(0~9)ND(K)/1036(0~9)TD(K)
󳥸󳥸
No Spin/No Drain/400/600/800/900/1000
󳢯WD-1236(0~9)SD(K)/1236(0~9)ND(K)/1236(0~9)TD(K)
󳥸󳥸
No Spin/No Drain/400/600/800/1000/1200
󳢯WD-1436(0~9)SD(K)/1436(0~9)ND(K)/1436(0~9)TD(K)
󳥸󳥸
No Spin/No Drain/400/600/800/1000/1400
Wash program selector
󳢯10 programs can be set
depending on the type of the laundry.
󳢯If the power button is pressed,
all lamps are on
󳢯By turning the dial, [Cotton–Eco
Synthetic–Quick 30– Rinse+Spin–Hand Wash/Wool– Delicate–Bedcover–Bio Care– Baby Care] can be selected. (The opposite is possible)
1400
11
QC Test Mode
-Press Medic Rinse and Rinse+and Power buttons simultaneously
Water level frequency buttons
-Press Time Delay and Medic Rinse simultaneously
Power button
󳢯Press the button to turn
power on and off.
󳢯Press the button to cancel
the time delay.
Child - Lock
󳢯Child Lock system can be set and canceled by pressing
and holding both Medic Rinse button and Intensive button simultaneously more than 3 seconds.
󳢯Once Child Lock is set, all buttons are not functioning
except power button.
󳢯Child Lock system can be set anytime even during
Power-off and operation.
󳢯It is automatically cancelled when an operational error occur.
Option
󳢯Medic Rinse : Function that offers more purity in rinse operation by maintaining the optimum temperature for
elimination of remnant detergent. It can be selected in all courses with the exception of Quick
30. Hand Wash/Wool, Delicate course.
󳢯Intensive : • If the laundry is heavily soiled “Intensive” option is effective.
By selecting the Intensive option, the wash time may be extended, depending on the program selected.
󳢯Rinse+: If you wish to rinse more, the Rinse+option will remove any trace of detergents. 󳢯Pre Wash : If the laundry is heavily soiled, “Pre Wash” course is effective.
Pre Wash is available in Cotton and Synthetic Program.
󳢯Crease Care : If you want to prevent crease, select this button with spin
Time Delay
󳢯
Press the button when reservation washing is needed.
󳢯When the button is pressed, [ ] is displayed,
maximum delay of [ ] hours can be set.
󳢯Each press advances time delay by the hour. 󳢯Use [Power] button to cancel [Time Delay] 󳢯[Time Delay] means the time required from the
present to the completion of washing.
Wash program selector
Start/Pause button
LED display
9 program can be set depending on the type of the laundry. If the power button is pressed, Cotton program is automatically set. By turning the dial, [Cotton, Cotton-Eco, Synthetic, Delicate, Woo/Silk, Hand Wash, Quick 30, Duvet, Baby Care] can be selected. (The opposite is possible)
Use the button to start or pause wash cycle. The power turns off automatically 4 minutes after the pause button is pressed.
POWER button
• Use this button to turn the power On/Off
Display the estimated remaining time (Hour : Minute) to finish. In case of abnormal operation, error indications are displayed. ( ) See troubleshooting guide.
12
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