LG WD-14124(6)RD, WD-12124(6)RD, WD-10124(6)RD, WD-14124RD, WD-12124RD Service Manual

...
W ASHING MACHINE
SERVICE MANUAL
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD-14124(6)RD
WD-12124(6)RD WD-10124(6)RD
CAUTION
CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION............................................................................................................................. 7
5. OPERATION................................................................................................................................10
6. WIRING DIAGRAM / PROGRAM CHART...................................................................................12
7. TROUBLE SHOOTING................................................................................................................13
7-1.BEFORE SVC CHECKING..................................................................................................13
7-2.QC TEST MODE..................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST....................................................................................16
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION...........................................16
8-2. FAULT DIAGNOSIS AND TROUBLE SHOOTING .............................................................19
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................29
10. EXPLODED VIEW AND PARTS LIST .......................................................................................39
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................39
10-2. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............40
10-3. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY .............................................41
10-4. THE EXPLODED VIEW OF DRYER................................................................................42
APPENDIX (Replacement parts list) ...........................................................................................43
2
3
1. SPECIFICATION
ITEM WD-14124(6)RD/WD-12124(6)RD/WD-10124(6)RD
PO
WER SUPPLY 220V-240V~, 50HZ
PRODUCT WEIGHT 71kg
WASHING 140W
SPIN 300W
FAN MOTOR 25W DRAIN MOTOR 40W WASH HEATER 2000W
DRY HEATER 2100W
WASH 45rpm
SPIN WD-14124(6)RD 400/800/1000/1400 rpm
WD-12124(6)RD 400/800/1000/1200 rpm WD-10124(6)RD 400/600/800/1000 rpm
OPERATION WATER PRESSURE 0.3-10kgf/cm
2
(30-1000kPa)
CONTROL TYPE Electronic
WASH CAPACITY 7.0kg (Cotton)
DRY CAPACITY 3.5kg (Cotton)
DIMENSION 600mm(W)
600mm(D) 850mm(H)
WASH PROGRAM
Cotton, Cotton-Eco, Synthetic, Delicate, Wool, Hand Wash, Quick 30
RINSE Normal / Super / Rinse Hold
DOOR SWITCH TYPE Manual
WATER LEVEL 8 steps (by sensor) RESERVATION From 3 hours to 19 hours
SENSING OF THE LAUNDRY AMOUNT Adapted
FUZZY LOGIC Adapted
DISPLAY OF THE REMAINING TIME Adapted
ERROR DIAGNOSIS 10 items
POWER AUTO OFF Adapted
CHILD LOCK Adapted
AUTO RESTART Adapted
TIME SAVE Adapted
ELECTRICITY
CONSUMPTION
REVOLUTION
SPEED
Automatic process from washing to drying.
Automatic process from washing to drying can be selected easily. Washing capacity : 7 kg (Cotton) Drying capacity : 3.5 kg (Cotton)
More economical by Intelligent Wash System
Intelligent Wash System detects the amount of load and water temperature, and then determines the optimum water level and washing time to minimize energy and water consumption.
Direct Drive system
The advanced Brushless DC motor rotates the Drum directly without belt and pulley.
Child-Lock
The Child-Lock system has been developed to prevent children from pressing any button to change the program during operation.
Low noise speed control system
By sensing the amount of load and balance, evenly distributes
load to minimize the spinning noise level.
Auto Restart
Although the washing machine is turned off by a power failure, it restarts automatically in its stopped process when power is supplied again. And it will be the same when the machine unplugged in operation is plugged in again.
2. FEATURES & TECHNICAL EXPLANATION
4
2-1.FEATURES
Wash
Rinse
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature, selected washing temperature and laundry amount.
2-3.WATER LEVEL CONTROL
This model adopts a pressure sensor which can sense the water level in the tub.
Water supply is stopped when the water level to the preset level, then washing program proceeds.
Spinning does not proceed until the water in the tub reduces to a certain level.
5
FUZZY LOGIC
laundry amount
selected washing
temperature
water
temperature
washing time
rinsing time
spin rhythm, time
the best washing performance
SENSING
PROCESSING
DETERMINA TION
EFFECT
3. PARTS IDENTIFICATION
6
ACCESSORIES
Power plug
Control panel
Door
Lower cover
Adjustable feet
(For detergent and
fabric softener)
Drawer
Drum
Drain hose
Lower cover cap
Drain pump filter Drain plug
If the supply cord is damaged,
it must be replaced by the
manufacturer or its service agents or a similarly qualified person in order to avoid a hazard.
Spanner
Before servicing ask troubles of customers
Check the adjustment(power supply is 220-240V~, remove the transit bolts....)
Check the troubles referring to the trouble shooting. Decide service steps referring to disassembly instructions. And then, service and repair . After servicing, operate the appliance whether it works OKor NOT .
ST ANDARD INSTALLA TION
The appliance should be installed as follows.
REMOVE THE TRANSIT INST ALL THE APPLIANCE ADJUST THE
BOL TS
ON FLA T AND FIRM SURFACE HORIZONT AL
Remove the transit bolts Turn the leveling feet to
(3EA:
)with supplied spanner. set the appliance horizontally.
Keep the transit bolts and spanner for future use. Insert the 3 caps provided into the hole
The appliance goes up by
rotating the feet clockwise.
The appliance come down by rotating the feet counter clockwise.
4. INSTALLATION
7
1
2
Low
High
HOW TO CONNECT INLET HOSE
Check that the rubber packing is inside of the
valve connector.
Connect the inlet hose firmly to prevent leak.
CONNECT DRAIN HOSE
CONNECT POWER PLUG
8
Make sure that the hose is not twisted.
The drain hose should be placed under 100cm from the floor.
Connect the power plug to the wall outlet.
Avoid connecting several electric devices,
It may be the cause of the fire.
Avoid submerging the end of the hose.
TEST OPERA TION
9
Power
Start/Pause
Power
Connect the power plug to the outlet.
In case of Coloreds program.
Connect the inlet hose.
Preparation for Press the POWER button. Press
the
Start/Pause
washing. button.
Press the Temp. button Check if the drum rotates Check if water is supplied
and the present temperature will
clockwise and counterclockwise.
through the detergent dispenser.
be displayed.
Power off and then power on. Check if the door can be opened after 3 minutes.
Turn off W ash and Rinse after pressing the Start/Pause button and start the machine again. Check drain and spin.
If SVC is needed during check, remove the remaining water by pulling
out the hose cap.
Check the water heating. Check automatic reverse Check the water supply .
turn.
Check drain and spin
Power off and open the
Water removal
door
10
5. OPERATION
Start/Pause button
• Use the button to start or pause wash cycle.
•The power turns off automatically in 4 minutes after the pause button is pressed.
• Press the button to change the program.
Wash program selector
• 7 programs can be selected depending on the type of the laundry.
• By turning the dial, [Cotton Synthetic Delicate Wool Hand Wash Quick 30 Cotton-Eco] can be selected
Power
Time Left
Time Delay
Time Save
Door Lock
Cotton
Program
Wash
Pre
Main
Cold
Auto Big
Small
Time Add
400
No SpinNo Spin
30
40
60
95
800
1000
1400
Rinse
Spin Temp.
Dry
Start/Pause
Synthetic
Delicate
Wool
Hand Wash
Quick-Quick- 30
Cotton-Eco
Rinse Hold Super Normal
Delay finish
• Press the button when reservation washing is needed.
• When the button is pressed, [ ] is displayed. A maximum delay of [ ] hours can be set.
• Each press advances time delay by one hour.
• Use ON/OFF button to cancel [Time delay].
Child lock
• Once Child-Lock is set, and canceled by pressing both [Wash] and [Rinse] simutaneusly once Child lock is set. Once Chold Lock is set, all buttons are iroperable.
• The Child-Lock system can be set at any time even including during Power-Off, on Pause and operation. It is automatically cancelled when an operational error occurs and when the cycle ends.
• When power is off, the LED indicates [ ] only. During operation, or when the programme is paused the LED will indicate [ ] and the remaining time.
11
Dry selector
• Dry programs can be selected by pressing the [Dry] button.
• By pressing the button, [Auto Big Time Add Small ] can be selected.
Water temperature selector
• Press the button to select water temperature.
• The water temperature is selected [60°C 95°C Cold 30°C 40°C] during cotton program.
• 95°C is selected only for cotton program.
• By pressing the button during operating the washer, the present temperature is displayed.
ON/OFF button
• Press the button to turn power on and off.
Door lock display
• It shows whether the door can be opened or not during the washing.
• If the lamp is off, the door can be opened .
For manual wash, rinse and spin
• Use these buttons to change washing method, rinse times, spinning speed.
• When lamp is off, no selection has been made.
• Prewashing is available for Cotton, Cotton-Eco, Synthetic program.
Power
LED display
• Display the remaining time (Hour : Minute) to finish.
• In case of abnormal operation, error indications are displayed.
• See trouble shooting guide.
• When drying cycle is completed, [COOL DOWN] is displayed on the Multi display.
• The COOL DOWN is setting automatically when a drying cycle is complete.
• When you are not remove a load of clothes from the dryer as soon as it stops, wrinkles can form.
• The COOL DOWN operating periodically tumbles, rearranges and fluffs the load to avoid wrinkles without heat for up to 4 hours.
• The message will continue to display until the clothes are removed or the START/PAUSE button is pressed.
( , , , , , , ,
, , )
Time Save
• This option can be used to reduce the time of a wash program.
• This function in not available with Quick 30 program.
12
6. WIRING DIAGRAM / PROGRAM CHART
MAIN PWB
NA
YLYLBLBL RD
WH
RD
RD
FUSE
DOOR LOCK S/W
DRAIN
MOTOR
UVW
BK
BK
BL BN
GN
/
YL
GN
/
YL
VL
/
WH
WH
/
RD
BL
/
RD
YL
/
RD
BN
/
YL
WH
/
BK
GY
/
WH
YL
/
BK
YL
/
RD
BN
/
YL
S K Y
BK
/
WH
RD
/
WH
GN
/
YL
WHWHBK
BK
BL BN
RD
P
CP
CCP
WASHING HEATER
POWER
CORD
DRY HEATER
THER­MOSTAT
INLET VALVE
Ha
Hb
GND
MOTOR
FAN MOTOR
PRESSURE
SENSOR
n
PIN CONNECTOR NUMBER TERMINAL+HOUSING (#250)
EARTH TERMINAL
WIRE COLOR: BASE/LINE
(S) (S)
(G)
THERMISTOR
THERMISTOR
(Dry Duct Dry H/T)
(Tub)
D R Y
M A
I
N
P R E
BKWH BK YL OR BL BL RD YL BL RD
RDBK
YL
BK
/
WH
BN GY PK
123456 123456
123456 123
123 123
123 123
123 456
123 123
123 123
123
123
11123
123 1234
14123
23 4
14123
23456
12345 12345
123 123
123 12
121212
123
DISPLAY PWB
WH NARD RD RD SKY BL RD WHWH
NA
WHWH
WH /RD
WH/RD
WH WH
NA
VL NA
NOISE FILTER
12 12
* Water Supply : WáS * Intermittent Spin : IáS * Disentangle : DáT
*
Basic Cycle
* Optional Cycle
* ~ Time for varies as the temperature or the amount of laundry.
* Pre-Setting Time : Water Supply - 120 sec.
Drain - 60 sec.
Wash
Rinse
Spin
W
á
S
Pre
Main
Washing
Drain
I á
S
W
á
S
Rinse
Washing Staycooling
Heat
Wash
Drain
W
á
S
1 2 3 7654 98 10
Normal (Hold)
Drain
I á
S
11 12
1
W
á
S
Rinse
13 14
Drain
I á
S
15 16
2
W
á
S
Rinse
17 18
Drain
I á
S
19 20
W
á
S
Rinse
21 22
Drain
I á
S
23 24
W
á
S
Rinse
25 26
Extra (Hold)
Drain
Spin
DáT
A U T O O F F
3
4
27 28 29 20
ED R Y
N
D
20
Cotton
Cotton-Eco
Quick 30
Normal
Working
Time
(Hour:Minute)
About 2:41(2:39)
120
MIN
60
MIN
120300 60120 60 60 300 120 360 60 300 120 360 60 300 120 360 60 300 120 360 60 600 120 20 20
C
Y
C
L
E
S
T
E
P
C O U R S E
Time
(SEC)
8
60
96
About 3:01
About 30
8
HandWash
Delicate
Wool
Wash
Rinse
Rinse
Hold
Wash
+ Rinse
12
About 1:01
About 1:01
About 1:00
About 1:03
About 39
23
8
Spin
Dry
About 39
About 3:40
About 12
Rinse
+ Spin
Wash +Spin
About 1:48
About 1:14
About 38
8
8
1
40
29
29
1
1
1
~
96
60
~ 60
~ 96
60 96
Synthetic
About 1:30
8
23 59
PROGRAM CHART
* Basic time is minute in washing chart * The actual program time can be varied with the load amount,
water temperature or ambient temperature
13
7. TROUBLE SHOOTING
7-1.BEFORE SVC CHECKING
Be careful of electric shock or disconnecting the parts while trouble shooting. Voltage of each terminal in 220-240V~ and DC while applying an electric current.
7-2.QC TEST MODE.
Pressing Rinse, and Spin button simultaneously. Power supply ON with pressing upper two button.Then buzzer sound twice. Press the Start/Pause button as follows. Press the Start/Pause button more 4 times until stop spinning
7-3.HOW TO KNOW THE W ATER LEVEL FREQUENCY
Press the
Rinse and Spin button simultaneously .
ex) 241 : Water level frequency = 241 10
-1
=24.1
7-4.HOW TO KNOW TO TEMPERATURE OF EACH THERMISTOR
AT OPERA TING CONDITION.
Thermistor in tub : Press the [WATER TEMP] button.
Thermistor in dry duct : Press the [DRY] button.
Thermistor in condensing duct : Press the [SPIN] and [DRY] button simultaneously.
The digits means water level frequency(10
-1
)
Pressing number of
Start/Pause button
Checking Point Display Status
None All lamps turn on
1 time Clockwise spin(right) Drum rpm(About 40~52) 2 times Low speed Spin Drum rpm(About 70~90) 3 times High speed Spin Drum rpm(About 90~1 10) 4 times Inlet valve for pre-wash operation Water level frequency(25~65) 5 times Inlet valve for main-wash operation Water level frequency(25~65) 6 times Inlet valve for dry operation Water level frequency(25~65)
7 times Counterclockwise spin(left) Drum rpm(About 40~52)
8 times
Heater is in operation for 3 sec.
Water temperature
9 times Draining pump operation Water level frequency
10 times
Dry operation for 6 minutes Auto off operation after 6 minutes
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