LG WD-1020, WD-1220 Service manual

WASHING MACHINE
SERVICE MANUAL
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE.
website : http://www.LGEservice.com e-mail : http://LGEservice.com/techsup.html
MODEL : WD(M)-1220(0~9)SD
WD(M)-1020(0~9)SD WD(M)-1220(0~9)ND WD(M)-1020(0~9)ND WD(M)-1220(0~9)TD WD(M)-1020(0~9)TD
CAUTION
OCT. 2004 PRINTED IN KOREA
P/No.:3828ER3035D
CONTENTS
1. SPECIFICATIONS .........................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM/PROGRAM CHART.....................................................................................12
7. TROUBLESHOOTING.................................................................................................................13
7-1.BEFORE PERFORMING SERVICE ....................................................................................13
7-2.TEST MODE ........................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................15
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................15
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................18
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................24
10. EXPLODED VIEW .....................................................................................................................31
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................31
10-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY..................32
10-3. THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY...................................................33
APPENDIX (Replacement parts list).........................................................................................34
2
3
1. SPECIFICATION
ITEM
WD(M)-1220(0~9)SD WD(M)-1220(0~9)ND WD(M)-1220(0~9)TD WD(M)-1020(0~9)SD WD(M)-1020(0~9)ND WD(M)-1020(0~9)TD
POWER SUPPLY 220-240V~, 50Hz
PRODUCT WEIGHT 56kg 59kg 64kg
WASHING 190W
SPIN (1200rpm) 400W
DRAIN MOTOR 32W
WASH HEATER 1900W 2000W
WASH 50rpm
SPIN
WD(M)-1020(0~9)SD/ND/TD 400/600/800/1000rpm
WD(M)-1220(0~9)SD/ND/TD 400/800/1000/1200rpm
OPERATION WATER PRESSURE 0.3-10kgf/cm
2
(
30-1000kPa
)
CONTROL TYPE Electronic
3.5kg 5.0kg 7.0kg
DIMENSION
600mm(W)360mm(D)850mm(H)600mm(W)440mm(D)850mm(H)600mm(W)550mm(D)850mm(H
)
WASH PROGRAM
Cotton, Synthetic, Delicate, Baby care, Bio care, Bedcover, Hand Wash/Wool, Quick 30
OPTION Medic Care Rinse, Intensive, Pre wash, Crease care
DOOR SWITCH TYPE Bi-Metal type
WATER LEVEL 9 steps
(
by sensor
)
RESERVATION From 3 hours to 19 hours
SENSING OF THE LAUNDRY AMOUNT Adopted
FUZZY LOGIC Adopted
DISPLAY OF THE REMAINING TIME Adopted
ERROR DIAGNOSIS 10 items
POWER AUTO OFF Adopted
CHILD LOCK Adopted
AUTO RESTART Adopted
ELECTRICITY
CONSUMPTION
REVOLUTION
SPEED
WASH CAPACITY
Synthetic (1.5kg), Quick 30 (1.0kg), Hand Wash/Wool (1.0kg), Delicate (1.0kg), Bedcover (Rating), Bio Care (Rating), Baby Care (3.0kg)
Synthetic (2.0kg), Quick 30 (1.5kg), Hand Wash/Wool (1.5kg), Delicate (1.5kg), Bedcover (Rating), Bio Care (Rating), Baby Care (4.0kg)
Synthetic (3.0kg), Quick 30 (2.0kg), Hand Wash/Wool (2.0kg), Delicate (2.0kg), Bedcover (Rating), Bio Care (Rating), Baby Care (6.0kg)
Anti Crease function
With the alternate rotation of the drum, creasing in the laundry is minimized.
More economical by Fuzzy Logic System
FUZZY Logic System detects the amount of load and water temperature, and then determines the optimum water level and washing time to minimize energy and water consumption.
Direct Drive System
The advanced Brushless DC motor rotates the Drum directly without belt and pulley.
Child-Lock
The Child-Lock system has been developed to prevent children from pressing any button
(except Power button)
to change the programme during operation.
Low noise speed control system
By sensing the amount of load and balance, this system automatically distributes load evenly to minimize the spinning noise level.
Auto Restart
Auto Restart allows the program to restart all by itself in case of power failure. It does from the stage where it stopped. It will be also the same when washer is plugged in after unplugging.
2. FEATURES & TECHNICAL EXPLANATION
4
2-1.FEATURES
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
2-3.WATER LEVEL CONTROL
This model adopts a pressure sensor which can sense the water level in the tub.
When the water level reaches to the preset level the water supply is stopped, then the washing program proceeds.
Spinning does not proceed until the water in the tub reduces a certain level.
2-4.THE DOOR CAN NOT BE OPENED
While program is operating.
While Door Lock light turns on.
5
FUZZY LOGIC
laundry amount
selected washing
temperature
water
temperature
washing time
rinse time
spin rhythm, time
the best washing performance
SENSING
PROCESSING
DETERMINATION
EFFECT
3. PARTS IDENTIFICATION
6
Drain hose
ACCESSORIES
Before servicing ask the customer what the trouble is.
Check the adjustment (power supply is 220-240V, remove the transit bolts....)
Check the troubles referring to the troubleshooting. Decide service steps referring to disassembly instructions. Then, service and repair. After servicing, operate the appliance to see whether it works O Kor NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
REMOVE THE TRANSIT INSTALL THE APPLIANCE ADJUST THE
BOLTS
ON FLAT AND FIRM SURFACE HORIZONTAL
Remove the transit bolts Turn the adjustable feet to
(4EA:
) with supplied wrench. set the appliance horizontally.
Keep the transit bolts and
wrench for future use.
Insert the 4 caps provided
into the hole.
The appliance goes up by
rotating the feet clockwise.
The appliance comes down by
rotating the feet counter-
clockwise.
4. INSTALLATION
7
1
Опции
High
Low
HOW TO CONNECT INLET HOSE
Check that the rubber washer is the inside of
valve connector.
Connect the inlet hose firmly to prevent leak.
CONNECT DRAIN HOSE
CONNECT POWER PLUG
8
Опции
Опции
Make sure that the hose is not twisted.
The drain hose should be placed under 100cm from the floor.
Connect the power plug to the wall outlet.
Avoid connecting several electric devices,
It may be the cause of a fire.
Avoid submerging the end of the hose.
Опции
TEST OPERATION
9
О п ци
и
О
п ц и
и
О п ц
ии
Connect the power plug to In case of cotton program.
the outlet.
Connect the inlet hose.
Preparation for Press the power button. Press
the
START/PAUSE
washing. button.
Press both Spin and Option(Bio, Rinse+) button simultaneously the present temperature will be displayed.
Check if the drum rotates clockwise and counterclockwise.
Check if water is supplied through the detergent dispenser.
Power off and then power on. Check if the door can be opened after Door Lock lamp
turns off.
Power off and then power on. Turn on Spin lamps after pressing the Start/Pause button and Start the machine again. Check drain and spin.
If SVC is needed during
check, remove
the remaining water by pulling
out the hose cap.
Check the water heating. Check automatic reverse Check the water supply.
turn.
Check drain and spin
Power off and open the
Water removal
door
Cotton
Eco
Delicate
Quick 30
Rinse+Spin
Hand wash/Wool
Synthetic
Bedcover
Baby care
Bio care
10
5. OPERATION
LED display
Display the estimated remaining time
(Hour : Minute) to finish.
In case of abnormal operation, error indications are displayed.
( )
See troubleshooting guide.
Eco
It is possible in cotton course when 60 C
Start/Pause button
Use the button to start or pause wash cycle. The power turns off automatically 4 minutes after the pause button is pressed.
Child - Lock
Child Lock system can be set and canceled by pressing and holding both Option(Medic Care Rinse, Intensive) button and option(Pre Wash, Crease Care) button simultaneously more than 2 seconds. Once Child Lock is set, all buttons are not functing except power button. Child Lock system can be set anytime even during Power-off and operation. It is automatically cancelled when an operational error occur.
Wash program selector
10 program can be set depending on the type of the laundry. If the power button is pressed, all lamps are on By turning the dial, [Cotton–Eco –Delicate–Quick 30–Rinse+Spin –Hand wash/Wool–Synthetic– Bedcover–Bio care–Baby care] can be selected. (The opposite is possible)
Loading...
+ 23 hidden pages