LG W2363D, W2363D-PFV Service Manual

P/NO : MFL46750606 (1003-REV00) Printed in Korea
COLOR MONITOR
SERVICE MANUAL
North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com
CAUTION
CHASSIS NO. : LM94D
MODEL: W2363D W2363D-PFV
Internal Use Only
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
CONTENTS
CONTENTS .............................................................................................. 2
PRECAUTION............................................................................................3
SERVICING PRECAUTIONS.....................................................................4
SPECIFICATIONS......................................................................................6
TIMING CHART .......................................................................................10
ADJUSTMENT .........................................................................................12
BLOCK DIAGRAM...................................................................................16
TROUBLE SHOOTING ............................................................................17
EXPLODED VIEW .................................................................................. 21
SVC. SHEET ...............................................................................................
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
PRECAUTION
WARNING FOR THE SAFETY-RELATED COMPONENT.
• There are some special components used in LCD monitor that
are important for safety. These parts are marked on the schematic diagram and the Exploded View. It is essential that these critical parts should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.
• Do not modify original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.
TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.
• Must mount the module using mounting holes arranged in four corners.
• Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.
• Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.
• Protect the module from the ESD as it may damage the electronic circuit (C-MOS).
• Make certain that treatment person’s body are grounded through wrist band.
• Do not leave the module in high temperature and in areas of high humidity for a long time.
• The module not be exposed to the direct sunlight.
• Avoid contact with water as it may a short circuit within the module.
• If the surface of panel become dirty, please wipe it off with a softmaterial. (Cleaning with a dirty or rough cloth may damage the panel.)
WARNING
BE CAREFUL ELECTRIC SHOCK !
• If you want to replace with the new backlight (CCFL) or LIPS part, must disconnect the AC power because high voltage appears at inverter circuit about 650Vrms.
• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.
Leakage Current Hot Check Circuit
Replaceable batteries
* CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS
CAUTION
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
1.5 Kohm/10W
To Instrument's exposed METALLIC PARTS
Good Earth Ground such as WATER PIPE, CONDUIT etc.
AC Volt-meter
When 25A is impressed between Earth and 2nd Ground for 1 second, Resistance must be less than 0.1
*Base on Adjustment standard
0.15uF
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or re-connecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) is opropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500ºF to 600ºF.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.
(500ºF to 600ºF) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500ºF to 600ºF)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete TransistorRemoval/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
SPECIFICATIONS
1. General Specification
No Item Content Remark
1 Customer BRAND
2 User Model Name W2363D
3 Sale region Refer to Suffix standard
4 Feature 58cm (23 inch) 3D Full HD TFT LCD MONITOR
5 Chassis Name LM94D
External SW &Adj. G-MODE, Source, Menu, set, Power
6 General AUTO / SELECT, Power
Scope Function OSD, control lock, 2 HDMI input,1 DVI input, PC Audio
input, Headphone Output, sRGB, HDCP, Over scan, Black level,
Volume ,RTC, LED Lighting Level, SRS HD, GAME MODE, 3D 120Hz
7 Power Cord Length : 1.87 m ± 0.05 m, Shape : Wall-out Refer to Suffix standard
Color : Black and power cord table
Length : 1.5 m Refer to Suffix
DVI Shape : Detachable Type standard(US:1.5m,
Color : Black other: 1.5m
Pin : Triple Row, 24-Position DVI-D(Dual)
8 Cable Length : 1.5 m P/N : 6852TAZ006J
Audio Shape : Plug
Color : Black
2 Pin
9 LIPS Input: Delta Electronics INC.
10 Applying module list P/No Specification
EAJ60870701 LM230WF4-TLA1 120Hz
No Item Content Remark
Width (W) Length (D) Height (H)
1 Product
Before Packing 555.5 206.0 419.2
With stand
Dimension
555.5 73.3 409.5 Without stand
After Packing 620 458 120
2 Product Only SET 5.2 kg
Weight With BOX 7.0 kg
3 Container Individual or 20 ft 40 ft For the EU Pallet
Loading Palletizing Indi. Pallet Indi. Pallet
Quantity 672 405 1,376 900
Type Base Detachable, Tilt Only
4 Stand Size (W x D x H) 264.9 * 206.0 * 28.5
Assy Tilt Degree -5 ~ +15
Tilt force 0.8 kg ~ 2.0 kg
5 Appearance General Refer to Standard of LG(55)G1-1020
2. Mechanical specification
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
3. Optical Character
No Item Criteria Remark
1 Viewing Angle Horizontal(R/L) : +85º / -85 º (Typ.)
<CR ≥10> Vertical(Top/Bottom) : +75º / -85 º (Typ.)
2 Luminance Average Luminance (cd/m2) 180(Typ.) (Typ.
±
30) sRGB
Average Luminance (cd/m2) 250 (min.) 300(Typ) (Full white pattern, 0.7V) 6500K
Average Luminance (cd/m2) 180 (min) (Full white pattern, 0.7V) 9300K
Luminance Uniformity 75 % (min)
3 Contrast Ratio 700(Min), 1000(Typ) , DFC-->70000:1(Min)
4 Response Time On/off: 5 ms (TYP), Gray to Gray: 2 ms (TYP)
5 Light Leakage Condition: Do not visible at 300 Lux
5. Engineering Specification
1 Supported Sync. Type Separate Sync., SOG, Digital Remarks
2 Operating Frequency Analog/ Horizontal 30 kHz ~ 83 kHz
Digital Vertical 50 Hz ~ 120 Hz
HDMI Horizontal 30 kHz ~ 83 kHz
Vertical 56 Hz ~ 61 Hz
3 Resolution Analog/ Max. 1920 x 1080 @ 120 Hz
Digital Recommend 1920 x 1080 @ 60 Hz 1920 x 1080 @ 120 Hz (3D)
HDMI Max. 1920x1080 @ 60 Hz
Recommend 1920x1080 @ 60 Hz
4 Input Voltage Voltage : 100 – 240 Vac, 50 Hz or 60 Hz, 1.2 A
5 Inrush Current Cold Start : 50 A Hot : 120 A
Operating Condition Sync(H/V) Video LED Wattage
Test condition
52W (Max)
1. 1920x1080 @ 60Hz
6 On Mode On/On Active Blue
49W (typ)
2. burst pattern
3. 100 V - 240 V
4. After aging 30 min
Off/On Blue DVI: 1.6
Sleep Mode On/Off Off Blinking HDMI: 1.6
Off/Off
Off Mode
- - Off <1W
(Power switch off)
7 MTBF
50,000 HRS with 90% Lamp Life : 50,000 Hours(Min)
Confidence level
8 Using Altitude 5,000 m (for Reliability) 3,000 m(for FOS)
Temperature 10°C ~ 35°C
9 Environment
0perating
Humidity 10 % ~ 80
Condition
Storage
Temperature - 20°C ~ 60°C
Humidity 5 % ~ 90 % non-condensing
4. Electric operating sound noise specification
item Criteria
1 Sound noise level Front 18dB Back 20dB
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
6. LCD Panel Characteristic
10.1. LM230WF1-TLA1 (P/No: EAJ54852301)
(1) Standard Measurement Condition
• Ambient Luminance Level : dark ( < 10 lux)
• Ambient Temperature : Normal Temperature(10ºC ~ 25ºC)
• warm-up Time : More than 30 min (at Full White Pattern)
• Input Signal : VESA 1920X1080 @60 Hz
• Contrast : 70
• Brightness : Max. 100
• 6500K : Color Temperature Setting is 6500 K( if it’s not special specification)
• Clock/Clock Phase : The Best Setting (2) Another Spec.: Product Specification Standard( LG(55)G1-1034 ) (3) Cosmetic Spec. : LCD Module IIS Spec.
6.1 Display Area
1) Active Display Area of the LCD Monitor Should be within Cabinet’s Bezel.
2) Distance Difference between Active Area and Bezel
| A-B|<1.0 mm , | C-D|<1.0 mm A: The Distance from The Left of Active Area to the Bezel B: The Distance from The Right of Active Area to the Bezel C: The Distance from The Top of Active Area to the Bezel D: The Distance from The Bottom of Active Area to the Bezel
C
B
D
A
Active Area
Bezel
No Item Content Remark
Maker LGD
Type 58 cm (23 inch)Full HD TFT LCD
Active Display Area 509.184 mm (H) X 286.416 mm (V)
Pixel Pitch [mm] 0.266 mm x 0.266 mm
1 LCD Module Electrical Interface 4ch-LVDS
Feature
Color Depth
8-bit with A-FRC, 16,777,216 colors
Size (Outline) [mm] 533.2(H) x 312.0(V) x 16.5(D) (Typ.)
Surface Treatment Hard coating(3H) &
Anti-Glare treatment of the front polarizer
Operating Mode
Transmissive mode, Normally White
Back light Unit 4 CCFL
R/T Typical Rise Time: 1, Fall Time: 4
Max. Rise Time: 3, Fall Time: 7
Minimum Normal Maximum
White Wx 0.283
Wy
Typ-0.015
0.298
Typ+0.015 9300K
2 CIE Color White u’ 0.313
Coordinates v’
Typ-0.03
0.329
Typ+0.03
Red Rx 0.644
Ry 0.336 6500K
Green Gx Typ-0.03 0.295 Typ+0.03
Gy 0.614
Blue Bx 0.146
By 0.072
7. EDID
7.1 Data ( 128 Bytes )
1) EDID Ver. 1.3 FOR DIGITAL(256Byte)
2) EDID Ver. 1.3 FOR HDMI 1 (256Byte)
3) EDID Ver. 1.3 FOR HDMI 2 (256Byte)
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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