LG TC151, TC80, TC71, TC91, TC51 User Manual

OWNER’S MANUAL

TC SERIES HYDRAULIC COMPACTORS

Revision : 05/2004

Manual # : 150-1010

BREAKER TECHNOLOGY

For Models :

TC51, TC71, TC80, TC91, TC151 & TC301

3

Compactor Owner’s Manual

General .................................................

TC51 Specifications ..............................

TC71 Specifications ..............................

TC80 Specifications ..............................

TC91S Specifications ............................

TC151S / TC151SH Specifications .......

TC301 / TC301H Specifications ............

Hazard Alerts ........................................

Sizing the Compactor ...........................

Typical Hydraulic Circuits ......................

Installation .............................................

Setting Flow & Pressure .......................

Start-Up .................................................

Operation ..............................................

Removal & Storage ...............................

Product Warranty ..................................

Bracket Options ....................................

TC51 Parts ............................................

TC71 Parts ............................................

TC80 Parts ............................................

TC91S Parts .........................................

TC151S Parts .......................................

TC151SH Parts .....................................

TC301 Parts ..........................................

TC301H Parts .......................................

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5

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7

8

9

10

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15

17

20

21

23

24

27

28

29

30

32

34

36

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CONTENTS

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BTI compactors are designed to mount on mini-excavators, backhoes and
excavators. BTI compactors combine impulse force, down pressure, and
vibration to work as soil compactors or pile/sheet drivers.

The compactor has 3 basic components:

• Mounting Bracket: attaches the compactor to the carrier boom and is
complete with adjustable mounting pins.

• Rubber Isolators: act as suspension between the base and the mount
& isolate the compactor forces from the carrier.

• Base: includes a hydraulic motor coupled to an eccentric, encased in
a steel housing with the base plate attached.

GENERAL

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Compactor Owner’s Manual

TC51 SPECIFICATIONS

Impulse Force: 2,250 - 3,000 lb 2,250 - 3,000 lb

1,020 - 1,360 kg 1,020 - 1,360 kg

Oil Flow Req'd: 8 - 12 US gpm 12 - 18 USgpm

30 - 45 l/min 44 - 68 l/min

Cycles/Minute: 1,940 - 2,200 1,940 - 2,200

Hydraulic Connections: #8 JIC Male #8 JIC Male

Minimum Tube I.D.: 1/2" 1/2"

Operating Pressure: 1,500 - 2,200 psi 1,500 - 2,200 psi

102 - 150 bar 102 - 150 bar

Base Plate Dimension: 12.5 x 22" 12.5 x 22"

317.5 x 558.5 mm 317.5 x 558.5 mm

Compaction Area: 1.91 sq ft 1.91 sq ft

0.177 sq M 0.177 sq M

Weight: 295 lb 295 lb

158 kg 158 kg

Swivel Rotation: N/A N/A

Locking Positions: N/A N/A

Carrier Weight: 2,000 - 10,000 lb 2,000 - 10,000 lb

907 - 4, 536 kg 907 - 4, 536 kg

TC51L/FC TC51H/FC

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TC71S SPECIFICATIONS

Impulse Force: 3,300 - 5,000 lb 3,300 - 5,000 lb

1,497 - 2,268 kg 1,497 - 2,268 kg

Oil Flow Req'd: 13 - 17 US gpm 13 - 22 USgpm

49 - 63 l/min 50 - 83 l/min

Cycles/Minute: 2,020 - 2,500 2,020 - 2,500

Hydraulic Connections: #12 JIC Male #12 JIC Male

Minimum Tube I.D.: ¾" ¾"

Operating Pressure: 1,200 - 2,000 psi 1,200 - 2,000 psi

81 - 136 bar 81 - 136 bar

Base Plate Dimension: 15 x 26" 15 x 26"

381 x 660 mm 381 x 660 mm

Compaction Area: 2.71 sq ft 2.71 sq ft

0.252 sq M 0.252 sq M

Weight: 610 lb 610 lb

277 kg 277 kg

Swivel Rotation: N/A N/A

Locking Positions: N/A N/A

Carrier Weight: 5,500 - 15,500 lb 5,500 - 15,500 lb

2,492 - 7,030 kg 2,492 - 7,030 kg

TC71S TC71FC

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Compactor Owner’s Manual

TC80 SPECIFICATIONS

Impulse Force: 5,000 - 8,200 lb

2,270 - 3,727 kg

Oil Flow Req'd: 20 - 26 US gpm

75 - 97 l/min

Cycles/Minute: 1,659 - 2,200

Hydraulic Connections: #12 JIC Male

Minimum Tube I.D.: ¾"

Operating Pressure: 1,300 - 2,000 psi

88 - 136 bar

Base Plate Dimension: 23 x 26"

584 x 660 mm

Compaction Area: 4.15 sq ft

0.39 sq M

Weight: 969 lb

441 kg

Swivel Rotation: Floating (Optional)

Locking Positions: 90o, 0o, 90

o

Carrier Weight: 7,700 - 25,300 lb

3,500 - 11, 500 kg

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TC91S SPECIFICATIONS

Impulse Force: 5,000 - 8,200 lb

2,270 - 3,727 kg

Oil Flow Req'd: 20 - 26 US gpm

75 - 97 l/min

Cycles/Minute: 1,659 - 2,200

Hydraulic Connections: #12 JIC Male

Minimum Tube I.D.: ¾"

Operating Pressure: 1,300 - 2,000 psi

88 - 136 bar

Base Plate Dimension: 23 x 27"

584 x 686 mm

Compaction Area: 4.3 sq ft

0.40 sq M

Weight: 1,130 lb

514 kg

Swivel Rotation: 180

o

Locking Positions: 90o, 45o, 0o, 45o, 90

o

Carrier Weight: 7,700 - 25,300 lb

3,500 - 11, 500 kg

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Compactor Owner’s Manual

Impulse Force: 11,120 - 16,610 lb 11,120 - 16,610 lb

5,055 - 7,550 kg 5,055 - 7,550 kg

Oil Flow Req'd: 25 - 31 US gpm 35 - 43 US gpm

95 - 117 l/min 132 - 163 l/min

Cycles/Minute: 1,800 - 2,200 1,800 - 2,200

Hydraulic Connections: #16 JIC Male #16 JIC Male

Minimum Tube I.D.: 1" 1”

Operating Pressure: 1,500 - 2,000 psi 1,100 - 1,600 psi

102 - 136 bar 75 - 109 bar

Base Plate Dimension: 28 x 36.5" 28 x 36.5”

711 x 927mm 711 x 927mm

Compaction Area: 7.1 sq ft 7.1 sq ft

0.66 sq M 0.66 sq M

Weight: 1,825 lb 1,830 lb

830 kg 832 kg

Swivel Rotation: 180

o

180

o

Locking Positions: 90o,45o,0o,45o,90

o

90o,45o,0o,45o,90

o

Carrier Weight: 15,400 - 48,400 lb 15,400 - 48,400 lb

7,000 - 22,000 kg 7,000 - 22,000 kg

TC151S TC151SH

TC151S / 151SH SPECIFICATIONS

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Impulse Force: 16,300 - 24,300 lb 16,300 - 24,300 lb

7,409 - 11,000 kg 7,409 - 11,000 kg

Oil Flow Req'd: 35 - 43 US gpm 50 - 61 gpm

132 - 163 l/min 189 - 231 l/min

Cycles/Minute: 1,800 - 2,200 1,800 - 2,200

Hydraulic Connections: #16 JIC Male #20 JIC Male

Minimum Tube I.D.: 1" 1

1/4”

Operating Pressure: 1,500 - 2,000 psi 1100 - 1600 psi

102 - 136 bar 75 - 109 bar

Base Plate Dimension: 34 x 37" 34 x 37"

864 x 940 mm 864 x 940 mm

Compaction Area: 8.74 sq ft 8.74 sq ft

0.812 sq M 0.812 sq M

Weight: 2,150 lb 2,155 lb

978 kg 980

Carrier Weight: 31,900 - 105,600 lb 31,900 - 105,600 lb

14,500 - 48,000 kg 14,500 - 48,000 kg

TC301 TC301H

TC301 / TC301H SPECIFICATIONS

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Compactor Owner’s Manual

Danger, Warning, and Caution are hazard alerts used in this manual and
on the compactor decals to identify hazards on or near the carrier and
compactor.

Danger - Immediate hazards, which WILL result in severe personal
injury or death if the proper precautions are not taken.

Warning - Hazards or unsafe practices, which COULD result in per­sonal injury or death if the proper precautions are not taken.

Caution - Hazards or unsafe practices, which COULD result in product
or property damage if the proper precautions are not taken.

BTI cannot anticipate every possible circumstance that might involve a
hazard. The hazard alerts in this publication and on the product are there­fore not all inclusive. If a tool, procedure, work method or operating
technique not specifically recommended by BTI is used, you must satisfy
yourself that it is safe for you and others. You should also ensure that the
compactor and carrier will not be damaged or made unsafe by the opera­tion, maintenance or repair procedures you choose.

HAZARD ALERTS

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HAZARD ALERTS

Do not operate the compactor with personnel in the immediate area of
the carrier and compactor.

Note and avoid all hazards and obstructions such as overhangs, ledges,
slide areas, electrical lines, underground cables, water mains, gas lines,
etc. When operating close to electrical lines, underground cables, water
mains or gas lines, contact the responsible authority and request assis­tance.

Do not operate this machine unless you have read and understood the
instructions and warnings in the Compactor Owner's Manual. Failure to
follow the instructions or heed the warnings could result in injury or
death. Proper care is your responsibility. Contact your distributor or BTI
for replacement manuals or decals.

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Compactor Owner’s Manual

Hydraulic fluids are under high pressure. Fluid escaping under pressure
can penetrate the skin causing serious injury. Relieve all pressure before
disconnecting hoses. Do not use your hand to check for hydraulic leaks.
If any fluid is injected into the skin, a doctor must surgically remove it
within a few hours or gangrene may set in.

Do not attempt to repair or modify the compactor unless you are a quali­fied service technician. Read and understand your owner's manuals.
Failure to follow the instructions or heed the warnings could result in
severe personal injury or death. Proper care is your responsibility.
Contact your distributor or BTI for replacement parts.

Some compactor components are heavy or awkward, plan carefully how
you will handle them when installing, removing, or disassembling.

HAZARD ALERTS

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Head Foot Eye Hearing
Protection Protection Protection Protection

Do not operate or service the compactor unless you are qualified.

Avoid loose fitting clothing, loose or uncovered long hair, jewelry and
loose personal articles. These can get caught in moving parts. Jewelry
may also ground a live circuit.

Know and use the protective equipment that is to be worn when operat­ing or servicing the carrier. Hard hats, protective glasses, protective
shoes, gloves, reflector type vests and ear protection are types of equip­ment that may be required.

Never drive or operate any carrier while you are under the influence of
alcohol or drugs.

Consult your supervisor if you do not understand the Compactor Owner's
Manual.

HAZARD ALERTS

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Compactor Owner’s Manual

The compactor must be sized properly for both the carrier on which it
will be mounted and the work to be done.

Sizing the Compactor based on the Type of Work

Most applications require the soil under a road or load bearing surface to
be compacted to 95% or greater than the density of the original material
removed. This can be achieved with a compactor, provided the soil is the
correct type and moisture.
Uniform materials like clay and sand are difficult to compact. Virgin dirt,
pit run gravel, or soil with non-uniform particle size is preferred. The
moisture content in most material should be less than ten percent for best
results.

A typical production rate to compact soils to over 95% their original den­sity;

TC51: 14- 22 cu yds /hr (11 - 17 cu M/hr)

TC71: 18- 27 cu yds /hr (14 - 21 cu M/hr)

TC80: 23- 32 cu yds /hr (18 - 25 cu M/hr)

TC91S: 25- 35 cu yds /hr (19 - 27 cu M/hr)

TC151S: 65- 75 cu yds/hr (50 - 57 cu M/hr)

TC151SH: 65- 75 cu yds/hr (50 - 57 cu M/hr)

TC301: 110- 130 cu yds/hr (84 - 99 cu M/hr)

TC301H: 110- 130 cu yds/hr (84 - 99 cu M/hr)

For proper compaction we recommend the following lift size;

TC51: .5- 1 foot (0.15 - 0.3 M)

TC71: .5- 1 foot (0.15 - 0.3 M)

TC80: 1- 2 foot (0.3 - 0.6 M)

TC91S: 1- 2 foot (0.3 - 0.6 M)

TC151S: 2- 3 foot (0.6 - 0.9 M)

TC151SH: 2- 3 foot (0.6 - 0.9 M)

TC301: 2- 4 foot (0.6 - 1.2 M)

TC301H: 2- 4 foot (0.6 - 1.2 M)

Using a higher depth of material may result in less than 95% compaction.

Typical

Production Rate

Lift Sizes

SIZING THE COMPACTOR