INSTALLATION MANUAL
AIR
CONDITIONER
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
Please retain this installation manual for future reference after reading it thoroughly. This product contains Fluorinated Greenhouse Gases. (R410A)
High Efficiency Inverter
Original instruction
[Representative] LG Electronics Inc. EU Representative : LG Electronics European Shared Service Center B.V. Krijgsman 1, 1186 DM Amstelveen, The Netherlands [Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu,
Changwon-si, Gyeongsangnam-do, KOREA
www.lg.com
<![endif]>ROMÂNĂ LIMBA POLSKI NEDERLANDS ČEŠTINA ΕΛΛΗΝΙΚΆ DEUTSCH FRANÇAIS ESPAÑOL ITALIANO ENGLISH
P/NO : MFL67855401
Air Conditioner Installation Manual
TABLE OF CONTENTS
Installation |
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Requirements |
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Safety Precautions ..... |
3 |
Installation of Indoor, |
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Outdoor unit................ |
7 |
The indoor unit |
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installation................. |
10 |
Remote controller |
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installation................. |
25 |
Wiring connection .... |
29 |
Connecting Pipes to |
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the Indoor Unit.......... |
31 |
Installation to |
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decorative panel ....... |
33 |
Indoor unit drain |
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piping......................... |
34 |
Test running .............. |
41 |
Optional operation.... |
43 |
Required Parts
•Connecting cable
•Four Type "A" Screw
•Hanging Bolt
(W 3/8 or M10 length 650mm)
•Pipes: Gas side Liquid side
•Insulated drain hose
•Additional Drain hose Inner Dia
Cassette type.............32mm Duct type....................25mm
•Additional drain pipe (Convertible type)
(Outer diameter .....15.5mm)
Required Tools
•Level
•Screw driver
•Electric drill
•Hole core drill (ø70mm)
•Flaring Tools set
•Torque Wrenches
•Hexagonal Wrench (4mm, 5mm)
•Gas-leak detector
•Owner’s Manual
•Thermometer
2
Safety Precautions
Safety Precautions
To prevent the injury of the user or other people and property damage, the following instructions must be followed.
νBe sure to read before installing the air conditioner.
νBe sure to observe the cautions specified here as they include important items related to safety.
νIncorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
ν The meanings of the symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
<![endif]>ENGLISH
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ν Installation |
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Always perform |
Don’t use a power |
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grounding. |
cord, a plug or a loose |
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socket which is dam- |
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aged. |
• Otherwise, it may cause |
• Otherwise, it may cause |
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electrical shock. |
a fire or electrical shock. |
For installation of the product, always contact the service center or a professional installation agency.
•Otherwise, it may cause a fire, electrical shock, explosion or injury.
Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit.
•If the electrical part cover of the indoor unit and the service panel of the outdoor unit are not attached securely, it could result in a fire or electric shock due to dust, water, etc.
Always install an air leakage breaker and a dedicated switching board.
•No installation may cause a fire and electrical shock.
Do not keep or use flammable gases or combustibles near the air conditioner.
•Otherwise, it may cause a fire or the failure of product.
Installation Manual 3
Safety Precautions
Ensure that an |
Do not disassemble or |
Do not install the |
installation frame of the |
repair the product |
product at a place that |
outdoor unit is not |
randomly. |
there is concern of |
damaged due to use |
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falling down. |
for a long time. |
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•It may cause injury or an accident.
•It will cause a fire or electrical shock.
•Otherwise, it may result in personal injury.
Use caution when unpacking and installing.
• Sharp edges may cause injury.
ν Operation
Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and Do not use Flammable gases. Otherwise, it may cause fire or explosion.
•There is the risk of death, injury, fire or explosion.
Do not share the outlet |
Do not use the |
Do not modify or |
with other appliances. |
damaged power cord. |
extend the power cord |
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randomly. |
•It will cause an electric shock or a fire due to heat generation.
• Otherwise, it may cause |
• Otherwise, it may cause |
a fire or electrical shock. |
a fire or electrical shock. |
Take care so that the power cord may not be pulled during operation.
Unplug the unit if |
Keep the flames away. |
strange sounds, smell, |
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or smoke comes from it. |
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• Otherwise, it may cause |
• Otherwise, it may cause |
• Otherwise, it may cause |
a fire or electrical shock. |
electrical shock or a fire. |
a fire. |
4
Safety Precautions
Take the power plug out if necessary, holding the head of the plug and do not touch it with wet hands.
•Otherwise, it may cause a fire or electrical shock.
Do not use the power |
Do not open the |
cord near the heating |
suction inlet of the |
tools. |
indoor/outdoor unit |
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during operation. |
• Otherwise, it may cause |
• Otherwise, it may |
a fire and electrical |
electrical shock and |
shock. |
failure. |
Do not allow water to run into electrical parts.
•Otherwise, it may cause the failure of machine or electrical shock.
Hold the plug by the head when taking it out.
•It may cause electric shock and damage.
Never touch the metal parts of the unit when removing the filter.
•They are sharp and may cause injury.
<![endif]>ENGLISH
Do not step on the indoor/outdoor unit and do not put anything on it.
•It may cause an injury through dropping of the unit or falling down.
Do not place a heavy object on the power cord.
•Otherwise, it may cause a fire or electrical shock.
When the product is submerged into water, always contact the service center.
•Otherwise, it may cause a fire or electrical shock.
Take care so that children may not step on the outdoor unit.
• Otherwise, children may be seriously injured due to falling down.
Installation Manual 5
Safety Precautions
ν Installation
Install the drain hose to ensure that drain can be securely done.
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Always inspect gas |
Install the product so |
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that the noise or hot |
leakage after the |
wind from the outdoor |
installation and repair |
unit may not cause any |
of product. |
damage to the |
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neighbors. |
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•Otherwise, it may cause water leakage.
•Otherwise, it may cause dispute with the neighbors.
•Otherwise, it may cause the failure of product.
Keep level parallel in installing the product.
•Otherwise, it may cause vibration or water leakage.
Please install safely at a place that can sufficiently endure the weight of the product.
•If the strength is not sufficient, the product may fall and cause injury.
ν Operation |
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Avoid excessive |
Use a soft cloth to |
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cooling and perform |
clean. Do not use wax, |
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ventilation sometimes. |
thinner, or a strong |
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detergent. |
Do not use an appliance for special purposes such as preserving animals vegetables, precision machine, or art articles.
•Otherwise, it may do harm to your health.
• The appearance of the |
• Otherwise, it may |
air conditioner may |
damage your properties. |
deteriorate, change |
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color, or develop surface |
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flaws. |
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Do not place obstacles around the flow inlet or outlet.
• Otherwise, it may cause the failure of appliance or an accident.
6
Installation of Indoor, Outdoor Unit
Installation of Indoor, Outdoor Unit
You need to select adequate installation location considering the following conditions, and make sure to acquire the consent of the user.
Selection of the best location
1. Indoor unit
Cassette type
•There should not be any heat source or steam near the unit.
•There should not be any obstacles to prevent the air circulation.
•A place where air circulation in the room will be good.
•A place where drainage can be easily obtained.
•A place where noise prevention is taken into consideration.
•Do not install the unit near the door way.
•Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.
•The indoor unit must keep the maintenance space.
Ceiling |
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<![if ! IE]> <![endif]>more |
Ceiling Board |
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Ceiling Board |
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<![if ! IE]> <![endif]>or |
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<![if ! IE]> <![endif]>30 |
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<![if ! IE]> <![endif]>less |
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50 or |
<![if ! IE]> <![endif]>100 or more |
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50 or |
<![if ! IE]> <![endif]>30 or |
more |
<![if ! IE]> <![endif]>250 |
<![if ! IE]> <![endif]>less |
more |
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<![if ! IE]> <![endif]>Above |
<![if ! IE]> <![endif]>330 or |
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Unit:cm |
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Floor |
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Duct type
•The place shall easily bear a load exceeding four times the indoor unit’s weight.
•The place shall be able to inspect the unit as shown the figure.
•The place where the unit shall be leveled.
•The place shall allow easy water drainage.(Suitable dimension “H” is necessary to get a slope to drain as figure.)
•The place shall easily connect with the outdoor unit.
•The place where the unit is not affected by an electrical noise.
•The place where air circulation in the room will be good .
•There should not be any heat source or steam near the unit
Top view |
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Inspection hole |
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(unit: mm) |
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Control box |
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Front
Front view
H
<![endif]>ENGLISH
Installation Manual 7
Installation of Indoor, Outdoor Unit
Convertible type
•Do not have any heat or steam near the unit.
•Select a place where there are no obstacles in front of the unit.
•Make sure that condensation drainage can be conveniently routed away.
•Do not install near a doorway.
•Ensure that the interval between a wall and the left (or right) of the unit is more than 20cm.
•Use a stud finder to locate studs to prevent unnecessary damage to the wall.
•There should not be any heat source or steam near the unit.
•There should not be any obstacles to prevent the air circulation.
•A place where air circulation in the room will be good.
•A place where drainage can be easily obtained.
•A place where noise prevention is taken into consideration.
•Do not install the unit near the door way.
•Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.
More than 20cm
More than |
R |
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20cm |
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More than eye-level
(Ceiling installation)
More than 20cm
R |
More than |
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20cm |
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(Floor/Wall installation)
More than 20cm
More than 20cm
More than 5cm
More than 20cm
More than 5cm
More than 20cm
2. Outdoor unit
•If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.
•Ensure that the spaces indicated by arrows around front, back and side of the unit.
•Do not place animals and plants in the path of the warm air.
•Take the air conditioner weight into account and select a place where noise and vibration are
minimum. |
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More than 60cm |
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• Select a place so that the warm air and noise |
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from the air conditioner do not disturb neighbors. |
More than |
More than 30cm |
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• Place that can sufficiently endure the weight |
30cm |
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and vibration of the outdoor unit and where |
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even installation is possible. |
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More |
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• Place that has no direct influence of snow or rain |
More than |
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• Place with no danger of snowfall or icicle drop |
than 60cm |
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70cm |
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• Place without weak floor or base such as |
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decrepit part of the building or with a lot of snow |
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accumulation |
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8
Installation of Indoor, Outdoor Unit
3. Piping length and the elevation
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Pipe Size (Diameter:Ø) |
Length A(m) |
Elevation B(m) |
*Additional |
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MODEL |
refrigerant |
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(g/m) |
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Gas |
Liquid |
Standard |
Max. |
Standard |
Max. |
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AUUW096D |
3/8"(9.52mm) |
1/4"(6.35mm) |
7.5 |
15 |
5 |
10 |
20 |
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[UU09W ULD] |
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AUUW126D |
3/8"(9.52mm) |
1/4"(6.35mm) |
7.5 |
15 |
5 |
10 |
20 |
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[UU12W ULD] |
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AUUW186D |
1/2"(12.7mm) |
1/4"(6.35mm) |
7.5 |
40 |
5 |
30 |
20 |
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[UU18W UED] |
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AUUW186D1 |
1/2"(12.7mm) |
1/4"(6.35mm) |
5.0 |
40 |
5 |
30 |
20 |
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[UU18W UED1] |
<![endif]>ENGLISH
Outdoor unit
A trap is not necessary when the outdoor unit is installed in a higher position than the indoor unit.
Indoor unit
CAUTION:
•Rated performance for refrigerant line length of:7.5m (AUUW096D, AUUW126D, AUUW186D) / 5.0m (AUUW186D1)
•Capacity is based on standard length and maximum allowance length is on the basis of reliability.
•Improper refrigerant charge may result in abnormal cycle.
Installation Manual 9
The indoor unit installation
The indoor unit installation
1. Cassette type
Ceiling |
Level gauge |
Ceiling board |
TQ/TR Series
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585~660 |
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517 |
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<![if ! IE]> <![endif]>523 |
<![if ! IE]> <![endif]>319 |
570 |
<![if ! IE]> <![endif]>517 |
<![if ! IE]> <![endif]>585~660 |
<![if ! IE]> <![endif]>570 |
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Unit: mm |
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NOTICE |
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CAUTION :
•This air-conditioner uses a drain pump.
•Install the unit horizontally using a level gauge.
•During the installation, care should be taken not to damage electric wires.
•Select and mark the position for fixing bolts and piping hole.
•Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose.
•Drill the hole for anchor bolt on the wall.
• Avoid the following installation location.
1.Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated. These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function.
In these cases, take the following actions;
•Make sure that ventilation fan is enough to cover all noxious gases from this place.
•Ensure enough distance from the cooking room to install the air conditioner in such a place where it may not suck oily steam.
2.Avoid installng air conditioner
in such places where |
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Air conditioner |
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cooking oil or iron powder is |
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generated. |
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3. Avoid places where |
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Take enough |
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inflammable gas is generated. |
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distance |
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Use the ventilation fan |
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4. Avoid place where noxious gas is |
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for smoke-collecting |
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hood with sufficient |
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capacity. |
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Cooking table |
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5.Avoid places near high frequency generators.
10
The indoor unit installation
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Ceiling |
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Hanging bolt |
Keep the length of the bolt |
Air Conditioner body |
<![if ! IE]> <![endif]>150mm |
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(W3/8 or M10) |
Flat washer for M10 |
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from the bracket to 40mm |
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Nut |
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(W3/8 or M10) |
(accessory) |
Ceiling board |
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Ceiling board |
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Spring washer |
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(M10) |
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Flat washer for M10 |
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(accessory) |
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Paper model |
Set screw of |
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Nut |
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for installation |
paper model (4 pieces) |
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(W3/8 or M10) |
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Adjust the same height |
Open the ceiling board |
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along the outer edge of the |
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paper model |
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• The following parts is option.
Hanging Bolt |
- W 3/8 or M10 |
Nut |
- W 3/8 or M10 |
Spring Washer - M10 |
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Plate Washer |
- M10 |
<![endif]>ENGLISH
CAUTION: Tighten the nut and bolt to prevent unit falling.
• Drill the piping hole on the wall slightly tilted to the outdoor side using a Ø 70 hole-core drill.
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Wall |
Indoor |
Outdoor |
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<![if ! IE]> <![endif]>5~7mm |
Installation Manual 11
The Indoor Unit Installation
2. Duct type
CASE 1
POSITION OF SUSPENSION BOLT
•Apply a joint-canvas between the unit and duct to absorb unnecessary vibration.
•Apply a filter Accessory at air return hole.
(Unit:mm)
Dimension
A B C D E F (G) H I
Capacity
18k Btu/h |
932 880 355 45.5 450 30 87 750 163 |
CASE 2
•Install the unit leaning to a drainage hole side as a figure for easy water drainage.
POSITION OF CONSOLE BOLT
•A place where the unit will be leveled and that can support the weight of the unit.
•A place where the unit can withstand its vibration.
•A place where service can be easily performed.
A |
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B |
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<![if ! IE]> <![endif]>C E |
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<![if ! IE]> <![endif]>D |
(G) |
<![if ! IE]> <![endif]>F |
<![if ! IE]> <![endif]>I |
<![if ! IE]> <![endif]>1~3mm |
H |
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Drainage hole |
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M10 Nut |
X 4 |
(Local |
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M10 SP. washer X 4 |
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supply) |
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M10 washer |
X 4 |
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M10 washer |
X 4 |
(Local |
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M10 SP. washer X 4 |
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supply) |
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M10 Nut |
X 4 |
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12
The Indoor Unit Installation
•Select and mark the position for fixing bolts.
•Drill the hole for set anchor on the face of ceiling.
•Insert the set anchor and washer onto the suspension bolts for locking the suspension bolts on the ceiling.
•Mount the suspension bolts to the set anchor firmly.
•Secure the installation plates onto the suspension bolts (adjust level roughly) using nuts, washers and spring washers.
CAUTION: Tighten the nut and bolt to prevent unit falling.
<![if ! IE]> <![endif]>ENGLISH |
Old building |
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New building |
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1 Set anchor
2 Plate washer
3 Spring washer
4 Nut
5 Suspension
bolts
•Local supplySet anchor
Plate washer |
- M10 |
Spring washer |
- M10 |
Nut |
- W3/8 or M10 |
Suspension bolt |
- W3/8 or M10 |
Installation Manual 13
The Indoor Unit Installation
CAUTION
1.Install declination of the indoor unit is very important for the drain of the duct type air conditioner.
2.Minimum thickness of the insulation for the connecting pipe shall be 5mm.
Front of view
• The unit must be declined to the drain hose connected when finished installation.
Ceiling
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<![if ! IE]> <![endif]>1~3mm |
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CORRECT |
Drainage hole |
INCORRECT |
Drainage hole |
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CAUTION FOR GRADIENT OF UNIT AND DRAIN PIPING
Lay the drain hose with a downward inclination so water will drain out.
•Always lay the drain with downward inclination (1/50 to 1/100).
Prevent any upward flow or reverse flow in any part.
•10mm or thicker formed thermal insulator shall always be provided for the drain pipe.
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Thermal insulator |
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(Local supply) |
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Drainage pipe |
Unit |
(Local supply) |
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Make sure to be closed. |
Drainage hole |
• Upward routing not allowed
CORRECT |
INCORRECT |
Applied U-Trap Dimension
•Install the P-Trap (or U-Trap) to prevent a water leakage caused by the blocking of intake air filter.
A ≥ 70mm |
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B ≥ 2C |
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C ≥ 2 x SP |
B |
SP = External Pressure |
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(mmAq) |
C |
Ex) External Pressure |
U-Trap |
= 10mmAq |
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A ≥ 70mm |
A |
B ≥ 40mm |
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C ≥ 20mm |
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14
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The Indoor Unit Installation |
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3. Convertible type(18k Btu/h) |
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<![if ! IE]> <![endif]>ENGLISH |
• 'Installation Plates' are attached at the bottom |
Side Plate |
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ν Before Installing, prepare Installation Plates |
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of indoor unit. |
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Detach them by removing each 3 screws at |
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both sides. |
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• Detach 'Side Plate (R,L)' by removing each 2 |
Install Plate |
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screws on both sides. |
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• Pull the upper right and left side of 'Inlet Grille' |
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to the front, and it will stop at slightly tilted |
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position. |
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•Unhook the 'Inlet hanger' from the 'Hanger screw' on the both left and right side.
• Detach the 'Inlet Grille' from the Indoor Unit. |
Inlet hanger |
1) Installation on the ceiling |
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• Measure and mark the position for the |
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Suspension bolts and the piping hole. |
Inlet Grille |
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Hanger |
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• Drill the hole for anchor nut on the ceiling. |
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screw |
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1) |
1076 |
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265 |
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Before secure the Installation Plates, |
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select the bent direction of the |
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Installion Plate to the inside or the |
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outside according to the installation |
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Suspension |
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circumstances. |
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bolt |
Center-line for the |
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piping hole |
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2) |
1236 |
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265 |
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• Drill the piping hole on the wall slightly tilted |
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Indoor |
WALL |
Outdoor |
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to the outdoor side using a ø70 hole-core |
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drill. |
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5~7mm |
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Installation Manual |
15 |