LG SH3B, SPH3B-W Service manual

Page 1
SERVICE MANUAL
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.
Internal Use Only
Wireless Sound Bar
OCTOBER, 2016P/NO : AFN77558515
MODEL: SH3B
(SH3B, SPH3B-W)
Page 2
CONTENTS
SECTION 1 ........ GENERAL
SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ WIRELESS SUBWOOFER PART
SECTION 5 ........ REPLACEMENT PARTS LIST
1-1
Page 3
SECTION 1
GENERAL
CONTENTS
ESD PRECAUTIONS ......................................................................................................................................... 1-3
WIRELESS SUBWOOFER CONNECTION ....................................................................................................... 1-4
HIDDEN KEY MODE ......................................................................................................................................... 1-5
MCS / EQ PROGRAM UPDATE GUIDE ........................................................................................................... 1-6
SPECIFICATIONS ............................................................................................................................................. 1-7
1-2
Page 4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
1-3
Page 5
WIRELESS SUBWOOFER CONNECTION
LED indicator of wireless subwoofer
LED Color Status
Yellow-green (Blink)
Yellow-green The connection is completed.
Red/Yellow green (Blink alternately)
Off (No display)
Setting up the wireless subwoofer for the fi rst time
1. Connect the power cord of the wireless subwoofer to the outlet.
2. Turn on the main unit : The main unit and wireless subwoofer will be automatically connected.
Attempting to make connection.
The wireless subwoofer connection is initialized.
The power cord of wireless subwoofer is disconnected.
- The LED of the wireless subwoofer lights up alternately in red and yellow-green.
4. Disconnect the power cord of the main unit and the wireless subwoofer.
5. Connect them again after the LED of the main unit and the wireless subwoofer is fully turned off. The main unit and the wireless subwoofer will be
paired automatically when you turn on the main unit.
- When the connection is completed, you can see the yellow-green LED on the subwoofer.
Manually pairing wireless subwoofer
When your connection is not completed, you can see the red LED or the blinking of yellow-green LED on the wireless subwoofer and the subwoofer does not make sound. To solve the problem, follow the below steps.
1. Adjust volume level of the main unit to minimum by pressing VOL - button repeatedly until stanby LED on the main unit blinks slowly.
2. Press and hold (Mute) on the remote control for about 3 seconds.
- The standby LED on the main unit blinks quickly.
3. If the LED of the wireless subwoofer already blinks in yellow-green continually, you can skip this step. Press and hold PAIRING on the back of the wireless subwoofer for more than 5 seconds.
Note
:
It takes a few seconds (and may take longer) for
the main unit and the subwoofer to communicate with each other and make sounds.
The closer the main unit and the subwoofer, the better sound quality. It is recommended to install the main unit and the subwoofer as close as possible and avoid the cases below.
- There is a obstacle between the main unit and the subwoofer.
- There is a device using same frequency with this wireless connection such as a medical equipment, a microwave or a wireless LAN device.
1-4
Page 6
HIDDEN KEY MODE
HIDDEN MODE KEYS
USB Mode/ UPDATE Main unit ‘- (Volume)’ + Remote control ‘VOL +
EEPROM EDIT Main unit ‘- (Volume)’ + Remote control ‘CINEMA
EEPROM CLEAR (Initialize) Main unit ‘- (Volume)’ + Remote control ‘ASC
VERSION CHECK Main unit ‘- (Volume)’ + Remote control ‘STANDARD
CLIP OFF
Main unit ‘- (Volume)’ + Remote control ‘F (Function)’CLIP ON
CLIP ON GAIN MONITERING
MAX Volume Edit
CLIP Algorithm Edit Main unit ‘- (Volume)’ + Remote control ‘VOL -
Wireless RF Change Main unit ‘- (Volume)’ + Remote control ‘WOOFER LEVEL +
BYPASS Sound Effect Main unit ‘- (Volume)’ + Remote control ‘DRC ON
APD Time Display Main unit ‘- (Volume)’ + Remote control ‘DRC OFF
APD On/Off Main unit ‘- (Volume)’ + Remote control ‘AUTO POWER ON
Up VOL +
Down VOL -
Right STANDARD
Left ASC
Enter CINEMA
TV Remote ON Remote control ‘DRC ON’ for 3 seconds.
TV Remote OFF Remote control ‘DRC OFF’ for 3 seconds.
USB Log Out Main unit ‘- (Volume)’ + Remote control ‘ (Power)’
Wireless Demo Mode Main unit ‘- (Volume)’ + Remote control ‘WOOFER LEVEL +
Enter : Main unit ‘- (Volume)’ + Remote control ‘AUTO POWER OFF’ Setting : VOL +/- Exit : STANDARD
1
1-5
Page 7
MCS / EQ PROGRAM UPDATE GUIDE
1. Preparation
- Remote control.
- Do format USB Memory to FAT32 File system.
- USB : Update le exist only in the USB Memory stick. Ex ) SH3B : MCS E:\PG540_FW_SH3B_Ver.bin (if USB driver is E:\) EQ E:\EQ_PRG.BIN (if USB driver is E:\) Wireless Tx E:\WIRELESS_TX.bin (if USB driver is E:\) Wireless Rx E:\WIRELESS_RX.bin (if USB driver is E:\)
- Find the USB port. Remove the jack cover from the rear panel.
Jack cover
2. Update
1) Power on.
2) Press main unit “-” (volume -) key and remote control “VOL +” during 5 seconds. (USB Mode) OPTICAL and PORTABLE LEDs turn on.
[ Power ON ]
3) Insert USB.
4) Never remove USB or AC cord while updating.
5) After update fi nish, power will be off automatically.
6) Power cord un-plug.
1-6
[ USB Mode ]
Page 8
SPECIFICATIONS
• GENERAL
Power requirements Refer to main label. Power consumption Refer to main label. Networked standby : 0.5 W (If all network ports are activated.) Dimensions (W x H x D) Approx. 950 mm x 71 mm x 47 mm Net Weight Approx. 2.47 kg Operating temperature 5 °C to 35 °C Operating humidity 5 % to 90 %
• INPUTS
OPTICAL IN (Digital audio in) 3 V (p-p), Optical jack x 1 PORT. IN (Portable in) 0.5 Vrms (3.5 mm stereo jack) x 1 Available Digital Input Audio Sampling Frequency 32 kHz, 44.1 kHz, 48 kHz, 88.2 kHz, 96 kHz Available Digital Input Audio format Dolby Digital, DTS Digital Surround, PCM
• AMPLIFIER (RMS OUTPUT POWER)
Total 300 W Front 50 W x 2 (4 Ω at 1 kHz, 10% THD) Subwoofer 200 W (3 Ω at 80 Hz, 10% THD)
• WIRELESS SUBWOOFER
Power requirements Refer to main label on the subwoofer. Power consumption Refer to main label on the subwoofer. Type 1 Way 1 Speaker Impedance 3 Ω Rated Input Power 200 W Max. Input Power 400 W Dimensions (W x H x D) Approx. 171 mm x 390 mm x 261 mm Net Weight Approx. 5.6 kg
Designs and specifications are subject to change without prior notice.
1-7
Page 9
1-8
Page 10
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS ........................................................................................................................................... 2-3
1. MAIN SET SECTION ................................................................................................................................ 2-3
2. WIRELESS SUBWOOFER SECTION ...................................................................................................... 2-5
3. PACKING ACCESSORY SECTION ......................................................................................................... 2-7
2-1
Page 11
2-2
Page 12
B
A
E
C
A44A
254
A42
463
A54
256
254
A47
502
251
253
463
502
502
253
SPK703
SPK704
SMPS
FRONT
WIRELESS
252
CABLE2
G
F
258
A43
257
A52
B/T
F
255
D
CABLE1
D
E
B
A
502
A46
CABLE3
MAIN
G
463
A44B
261
261
262
502
263
502
264
264
C
300
EXPLODED VIEWS
1. MAIN SET SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
Page 13
A
300W
954
955
D
E
WIRELESS
SMPS
AMP
B
A
E
D
B
C
C
A900
950
951
957
956
956
A900W
A45W
A54W
A47W
952
CN901
953
A49W
960
2. WIRELESS SUBWOOFER SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
Page 14
3. PACKING ACCESSORY SECTION
801 Owner’s manual
808 Batteries (2)
803 Packing, Main
806 Optical cable
900 Remote control
804 Bag
802 Box
Page 15
2-8
Page 16
SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER PROBLEM (PVDD) ............................................................................................................ 3-2
2. POWER ON ERROR .............................................................................................................................. 3-3
3. NO SOUND (PORTABLE FUNCTION) .................................................................................................. 3-4
4. NO WIRELESS ....................................................................................................................................... 3-5
5. NO BLUETOOTH .................................................................................................................................... 3-6
6. NO SOUND (OPTICAL) .......................................................................................................................... 3-7
7. D(DC) PROTECTION ............................................................................................................................. 3-8
8. S(SHUT DOWN) PROTECTION............................................................................................................. 3-9
9. B(BURNT) PROTECTION .................................................................................................................... 3-10
WAVEFORMS OF MAJOR CHECK POINT .................................................................................................... 3-11
1. CRYSTAL .............................................................................................................................................. 3-11
2. FLASH MEMORY ................................................................................................................................. 3-12
3. TACT KEY ............................................................................................................................................. 3-13
4. USB ....................................................................................................................................................... 3-14
5. REMOTE CONTROL ............................................................................................................................ 3-15
6. OPTICAL ............................................................................................................................................... 3-16
7. PORTABLE ........................................................................................................................................... 3-17
8. AUDIO PWM ......................................................................................................................................... 3-18
9. AUDIO AMP .......................................................................................................................................... 3-20
WIRING DIAGRAM .......................................................................................................................................... 3-21
BLOCK DIAGRAMS ........................................................................................................................................ 3-23
1. SYSTEM BLOCK DIAGRAM ................................................................................................................ 3-23
2. POWER BLOCK DIAGRAM ................................................................................................................. 3-25
CIRCUIT DIAGRAMS ...................................................................................................................................... 3-27
1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-27
2. MAIN - DSP CIRCUIT DIAGRAM ......................................................................................................... 3-29
3. MAIN - INTERFACE CIRCUIT DIAGRAM ............................................................................................ 3-31
4. MAIN - PWM & AMP CIRCUIT DIAGRAM ........................................................................................... 3-33
5. MAIN - POWER CIRCUIT DIAGRAM ................................................................................................... 3-35
6. FRONT CIRCUIT DIAGRAM ................................................................................................................ 3-37
CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-39
1. ICs ......................................................................................................................................................... 3-39
2. CONNECTORS ..................................................................................................................................... 3-41
PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-43
1. SMPS P. C. BOARD DIAGRAM ........................................................................................................... 3-43
2. MAIN P. C. BOARD DIAGRAM ............................................................................................................ 3-45
3. FRONT P. C. BOARD DIAGRAM ......................................................................................................... 3-47
3-1
Page 17
ONE POINT REPAIR GUIDE
PVDD
CN601 pin4, 5, 6
1. NO POWER PROBLEM (PVDD)
No power problem occurs when you power on the unit.
1-1. Solution
Replace SMPS board.
1-2. How to troubleshoot (Countermeasure)
1) Check the PVDD voltage 24 V at pin4, 5, 6. When you check the no power at this point, then replace SMPS board.
1-3. Service hint (Any picture / Remark)
< MAIN board top view >
PVDD
CN601 pin4, 5, 6
3-2
Page 18
ONE POINT REPAIR GUIDE
L604
L618
Q601
pin2 (collector),
pin3 (base)
IC603 pin7
IC606 pin5
2. POWER ON ERROR
No display or Not working.
2-1. IC603
1) Check 12 VA at L604.
2) If 12 VA is not checked at the point, then find 24 V at pin7 of IC603.
3) 1), 2) is NG. Replace IC603.
IC603 pin7
L604
< MAIN board top view >
2-2. IC606
1) Check 3.3 VA at L618.
2) If 3.3 VA is not checked at the point, then find 12 V at pin5 of IC606.
3) 1), 2) is NG. Replace IC606.
IC606 pin5
L618
< MAIN board top view >
2-3. Q601
1) Check 12 V at the Collector of Q601 (pin2).
2) If 12 V is not checked at the point, then find 11 V at the Base of Q601 (pin3).
3) 1), 2) is NG. Replace Q601.
Q601
pin2 (collector),
pin3 (base)
< MAIN board top view >
3-3
Page 19
ONE POINT REPAIR GUIDE
JK502
L501, L502
IC508
3. NO SOUND (PORTABLE FUNCTION)
3-1. Solution
Replace IC508 or portable jack (JK502).
3-2. How to troubleshoot (Countermeasure)
1) Please check the soldering status of JK502.
2) Please check L501, L502 (POR_L, POR_R signal) of portable jack (JK502). If you can’t find input signal, replace JK502.
3) If you can find input signal, check pin13, 14 of IC508.
4) If you can’t find signal at pin13, 14 of IC508, replace IC508.
3-3. Service hint (Any picture / Remark)
L501, L502
< MAIN board bottom view >
3-4
IC508
JK502
Page 20
ONE POINT REPAIR GUIDE
IC505
L509
CN506
4. NO WIRELESS
4-1. Solution
Replace IC505 on MAIN board.(No 3.3 V)
4-2. How to troubleshoot (Countermeasure)
1) Please check externally status of Wireless board to board connection on your eyes. (at CN506 and Wireless module)
2) Please check 3.3 V of WL_3V3 (at L509). If 3.3 V is ok at L509, please check SPI signal (WL_SPI_CS/D0/WP/DI/CLK) of IC505 (pin1, 2, 3, 5, 6).
3) If you can’t have no signal, please replace IC505.
4) If 3) is OK, then proceed S/W update. Update Wireless TX (Main set) and Wireless RX (Subwoofer) each.
4-3. Service hint (Any picture / Remark)
CN506
IC505
< MAIN board top view >
L509
< MAIN board bottom view >
3-5
Page 21
ONE POINT REPAIR GUIDE
IC502
L504
CN508
5. NO BLUETOOTH
5-1. Solution
Replace IC502 on MAIN board.(No 3.3 V)
5-2. How to troubleshoot (Countermeasure)
1)
Please check externally status of Bluetooth cable connection on your eyes.(at CN508 and Bluetooth module)
2) Please check 3.3 V of 3.3VA (at L504). If 3.3 V is OK at L504, please check BT_SDA, BT_SCL, BT_RST (pin53, 51, 25) of IC502 and BT_RX, BT_TX (pin29, 27). If you have no signal, please replace IC502.
5-3. Service hint (Any picture / Remark)
CN508
L504
IC502
< MAIN board top view >
< MAIN board bottom view >
3-6
Page 22
ONE POINT REPAIR GUIDE
JK501
IC507
L503
R5R8
6. NO SOUND (OPTICAL)
6-1. Solution
Replace IC507 on MAIN board.
6-2. How to troubleshoot (Countermeasure)
1) Please check 3.3 V of 3.3VA at L503. If you can check 3.3 V, please confirm OPT_DET signal (R5R8) in MAIN board when optical mode.
2) In spite of process 1), set has abnormal output, then replace IC507.
6-3. Service hint (Any picture / Remark)
L503
JK501
R5R8
IC507
< MAIN board top view >
3-7
Page 23
ONE POINT REPAIR GUIDE
CN703
CN704
IC701 (PWM IC)
IC703 (AMP IC)
R761, R759
R753, R751
7. D(DC) PROTECTION
7-1. Solution
Replace IC703 (AMP IC) on MAIN board.
7-2. How to troubleshoot (Countermeasure)
1) After MAIN SET power off, check Red LED blink at intervals of 1 sec. (D Protection or S Protection)
2) Turn MAIN SET power on again.
3) Check DC Voltage of speaker out FL+/- (CN703 pin1, 2), FR+/- (CN704 pin1, 3).
4) Check resistor crack, cold solder of PWM IC out (R751, R753, R759, R761).
5) If PWM IC out is ok and speaker out (FL+/-, FR+/-) has DC Voltage, Replace IC703 (AMP IC) on MAIN bottom board.
7-3. Service hint (Any picture / Remark)
CN703
CN704
< MAIN board top view >
IC703 (AMP IC)
R761, R759
IC701 (PWM IC)
R753, R751
< MAIN board bottom view >
3-8
Page 24
ONE POINT REPAIR GUIDE
CN601
IC703 (AMP IC)
8. S(SHUT DOWN) PROTECTION
8-1. Solution
Replace IC703 (AMP IC) on MAIN board.
8-2. How to troubleshoot (Countermeasure)
1) After MAIN SET power off, check Red LED blink at intervals of 1 sec. (D Protection or S Protection)
2) Turn MAIN SET power on again.
3) Check PVDD voltage (24 V) of CN601 pin4, 5, 6.
- If PVDD voltage has 8.5 V under, refer to SMPS board repair guide. (page 3-2.)
4) Check GVDD, VDD voltage (12 V) of IC703 pin1, 2.
- If GVDD, VDD voltage has 8.5 V under, refer to 12 V no power repair guide. (page 3-3.)
5) Check impedance (4 Ω) of speaker unit.
- If impedance of speaker unit has 1 Ω under, replace speaker unit.
6) If check point 3), 4), 5) is ok, replace IC703 (AMP IC) on MAIN bottom board.
8-3. Service hint (Any picture / Remark)
< MAIN board top view >
IC703 (AMP IC)
CN601
< MAIN board bottom view >
3-9
Page 25
ONE POINT REPAIR GUIDE
Q701
Pin2
IC703 (AMP IC)
9. B(BURNT) PROTECTION
9-1. Solution
Replace IC703 (AMP IC) on MAIN board.
9-2. How to troubleshoot (Countermeasure)
1) After MAIN SET power off, check Red LED blink at intervals of 0.5 sec. (B Protection)
2) Turn MAIN SET power on again.
3) Check voltage 3.3 V of AMP_PROTECT signal (pin2 of Q701).
4) If pin2 of Q701 is Low (0 V), replace IC703 (AMP IC) on MAIN bottom board.
9-3. Service hint (Any picture / Remark)
Pin2
< MAIN board top view >
IC703 (AMP IC)
Q701
< MAIN board bottom view >
3-10
Page 26
1. CRYSTAL
1
WAVEFORMS OF MAJOR CHECK POINT
FIG 1-1. X501 (24 MHz)
1
2
2
FIG 1-2. X502, X701 (24.576 MHz)
3-11
2
Page 27
2. FLASH MEMORY
VCC
3
4
CS#
CLK
5
DO
6
FIG 2. VCC, CS#, CLK, DO
4 3
6 5
3-12
Page 28
3. TACT KEY
7
8
1 ~ 1.13 V
0.72 ~ 0.82 V
FIG 3-1. Press Power Key
FIG 3-2. Press FUNC Key
9
8107
0.424 ~ 0.485 V
9
10
FIG 3-3. Press VOL - Key
0 V
FIG 3-4. Press VOL + Key
3-13
Page 29
4. USB
11
12
11
FIG 4-1. USB_5V
13
FIG 4-2. USB D+
12
13
FIG 4-3. USB D-
3-14
Page 30
5. REMOTE CONTROL
14
FIG 5-1. Input Voltage
15
14
15 16
16
FIG 5-2. Low Timing
FIG 5-3. High Timing
3-15
Item Measured Spec.
Input Level 3.3 V
“ Low” Timing 4.4 ms 3.6 ms ~ 5.04 ms
“ High” Timing 4.48 ms 4.08 ms ~ 5.04 ms
IR Receiver Spec:
2.7 ~ 5.5 V
Page 31
6. OPTICAL
17
18
FIG 6-1. OPT_IN
18 17
FIG 6-2. OPT_DET
3-16
Page 32
7. PORTABLE
1.27 Vrms
19
FIG 7-1. ADC IC 5 V
20
19
20
21
21
FIG 7-2. ADC IC 3.3 V
1
FIG 7-3. Analog Input Voltage
3-17
Page 33
8. AUDIO PWM (1/2)
22 23
24
FIG 8-2. PWM IC 1.2 VFIG 8-1. PWM IC 3.3 V
25
FIG 8-3. BCK
FIG 8-4. LRCK
22
23
25
24
3-18
Page 34
AUDIO PWM (2/2)
26
FL+
FL-
FIG 8-5. Front L
384.14 kHz
27
FR+ FR-
384.17 kHz
FIG 8-6. Front R
3-19
26
27
Page 35
9. AUDIO AMP
28
PVDD: 24 V
28
29
PVDD
GVDD
1S
FIG 9-1. AMP IC PVDD
30
AMP_PDN
FIG 9-2.
28
29
30
3-20
Page 36
3-223-21
Optical
Portable
USB
SMD 2pin
Audio L
SMD 3pin
Audio R
DIP 6pin B to B
(Main to SMPS)
SMD 26pin
Main to Wireless
(FFC)
Wireless
module
BT
module
SMD 10pin
Main To BT
(FFC)
SMD 10pin
Main To Front
(FFC)
DIP 2pin
(Power Cord)
SMPS PCB
Main PCB
Front PCB
LED
Tact Key
RCU receiver
WIRING DIAGRAM
Page 37
3-243-23
Wireless
TX
PWM
PS9860
PWM RST/MUTE
TX_LRCK/BCK/ADATA0
FL
TL
LPF
FL_P/N, FR_P/N
50 W
AMP_PDN(RST)
AMP_FAULT/DC_DET/CLIP0/PROTECT
POWER/FUNC/VOL+/- (key)
USB D+/D-
RMC
Flash
(4 MB)
SPI
Flash
(1 MB)
SDRAM
(8 MB)
MCS_RST
PWM SDA/SCL
WL_RESET
AMP_P_CTRL
50 W
AMP
TAS5612
AUDIO OUT
AUDIO IN
LED
DC to DC,
LDO
Reset IC
MLC3730
CS8422
DIR_LRCK/BCK/ADATA
DIR_CSD/TEMP/RCBL/INT
DIR_RST
OPT_DET
PORT_DET
OPT_IN
PCM1808
Portable IN
Optical IN
DIR_SDA/SCL
ADC_ADATA
ADC_BCK/LRCK
LFE_P/N
MAIN_PWR_CTRL
DRV_VBUS2.0
DIR_MCLK
PORT_L/R
WL_INT
CSR8811
BT_CTS/RTS, BT_SCL/SDA, BT_RST
Wireless
Rx
PWM_TX_LRCK/BCK/ADATA2
WL_SPI/MUTE/CLK/DAT/MSG_RDY
Option
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
Page 38
3-263-25
DCDC
MP1432
[2.5 A]
PVDD
12 VA
3.3 VA
Switch
BD2242G
IO_3.3VA
OSC_3.3VA
SMPS (24 V)
USB_3.3VA
AMP
TAS5612
DCDC
TPS563200
USB_1.2VA
PLL_1.2VA
Switch
BD2242G
1.2 VA
MLC3730
WIRELESS
Module
PWM PS9860
DIR
CS8422
USB (For update)
VCC_3.3V
WL_3V3
3.3 VA BT
Module
ADC
PCM1808
PWM_3.3V
VCC_3.3V
RCU
3.3 VA
OPTICAL
3.3 VA
AVCC_5V
VCC_3.3V
DCDC
TPS563200
DCDC
TPS563200
Option
AMP_P_CTRL
MAIN_PWR_CTRL
WL_PWR_CTRL
Switching
TR
12 VA
DRV_VBUS2.0
2. POWER BLOCK DIAGRAM
Page 39
3-403-39
CIRCUIT VOLTAGE CHART
1. ICs
Designator Description Specifi cation Pin Number Voltage Spec Real Value
Main Board
IC501, IC505 IC,Serial Flash Memory W25Q80DVSSIG 8MBIT VCC: #8 VCC: 2.7 V ~ 3.6 V VCC: 3.2 V
IC502 IC,Digital Signal Processors MLC3730ST
CORE SUPPLY VOLTAGE:
VDD12INT: #23 VDD12CORE: #55, #107, #142, #160 VDD12PLL: #87 VDD12USB20: #66
IO SUPPLY VOLTAGE:
VDD33IO: #1, #43, #90, #132, #158 VDD33OSC: #68 VDD33ADC: #171 VDD33USB11: #164 VDD33USB20: #57, #60
CORE SUPPLY VOLTAGE:
1.08 V ~ 1.32 V
IO SUPPLY VOLTAGE:
3.0V ~ 3.6 V
CORE SUPPLY VOLTAGE:
1.24 V
IO SUPPLY VOLTAGE:
3.3 V
IC503 IC,SDRAM M12L64164A-5TG2Y 64MBIT VDDQ: #3, #9, #43, #49 VDDQ: 3.0 V ~ 3.6 V VDDQ: 3.34 V
IC504 IC,Voltage Detector APX809-29SR VCC: #3 VCC: 1.1 V ~ 5.5 V VCC: 3.34 V
IC506 IC,Serial Flash Memory W25Q32FVSSIG 32MBIT VCC: #8 VCC: 2.7 V ~ 3.6 V VCC: 3.34 V
IC507 IC,I/O Support Chip CS8422-CNZR
VL: #22 VA: #3 V_REG: #19
VL: 1.71 V ~ 5.25 V VA: 3.135 V ~ 3.465 V V_REG: 3.135 V ~ 3.456 V
VL: 3.32 V VA: 3.32 V V_REG: 3.32 V
IC508 IC,A/D Converter PCM1808
VCC: #3 VDD: #4
VCC: 4.5 V ~ 5.5 V VDD: 2.7 V ~ 3.6 V
VCC: 5.08 V VDD: 3.32 V
IC603 IC,DC,DC Converter MP1432 VIN: #7 VIN: 4.5 V ~ 45 V VIN: 25.2 V
IC604, IC605, IC606 IC,DC,DC Converter TPS563200
VIN: #3 SW: #2
VIN: 4.5 V ~ 17 V SW: 0.76 V ~ 7 V
VIN: 12.01 V SW: 1.22 V, 5.15 V, 3.35 V
IC607, IC608 IC,Analog Switch BD2242G
VIN: #1 VOUT: #6
VIN: 2.8 V ~ 5.5 V VOUT: 2.8 V ~ 5.5 V
VIN: 3.3 V VOUT: 3.3 V
IC701 IC,Sound/Audio Processor PS9860
VDD_IO: #17, #52 VDD_CORE: #6, #25 VIN33_REG1: #34 VIN33_REG2: #66 VDD_PLL: #68
VDD_IO: 2.97 V ~ 3.63 V VDD_CORE: 1.08 V ~ 1.32 V VIN33_REG1: 2.97 V ~ 3.63 V VIN33_REG2: 2.97 V ~ 3.63 V VDD_PLL: 1.08 V ~ 1.32 V
VDD_IO: 3.4 V VDD_CORE: 1.23 V VIN33_REG1: 3.2 V VIN33_REG2: 3.2 V VDD_PLL: 1.19 V
IC703 IC,Audio Amplifi er TAS5612LADDVR
PVDD: #29, #30, #31, #36, #37, #38 GVDD: #1, #22 VDD: #2
PVDD: 12 V ~ 34 V GVDD: 10.8 V ~ 13.2 V VDD: 10.8 V ~ 13.2 V
PVDD: 24.2 V GVDD: 11.7 V VDD: 11.8 V
Front Board
RC300 Receiver Module R84FH1H VCC: #3 VCC: 2.7 V ~ 5.5 V VCC: 3.33 V
Page 40
3-423-41
2. CONNECTORS
Part Designator Description Specifi cation Pin Number Voltage Spec
Mearsured Voltage
(Main)
Remark
Main Board
CN504 Connector,FFC/FPC/PIC
04-6232-008-010-000 8P 1.00MM FFC/FPC STRAIGHT TOP SMD TP NON_LOCKING - KY­OCERA CORPORATION
2 12 V 11.87 V
DISPLAY JIG3 5 V 5.13 V
4 3.3 V 3.32 V
CN506 Connector,FFC/FPC/PIC
04-6495-626-000-846+ 26P 0.50MM FFC ANGLE BOTTOM SMD T/REEL LOCKING HLT55W KY­OCERA ELCO
26 3.3 V 3.31 V WIRELESS Interface
CN508 Connector,Wafer, FFC
10031HR-H10 10P 1.00MM 1R ANGLE SMD T/REEL NATURAL Main to Front for CM2820 YEON HO ELECTRONICS CO., LTD
10 3.3 V 3.31 V BLUETOOTH Interface
CN601 Connector,BtoB
25032HS-H06F1(TR) 6P 2.50MM STRAIGHT SOCKET DIP TRAY 7.9mM LAS550H YEON HO ELECTRON­ICS CO., LTD
4, 5, 6 PVDD 24 V from SMPS
CN705 Connector, FFC
10031HR-H10 10P 1.00MM 1R ANGLE SMD T/REEL NATURAL Main to Front for CM2820 YEON HO ELECTRONICS CO., LTD
9 VCC_3.3V 3.29 V
FRONT Interface
8 3.3 VA 3.3 V
Front Board CN300 Connector, FFC
10031HR-H10 10P 1.00MM 1R ANGLE SMD T/REEL NATURAL Main to Front for CM2820 YEON HO ELECTRONICS CO., LTD
2 VCC_3.3V 3.29 V from MAIN
Page 41
3-443-43
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P. C. BOARD DIAGRAM
(TOP VIEW)
(BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk of fire or electrical shock.
Page 42
3-463-45
2. MAIN P. C. BOARD DIAGRAM
(TOP VIEW)
(BOTTOM VIEW)
Page 43
3-483-47
3. FRONT P. C. BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
Page 44
SECTION 4
WIRELESS SUBWOOFER PART
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 4-2
1. NO POWER PROBLEM (PVDD) ............................................................................................................ 4-2
2. POWER ON ERROR .............................................................................................................................. 4-3
3. POWER ON ERROR .............................................................................................................................. 4-4
4. WIRELESS CONNECTION .................................................................................................................... 4-5
WAVEFORMS OF MAJOR CHECK POINT ...................................................................................................... 4-6
1. VOLTAGE ............................................................................................................................................... 4-6
2. AMP VOLTAGE ...................................................................................................................................... 4-7
3. PWM ....................................................................................................................................................... 4-8
4. LED ......................................................................................................................................................... 4-9
WIRING DIAGRAM .......................................................................................................................................... 4-11
BLOCK DIAGRAM .......................................................................................................................................... 4-13
CIRCUIT DIAGRAMS ...................................................................................................................................... 4-15
1. WOOFER SMPS CIRCUIT DIAGRAM ................................................................................................. 4-15
2. WOOFER AMP CIRCUIT DIAGRAM .................................................................................................... 4-17
3. WOOFER KEY CIRCUIT DIAGRAM .................................................................................................... 4-19
PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 4-21
1. WOOFER SMPS P. C. BOARD ............................................................................................................ 4-21
2. WOOFER AMP P. C. BOARD .............................................................................................................. 4-23
3. WOOFER KEY P. C. BOARD ............................................................................................................... 4-23
4-1
Page 45
ONE POINT REPAIR GUIDE
PVDD
pin3, 4, 5, 6 at WCN601
PVDD pin7 at WIC606 Nearby WC610
PVDD pin7 at WIC607 Nearby WC686
PVDD
at WCA601
1. NO POWER PROBLEM (PVDD)
No power problem occurs when you power on the unit
1-1. Solution
If you check these points and find PVDD voltage is not checked, replace woofer SMPS board.
1-2. Service hint (Any picture / Remark)
PVDD
pin3, 4, 5, 6 at WCN601
PVDD pin7 at WIC606 Nearby WC610
PVDD pin7 at WIC607 Nearby WC686
< Woofer AMP board top view >
PVDD
at WCA601
< Woofer AMP board bottom view >
4-2
Page 46
ONE POINT REPAIR GUIDE
12 V
at WL604
PVDD
at pin7 of WIC606
3.7 VA
at WL606
PVDD
at pin7 of WIC607
2. POWER ON ERROR
Fundamental power check points
2-1. 12 V
1) Check 12 V at WL604 nearby WL603 coil.
2) If 12 V is not checked at the point, then find PVDD at pin7 of WIC606.
3) 1), 2) is NG Replace WIC606.
If you can’t check PVDD voltage, then you replace woofer SMPS board.
12 V
PVDD
at pin7 of WIC606
at WL604
< Woofer AMP board top view >
2-2. 3.7 VA
1) Check 3.7 VA at WL606 coil.
2) If 3.7 VA is not checked at the point, then find PVDD at pin7 of WIC607.
3) 1), 2) is NG Replace WIC607.
If you can’t check PVDD voltage, then you replace woofer SMPS board.
PVDD
at pin7 of WIC607
3.7 VA
at WL606
< Woofer AMP board top view >
4-3
Page 47
ONE POINT REPAIR GUIDE
3.3V_PWM at WL615
3.3 VA
at WCA603, WL627
3.3 VA
at pin7, 8 of WIC603
3.3V_PWM
at pin5 of WIC605
3. POWER ON ERROR
MAIN SoC IC supply voltage check points
3-1. 3.3 VA
1) Check 3.3 VA at WCA603 and WL627.
2) Check 3.3V_PWM at pin5 of WIC605.
3) Check 3.3 VA at pin7, 8 of WIC603.
4) Check 3.3V_PWM at WL615 nearby WIC601.
If all voltages are OK, then check the PVDD voltage of woofer SMPS board.
3.3 VA
at WCA603, WL627
3.3 VA
at pin7, 8 of WIC603
3.3V_PWM
at pin5 of WIC605
3.3V_PWM at WL615
< Woofer AMP board top view >
4-4
Page 48
ONE POINT REPAIR GUIDE
3.3 VA
at WL616
Wireless module
Connection check
Pairing key
4. WIRELESS CONNECTION
Wireless connection malfunction
4-1. 3.3 VA
1) Check 3.3 VA at WL616.
4-2. Connection
1) Wireless module connection closely.
2) Implement Wireless Factory Reset.
 MAIN SET : Soundbar vol MIN and push Mute key (sustain 3 ~ 5 sec).  Subwofer : Push Pairing key on the back case of the wireless subwoofer.
 The LED of of the wireless subwoofer blink red and green, pull out power cord.  The main set and the wireless subwoofer are factory reset mode, then power on.
3.3 VA
at WL616
Wireless module
Connection check
< Woofer AMP board top view >
Pairing key
< Woofer KEY board top view >
4-5
Page 49
WAVEFORMS OF MAJOR CHECK POINT
1. VOLTAGE
1
2
3
FIG 1-1. WIC607 3.7 VA
2
FIG 1-2. PWM 3.3 V
3
FIG 1-3. Wireless 3.3 VA
4-6
1
Page 50
2. AMP VOLTAGE
4
PVDD: 34.5 V
FIG 2-1. Woofer PVDD
4
4
5
FIG 2-2. Woofer 12 V
5
4-7
Page 51
3. PWM
6
6
FIG 3-1. Woofer PWM
SW+ SIgnal
7
7
FIG 3-2. Woofer PWM
SW- SIgnal
4-8
Page 52
4. LED
8
FIG 4-1.
Pairing Off Status Red LED
98
9
FIG 4-2.
Pairing On Status Yellow LED
4-9
Page 53
4-10
Page 54
WCN603, DIP, 2P
(SWF)
CN901, Harness Cable,
10P
WCN602, SMD, 24P, B to B
(Wireless module)
Wireless
module
PN901, DIP, 2P
(Power Cord)
WOOFER SMPS PCB
WOOFER AMP
WCN601, DIP, 10P
WCN604, DIP, 2P
JK401,
Harness Cable,
2P
WOOFER
PAIRING KEY
WCN605, DIP, 3P
(LED CNT)
4-124-11
WIRING DIAGRAM
Page 55
WOOFER
AMP
PVDD
WOOFER
AMP
SW+
LPF
DC-DC
DC-DC
LDO
PVDD
PVDD
PWM 3.3
Wireless 3.3
3.7 V
LDO
PWM
PWM_SW+
PWM_SW-
12 V
SW-
LPF
Flash
4-144-13
BLOCK DIAGRAM
Page 56
4-224-21
PRINTED CIRCUIT BOARD DIAGRAMS
1. WOOFER SMPS P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk of fire or electrical shock.
Page 57
4-244-23
2. WOOFER AMP P. C. BOARD
3. WOOFER KEY P. C. BOARD
(TOP VIEW)
(TOP VIEW)
(BOTTOM VIEW)
(BOTTOM VIEW)
Page 58
4-264-25
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