LG PSPF-L101A, EAY62609601 Schematic

CUSTOMER : LG ELECTRONICS INC.
DATE : 31.OCT. 2011.

SPECIFICATIONS FOR APPROVAL

PRODUCT NAME : PDP POWER SUPPLY UNIT
MODEL NAME : PSPF-L101A
CUSTOMER P/N : EAY62609601
PRODUCTION FACTROY : LGIT YANTAI (CHINA)

RoHS

0.1 31.OCT.2011

REMARKAPPROVAL

APPENDIX

Checked

ApprovedDesigned

LG Innotek Co., Ltd.

11(개A)EP-071DOCUMENT No.

PAGEJ,S KangJ,H ParkS,J,Moon

41

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

Change History of Revision

‘11.10.310.1

- C363 : 470uF 10V KMG  NXB series로 변경

- C364 : 100uF 16V KMG  NXB series로 변경

- C701 : 100uF 16V KMG  NXB series로 변경

2. SMD Axial 로 부품 변경

- R611,R612,R614~R619,R629_240KΩ
,R630_360KΩ

 R615,R616_1.2MΩ 1/2W,

R617_68KΩ,R618_51KΩ 로 변경

- R840_24KΩ,R841,R842_270KΩ,

R843~R850_470KΩ
 R840_15KΩ,R841,R842_150KΩ,

R843,R844_1.2MΩ 1/2W 로 변경

3. Va Thermer Detect level 변경

- R518 : 33KΩ  39KΩ F 변경

- R519 : 33KΩ  36KΩ F 변경

4. Q356 온도 Margin 확보

- R366 : 220Ω  470Ω F

5. M5V 기동 時 이상파형 개선 부품추가

- MICOM Version변경

Version(V0.03V0.06)/Checksum(2B472478)

- Q367 : KRC103S

- C379 : 0.1uF 50V

6. Vs Dead Time delay 삭제

- C805 0.1uF 50V  Delete

7. Space Holder (Supporter) 추가

-HD3 추가

8. PCB 냄새 Issue 개선

- KB-3152 원판 삭제

REV.NO : 0.1

PAGE :

RemarkContents of Revision ChangeDateRevision

PCB Rev1.01. Load Life time 개선품 적용 (1,000Hr 

2,000Hr)

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

Ⅰ. INTRODUCTION

Ⅱ. SPECIFICATION

Ⅲ.SCHEMATIC

Ⅳ. PART LIST

Ⅴ. PCB LAYOUT

INDEX

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PAGE :

1

Ⅵ. SAFETY PARTS

Ⅶ. SILICON BONDING

Ⅷ. HEATSINK LAYOUT

Ⅸ. PACKING

Appendix

Ⅰ. Process Flow

Ⅱ. SCHMETIC

“ SCHMETIC 별첨”

Ⅲ. Magnetic Part

Ⅳ. Non-use certificate

“ Non-use certificate 별첨 ”

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

MODEL NAME : PSPF-L101A .

Ⅰ. INTRODUCTION

1. Scope
This approval is the description related to every electrical and structural

specifications and reliability for Power Supply Unit (PSPF-L101A)

used on 42HD LGE PDP (Plasma Display Panel).

2. Customers product related items

Product : PDP TV向 Power Supply Unit
Part code : EAY62609601

3. LG Innotek product name

Product name : PSPF-L101A

S P E C I F I C A T I O N

REV.NO : 0.1

PAGE :

2

Revision code : 0.1

Ⅱ. SPECIFICATION

1. Input Requirement

Input Current

Inrush Current

Efficiency
Leakage Current

AC100V to AC240VNominal Input Voltage
AC90V to AC264VInput Voltage Variation
Max 2.8A at 100Vac

Max 1.3A at 240Vac, Norminal Load, 50/60Hz
50 / 60 HzNominal Frequency
47Hz to 63HzFrequency Variation Range
SinglePhase
80A zero-pk max

at cold start and any specified line, load, and temperature
conditions.

More than 85% at the 230Vac Rated load

0.5mA max. (AC264 / 60Hz)
at Nominal Load

±2kV / 50ns to 1000ns / 0˚ to 360 ˚Impulse Noise Surge

Dip Test

Surge Immunity

©2008 LGIT. All rights reserved.

100% 1cycle
60% 5cycle
(AC100 ~ 240V, Normal load Ta=25℃)
Judgment
Related Regulation : IEC 61000-4-11, EN61000-4-11

4kV (Common Mode) : 2 time each polarity
4kV (Normal Mode) : 2 time each polarity

8kVElectrostatic Discharge

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LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

2. Output Characteristics

Voltage

Output

PDP

Module

VSC

Board

(Signal

Interface)

Vs

(205V)

Va

(55V)

M5V

(5.2V)

17V

STBY

variable

range [V]

203V ~

(Before

RL_ON)

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

CTQ

Rated Current (Min, Max)

Rated

207V

1.0A-

3.5V

0.1A
STBY

[Amean]

*note 1

0.1 ~ 1.1A

0.01 ~ 1.5A

0 ~ 2.0A

0.1 ~ 3.0A

0.07 ~ 0.2A

Below 0.3W Condition

9mA

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3

Voltage

Regula
tion [V]

±1%0.8A

±1.5%0.4A-

±5%

Ripple

Voltage

[mVp-p]

500

300

100±5%0.5 ~ 1.3A1.0A-
500

200±5%1.0A-5.2V

100±4%

5.2V

(After RL_ON)

0.1 ~ 2.0A

200±5%1.0A

※ Module Max Spec : 192W
※ Aging, RQA test condition : Rated Current
※ Voltage Regulation Condition

- When regulation test for 17V, total current of 5.2V+M5V+STBY set upper 2A.

- When regulation test for each voltage, current of other output set below rated value.

- When regulation test for M5V, it’s reinforced GND

※ The following instruments shall be used for measuring ripple voltage.

1. Probe having impedance ratio of 1:1.

2. Oscilloscope having frequency characteristic of 100MHz or more.

3. Vs ripple voltage is 2500mVp-p, Va ripple voltage is 600mVp-p, M5V ripple voltage is
200mVp-p at the electric-load and room temperature with metal ground plane.

※ All regulations must satisfy spec. which are recorded in approval.

PSU

Fig 1

C2

100mm

-

©2008 LGIT. All rights reserved.

+

C1

Load

Measuring Point

As shown in fig.1 C1(47uF) electrolytic
capacitor and C2 (0.1uF) film capacitor
shall be connected between measuring
points when measuring ripple noise.

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LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

MODEL NAME : PSPF-L101A .

3. Environment Requirement

Storage Humidity Range
MTBF

Mean Time Between Failure

Shock

S P E C I F I C A T I O N

0 to 70 deg.Operating Temperature Range

20 to 80 %Operating Humidity Range

-20 to 70 deg.Storage Temperature Range
10 to 90 %

440,000hour(Tool_Telcordia Issue 1)

Natural AirCooling Condition

98

㎨

Shock test consists of pivoting the power supply, from one
edge of it’s bottom side, on a flat surface (such as wood
having thickness of 10mm or more) and allowing the
opposite edge to fall from a height of 50mm to this surface.
The test is performed three times on each edge of the
bottom side of the power supply

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4

Vibration

Frequency (Hz)
Acceleration

(Grms)
Time (min)

Direction

Under Development

2~200

1.04
20 min. /

X, Y, Z

Mass Product

2~200

0.84

축

4. Dielectric Strength Voltage

① Live & Neutral to all Secondary(+ line) : 3.0KVac or 4242Vdc

Dielectric
Strength Voltage

※ Above tests are performed at room temperature in non-condensing atmospheric conditions
※ Frame grounds are connected to secondary circuits.

for 1 Minute
② Live & Neutral to all Secondary GND : 1.5KVac or 2121Vdc

for 1 Minute.

※ 1.8KVac for 1 seconds (Mass Production)

※ Cut OFF condition : 10mA

5. Insulation Resistance

Insulation
Resistance

Insulation resistance shall be 8MΩ ~ ∞Ωat 500Vdc after 60sec.
between primary Live, Neutral line and secondary.

©2008 LGIT. All rights reserved.

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DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

6. Burn – in(1h)

AC 110V Input Voltage, Nominal Load, ambient temperature 45℃±5

- MP 1'st : 24 Hr
MP ~ 2.0 K : 12 Hr

2.0 ~ 5.0 K : 8 Hr
After 5.0 K : 1 Hr ( According to below condition. *note1)

※

when operating 1Hr Aging, The condition of ELT(양산보증시험) Aging is same

as note2 and be tested following note2.
Also result should be written on the forwarding report (출하성적서).

※ 1 Hours Standard (*note1)

Start

30min

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5

1h

Discharge for 5min.

AC
Off

/On

Check [30min 간격 이상유무 확인]

* When happened a fault on check process for 30 min intervals and On/Off test ,

Serial No., fault phenomenon and time from Aging start to fault happening are recorded.

※ note2

비고Spec.

구분

구분

시간

시간

On/Off Test

On/Off Test

60 ℃ (58±2℃)Chamber 온도

60 ℃ (58±2℃)Chamber 온도

양산 품(20hr)

양산 품(20hr)

4M변경 품(44hr)

4M변경 품(44hr)

st

st

품(68hr)

품(68hr)

MP 1

MP 1

시험 종료 시

시험 종료 시

On/Off Test 실시

On/Off Test 실시

동작온도 승인원 기준고온동작 TestTest 항목

동작온도 승인원 기준고온동작 TestTest 항목

Max 80% load 기준승인원 기준Load

Max 80% load 기준승인원 기준Load

2회이상(AC 전원)

2회이상(AC 전원)
On/Off Time : 각 10s

On/Off Time : 각 10s

비고Spec.

Lot size

Lot size

0 ~

0 ~

1,000

1,000

1,001 ~

1,001 ~

2,000

2,000

2,001 ~

2,001 ~

3,000

3,000

3,001 ~

3,001 ~

4,000

4,000

4,001 ~

4,001 ~

5,000

5,000

5,001 ~

5,001 ~

6,000

6,000

5

5

20 Hrs

20 Hrs

10

10

44 Hrs

44 Hrs

AC

Off
/On
/Off

15

15

201510

201510

251510

251510

302015

302015

302015

302015

353020

353020

MP 1st Lot4M 변경품양산 Lot

MP 1st Lot4M 변경품양산 Lot

Time시료 수Time시료 수Time시료 수

Time시료 수Time시료 수Time시료 수

68 Hrs

68 Hrs

©2008 LGIT. All rights reserved.

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DOCUMENT No : 11(개A)EP-071

7. Interface

RL_ON

M_ON

(Module_ON)

AC_DET

MODEL NAME : PSPF-L101A .

5.2V, 17V
ON/OFF

M5V / Vs Va
ON / OFF

Monitor for
AC input voltage

S P E C I F I C A T I O N

Signal

Direction

Input

Input

Output

HIGH : 5.2V, 17V ON
LOW : 5.2V, 17V OFF

HIGH : M5V / Vs,Va ON
LOW : M5V / Vs,Va OFF

HIGH : Active
LOW : Inactive

Active

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6

High : more

Low : Less

High : more

Low : Less

High : more

Low : Less

LevelSignal Description

than 2V

than 0.7V

than 3V

than 0.7V

than 4V

than 0.7V

•Auto Power turn on System

- If VSC B/D is not connected PSU through 18pin connector, auto power
on mode is operated from PDP Set Signal.

8. Product Safety

Safety Standards to be applied

EMI / RFI Standards to be applied

Design to meet the requirements as follows
UL60065 and IEC/EN60065

Design to meet the requirements as follows
FCC and EN55020 Class B
with 4dB minimum margin.

9. Construction

Less than 700g / PSUWeight
196(W) x 245(D) x 27(H)(with PCB)Unit Size

1.6mm ~ 3.0 mm under

Lead Length

IC102,IC103,IC352,IC902,IC903 are 4.8mm under

Height

©2008 LGIT. All rights reserved.

Q356 are 5.5mm under
27mm (with PCB)

TH101,TH102,C907,C351 and L601,T901 are
Max. 27mm height (without PCB)

(30)-4022

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DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

* Construction _ Height limit exception components

T901

L601

REV.NO : 0.1

PAGE :

C502

C351

7

C907

TH101,TH102

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LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

MODEL NAME : PSPF-L101A .

10. Function of protection

Over Current

Under Voltage

S P E C I F I C A T I O N

CTQ

2.5A ~ 20ASTBY

4.1A ~ 20AM5V

1.6A ~ 15AVa

3.5V ~ 4.5V5.2V

3.5V ~ 4.5VM5V

40V ~ 50VVa

165V ~ 180VVs

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8

NotesTrip pointOutput CircuitProtection

6A ~ 20A5.2V

Hiccup or

Shut down

2.1A ~ 8A17V

1.2A ~ 6AVs

8V ~ 14V17V

Shut down

Shut down

5.5V ~ 9.0V

5.5V ~ 7.0V

19.5V ~ 28V
60V ~ 70V

215V ~ 240V

Shut down

Over Voltage

5.2V
M5V

17V

Va
Vs

※ The OCP test of STBY, 5.2V, M5V and 17V should setup current rise slew rate greater than 3.6A/S.
※ This Power Supply has above-mentioned protections.
※ The time for short shall be less than 10sec.
※ PSU should be shutdown by under voltage protection when short circuit test
※ PSU should be wake up normally when AC off-on / Relay off-on / protection removal
※ Short circuit protection between different output terminals is not considered.
※ Trip point for over voltage indicates the operating point when the output voltage

slowly increases.

※ The conditions of Over Current measurement

부하조건

구분

구분

OCP

OCP

(100Vac)

(100Vac)

출력전압 조정

출력전압 조정

(110Vac)

(110Vac)

측정포

측정포

인트

인트

5.2Vst

M5V 1ANom

17V

17V

Va

Va

Vs

Vs

5.2Vst

-

-

Nom

Nom Min

5.2Vsc

Nom

Nom

Nom

Nom

NOMINAL(42HD/50FHD/60FHD :205V )

-

-

NOMINAL(42

NOMINAL(42

M5V

Nom

Nom

NomNom

-

-

Min

부하조건

17V

17V

1A

1ANomNom5.2Vsc

-

-

”

”

/50FHD/60FHD:55V)

0.3A

0.3A

VsVa

VsVa

0.3A

0.3A

0.1A-MINVa

0.1A-MINVa

-0.01AMINVs

-0.01AMINVs

MINMINMIN전출력OVP (100Vac)

MINMINMIN전출력OVP (100Vac)

MINMINMIN전출력UVP (100Vac)

MINMINMIN전출력UVP (100Vac)

10-1. AC Over-voltage Test

1) Over voltage shall test 315Vac~340Vac , Protection should be occur.

2) No fire, shock hazard or explosion shall occur.

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LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

11. Input / output Pin Assignment

AC Input

SK101
1AC
2AC

Wafer YAW396-02M1

PSU VSC Board

1 17V 2 17V
3 GND 4 GND
5 5.2V 6 5.2V

75.2V8Error_DET

9GND10 GND
11 GND 12 GND
13 STBY 14 STBY
15 RL_ON 16 AC DET
17 M_ON 18 AUTO_GND

Wafer

P813

SMAW200-H18S2

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9

PSU  PDP Module

Pin P811

1Vs
2Vs
3NC
4GND
5GND
6Va
7M5V

Wafer YAW396-H73FD

SK101

2 1

©2008 LGIT. All rights reserved.

7 6 5 4 3 2 1

P811

P813

18 2

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DOCUMENT No : 11(개A)EP-071

12. Power Sequence

AC IN

AC_DET

5V

STBY5.2V

RL_ON

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

AC-OFF

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PAGE :

10

DC-OFF

3.5V

M_ON

90%

Max. 150ms

5.2V,17V

90%

M5V

Va

Vs

Max. 150ms

Ton

Min. 200ms
Max.300ms

10%

10%

90%

Min 50ms / Max 200ms

90%

Min 50ms / Max 200ms

Toff

90%

10%

Min.2000ms

※ * RL_ON, M_ON signal is come from VSC B’d, So, Sequence spec related RL_ON,

M_ON is just guide spec for PDP Buyer. Measured data can’t be judged OK or NG.
Va, Vs 전압이 10% 이하 일 경우에만 상기의 Ton , TVaR , TVsR 에 meet 할수있다.

Toff 시간은 AC 전원으로 (플러그 해제) off 한 경우는 제외된다,

※ M_ON은 RL_ON 이후 Max50ms이전에 입력 되었을 경우로 한다

©2008 LGIT. All rights reserved.

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DOCUMENT No : 11(개A)EP-071

13. Block Diagram

AC INPUT(90~264V)

EMI Filter
L/F * 2EA

AC DET

Rectifier

(600V 15A)

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

STBY
Trans

EE2525

Control IC

STR-

W6052S

MBRF10100CT

10V 3300UF

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PAGE :

AOD484
25V 1UF

AOD484

10V 470UF

AOD484

16V 100UF

SDB10200DI
AP9575GS
50V 220UF*2
25V 220UF

11

STBY

5.2V

M5V

17V

Control IC

SCY99102B

Multi V Level

Vs V Level
Va V Level

RL On/VS On

EER3019
TK11A60D * 2
MURF2060CT

450V 100uF * 2

AC Det

PFC

MICOM

MC81F4216D

Control IC

NCP1397B

5V(STBY5V)ON

Va

PFC ON

Multi ON

/Vs ON

Multi1차

Vs/Va Trans

(LLC Resonant)

EER3435

TK8A60D * 2

SDURF1040CTR

F/B

SDURF1040CT

250V 150UF

TK13A25D

MBRF10200CT

80V 330UF
100V 33UF

VS

VA

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

MODEL NAME : PSPF-L101A .

14. Electrical characteristics

Test methodTest ItemNo.

1

2

3

Intermittent
Operation stability
test

Low temperature
operation

Low temperature
Storage test

Leave at low
temperature

The switching regulator shall ON-OFF for 20,000 time at an
interval of 10 sec at typical load, after that electrical characteristics

shall be satisfied.
The switching regulator is left at the operating guarantee minimum

temperature for 2 hours without applying electricity.
After that power shall be turned on, and then the electrical
characteristics shall be satisfied.

The switching regulator is left at minimum storage temperature for
96 hours or more.
Then the switching regulator is left at a room temperature and
humidity for 1hour or more, after that electrical characteristics shall
be satisfied.

S P E C I F I C A T I O N

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12

4

Heat cycle storage
test

The switching regulator is 10 consecutive temperature cycle that
shown below is performed and then leave them at room temperature

and humidity for 1 hour or more.
After that, electrical characteristics shall be satisfied.

TemperatureTime
25℃30 minutes
25 ℃→-20 ℃30 minutes
Minimum storage temperature(-20 ℃)60 minutes

-20 ℃→25 ℃30 minutes
25 ℃30 minutes
25 ℃→70 ℃30 minutes
Maximum storage temperature (70 ℃)60 minutes
70 ℃→25 ℃30 minutes

©2008 LGIT. All rights reserved.

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DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

Test methodTest ItemNo.

Heat shock Test5

Heat shock test performed under following conditions without
applying electricity and then leave them at room temperature and
humidity for 1hour or more.
After that, electrical characteristics shall be satisfied.

Condition : -20℃(120minutes), 70℃(120 minutes),
Switching time : 4minutes(±1minutes), 10 cycle

15. Mechanical characteristics

Test methodTest ItemNo.

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13

Appearance1

Vibration2

Shock3

There shall be no contaminant or dirt on the switching regulator
which has adverse effect on electrical characteristics.
There shall be no excessive unevenness or scratches on the plated
or painted surface.

Under Development

Frequency
(Hz)

Acceleration
(Grms)

Time (min)
Direction

After that electrical characteristics shall be satisfied.
There shall be no damage to appearance and construction.

Shock : 98m/s^2

On the oak more than 10mm thickness with the flat face, raise the
one side for 50mm, and it carries out each side free fall for three

sides.
There shall be no damage to appearance and construction.

2~200

1.04
20 min. /

X, Y, Z

Mass Product

2~200

0.84

축

©2008 LGIT. All rights reserved.

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DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

16. Sound noise characteristics

PSU NOISE MEASURE POINT

PSU NOISE MEASURE POINT

PSU NOISE MEASURE POINT

PSU

★★★

CTQ

at adistanceof60

cm to noise source

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14

4189 mic

anechoic room 內

PSU NOISE SPEC.

PSU NOISE SPEC.

PSU NOISE SPEC.

22.5dB(A) /20.0u Pa2.00E-5 Pa

Each Frequency
(1/1 octave, A-weighting, to 1khz~16khz Total overall)

Measure Location : Anechoic Room
Measure Condition : at adistanceof60 cmto mic.

full white pattern, at AC 110V/220V
The Max Specification : measure 3 points,
at PSU center and left & right on the outside..

17. Micom Definitions

V0.06A-2478

F4216D

YYWW

※ Version : V0.06A

Checksum : 2478

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

MODEL NAME : PSPF-L101A .

18. Bar code Specification

2~3mm

8 mm

LB81E626096010001(0.1)

S P E C I F I C A T I O N

40 mm min

34mm min

REV.NO : 0.1

PAGE :

2~3mm

5mm min

15

LB81E626096010001(0.1)

※Bar Code Size는그림의size가최소size이며, 업체기준및PCB공간에따라변경할수있으나,

그림의 size보다 줄일 수 는 없음.

Label Form

RemarkBarcode SpecificationCode

Manufacturing code

Manufacturing Year

Manufacturing Month

Manufacturing Date

Manufacturing Line

LG Part No.

Serial. No.

L (L : LGIT)
B (9:2009,A:2010,B:2011,…)

8 (1,2,3,… 10:O, 11:N, 12:D)
1 (1~9, … A:10, B:11, C:12, … X)

A~D : Gwangju
E~N or 0~9 : Yantai(china)

62609601 (EAY62609601)

0001 (10Digit, 0001~9999)

I,O Except

Approval sheet

Version

(0.1)

Barcode type : 93 code
Barcode length : 17 digit
Label size : 8 X 36 mm (minimize)

※ BARCODE PRINTING : DO NOT ERASE, WHEN RUB BY HAND.

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅲ. SCHEMATIC

※ APPENDIX 참고

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

16

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

※ APPENDIX 참고

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

17

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

※ APPENDIX 참고

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

18

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

REV.NO : 0.1

PAGE :

19

Ⅳ. PART LIST

Location 비고MakerNo Part Number SafetySpecification c Q'ty

TEST FINAL & PACKING ASSY(W:LEVEL-1)

1 LABEL ART PAPER LABEL ART PAPER(100*46), P/N : 3320KP0053A EA

2 BOX Box (196W*245L*27H) EA

3 AIR VINYL Air Vinyl (196W*246L*22H), 220*720 EA 1

4 TAPE OPP TAPE OPP 50*50K, P/N : 3340KT0003A RO

5 Ribbon Black Ribbon Black Wax 110mmx300m, B220 (For paper label) P/N : 5250KR0016A RO

6 SUPPORTER Supporter, PA66, 7.6*10.2H1*6H2 (MEG41613005) EA 3 SERVEONE HD1,HD2,HD3

DISCRETE ASSY(LEVEL-3N) 수삽

1REACTOR

2 WAFER YAW396-02M1(Angle Type,Red)/YEONHO EA 1 YEONHO SK101 ○

3FUSE

4FUSE

5

CAPACITOR

6

CAPACITOR

ELECTROLYTIC

7

CAPACITOR

ELECTROLYTIC

8

CAPACITOR

9 FILM CAPACITOR CAP FILM M.P.P 1.0uF K 500V P=10mm Lead:4.0±0.5mm BULK(PCMP472S00022)/PILKOR EA 1 PILKOR C601 ○
10 FILM CAPACITOR CAP FILM P.P 27nF J 1250V P=15mm 18*18*10.5 L=3.4±0.5mm BULK(BNPS)/Sungho EA 1 성호전자㈜ C802
11 FILM CAPACITOR CAP FILM MPPS 0.68uF K X2=AC275V P=15mm,L=4.0mm(Bulk)(PCX2 337)/PILKOR EA 1 Pilkor CX106 ○
12 DIODE DIODE SRD 30PDA60-FA3 600V 3A 20mmPITCH C-Forming(FA3 TYPE) L=6.5±0.5mm / NIHON INTER EA 1 NIHON INTER D601
13 VARISTOR VARISTOR DIP INR14D621K COBB037DH (Black color Tube)/Amotech EA 1 AMOTECH VA101 ○

14 REACTOR

15 TRANS

16 REACTOR

17 TRANS

18 THERMISTOR THERMISTER NTC DSC3D15MSSC(14.0+0.5/-0.2mm) Straight Bulk Halogen Free / DSC EA 2 DSC TH101 TH102 ○

TRANS TROIDAL CHOKE T069-16A3(XP3_42HD.50HD)[130B]/SAMIL
P/N : 2130KK0130B-F

FUSE AXIAL 0215004.MXK6P(Color=Blue) 4A ,P=27.5mm,L/Forming/Cutting(L=4.0mm)[T4AH250V]/LITTLE
FUSE

FUSE AXIAL 0215008.MXK9P(color=Green) 8A,P=27.5mm,L/Forming/Cutting(L=4.0mm)[T8AH250V]/LITTLE
FUSE

CERAMIC

CAP CERA DISC SDE2G102M08BW1 BULK/SAMWHA EA 3 SAMWHA CY102 CY103 CY999 ○

CERAMIC

CAP CERA DISC 330PF K AC250/400V B(Y5P) Φ8 10mmPITCH Lead:4.5 ± 0.5 mm BULK(SD)/SAMWHA EA 2 SAMWHA CY104 CY105 ○

CAP AL 100uF M 450V Φ18*35.5 7.5mmPITCH (LB Type) Lead:4.0±0.5mm BULK(KMF)/SAMYOUNG EA 2 SAMYOUNG C617 C618

CAP AL 150uF M 250V Φ18*25 7.5mmPITCHLead:3.7±0.5mm BULK(NFA)/Samyoung EA 1 SAMYOUNG C907

TRANS L/F TOROIDAL 23mH +50%,-30% ( U-PSU )[87BS] / Samil
P/N : 2NK000087DB-R

TRANS VSVA EER3435 220uH±10% (42" U-PSU)[2NP000250DB-R] / Samil
P/N : 2NP000250DB-R
TRANS PFC EER3019 180uH±5% (42" U-PSU)[2NP000264DB-R] / Samil
P/N : 2NP000264DB-R
TRANS STBY EE2525 400uH±10% (42" U-PSU)[2NP000265DB-R] / Samil
2NP000265DB-R

EA 1 SAMIL LF101 ○

EA 1 LITTEL FUSE F801 ○

EA 1 LITTEL FUSE F101 ○

EA 1 SAMIL LF102 ○

EA 1 SAMIL T901 ○

EA 1 SAMIL L601 ○

EA 1 SAMIL T301 ○

0.144

0.071428571

0.00298

0.0000245

HANSUNG Label

㈜금성에프에이
TAILI PACKING

Huaxing Packing

승산

제일판지

KELIN ELECTRONIC

진흥산업

QINGDAO NENGNENG

PACKING&TAPE

덕성하이텍

RICOH THERMAL

TRANSFER RIBBON

ITW

19 CEMENT RESISTOR RES CEMENT 0.045Ω J 5W V0-Type 10mmPITCH BULK(MPR )/SMART EA 1 SMART R623

20 WAFER

21 WAFER

22 WAFER

23 RUG Pin (Rug Ground), SPCC 0.4t, CuSn Plating, 16.15L*7.4W*3.6H EA 4 SERVEONE PG1 PG2 PG3 PG4

24 LABEL POLYMIDE BARCODE LABEL (40*8) EA 1

25 Ribbon Black Ribbon Black R300,60mm*300M(FOR WHITE POLY), P/N : 5250KR0011A RO 0.0000385

Connector 2510 2.54mm Picth 6Pin DIP Straight Type LEZHI
CONN 25036WS-06B/Yeonho
Connector (YAW396-H73FD) 7Pin, 3.96pitch, Angle Box Type, PBT+GF30%/LEZHI
Connector (YAW396-H73FD) 7Pin, 3.96pitch, Angle Box Type, PBT+GF30%/ Yeon Ho
Connector (SMAW200-H18S2) 18Pin, 2.0pitch, Angle Type, PA66+GF25% / LEZHI
Connector (SMAW200-H18S2) 18Pin, 2.0pitch, Angle Type, PA66+GF25%

EA 1

EA 1

EA 1

LEZHI

YEONHO

LEZHI

YEONHO

LEZHI

YEONHO

HANSUNG Label

프에이

금성에

㈜

RICOH THERMAL

TRANSFER RIBBON

㈜서브원

P701

P811

P813

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

Silicone Adhesive H-828W(300ml)

26 ADHESIVE

27 FLUX Flux (Pb FREE) KG 0.006 동화다무라화연(주)
28 Solder Wire SOLDER WIRE 99.0Sn/0.3Ag/0.7Cu φ0.8 KG 0.0002 희성금속
29 Solder Wire SOLDER WIRE 99.7Sn/0.3Ag 3.0φ No flux KG 0.012 희성금속

-1 HEAT SINK HEAT SINK 108L*20W*21.4H, AL6063, 압출, With Lug EA 1

-2 DIODE DIODE FMN-2206S 20A 600V VF 1.3V TO-220F, Dual type EA 1 SANKEN D602

-3

-4 SILICON GREASE

-5 SCREW BHM Screw, M3.0 * 8.0L, with Clamfix, Cr3+WH Plating EA 3

-1 HEAT SINK HEAT SINK 160L*20W*21.4H, AL6063, 압출, With Lug EA 1

-2 DIODE DIODE BRIDGE TS15P05G 600V 15A TS-6P BULK/TSC EA 1 TSC D101 ○

-3 IC IC Multi/STBY STR-W6052S(Bulk_TO220)/SANKEN EA 1 SANKEN IC301

-4 FET TR MOSFET TK8A60DA N-Ch 600V 7.5A TO-220 / Toshiba EA 2 TOSHIBA Q801 Q802

-5 SILICON GREASE

-6 SCREW BHM Screw, M3.0 * 8.0L, with Clamfix, Cr3+WH Plating EA 4

-7 SCREW BHM Screw, M3.0 * 9.0L, with Clamfix, Cr3+WH Plating EA 1

-1 HEAT SINK HEAT SINK 101L*15W*21.4H, AL6063, 압출, With Lug 1

-2 DIODE DIODE MBRF10100CT(10A100V) Dual(CC)/SENSITRON EA 1 SENSITRON D351

-3 DIODE DIODE FRD SDURF1040CT 10A 400V VF=1.3V(Max) 45ns(Max) Dual(CC) ITO-220AB 3P BULK/Sensitron EA 1 SENSITRON D901

-4 DIODE DIODE FRD SDURF1040CTR 10A 400V VF=1.3V(Max) 45ns(Max) Dual(CA) ITO-220AB 3P BULK/Sensitron EA 1 SENSITRON D902

-5 DIODE DIODE MBRF10200CT 10A 200V Vf=0.78 Dual TO-220F /SENSITRON EA 1 SENSITRON D504

-6 FET TR MOSFET TK13A25D Nch 250V 13A 0.25ohm(Max) TO-220F / TOSHIBA EA 1 TOSHIBA Q501

-7 SILICON GREASE

-8 SCREW BHM Screw, M3.0 * 8.0L, with Clamfix, Cr3+WH Plating EA 4

1 CHIP THERMISTOR THERMISTOR NTC ECTH 201208 104H 4100HST 100KΩ H(±3%) T&R/JOINSET EA 1 JOINSET TH501

CHIP CERAMIC

2

CAPACITOR

ADHESIVE RUBBER (TSE3854D-W), P/N : 5300KR0015A
Dow Corning EA-4100, P/N : 5300KR0019A
Dong Yahg DS818

Heat sink Ass'y 1 for PSPF-L101A

TR FET TK11A60 N-CH 600V 11A SC-67 (TO-220 ) EA 2 TOSHIBA Q601,Q602

FET

SILICON GREASE HC-300
Silicon Grease DS-323

Heat sink Ass'y 2 for PSPF-L101A

SILICON GREASE HC-300
Silicon Grease DS-323

Heat sink Ass'y 3 for PSPF-L101A

SILICON GREASE HC-300
Silicon Grease DS-323

CHIP MOUNT ASSY(LEVEL-1A) BOTTOM

CAP FLAT 100PF J 50V CG(2012) T&R EA 2

EA 0.013

KG 0.0003

KG 0.0006

KG 0.0004

Okong H-828W

GE TOSHIBA

TSE3854D

Dow Corning EA-4100

Huapeng
Guo Tai

Yuwon NRT

다우코닝

동양실리콘

서울금속

아세아볼트

성호금속

Huapeng
Guo Tai

Yuwon NRT

다우코닝

동양실리콘

서울금속

아세아볼트

성호금속
서울금속

아세아볼트

성호금속

Huapeng
Guo Tai

Yuwon NRT

다우코닝

동양실리콘

서울금속

아세아볼트

성호금속

SAMSUNG MURATA

Taiyou Yuden YAGEO

REV.NO : 0.1

PAGE :

HS1 ○

HS2 ○

HS3 ○

C505 C606

20

3

4

CHIP CERAMIC

CAPACITOR

CHIP CERAMIC

CAPACITOR

CAP FLAT 1000pF K 50V X7R(1608) EA 7

CAP FLAT 1NF K 50V X7R(2012) EA 2

©2008 LGIT. All rights reserved.

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

C702 C712 C713 C714 C715 C755
C778

C302 C605

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

CHIP CERAMIC

5

CAPACITOR

CHIP CERAMIC

6

CAPACITOR

CHIP CERAMIC

7

CAPACITOR

CHIP CERAMIC

8

CAPACITOR

CHIP CERAMIC

9

CAPACITOR

CHIP CERAMIC

10

CAPACITOR

CHIP CERAMIC

11

CAPACITOR

CHIP CERAMIC

12

CAPACITOR

CHIP CERAMIC

13

CAPACITOR

CHIP CERAMIC

14

CAPACITOR

CHIP CERAMIC

15

CAPACITOR

CHIP CERAMIC

16

CAPACITOR

CHIP CERAMIC

17

CAPACITOR

CHIP CERAMIC

18

CAPACITOR

CHIP CERAMIC

19

CAPACITOR

CHIP CERAMIC

20

CAPACITOR

CHIP CERAMIC

21

CAPACITOR

22 DIODE

23 DIODE DIODE SBD SDB10200DI 10A 200V VF=0.95V(Max) Dual(CC) TO-252(DPAK) H/F T&R/AUK EA 1 AUK D352

24 ZENER DIODE

25 ZENER DIODE

26 ZENER DIODE

27 ZENER DIODE

28 ZENER DIODE

29 ZENER DIODE

30 DIODE

31 ZENER DIODE

32 CHIP VARISTOR

33 CHIP VARISTOR VARISTOR CHIP AVLC18S03030 18V 30pF 1608 T&R / AMOTECH EA 1 AMOTECH VA701

34 IC IC u-COM MC81F4216D(T&R_20SOP)/ABOV EA 1 ABOVE IC701

35 IC IC LLC NCP1397BDR2G(T&R_SOP16P),HALOGEN FREE/ONSEMI EA 1 ONSEMI IC801

36 IC IC SCY99102BDR2G SOIC-8 T&R / Onsemi EA 1 ONSEMI IC601

37 IC IC KIA2431AS-RTK/P(T&R_SOT23) Vref=1.24V,±1.0% TSM(2.9*1.6) T&R /KEC EA 1 KEC IC351

38 IC IC KIA431BM Vref 2.5V 0.5% SOT-23 T&R / KEC EA 2 KEC IC101 IC802

CAP FLAT 10NF K 50V X7R(2012) EA 3

CAP FLAT 0.1uF K 50V X7R(1608) EA 4

CAP FLAT 100NF K 50V X7R(2012) EA 23

CAP FLAT 1UF K 25V X7R(2012) EA 2

CAP FLAT 1UF K 50V X7R(2012) EA 1

CAP FLAT 1.2nF K 50V X7R 2012 T&R EA 1

CAP FLAT 0.15uF K 50V X7R(2012) EA 1

CAP FLAT 22PF J 50V CG(2012) T&R EA 1

CAP FLAT 220PF J 50V CG(2012) EA 1

CAP FLAT 2.2NF K 50V X7R(2012) EA 3

CAP FLAT 22NF K 50V X7R(1608) EA 1

CAP FLAT 22NF K 50V X7R(2012) EA 1

FLAT 0.22UF K 50V X7R 2012 EA 1

P

CA

CAP FLAT 33NF K 50V X7R(2012) EA 1

CAP FLAT 0.33UF K 50V X7R 2012 EA 1

CAP FLAT 4.7NF K 50V X7R(2012) EA 2

CAP FLAT 47NF K 50V X7R(2012) EA 2

DIODE 1N4148W-7-F SOD-123 / DIODES
DIODE RB160M-30 TE-25@ / ONSEMI

ZENER DIODE KDZ15V T&R / KEC
Diode Zener BZX384-C15 15V 200mW SOD-323 T&R / NXP
Diode Zener MM3Z15VT1G 15V 200mW SOD-323 T&R / Onsemi
DIODE ZENER KDZ16V-RTK/P
Diode Zener BZX384-C16 16V 200mW SOD-323 T&R / NXP
Diode Zener MM3Z16VT1G 16V 200mW SOD-323 T&R / Onsemi
DIODE ZENER KDZ18V-RTK/P
Diode Zener BZX384-C18 18V 200mW SOD-323 T&R / NXP
Diode Zener MM3Z18VT1G 18V 200mW SOD-323 T&R / Onsemi
Diode Zener KDZ24V T&R / KEC
Diode Zener BZX384-C24 24V 200mW SOD-323 T&R / NXP
Diode Zener MM3Z24VT1G 24V 200mW SOD-323 T&R / Onsemi
DIODE ZENER KDZ5.1V-RTK/P USC
Diode Zener BZX384-C5.1 5.1V 200mW SOD-323 T&R / NXP
Diode Zener MM3Z5V1T1G 5.1V 200mW SOD-323 T&R / Onsemi
DIODE ZENER KDZ7.5V-RTK/P USC
Diode Zener BZX384-C7.5 7.5V 200mW SOD-323 T&R / NXP
Diode Zener MM3Z7V5T1G 7.5V 200mW SOD-323 T&R / Onsemi

DIODE MMSD4148T1G/SOD-123(T&R)@
DIODE 1N4148W-7-F SOD-123

DIODE ZENER KDZ22V-RTK/P 22V T&R/KEC
Diode Zener BZX384-C22 22V 200mW SOD-323 T&R / NXP
Diode Zener MM3Z22VT1G 22V 200mW SOD-323 T&R / Onsemi

DIODE ZENER MM3Z6V8ST1G 6.8V SOD-323/Onsemi
Diode Zener BZX384-C6.8 6.8V 200mW SOD-323 T&R / NXP

EA 2

EA 5

EA 3

EA 1

EA 1

EA 1

EA 2

EA

EA 2

EA 1

1

3

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

SAMSUNG MURATA

Taiyou Yuden YAGEO

DIODES
ONSEMI

Onsemi

Onsemi

Onsemi

Onsemi

Onsemi

Onsemi

ONSEMI
DIODES

Onsemi
Onsemi

REV.NO : 0.1

PAGE :

C108 C815 C904

C708 C716 C741 C750

C301 C311 C352 C354 C355 C357
C359 C361 C367 C370 C374 C375
C378 C379 C507 C604 C608 C625
C808 C813 C823 C824 C825

C356 C826

C851

C651

C112

C607

C602

C309 C369 C810

C710

C366

C603

C806

C807

C501 C504

C113 C905

D801 D802

KEC
NXP

ZD301 ZD503 ZD601 ZD803 ZD804

KEC
NXP

ZD352 ZD353 ZD354

KEC
NXP

ZD302

KEC
NXP

ZD702

KEC
NXP

ZD704

KEC
NXP

ZD502 ZD703

D353 D506 D507 D508 D603 D604
D605 D608 D703 D704 D710 D803
D804

KEC
NXP

ZD501 ZD504

ZD351

NXP

21

Location 비고MakerNo Part Number SafetySpecification c Q'ty

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

39 PHOTO COUPLER PHOTOCOUPLER SMD LTV-817S-TA-C(T&R)/Lite-On EA 5 Lite_on IC102 IC103 IC352 IC902 IC903 ○

40 CHIP RESISTOR RES FLAT 10 J 1/8(2012) EA 1

41 CHIP RESISTOR RES FLAT 100 J 1/10W(1608) EA 2

42 CHIP RESISTOR RES FLAT 1K F 1/8(2012) EA 4

43 CHIP RESISTOR RES FLAT 1K J 1/10W(1608) EA 5

44 CHIP RESISTOR RES FLAT 1K J 1/8(2012) EA 4

45 CHIP RESISTOR RES FLAT 10K F 1/10W(1608) EA 1

46 CHIP RESISTOR RES FLAT 10K F 1/8(2012) EA 3

47 CHIP RESISTOR RES FLAT 10K J 1/10W(1608) EA 6

48 CHIP RESISTOR RES FLAT 10K J 1/8W 2012 EA 5

49 CHIP RESISTOR RES FLAT 100K J 1/10W(1608) EA 2

50 CHIP RESISTOR RES FLAT 100K J 1/8W 2012 EA 4

51 CHIP RESISTOR RES FLAT 1M F 1/8W 2012 T&R EA 1

52 CHIP RESISTOR RES FLAT 11K F 1/8W(2012) T&R EA 1

53 CHIP RESISTOR RES FLAT 1.2K F 1/8(2012) EA 2

54 CHIP RESISTOR RES FLAT 12K F 1/8(2012) EA 1

55 CHIP RESISTOR RES FLAT 1.3K F 1/8(2012) EA 2

56 CHIP RESISTOR RES FLAT 13K J 1/8(2012) EA 1

57 CHIP RESISTOR RES FLAT 15K F 1/8W 2012 T&R EA 2

58 CHIP RESISTOR RES FLAT 150K F 1/8W 2012 T&R EA 6

59 CHIP RESISTOR RES FLAT1.6K F 1/10(1608) EA 1

60 CHIP RESISTOR RES FLAT, 1.8K, F, 1/8, 2012 EA 1

61 CHIP RESISTOR RES FLAT, 1.8K, J, 1/8, 2012 EA 1

62 CHIP RESISTOR RES FLAT, 18K, F, 1/10, 1608 EA 1

63 CHIP RESISTOR RES FLAT 18K F 1/8W 2012 T&R EA 1

64 CHIP RESISTOR RES FLAT 20 F 1/8W (2012) EA 1

65 CHIP RESISTOR RES FLAT 20K F 1/8W 2012 EA 1

66 CHIP RESISTOR RES FLAT 20K J 1/10W(1608) EA 2

67 CHIP RESISTOR RES FLAT 20K J 1/8W 2012 T&R EA 2

68 CHIP RESISTOR RES FLAT 2.2K J 1/10W(1608) EA 2

69 CHIP RESISTOR RES FLAT 22K 1/10W 1% 1608 SMD EA 1

70 CHIP RESISTOR RES FLAT 22K F 1/8(2012) EA 1

71 CHIP RESISTOR RES FLAT 220K J 1/10W(1608) EA 2

72 CHIP RESISTOR RES FLAT 24K F 1/8 (2012) EA 2

73 CHIP RESISTOR RES FLAT 24K J 1/8W(2012) T&R EA 2

74 CHIP RESISTOR RES FLAT 240K F 1/8W 2012 EA 2

KAMAYA ROHM

SAMSUNG YAGEO

UNIOHM

KAMAYA ROHM

SAMSUNG YAGEO

UNIOHM

KAMAYA ROHM

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REV.NO : 0.1

PAGE :

R823

R747 R748

R620 R839 R907 R908

R722 R725 R750 R753 R777

R602 R631 R909 R917

R741

R125 R356 R809

R712 R726 R733 R736 R740 R745

R304 R307 R374 R612 R614

R714 R735

R357 R361 R381 R815

R818

R812

R377 R830

R359

R520 R911

R373

OHM

R619 R840

R105 R106 R107 R504 R841 R842

R744

R124

R352

R743

R354

R810

R826

R701 R731

R802 R804

R717 R734

R760

R607

R719 R737

R513 R514

R512 R515

R103 R104

22

Location 비고MakerNo Part Number SafetySpecification c Q'ty

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

75 CHIP RESISTOR RES FLAT 2.7K F 1/10W 1608 EA 2

76 CHIP RESISTOR RES FLAT 2.7K F 1/8(2012) EA 2

77 CHIP RESISTOR RES FLAT 2.7K J 1/8(2012) EA 1

78 CHIP RESISTOR RES FLAT, 27K, F, 1/8, 2012 EA 2

79 CHIP RESISTOR RES FLAT 270K J 1/8(2012) EA 1

80 CHIP RESISTOR RES FLAT 30 J 1/8W(2012) EA 1

81 CHIP RESISTOR RES FLAT 330 F 1/8(2012) EA 1

82 CHIP RESISTOR RES FLAT 3.3K F 1/8(2012) EA 1

83 CHIP RESISTOR RES FLAT, 33K, F, 1/8, 2012 EA 6

84 CHIP RESISTOR RES FLAT 33K J 1/8(2012) EA 1

85 CHIP RESISTOR RES FLAT 3.6K F 1/8W 2012 T&R EA 1

86 CHIP RESISTOR RES FLAT MCR10EZHF 36K F 1/8W 2012 T&R EA 1

87 CHIP RESISTOR RES FLAT 390 F 1/8W 2012 EA 2

88 CHIP RESISTOR RES FLAT 390 J 1/10W(1608) T&R EA 1

89 CHIP RESISTOR RES FLAT 39K F 1/8 2012 EA 2

90 CHIP RESISTOR RES FLAT 39K J 1/8W 2012 EA 1

91 CHIP RESISTOR RES FLAT 470 F 1/8(2012) EA 1

92 CHIP RESISTOR RES FLAT 4.7K F 1/8(2012) EA

93 CHIP RESISTOR RES FLAT 4.7K J 1/10W(1608) EA 2

94 CHIP RESISTOR RES FLAT 4.7K J 1/8(2012) EA 2

95 CHIP RESISTOR RES FLAT, 47K, F, 1/8, 2012 EA 5

96 CHIP RESISTOR RES FLAT 47K J 1/10W(1608) EA 3

97 CHIP RESISTOR RES FLAT 47K J 1/8(2012) EA 4

98 CHIP RESISTOR RES FLAT 51 J 1/8W 2012 EA 4

99 CHIP RESISTOR RES FLAT 5.1K F 1/10W(1608) EA 2

100 CHIP RESISTOR RES FLAT 5.1K F 1/8W 2012 EA 3

101 CHIP RESISTOR RES FLAT 5.1K J 1/8(2012) EA 1

102 CHIP RESISTOR RES FLAT 51K F 1/8W 2012 EA 2

103 CHIP RESISTOR RES FLAT 5.6K F 1/10W 1608 T&R EA 4

104 CHIP RESISTOR RES FLAT, 5.6K, F, 1/8, 2012 EA 2

105 CHIP RESISTOR RES FLAT 620Kohm F 1/4W 3216 T&R EA 3

106 CHIP RESISTOR RES FLAT, 6.8K, F, 1/8, 2012 EA 1

107 CHIP RESISTOR RES FLAT 6.8K J 1/8(2012) EA 2

108 CHIP RESISTOR RES FLAT 68K F 1/8W 2012 EA 1

109 CHIP RESISTOR RES FLAT 6.8 J 1/8(2012) EA 2

110 CHIP RESISTOR RES FLAT 7.5K J 1/8W 2012 T&R EA 2

1

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KA

MAYA ROHM

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ROHM SAMSUNG

YAGEO UNIOHM

KAMAYA ROHM

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REV.NO : 0.1

PAGE :

R757 R758

R827 R906

R628

R502 R505

R375

R718

R833

R606

R904 R905 R919 R920 R921 R922

R501

R816

R519

R351 R601

R728

R518 R918

R369

R366

R353

R751 R752

R379 R380

R603 R808 R901 R902 R903

R727 R732 R738

R370 R382 R383 R517

R633 R635 R801 R803

R724 R756

R378 R819 R820

R507

R119 R618

R713 R723 R739 R755

R376 R825

R101 R102 R108 ○

R910

R516 R831

R617

R632 R634

R367 R368

23

Location 비고MakerNo Part Number SafetySpecification c Q'ty

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

111 CHIP RESISTOR RES FLAT 820 F 1/8(2012) EA 2

112 CHIP RESISTOR RES FLAT 8.2K F 1/8W 2012 EA 1

113 CHIP RESISTOR RES FLAT 8.2K J 1/8(2012) EA 1

114 CHIP RESISTOR RES FLAT 9.1K F 1/8W(2012) EA 1

115 CHIP RESISTOR RES FLAT 91K F 1/8W 2012 EA 1

116 CHIP, TR TR KRC103S/P EA 8 KEC

117 CHIP, TR TR KTA1504ST1-SY/P T&R(ROHS) EA 1 KEC Q357

118 CHIP, TR TR KTC3875ST1-Y/P T&R(ROHS) EA 5 KEC Q359 Q360 Q701 Q702 Q703

119 CHIP,FET TR MOSFET AOD484 30V 25A TO-252 / AOS EA 3 AOS Q351 Q352 Q353

120 CHIP,FET TR MOSFET AP9575GS Pch -60V -16A 0.07ohm(Max) D2PAK / APEC EA 1 APEC Q356

121 CHIP, TR TR KTN2222AS- RTK/H NPN 40V 0.6A SOT-23 / KEC EA 1 KEC Q605

1 DIODE DIODE FRD UF4007 1000V 1A 1.7V 75ns DO-41 T&R/Dachang EA 1 DACHANG D303

2 DIODE DIODE FRD MUR160RLG 1A 600V 75ns Axial Lead T&R EA 1 ONSEMI D805

3DIODE

4ZENER DIODE

5DIODE

6 DIODE DIODE 1N4007 1A 1000V DO-41 T&R/Dachang EA 3 Dachang D103 D305 D609

7

METAL GLAZED

8

METAL GLAZED

9

METAL GLAZED

10

METAL OXIDE FILM

11

METAL OXIDE FILM

12

METAL OXIDE FILM

13

WIRE WOUND

14

1

CAPACITOR

2

CAPACITOR

3

CAPACITOR

4

CAPACITOR

ELECTROLYTIC

5

CAPACITOR

ELECTROLYTIC

6

CAPACITOR

ELECTROLYTIC

7

CAPACITOR

ELECTROLYTIC

8

CAPACITOR

ELECTROLYTIC

9

CAPACITOR

ELECTROLYTIC

10

CAPACITOR

ELECTROLYTIC

11

CAPACITOR

DISCRETE ASSY(LEVEL-2M)

DIODE GPP10J 1A 600V DO-204AL(DO-41) T&R
DIODE 1N4007 1A 1000V DO-41 T&R/Dachang
Diode Zener BZX55C10 10V 500mW DO-35 T&R / Vishay
Diode Zener UZ-10BSB 10V 500mW DO-34 T&R / Pctronix
DIODE SBD SB140 1A 40V DO-41 T&R/Dachang
DIODE SBD SR104 A0 1A 40V VF=0.55V(Max) DO-41 T&R/TSC
DIODE SCHOTTKY SB140A 1A 40V DO-204AL E3/23,73 T&R

CARBON

RES CARBON 2.2Ω J 1/2W 52 TA52(RDM)/SMART EA 2 SMART R605 R806

RESISTOR

RES METAL GLAZED(SURGE) 1M J 1/2W TA52(PRC) EA 1 SMART R805

RESISTOR

RES METAL GLAZED(SURGE) 1.2MΩ F 1/2W TA52 (PRM/SRS) Halogen Free EA 4 SMART R615 R616 R843 R844

RESISTOR

RES METAL OXIDE FILM 100 J 1W TA52(RSD) EA 1 SMART R807

RESISTOR

RES METAL OXIDE FILM 120KΩ J 2W TA63(RSD)/SMART EA 1 SMART R511

RESISTOR

RES METAL OXIDE FILM 18Ω J 2W TA63 RSD T3-type(Smart) /MORS TC-type (ABCO) EA 1 SMART R360

RESISTOR

R

E

RESISTOR

RESISTOR

CERAMIC

CERAMIC

CERAMIC

CERAMIC

S METAL OXIDE FILM 75KΩ J 2W TA63(RSD)/SMART EA 1 SMART R301

RES Wire Wound 0.33 OHM 2W J PRN TA63 EA 1 SMART R305

DISCRETE ASSY(LEVEL-2M)

CAP CERA DISC EKR3D101K06FK5 Taping /SAMWHA EA 1 SAMWHA C610

CAP CERA DISC EKR3A221K07FK5 220PF K 1000V Pitch: 5mm Y5R Tape EA 1 SAMWHA C820

CAP CERA DISC EKR3A222K14FF7 T&R/SAMWHA EA 1 SAMWHA C312

CAP CERA DISC 680PF K 1KV R 5mmPITCH T&R(EKR Series) EA 2 SAMWHA C362 C368

CAP AL 10UF M 50V Φ5*11 5.0mmPITCH 105'C T&R(LXV)/SAMYOUNG EA 2 SAMYOUNG C803 C804

CAP AL 100uF M 16V Φ6.3X11 5mmPITCH T&R(NXB, Halogen Free) / SAMYOUNG EA 2 SAMYOUNG C364 C701

CAP AL 100UF M 50V Φ8*11.5 5.0mm 105'C T&R(LXV)/SAMYOUNG EA 3 SAMYOUNG C303 C308 C609

CAP AL 105℃ 220UF M 25V 5.0 8.0x11.5 T&R / SAMYOUNG(NXB) EA 1 SAMYOUNG C371

CAP AL 220UF M 50V Φ10*16 5.0mmPITCH 105'C T&R(NXB)/Samyoung EA 2 SAMYOUNG C365 C377

CAP AL 105℃ 33uF M 50V 6.3 x 11 5.0 T&R / SAMYOUNG(NXB) EA 3 SAMYOUNG C307 C809 C818

CAP AL 33UF M 100V Φ10*12.5 5.0mmPITCH T&R(LXV)/SAMYOUNG EA 1 SAMYOUNG C503

EA 1

EA 1

EA 1

KAMAYA ROHM

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VISHAY

Dachang

Vishay
Pctronix
Dachang

VISHAY

REV.NO : 0.1

PAGE :

R510 R828

R503

R838

R506

R120

Q358 Q362 Q363 Q364 Q365 Q366
Q367 Q504

D307

ZD303

TSC

D304

24

Location 비고MakerNo Part Number SafetySpecification c Q'ty

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

,

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

ELECTROLYTIC

12

CAPACITOR

ELECTROLYTIC

13

CAPACITOR

ELECTROLYTIC

14

CAPACITOR
15 FILM CAPACITOR CAP FILM M.P.E 22NF J 400V 5mmPITCH T&R(PCMT365)/PILKOR EA 1 PILKOR C903
16 IC IC KIA431A-AT/P T&R EA 1 KEC IC901

17

18

19

20 TR TR KTC3207 TO-92L
21 TR TR KTD1347 NPN 50V 3A TO-92L / KEC EA 1 KEC Q606

1PCB

2 EYELET EYE-LET DIA 2.3 * 3.1L EA 5

CAP AL 330uF M 80V Φ12.5*25 5mmPITCH T&R(NXA) EA 1 SAMYOUNG C502

CAP AL 3300UF M 10V Φ12.5*25 5.0mmPITCH T&R(NXB)/SAMYOUNG EA 1 SAMYOUNG C351

CAP AL 105℃ 470UF M 10V 5.0 8.0x11.5 T&R / SAMYOUNG(NXB) EA 1 SAMYOUNG C363

VARIABLE

RES VARIABLE EVM-AASA01B14 10K 1/10W / MATSUSHITA EA 1 MATUSHITA VR502

RESISTOR
VARIABLE

RES VARIABLE EVMAASA00B24 20K ±25% 0.3W T&R/MATSUSHITA EA 1 MATSUSHITA VR901

RESISTOR
VARIABLE

TR KTC3198-Y-AT/P TO-92 T&R(ROHS) EA 2 KEC Q301 Q503

RESISTOR

DISCRETE ASSY(LEVEL-1L) MAIN POWER RIVET작업

FR1 1.6t Copper 1oz/ft2, CTI 600, 196*245
(CCP-6400(SM), DS-1108)

SnAgCu 5~15um, 260℃ 5sec, "C3207" T&R@ EA 1 KEC Q502

EA 1

Hsiang Kuo

Wei Jun(Sheng

Khuang)
Huiho(Cheng Ho)
Tianjin Daeduck

Chin Poon

Samhan

Dong Myung

TIS Korea

Shanghai Wanzheng

대림전자

REV.NO : 0.1

PAGE :

PCB ○

LEZHI

EL1 EL2 EL5 EL6 EL601

25

Location 비고MakerNo Part Number SafetySpecification c Q'ty

3 EYELET EYELET DIA 1.6x3.0 EA 46

4 GRIPPER EYELET GRIPPER DIA 1.6*2.6L EA 4

5 LEAD WIRE LEAD WIRE DΦ=0.6mm ROLL TYPE(UNIT:Kg) KG 0.00583

LEZHI

대림전자

LEZHI

세아메카닉스

천진 Hong Yuan

대아리드

ILKWANG Metal

토파츠아이

EL11 EL13 EL14 EL15 EL16 EL17
EL18 EL19 EL21 EL22 EL23 EL24
EL25 EL26 EL27 EL28 EL29 EL3 EL30
EL31 EL32 EL33 EL34 EL35 EL36
EL37 EL38 EL39 EL4 EL40 EL41 EL42
EL46 EL47 EL50 EL51 EL53 EL67
EL69 EL72 EL73 EL74 EL75 EL76
EL77 EL82

EL61 EL62 EL78 EL81

J158 J159 J170 J171 J173 J181 J185
J186 J207 J228 J234 J241 J242 J246
J250 J264 J282 J284 J285 J288 J289
J293 J295 J316 J318 J325 J326 J327
J328 J334 J338 J340 J341 J342 J353
J357 J359 J360 J372 J379 J380 J381
J387 J388 J389 J392 J394 J400 J401
J411 J412 J413 J414 J417 J420 J421
J423 J424 J425 J426 J427 J428 J429
J432 J435 J436 J437 J438 J439 J441
J442 J443 J444 J445 J446 J447 J448
J451 J453 J455 J456

6 BEAD PIN PIN 13.9* Φ2.36 EA 15

©2008 LGIT. All rights reserved.

LEZHI

(주)서브원

P101 P102 P103 P104 P105 P106
P107 P108 P109 P110 P301 P303
P304 P308 P309

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅴ. PCB LAYOUT

1. OUT LINE DEMENSION

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

26

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

2. TOP SILK

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

27

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

3. BOTTOM SILK

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

28

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

4. BOTTOM PATTERN

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

29

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅵ. SAFETY PARTS

<SAFETY PARTS LIST>

LINE FILTER

1

LF101

WAFER(AC)

2

SK101

AC FUSE

3

F801

AC FUSE

4

F101
Y CAPACITOR

CY102

5

CY103
CY999

Y CAPACITOR

6

CY104
CY105

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

* ( ) : standard mark is approved, but not marked on the component.

Manufacturer/Trademark Technical dataType/Model 비고No Object/Part

SAMIL
ELECTRONIC.CO.,LTD

YEONHO ELETRONICS. YAW396-02M1

Littelfuse Inc. T4AH250V 250V, 4A

Littelfuse Inc. T8AH250V 250V, 8A

Samwha
Capacitor Co., Ltd.

Samwha
Capacitor Co., Ltd.

130B T069-16A3 50UH

YAW396-02M1
250V / 7.5A

SD 1000PF AC250V

SD 330PF AC250V/400V

( )

REV.NO : 0.1

PAGE :

30

FILM CAPACITOR

7

C601

X CAPACITOR

8

CX106

VARISTOR

9

VA101

LINE FILTER

10

LF102

©2008 LGIT. All rights reserved.

Pilkor electronics
Co., Ltd.

Pilkor electronics
Co., Ltd.

Amotech Co., Ltd. INR14D621 620V/MIN.3000A

SAMIL
ELECTRONIC.CO.,LTD

PCMP
Series(Component
marked “MPP”)

PCX2 337 0.68uF AC275V

87BS 23.0mH 4A

1.0uF 500V

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅵ. SAFETY PARTS

<SAFETY PARTS LIST>

VS/VA

11

TRANSFORMER
T901

PFC CHOKE

12

L601

STBY

13

TRANSFORMER
T301

THERMISTOR

14

TH101,TH102

PHOTO COUPLER
IC102
IC103

15

IC352
IC902
IC903

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

SAMIL
ELECTRONIC.CO.,LTD

SAMIL
ELECTRONIC.CO.,LTD

SAMIL
ELECTRONIC.CO.,LTD

DSC Electronics
Co., Ltd.

Lite-ON LTV817S LTV-817S-TA-CLTV-817S-TA-C

YAGEO Corporation

2NP000250DB-R EER3435

2NP000264DB-R EER3019

2NP000265DB-R EE2525(PM7)

DSC-3D-15 Φ15 3ohm 6A

FLAT 620K F 1/4W
(3216)

620K F 1/4W
(3216)

REV.NO : 0.1

PAGE :

31

( )

Bleeder Resistor
R101

16

R102
R108

©2008 LGIT. All rights reserved.

ROHM

SAMSUNG

UNIOHM

FLAT 620K F 1/4W
(3216)

FLAT 620K F 1/4W
(3216)

FLAT 620K F 1/4W
(3216)

620K F 1/4W
(3216)

620K F 1/4W
(3216)

620K F 1/4W
(3216)

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅵ. SAFETY PARTS

<SAFETY PARTS LIST>

BRIDGE DIODE

17

D101

PCB

18

(UP 42T4
PSPF-L101A)

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

TSC TS15P05G 600V 15A

Hsiang Kuo 07V0

Wei Jun(Sheng Khuang)

Huiho(Cheng Ho) 4B-5

Tianjin Daeduck

Chin Poon E5

Samhan SH7

03V0-C
03V0

DC-1
DC-2

FR1 1.6t Copper 1oz/ft2, CTI 600,

(CCP-6400(SM), DS-1108)

196*245

REV.NO : 0.1

PAGE :

32

19 HS1

20 HS2

21 HS3

©2008 LGIT. All rights reserved.

Dong Myung DM5-V-0

TIS Korea TIS-3

Shanghai Wanzheng SWZ-2

Huapeng
Guo Tai
Yuwon NRT
Huapeng
Guo Tai
Yuwon NRT
Huapeng
Guo Tai
Yuwon NRT

108L*20W*21.4H, AL6063, 압출, With
Lug

160L*20W*21.4H, AL6063, 압출, With
Lug

SINK 101L*15W*21.4H, 압출, With Lug

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅶ. SILICON BONDING & BARCODE POINT

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

< BONDING 부착 부품>

1. C617 / PCB 사이 도포

- 도포량 기준 : 0.5~0.8g
도포 두께 : 1.5mm ~ 3.5mm

2.C618 / PCB 사이 도포

- 도포량 기준 : 0.5~0.8g
도포 두께 : 1.5mm ~ 3.5mm

3.C999 left lead / PCB 사이 도포

- 도포량 기준 : 0.5~0.8g
도포 두께 : 1.5mm ~ 3.5mm

Bonding 재질 :

5300KR0015A
ADHESIVE RUBBER
(TSE3854D-W)

33

©2008 LGIT. All rights reserved.

 BARCODE 부착위치

- H/S2 상면 부착(TV사업부向)

BARCODE

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

 ADDITIONAL SOLDER POINT

 PCB SOLDER Point

- 추가 Solder 없음.

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

34

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅷ. HEATSINK LAYOUT

 HS1

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

35



©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

 HS2

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

36



©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

 HS3

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

37



©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅶ. PACKING

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

38

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅶ. PACKING

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

39

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅶ. PACKING

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

40

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

Ⅶ. PACKING

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A.

REV.NO : 0.1

PAGE :

41

©2008 LGIT. All rights reserved.

(30)-4022

LGIT Confidential and Proprietary

DOCUMENT No : 11(개A)EP-071

S P E C I F I C A T I O N

MODEL NAME : PSPF-L101A .

APPENDIX

Ⅰ. Process Flow

REV.NO : 0.1

PAGE :

Ⅱ. SCHMETIC

“ SCHMETIC 별첨 “

Ⅲ. Magnetic Part

Ⅳ. Non-use certificate

“ Non-use certificate 별첨 ”

©2008 LGIT. All rights reserved.

(30)-4022

제품 (기종) 명

42인치

제조작성 검토(품보) 승인(제조)

공정분류(BLOCK NO)

관리 번호

공정
번호

공정 FLOW

1

2

3

4

자삽

PSU-001

공정명

Sequence

Axial

Radial

ICT

관련표준

(작업 지도서

NO)

제품도면

GH-P001

제품도면

GH-P002

제품도면

GH-P007

제품
도면

설비

(Jig)

Sequence

M/C

VCD
M/C

Radial

M/C

ICT기

Fixture

품질관리(QC) 공정도

부품

(부자재)

-Axial 부품

-Paper Roll
(접착,비접착)

-Axial부품

-Steel 자

-Sample P.C.B

-Radial부품

-Steel 자

-Sample P.C.B

-Tester기

-Model별
Fixture Jig

- 투입부품의 정격,
용량, 부번 확인

-투입순서확인

- 부품의 용량, 극성

- 삽입및 누락 불량

-Clinch 상태

- 수리분 보관상태

-Sample보관상태

- 부품의 용량, 극성

- 삽입및 누락 불량

-Clinch 상태

- 수리분 보관상태

-Sample보관상태

- 양,불 판정 확인

- Fixture Pin 상태
확인

중점 관리항목

- 제품도면

- 작업지도서

공정 품질 관리

관리기준 관리 주기 기록

- 제품도면

- 양.불 작업 기준서

-Sample P.C.B와일치

-Clinch
길이:1.5±0.3㎜
각도:0∼30도-

-Sample P.C.B와일치

-Clinch
길이:1.5±0.3㎜
각도:0∼30도

- RLC 및 반도체 소자 값 측정

-수리내용 기록

- PCB에 Damage 없을 것

매LOT

매LOT

매LOT

매LOT

부품

투입일보

부품

투입일보

부품

투입일보

검사 일보

이상
처리시
책임자

반장

반장

반장

반장

5

Dispenser

좌표 Data

Bond

Dispenser

Bond

(재질:에폭시)

개정이력

0 신규 제정

04.06.07 김현식 이 호근 이 창희

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

LG이노텍(주)

- Bond 보관방법

및온도

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

1/7

- 냉장고:1~10˚C

개정이력

매LOT

반장

(30)-0011

제품 (기종) 명

42인치

제조작성 검토(품보) 승인(제조)

공정분류(BLOCK NO)

관리 번호

공정
번호

공정 FLOW

6

7

자삽

PSU-001

공정명

SMD

Bond 경화

관련표준

(작업 지도서

NO)

제품도면

설비

(Jig)

C/M
Reflow

PROFILE
RECODER

품질관리(QC) 공정도

부품

(부자재)

Chip 부품

중점 관리항목

- 투입 전 부품Check

- 카세트 번호 확인

- 초도품 확인

- Reflow File 확인

공정 품질 관리

관리기준 관리 주기 기록

- 제품도면

- EH-Z012시방서

-부품편심및뜸상태

- 온도 PROFILE

(120~160℃관리)

- 시간:90~120Sec

매LOT

1회/

월

매LOT

SMD초품

측정결과

PROFILE

Graph

이상
처리시
책임자

반장

반장

개정이력

0 신규 제정

04.06.07 김현식 이 호근 이 창희

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

LG이노텍(주)

2/7

개정이력

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

(30)-0011

제품 (기종) 명

42인치

제조작성 검토(품보) 승인(제조)

공정분류(BLOCK NO)

관리 번호

공정
번호

10

공정 FLOW

8

9

수삽

PSU-001

공정명

수삽

수삽검사

Wave

Soldering

관련표준

(작업 지도서

NO)

작업지도서

(GH-P016)

작업지도서

(GH-P025)

작업지도서

(GH-P011)

설비

(Jig)

니퍼

-Dip Tester

-Flux
Controller

-납 자동
공급기

품질관리(QC) 공정도

부품

(부자재)

수삽용

부품

- Steel 자

-PbFree
Solder

- Flux

- IPA

- 비중계

중점 관리항목

- 투입 전 부품Check
(동형이부품 관리)

-수삽순서확인

- 정전기 방지

- 수실장 상태 확인
(미삽/오삽/뜸)

- Flux 비중

- Preheater 온도

- solder 온도

공정 품질 관리

관리기준 관리 주기 기록

-작업지도서숙지

- 작업간 어스링 착용

-수삽외관검사기준서

-Flux 비중:0.823±0.003

-Preheater 온도
→110±5˚C

-solder 온도
→1차:253±5˚C

2차:253±5˚C

-Dip Time
→1차:0.5~1초

2차:2.5~3초

매LOT

매LOT

-비중(1회/주)
을 제외하고는
2회/주(오전,
오후 작업 전)

작업일지
공정카드

작업일지
검사일보
공정카드

Soldering

일상

관리표

이상
처리시
책임자

공정

담당/

반장

반장

공정

담당/

반장

개정이력

0 신규 제정

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

LG이노텍(주)

04.06.07 김현식 이 호근 이 창희

3/7

개정이력

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

(30)-0011

제품 (기종) 명

42인치

제조작성 검토(품보) 승인(제조)

공정분류(BLOCK NO)

관리 번호

공정
번호

공정 FLOW

11

12

검사

PSU-001

공정명

Lead

Cutting

납땜 검사

관련표준

(작업 지도서

NO)

작업지도서

작업지도서

설비

(Jig)

니퍼

육안

전수검사

품질관리(QC) 공정도

부품

(부자재)

불량 표시

라벨

중점 관리항목

- 납땜 Crack 주의

- Lead 길이

-납땜확인
(미납,납소 쇼트)

공정 품질 관리

관리기준 관리 주기 기록

- Lead 길이:3.0±0.5

- Soldering 외관 검사

기준서

매LOT

매LOT

작업일지
공정카드

작업일지
검사일보
공정카드

이상
처리시
책임자

공정

담당/

반장

반장

제품도면

13

0 신규 제정

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

LG이노텍(주)

납땜 수정

개정이력

주파수

수정지침서

04.06.07 김현식 이 호근 이 창희

인두기

(Pb-free용)

인두온도

측정기

Pb Free

Solder

Wire

- 인두기 온도

- Solder Wire 확인

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

4/7

-Chip류 : 330±20℃

-IC류/ 일반 부품 :
380±30℃

-방열판/ Tuner/ Shield
: 450 ±20℃

개정이력

2회/주

수리일보
인주온도
측정일지

반장

(30)-0011

제품 (기종) 명

42인치

제조작성 검토(품보) 승인(제조)

공정분류(BLOCK NO)

관리 번호

공정
번호

공정 FLOW

14

15

특성

PSU-001

공정명

ICT

동작/내압

시험

및

실리콘 도포

관련표준

(작업 지도서

NO)

제품도면

시험절차서

설비

(Jig)

ICT기

Fixture

계측기

JIG

품질관리(QC) 공정도

부품

(부자재)

중점 관리항목

- 양,불 판정 확인

- Fixture 상태 확인

- ICT 설비 점검

- 제품 연결 확인

- 인가 전원 및 부하

조건 확인

- 계측기 검증/보증

- 제품 양.불 판정

공정 품질 관리

관리기준 관리 주기 기록

- 점검일지

- 제품도면

-특성시험규격검/교정

- 작업 지도서

매LOT

매LOT

검사일보
공정카드

이상
처리시
책임자

공정

담당/

반장

공정

담당/

반장

Power

16

0 신규 제정

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

LG이노텍(주)

Aging

개정이력

작업지도서

04.06.07 김현식 이 호근 이 창희

supply

Aging

설비

- 작업전안전Check

- 제품 연결 확인

- 전압,온도,시간

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

5/7

-출력유/무확인

- 온도:45±5℃

- 시간:2Hr 이상

개정이력

매LOT

작업일지
공정카드

공정

담당/

반장

(30)-0011

제품 (기종) 명

42인치

제조작성 검토(품보) 승인(제조)

공정분류(BLOCK NO)

관리 번호

공정
번호

17

18

공정 FLOW

Good

NG

19

특성

PSU-001

공정명

특성시험

(제조)

특성불량

수리

QA

(출하검

사)

관련표준

(작업 지도서

NO)

제품도면

시험절차서

제품도면

주파수

수정지침서

설비

(Jig)

계측기

JIG

인두기

계측기

JIG

품질관리(QC) 공정도

부품

(부자재)

중점 관리항목

- 작업전 안전 Check

- 표준 Sample 확인

(주기 명시)

- 분석 라벨 확인

- 인두기 온도

-특성 규격치

- 관리대쟝

- 외관검사

- 치수검사

- 수량확인

- 한도견본

공정 품질 관리

관리기준 관리 주기 기록

- 특성시험 규격 검/교정

- 작업지도서

-특성시험 규격표 매LOT

- 시험절차서

- 출하검사기준서

- 제품도면(외관도)

- 공정카드 확인

매LOT

매LOT

검사일보
공정카드

출하
검사
성적서
/이력표

이상
처리시
책임자

공정

담당/

반장

반장

QA
담당/
검사원

개정이력

0 신규 제정

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

LG이노텍(주)

04.06.07 김현식 이 호근 이 창희

6/7

개정이력

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

(30)-0011

제품 (기종) 명

42인치

제조작성 검토(품보) 승인(제조)

공정분류(BLOCK NO)

관리 번호

공정
번호

20

공정 FLOW

특성

PSU-001

공정명

라벨 부착/

포장

관련표준

(작업 지도서

NO)

포장시방서

설비

(Jig)

포장시방서

품질관리(QC) 공정도

부품

(부자재)

라벨

포장 Box

중점 관리항목

- 포장상태

- 수량확인

공정 품질 관리

관리기준 관리 주기 기록

- 제품포장 시방서

매LOT

현물
전표

이상
처리시
책임자

반장

개정이력

0 신규 제정

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

LG이노텍(주)

04.06.07 김현식 이 호근 이 창희

7/7

개정이력

개정기호 변경내용 적용일 개정자 검토(품보)승인(제조)

(30)-0011

YAW396-02M

SK101

5V_MI

AC_DET

PFC_ON

D601

30PDA60-FA7

D602

R614

10K5%1/8W

R62 3

0.045

MURF2060CT

A1

A2

C610

100pF

2KV

Q602

TK11A60D

G

5%

5W

1/2W 1/2W

1/8W

1/8W

1/8W

1/8W

PFC

1% 1%

1%

1%

1%

C

C608

0.1uF
50V

D

S

C617

C618

100uF

100uF

450V

450V

R605

VCC

2.2

1/2W
5%

C609
100uF
50V

D605

1N4148W

R615

1.2M

R616

1.2M

R617

68K

R618

51K

R619

15K

R6201K1%

T8A H -250V

F101

2

1

R631

1K

1/8W

5%

VA1 01

INR 14D 62 1K- AMO TE CH

IC102

PC-17K1C

4

3

IC103

PC-17K1C

1

2

LF101

50uH

CY1 03

100 0pF

250 V

CY1 02

100 0pF

250 V

VCC2

K

IC101

KIA431BM

A

0.15uF

R

0.047uF

1%

R125

10K

1/8W

1

1%

R124

1.8K

1/8W

2

4

3

C112

C113

R101

1/4W1%620K

R102

1/4W1%620K

R108

1/4W1%620K

1KV

R10 3

R10 4

R105

R106

R107

R119

51K

1/8W

1%

C108

0.01uF
50V

50V

R120

91K

1%

1/8W

CX106

0.68uF

275V

D10 3

1N4 007

1%

240 K

1/8 W

1%

240 K

1/8 W

150K

1/8W

1%

1%

150K

1/8W

1%

150K

1/8W

R628

2.7K
1/8W

5%

D609

1N4007

LF1 02

23mH

1

4

2

3

Q606

KTD1347

C

15V

ZD601

E

B

D60 8

1N4 148 W

C625

0.1uF

VCCVCC1

50V

CY104

330pF

CY105

330pF

AC2

D101

D15XB60-7000

3

4

1

A

2

AC1

P109

C

1

P110

P1011P1021P103

1

P108

TH101
3-ohm

P105

C650

OPEN

P107

1

1

1

1

P106

TH102
3-ohm

1

1

P104

C601
1uF
500V

R601
390

1/8W
1% C603

R650

OPEN

R6021K5%

D606

OPEN

1/8W

56

Q605

KTN2222AS

B

C602
220pF
50V

3

8

C

E

0.22uF

1

2

L60 1

T-EER3019_B

10

Q601

TK11A60D

D

G

S

51

51

5%

1N4148W

R632

6.8

D603

1/8W

R633

5%

R612

10K5%1/8W

1N4148W

R634

SCY99102BDR2G

FB

CONTROL

R606

3.3K

1/8W
1%

1

CT

2

3

CS

4

C605

1000pF

50V

R603

47K

1/8W

1%

C604

0.1uF
50V

50V

R62 1

OPEN

C651
1200pF
50V

C606

100pF

50V

D604

5%

6.8

IC601

R635

8

7

6

5

1/8W

5%

R607
22K

1/8W

1%

VCC

DRV

GND

ZCD

C607

22pF

50V

MULTI_INPUT

C312

D304

SB140A

40V

R3052W5%

0.33

C301

0.1uF
50V

C309
2200pF
50V

3

7

5

6

ZD303

10V
DIP

BR

IC301

STR-W6052S

S/OCP

GND

FB/OLP

D/ST

VCC

2200pF
1KV

1

4

C307
33uF
50V
NXB

D307

GPP10J-E3

600V

C311

0.1uF
50V

R301

VCC2

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.

75K2W5%

C303
100uF
50V

D305

1N4007

P309

P308

P303

D352

MBRD10U200CT

A1

C

A2

C368

680pF

2KV

T301

EE2525(H)10PIN

1

C302
1000pF
50V

3

4

5 6

4

3

1KV

ZD301

VCC1

R307

10K

15V

Q301

KTC3198-Y

1

5%

1/8W

18V

ZD302

2

3

R304

10K

1/8W

1KV

D303

UF4007

5%

C308
100uF
50V
LXVLXV

IC352

PC-17K1C

10

9

8

7

R351

1

R352

2

390

1.8K

1/8W

1/8W

1%

5%

D351

MBRF10100CT

A2

A1

C362

680pF

2KV

C

K

IC351

KIA2431AS

A

C352

R

R358

R360
18

1W
5%

0.1uF

50V

OPEN

C351
3300uF
10V
NXB

R353

4.7K
1/8W

1%

R385

OPEN

OPEN

C373

P301

P304

1

1

C365

C377
220uF

220uF

50V

50V

NXB

C

E

Q358
KRC103S

B

NXB

C354

0.1uF
50V

R361
100K

1/8W
5%

STBY_SAVE

R354

R356

5V_MI

1%

18K

1/8W

R366

R359

470

12K

1/8W

1/8W

1%

1%

C358
OPEN

1%

10K

1/8W

R367

R368

7.5K

7.5K

1/8W

1/8W

5%

5%

C355

0.1uF
50V

Q357

2SA1504S

C369
2200pF
50V

Q352

AP40T03GH

D

G

Q353

AP40T03GH

D

G

B

S

S

C375

0.1uF
50V

E

C

C372
OPEN

C

E

KTC3875SY(ALY)

ZD352

16V

Q362
KRC103S

B

ZD353

16V

R369

Q356

AP9575GS

S

39K

5%

1/8W

13K

R373

C

Q359

E

R381

100K

1/8W

5%

Q363

C

KRC103S

B

E

G

1/8W

C357

0.1uF
50V

5%

R382

1

1

1

D

R376

5.6K

1%

MULTI_ON

R379

1/8W

5%

R380

5%

Q364
KRC103S

B

4.7K5%1/8W

C

E

C359

0.1uF
50V

Q367

KRC103S

4.7K
1/8W

B

5%

MULTI_ON

C379

0.1uF
50V

B

C361

0.1uF
50V

R370

47K

C

E

47K

1/8W

C374

0.1uF
50V

M5V_ON

R374

10K

5%

1/8W

KTC3875SY(ALY)

6.8 V

Q35 1
AP4 0T0 3G H

D

S

G

C370

0.1uF
50V

C364

16V 100uF
NXB

6.3 X11

Q360

ZD3 51

ZD354

16V

C

E

R357

M5V

C366

0.022uF

B

MMSD4148T1G

100K

1/8W

Q366

C

KRC103S

E

5%

50V

D353

100V

B

R375
270K

1/8W

R383

1/8W

R377

1.2K

1/8W

1%

5%

R378

5.1K

1/8W

1%

47K

5%

1/8W

Q365

C

KRC103S

B

C367

E

0.1uF
50V

C378

0.1uF
50V

C371

220uF
25V

NXB

C356
1uF
25V

STBY_ON

C363
470uF
10V
NXB
8 X11

17V

STBY

5V

2011. 10. 26U-Power 42"MP1

PFC/STBY/Multi 1 3

5V_MI

R718
30

1/8W

5%

5.1V

ZD704

C701

100uF
16V

NXB

6.3 X11

M5V

M5V_ON

MULTI_ON

PFC_ON

AC_DET

VS_ON

STBY_SAVE

STBY_ON

R757

2.7K

1/10W

390

1/10W
5%

1%

R725
1K

1/10W

5%

R750
1K

1/10W

5%

R751

4.7K

5%

1/10W

R726

1/10W

10K

R752

5%

4.7K

5%

1/10W

6

5

R753
1K

1/10W

5%

4

25036WS-06B

EC1/SCK/EXT2/AN2/R04

PWM1O/T1O/SI/EXT3/AN3/R05

EC2/SO/EXT4/AN4/R06

[SDATA]T2O/EXT5/AN5/R07

VDD

VREF/EXT6/R10

[SCLK]PWM2O/EXT7/AN6/R11

RXD/R14

TXD/R15

AN10/R25

IC701

MC81F4216D

1

2

3

4

5

6

7

8

9

10

R03/AN1/EXT1/T0O/PWM0O

20

R02/AN0/EXT0/EC0

19

SXOUT/R01/EXT11

18

SXIN/R00/EXT10

17

VSS

16

RESETB/R35/VPP

15

14

13

12

11

XIN/R34

XOUT/R33

R27/AN12

R26/AN11

R736

1/10W

10K

5%

R733

10K

2SC3875S(ALY)

C

5%

E

R760
22K

1/10W
1%

1/10W

Q702

R731

1000pF

R722
1K

1/10W
5%

R777
1K

1/10W
5%

50V

20K

1/10W

5%

B

5%

47K

R732

1/10W

C713

R719

220K

M_ON_IN

VS_DET

1/10W

5%

AUTO_GND

AC_ON

VA_DET

ERROR_DETR728

R734

2.2K

D710

MMSB414B

D704

MMSB414B

R737

220K

1/10W

5%

5%

C714

1/10W

50V

1000pF

5%

R735

100K

1/10W

R723

5.6K

1/10W
1%

P701

1

2

3

17V

5V

STBY

RL_ON

M_ON_IN

R727

47K

1/10W

5%

C715

SMAW200-H18T-S

17V
GND

5V

5V
GND
GND

STBY

RL_ON

M_ON

1000pF

P813

1
3
5
7
9
11
13
15
17

50V

2
4
6

8
10
12
14
16
18

C708

17V
GND

5V

ERROR_DET

GND
GND

STBY

AC_ON

AUTO_GND

50V

0.1uF

R758

2.7K

C716

0.1uF
50V

1%

1/10W

17V

5V

ERROR_DET

STBY
AC_ON
AUTO_GND

P811

YAW396-H73FD

VS

VS

NC

GND

GND

VA

M5V

8

C750

0.1uF

50V

0.022uF

5V

17V

ZD702

24V

50V

R748

100

1/10W

5%

ZD703

7.5V

C741

0.1uF
50V

R747

100

C702

1/10W

5%

R740

1000pF

10K

50V

R755

R745
10K

1/10W
5%

1/10W

1%

5.6K

R756

1/10W

R741
10K

1/10W
1%

R743
18K

1/10W
1%

Q703

2SC3875S(ALY)

B

5%

5.1K

C

E

C755

1%

1/10W

50V

1000pF

1%

R713

5.6K

1/10W

D703

1N4148W_DIODES

R744

1/10W

1%

1.6K

R724

5.1K

1%

1/10W

R739

5.6K

1/10W

1%

C778

R717

2.2K

1/10W
5%

50V

1000pF

R714

100K

1/10W

5%

R712

10K

1/10W

5%

Q701

2SC3875S(ALY)

C

B

E

R738

VA701

Chip Varistor

R701

RL_ON

20K

1/10W

C712

5%

50V

1000pF

5%

47K

1/10W

C710

1

2

4

5

6

7

VS

VA

M5V

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.

2011. 10. 26U-Power 42"MP1
2 3Micom

MULTI_INPUT

PFC

R828

T4A H-250V

R823

1/8W

IC801

NCP1397

R820

820

1/8W

C809

33uF

50V

F801

D801

RB160M-30

R801
51

1/8W
5%

R802

20K

D802

RB160M-30

R803
51

1/8W
5%

VCC3

D805

MUR160RLG

600V

10

ZD803

5%

15V

C813

0.1uF
50V

GND11MLOWER

VCC

12

14HB15

3

4

6FB5

RT

BO7DT

CTIMER

1%

330

R833

1/8W

C818
33uF
50V

1/8W 1%

1%

R812

11K

1/8W

R831

6.8K5%1/8W

R816

3.6K

1/8W

1%

5.1K

1%

VBOOT

16

1

CSS[DIS]

1/8W

1%

R818

R819

5.1K

1/8W
1%

MUPPER

2

FMAX

1M

10

330nF

C808

0.1uF
50V

FAULT

9

8

SKIP/DISABLE

R825

5.6K
1/8W

1%

C811

R824

C807

50V

OPEN

OPEN

C826
1uF
25V

R830

1.2K

1/8W

C803

10uF
50V

1%

R804

C810

2.2nF
50V

20K

1/8W

5%

1/8W

C825

0.1uF
50V

R808
47K

1/8W

G

G

5%

R809
10K

1/8W
1%

C805

OPEN

D

Q801

TK8A60D

S

D

R8051M1/2W

R806

2.2

1/2W
5%

1/8W

5%

C802

0.027uF
1250V

C820

220pF

2KV

VCC

R807

1001W5%

D803

C804
10uF
50V

20

R810

C851

1uF

1%

50V

MMSD4148T1G

R838

8.2K
1/8W

5%

C815

0.01uF
50V

C806

0.033uF

1/8W 1%

50V

D804

MMSD4148T1G

R815

100K

1/8W

5%

IC802

Q802
TK8A60D

S

5%

15V

ZD804

R826

20K

1K

R839

1/8W

K

A

KIA431BM

EER3435_42T4

1

2

3

4

5

6

5%

C823

R

C824

0.1uF
50V

T901

0.1uF

12

11

10

9

8

7

IC902

PC-17K1C

4

3

MULTI_INPUT

1%

1/2W

R844

1.2M

1%

1/2W

R843

1.2M

R842

150K

1/8W

1%

R841

150K

1/8W

1%

50V

VCC3

R840

15K

1/8W

1%

R827

2.7K1%1/8W
IC903

PC-17K1C

4

3

FRF10A40

FMX-22S(SP)

1

2

1

2

A1

C

A2

D902

A2

A1

R917

1/8W

D504

1K

D90 1

FCF 10A 40

R901

47K

1/8W

1%

1/8W

1/8W

1/8W

1/8W

1/8W

1%

1%

1%

1%

1%

C502
330uF
80V

R907
1K

1/8W
1%

R9081K1%

TH501

R518

39K

R519

36K

R520

1.3K

R902

47K

R903

47K

R904

33K

R905

33K

VR901

20K

R906

2.7K

C

STBY

5%

VS_ON

17V

R910

6800

1/8W

1%

R911

1/8W1%1.3K

VSFB_PC

1/8W

C903

0.022uF
400V

R909
1K

1/8W

5%

100K

1%

1/8W

1/8W

1%

1%

1/8W

C904

0.01uF

50V

C905

VSFB_PC

0.047uF

50V

R

R512
24K

1/8W

5%

K

A

ZD501

C507

0.1uF
50V

IC901

KIA431

22V

ZD504

22V

R515
24K

1/8W

5%

C907
150uF
250V

C908

OPEN

R511

120K

2W

Q501

2SK2508

SGD

5%

47K

R516

6.8K5%1/8W

R51 7

1N4148W_DIODES

D508

R501

33K5%1/8W

C

KTC3207

Q502

E

ZD502

7.5V

1/8 W

ZD503

15V

B

1N4148W

R507

5.1K
1/8W

5%

C

Q504

B

KRC103S

E

C501

D506

2

4700pF

50V

C505

100pF

50V

3

Q503

KTC3198-Y

1

D507

1N4148W_DIODES

R504

C504

4700pF

50V

150K

1/8W
1%

R510
820

1/8W
1%

R505

R502

27K

1%

1/8W

R503

8.2K

1/8W

1%

10K

VR502

R506

9.1K

1/8W

27K

1/8W

1%

1%

R918
39K

1/8W
1%

C503
33uF
100V

R919
33K

1/8W
1%

R920
33K

1/8W
1%

R921
33K

1/8W
1%

R514

1/8W

24K

1%

R922
33K

1/8W
1%

R513

1/8W

VS

VS_DET

VA

24K

1%

VA_DET

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.

CY999

1000pF

250V

U-Power 42"MP1 2011. 10. 26

3 3VS/VA

CUSTOMER : LG INNOTEK.CO.,LTD.
CUSTOMER SPEC NO :
ITEM :

APPROVAL APPLICATION

2130KK0130B-F

ＣＨＯＫＥ　ＣＯＩＬ

DESCRIPTION :

DATE 2008. 12. 01.

& FACTORY TEL : [phone]
FAX : [phone]
http://www.samilel.co.kr
e-mail : [e-mail]

ADD:SONGCUN TOWN,WENDENG,SHANDONG,CHINA
POST CODE 264403
TEL : [phone],8217
FAX : [phone]
E-MAIL : [e-mail]

SAMIL ELECTRONICS IND.CO.,LTD.

HEAD OFFICE : 441,GANAP-RI,KWANGJUK-MYUN,YANGJU-CITY,KYUNGKI-DO,KOREA

OVERSEAS A FACTORY : WENDENG SANJI ELECTRONICS CO.,LTD.

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

1.REVISION RECORD

PART NO. : 2130KK0130B-F

REV
NO.

REASON CONTENTS DATE OF APPROVAL CHECK REMARK

1

에서 높이XP4

관리25.4MAX

높이 치수 을 으로 수정24.0±2.0 23.4±2.0

2009.10.23

3/11
PAGE

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

1/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

PART NAME CHOKE COIL PART NO 2130KK0130B-F

DATE 2008. 12. 01.

2.INDEX

PAGE NO. 1/11 1. REVISION RECORD

2/11 2. INDEX
3/11 3. DIMENSION
4/11 4. SCHEMATIC DIAGRAM

5. WINDING SPECIFICATION

6. ELECTRICAL CHARACTERISTICS

5/11 7. ENVIRONMENTAL CHARACTERISTICS

8. MECHANICAL CHARACTERISTICS

6/11 9. SECTION DIAGRAM

10. MATERIAL LIST
7/11 11. UL LIST
8/11 12. PROCESS FLOW
9/11 13. PACKING

10/11 14. INSPECTION DATA
11/11 15. ASSIGNMENTS

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

2/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

3.DIMENSION (Unit: mm )

(TOP VIEW)

BONDING : TWO SIDE

MARKING : 130B AABB - LOT NO

(FRONT VIEW) 1 (SIDE VIEW)

WEEK

YEAR
PART NO

(BOTTOM VIEW)

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

3/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

4.SCHEMATIC DIAGRAM (BOTTOM VIEW)

THE “●”MARKISSTARTPOINT

5.WINDING SPECIFICATION

NO TERMINAL WIRE TURNS

WINDING
METHOD

W1

S

(2)

F

(5)

1UEW 1.0φ 32 ref

SOLENOID

/RANDOM

6.ELECTRICAL CHARACTERISTICS

NO ITEM TERMINAL SPECIFICATION REMARKS

6-1 INDUCTANCE

6-2

6-3

DC
RESISTANCE

WITHSTANDING
VOLTAGE

S-F

(2 - 5)

S-F

(2 - 5)

COIL - CORE AC 500V rms

※ MATERIAL TEMPERATURE LIMIT

ITEM 형명 재질명등SPEC ( , ) TEMPERATURE LIMIT REMARKS

CORE KST68-26A - -

WIRE

BOBBIN

1UEW 1.0Ø

PBT-4130
GP-2306F

50 uH MIN

0.03 ohm MAX

130℃ CLASS B

120℃
140℃

HP 4284A LCR METER

AT 100 KHZ , 1 V

20 ± 2℃

WK 3245 ,

WHEATSTONE BRIDGE

2755

20 ± 2℃

1MINUTE,
CUT OFF CURRENT 5mA

CLASS A / B

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

4/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

7.ENVIRONMENTAL CHARACTERISTICS

* STANDARD TEST CONDITION : TEMP. 20 ± 15 HUMIDITY 65%± 20%℃℃

IF WHEN ANY OBJECTION IS SUGGESTED, THE TEST CAN BE OPERATED AT 20±2 ,65±5%RH℃

NO ARTICLE SPECIFICATION TEST CONDITION

USED

7-1

TEMPERATURE
RANGE

TEMPERATURE

7-2

CHARACTERISTIC

LOW

7-3

TEMPERATURE
RESISTANT

HIGH

7-4

TEMPERATURE
RESISTANT

HUMIDITY

7-5

RESISTANT

HEAT-SHOCK

7-6

RESISTANT

TEMPERATURE

7-7

CYCLE

-25 ~ +105℃℃

HAS NOT ANY DAMAGE ON THE APPEARANCE
AND THE INDUCTANCE VARIATION CAN NOT
OVER 10% OF THE INITIAL VALUE

MUST MEET THE ELECTRICAL REQUIREMENTS
AND HAS NOT ANY DAMAGE ON THE
APPEARANCE AND THE INDUCTANCE
VARIATION CAN NOT OVER 10% OF THE
INITIAL VALUE

MEASURE THE VARIATION OF INDUCTANCE
IN OPERATING TEMPERATURE RANGE
(-25 ~+105 )℃℃

-25 ± 2 ,96 ± 4Hr MEASURE AFTER℃
2Hr AT STANDARD CONDITION

+105 ± 2 , 96 ± 4Hr MEASURE AFTER℃
2Hr AT STANDARD CONDITION

TEMP.40 ± 2 HUMI.95±5%RH℃
96±4HrMEASUREAFTERDRYAND
2Hr AT STANDARD CONDITION

STEP TEMP TIME

1 -20±2℃ 2 Hr.

2

REPEAT 10 TIMES FROM STEP 1 AND
TEST AFTER 2Hr. AT STANDARD CONDITION

STEP TEMP TIME

1 -25±2℃ 30 MIN.

2 +25±2℃ 10 MIN.

3 +105±2℃ 30 MIN.

4 +25±2℃ 10 MIN.

+70±2℃

2Hr.

REPEAT 5 TIMES FROM STEP 1 AND
TEST AFTER 2Hr. AT STANDARD CONDITION

환경성 시험

유해물질()
고무 플라스틱(, ,

7-8

페인트 잉크,)

장비로 시험시료를 초간 하여 측정결과 함유량이 미만이며XRF 100 SCAN Cd 50ppm ,

표준편차 값이 미만 미만일 것Std Dev( ) 17 , Pb 200ppm, Hg 500ppm, pbb,pbde 500ppm, Cr6 500ppm .

로측정은 미만일 것ICP Cd 10ppm, Pb 100ppm, Hg 500ppm, Cr6 500ppm, pbb,pbde 500ppm .

8.MECHANICAL CHARACTERISTICS

NO ARTICLE SPECIFICATION TEST CONDITION

A CONTROLLED TEMPERATURE OF
260+5 FOR 10±0.5 SEC MEASURE℃
AFTER 1Hr. AT STANDARD CONDITION
SOLDERING IRON(80W) TERMINAL AT 360±2℃
FOR5±1SECONDSMEASUREAFTER2HrAT
STANDARD CONDITION.

DIP THE TERMINAL IN SOLDER AT
260+5 FOR 3±0.5 SECONDS℃

SUPPLY SURGE VOLTAGE (AC1.5KV,1SEC)
BETWEEN WIRE AND MEASURE THE
WIRE INSULATION

1)TOTAL EXCURSION MAX : 1.5mm

2)VIBRATION FREQUENCY : 10~55Hz

3)TRAVERSED TIME : 1MINUTE

4)TEST AFTER 2Hrs IN EACH OF 3 MUTUALLY
PERPENDICULAR DIRECTION

5)TEST MOUNTING ON THE P.C.B.

8-1 SOLDER HEAT

RESISTANT

SOLDER

8-2

ABILITY

8-3

LAYER SHORT
TEST

8-4 VIBRATION

MUST MEET THE ELECTRICAL
REQUIREMENTS AND HAS NOT ANY
DAMAGE ON THE APPEARANCE AND
THE INDUCTANCE VARIATION CAN NOT
OVER 10% OF THE INITIAL VALUE

95% OF THE PIN OUT-DIA BE
COVERED BY NEW SOLDER

THERE IS NO DEFECT ON THE
WIRE INSULATION COMPARE
WITH STANDARD SAMPLE

MUST MEET THE ELECTRICAL
REQUIREMENTS AND HAS NOT ANY
DAMAGE ON THE APPEARANCE AND THE
INDUCTANCE VARIATION CAN NOT OVER
10% OF THE INITIAL VALUE

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

5/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

9.SECTION DIAGRAM

10.MATERIAL LIST

NO COMPONENT NAME OF MATERIAL MANUFACTURER OF COMPONENT

1 CORE KST68-26A KARSON ELECTRONICS CO.,LTD.

2BASE

3WIRE 1UEW

4ADHESIVE

5SOLDER Sn99.3/Cu0.7 ALPHA METALS LTD. SILVER

6 FLUX JS-7000S-2 KOKI SANEI KOREA CO.,LTD.

7INK BONMARQUE T&KTOKA SILVER

P.B.T PBT-4130

GP-2306F(#)

SK-015B,

SR-150/KH-150,
SK-1000

CHANG CHUN PLASTICS CO.,LTD.

LG CHEMICAL LTD.

DONGYANG ELECTRONICS IND.CO.,LTD.

SHANDONG SAINT ELECTRONIC MATERIAL CO
LTD.
SHANDONG PENGTAI SPECIAL ENAMELLED WIRE
CO LTD.

SEKYE CHEMICAL CO.,LTD. IVORY

MATERIAL
COLOR

YELLOW
+WHITE

BLACK

NATURAL

LEMON
YELLOW

UL FILE NO

E59481
E67171

E102761
E194410

E166187

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

6/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

11.UL LIST

BASE

CHANG CHUN PLASTIC CO LTD E59481

7TH FL 301 SONGKIANG RD TAIPEI,TAIWAN

Min H H RTI V 4 C
Thk Flame W A Elec Mech T 9 T

Mtl Dsg Col mm Class I I imp str R 5 I

Polybutylene Terephthalate (PBT), glass reinforced,"LONGLITE",furnished as pellets.

4130(a) ALL 0.74 V-0 4 0 120 120 140

HD

WIRE

DONG YANG ELECTRONICS IND CO LTD E102761

5-20 BANGYE-RI, MUNMAK-EUB, WONJU-SHI, KANGWON-DO, 220-800, REPUBLIC OFKOREA

Mtl Dsg BC OC Type TI

PEW Polyester - MW5# 155
UEW(B) Polyurethane - MW75# 130

SHANDONG PENGTAI SPECIAL ENAMELLED WIRE CO LTD E166187

DA XIN DIAN ZHENG PENGLAI, SHANDONG 265612 CHINA

Mtl Coat Type ANSI TEMP
Dsg BC OC Type CLASS

PTMW75, UEW-130

SHANDONG SAINT ELECTRIIC CO LTD E194410

XINFU RD XINTAI, SHANDONG 271200 CHINA

Mtl Dsg BC OC Type TI

UEW Polyurethane ­PEW or QZ Polyesterimide - MW5# 155

# - This magnet wire may perform better than its rating reflects and hence maynot

be suitable for an insulation system thermal aging program.

, PU/130, Polyurethane ?/TD> MW75 130

Coat Typ ANSI

Coat Typ ANSI

MW79 155

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

7/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

12.PROCESS FLOW

SUB PRO MAIN PRO MATERIAL

CORE
COIL

SOLDER SOLDERING

PROCESS
NAME

WINDING

CONTROL POINT

COIL DIA,
CORE TYPE,
NO. OF TURNS,

SOLDER POT

SOLDERING

CONTROL
STD

WORKING
STD.

WORKING
STD.

INS TIME

2TIMES
/DAY

2TIMES
/DAY

CONTROL
DEPT

Q.C.DEPT.

PRODUCTION

DEPT.

PRODUCTION

DEPT.

EQUIPMENT RECORD

MICRO
METER
WINDING
M/C

INCOMING

INSPEC.DATA

1st
INSPECTION

BASE ASS'Y TERMINAL PITCH

ADHESIVE BONDING BONDING POSITION

DRY

INK MARKING

BOX

FINAL
INSPECTION

&PACKING

OUTGOING
INSPECTION

OUTGOING

CARTON

LVALUE

TEMP.
TIME

PART NO,

LOT NO.
POSITION

ELECTRICAL &
MECHANICAL
CHARACTERISTICS

ELECTRICAL &
MECHANICAL
CHARACTERISTICS
&QUANTITY

PACKING STATUS
,QUANTITY

INSPECTION
STD.

WORKING
STD.

WORKING
STD.

WORKING
STD.

WORKING
STD.

INSPECTION
STD.

INSPECTION
STD. SAMPLING

WORKING
STD.

100% Q.C.DEPT.

2TIMES
/DAY

2TIMES
/DAY

2TIMES
/DAY

2TIMES
/DAY

100%

or

sampling

PRODUCTION

DEPT.

PRODUCTION

DEPT.

PRODUCTION

DEPT.

PRODUCTIO
N
DEPT.

Q.C.DEPT.
PROD.
DEPT.

Q.C.DEPT.

L.C.R.
METER

DRY OVEN

TEMP.GAUGE

MARKING
MACHINE

L.C.R.
METER
ETC.

L.C.R.
METER
ETC.

DATA SHEET

DATA SHEET

OUTGOING
INSPECTION
DATA

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

8/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

13.PACKING (UNIT:mm)

PRODUCT WEIGHT : 13.917g

INNER BOX ( CARTON )
11 PCS × 11 PCS - 1PCS = 120 PCS

QUANTITY

(PCS)

120 1.73

OUT BOX ( CARTON )

120 PCS × 6 PCS = 720 PCS

WEIGHT
APPROX

(Kg)

QUANTITY

(PCS)

720 11.08

WEIGHT
APPROX

(Kg)

INDICATION OF THE PRODUCTION PERIOD (MONTH LABEL) :

XX
@@-#
(XX : YEAR , @@ : MONTH , # : DAY (1 1~10 , 2 11~20 , 3 21~31))⇒⇒ ⇒

BOX CARTON DECLARATION

MAKER SAMIL ELECTRONICS IND.CO.,LTD.

DESC CHOKE COIL

PART NO 2130KK0130B-F

MODEL NO

Q'TY 720 EA

LOT NO

DATE

DECISION

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

9/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

14.INSPECTION DATA

INSPECTION REPORT

ITEM CHOKE COIL MODEL 2130KK0130B-F LOT SIZE PCS

OBJ LOT NO.

TEST INSTRUMENT 1)L.C.R. METER : 4284A (H/P)(100KHZ , 1V) , WK3245

2)WITHSTANDING VOLTAGE TESTER : TOS-8750 (KIKUSUI)

3)INSULATION TESTER : TI-71A (TAMADENSOKU) , 4329A(HP)

4)DCR METER : WK-3245 , WHEATSTONE BRIDGE 2755

TEST
Q'TY

PCS

NO. ITEM TERMINAL SPEC 12345678910

2 - 5 50 uH MIN 57.0 60.4 59.4 59.3 59.7 58.3 58.7 58.5 58.5 60.6

1 INDUCTANCE

2 DCR 2 - 5 0.03 ohm MAX 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018

WITHSTANDING

3

VOLTAGE

TEMP. ℃ HUMIDITY %

CUSTOMER LG INNOTEK CO.,LTD. DATE 2008 .

SAMIL ELECTRONICS IND.CO.,LTD.

COIL-CORE AC500V 1MIN 5mA OK OK OK OK OK OK OK OK OK OK

DRAWN CHECKED APPROVED

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

10/11

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2008. 12. 01.

PART NAME CHOKE COIL PART NO 2130KK0130B-F

15.ASSIGNMENTS

1) Apply import inspection specification to the matters which are not given
in drawing specification method.

2)Packingmethodfollowsspecification approval.

3) If INDUCTANCE : ref is not satisfied with given specification, internal structure

disassembly inspection should be necessary.

4) Wire bundle method.

* CENTER SOLENOID : Error between the center of overall wire bundle area and

thecenterofwirebundleisrequiredtobesmallerthan2mm.

* PIN SOLENOID : Error between the bottom barrier tape and winding start point

is required to be smaller than 2 mm.

* TOP SOLENOID : Error between the top barrier tape and last wire is required

to be smaller than 2 mm.

* SOLENOID AFTER : Error between the last wire of the wire bundle and start wire

of after-solenoid is required to be smaller than 2 mm.

* TAB SOLENOID : Bundle should be continued from previous bundle. If bundle

method is 2 layer, bundle should be done from top to bottom.

* SPACE SOLENOID : The area between wires should be uniform. Error between

start and start point of the wire bundle area is required to be
smaller than 2mm. Error between end point and end point of
thewirebundleareaisrequiredtobesmallerthan2mm.

* SOLENOID : No space is allowed between wires in bundling. The space between

wire is required to be smaller than diameter of the wire*2. In same layer,
nocrossisallowedbetween wires.

5) Performance of this drawing is required to meet Part Number 2130KK0130B-F.

6) Auxiliary tape can be used in order to enhance. But it needs prior approvalfrom

design department.

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

강현구 김기태 고민호

PAGE
NO

11/11

CUSTOMER : LG INNOTEK CO.,LTD.
CUSTOMER SPEC NO : 2
ITEM :
DESCRIPTION :

APPROVAL APPLICATION

NK000087DB-R

LINE FILTER

U-POWER 42HD

DATE 2011. 10. 11

& FACTORY TEL : [phone]
FAX : [phone]
http://www.samilel.co.kr
e-mail : [e-mail]

ADD:SONGCUN TOWN,WENDENG,SHANDONG,CHINA
POST CODE 264403
TEL : [phone],8217
FAX : [phone]
E-MAIL : [e-mail]

SAM IL ELECTRONICS IND.CO., LTD.

HEAD OFFICE : 441,GANAP-RI,KWANGJUK-MYUN,YANGJU-CITY,KYUNGKI-DO,KOREA

OVERSEAS A FACTORY : WENDENG SANJI ELECTRONICS CO.,LTD.

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

1.REVISION RECORD

PART NO. : 2NK000087DB-R

REV
NO.

REASON CONTENTS DATE OF APPROVAL CHECK REMARK

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

1/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

DATE 2011. 10. 11

2.INDEX

PAGE NO. 1/16 1. REVISION RECORD

2/16 2. INDEX
3/16 3. DIMENSION

4. SCHEMATIC DIAGRAM

4/16 5. WINDING SPECIFICATION

6. ELECTRICAL CHARACTERISTICS

5/16 7. ENVIRONMENTAL CHARACTERISTICS

8. MECHANICAL CHARACTERISTICS

6/16 9. SECTION DIAGRAM

10. MATERIAL LIST

7/16 11. WIRE SPEC

8~9/16 12. UL LIST

13. CORE DIMENSION
10/16 14. PROCESS FLOW
11/16 15. PACKING
12/16 16. INSPECTION DATA
13/16 17. CAP DIMENSION
14/16 18. KEY DIMENSION
15/16 19. BASE DIMENSION
16/16 20. ASSIGNMENTS

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

2/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

3.DIMENSION (Unit: mm)

(TOP VIEW)

MARKING (LABEL) : 87BS AABBC LOT NO

PRODUCT CODE

WEEK
YEAR

MAKER

PART NO

## PRODUCT CODE (ALPHABET)

=INSPECTIONLINE+COREMAKER

(FRONT VIEW) (SIDE VIEW)

(BOTTOM VIEW)

4.SCHEMATIC DIAGRAM (BOTTOM VIEW)

DRAWN CHECKED APPROVED

SAM IL ELECTRONICS IND.CO.,LTD.

변광우 임현택 고민호

“●” MARKS ARE START POINT

PAGE
NO

3/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

5.WINDING SPECIFICATION

NO

L1 1

L2 2

MARK : TEFLON TUBE○

TERMINAL

SF

④

③

WIRE TURNS

1UEW 0.70Ø

1UEW 0.70Ø

52 ± 3

52 ± 3

WINDING
METHOD

분할 권선

분할 권선

6.ELECTRICAL CHARACTERISTICS

NO ITEM TERMINAL SPECIFICATION REMARKS

6-1 INDUCTANCE

6-2

6-3

6-4

6-5

6-6 IMPEDANCE L1 , L2 8.0 Kohm MIN

INDUCTANCE
DIFFERENCE
DC
RESISTANCE
INSULATION
RESISTANCE

WITHSTANDING
VOLTAGE

L1 (1 - 4)
L2 (2 - 3)

L1 - L2ⅠⅠ 0.70 mH MAX

L1 , L2 0.11 ohm MAX

L1 - L2

L1 - L2

23.0 mH + 50%

-30%

300M ohm MIN

at DC 500V

AC 1.5KV rms

1MINUTE

HP 4284A LCR METER

at 16 KHZ / 1 V

WK 3245/3255 , HP4263A
WHEATSTONE BRIDGE 2755

TI-71A , TOS9200 , HP4329A

TOS-8750/TOS9200
CUT OFF CURRENT 5mA
HP 4284A or HP4194A

at 1MHZ , 1V

FREQUENCY (MHZ) /1V 0.15 0.45 1 5 10 30
IMPEDANCE (Kohm MIN) 15 20 8.0 0.5 0.1 0.1

※ MATERIAL TEMPERATURE LIMIT

ITEM 형명 재질명등SPEC ( , ) TEMPERATURE LIMIT REMARKS

CORE

WIRE

CAP, KEY GP-2306F 140℃ CLASS B

BASE

HM5A T1911

SM-100 OR19X11-13HS

1UEW 0.70Ø

PHENOLIC PF 2736 94V-0 150℃ CLASS B

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

--

130℃ CLASS B

PAGE
NO

4/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

7.ENVIRONMENTAL CHARACTERISTICS

* STANDARD TEST CONDITION : TEMP. 20 ± 15 HUMIDITY 65%± 20%℃℃

IF WHEN ANY OBJECTION IS SUGGESTED, THE TEST CAN BE OPERATED AT 20±2 ,65±5%RH℃

NO ARTICLE SPECIFICATION TEST CONDITION

USED

7-1

TEMPERATURE
RANGE

KEEPING

7-2

TEMPERATURE
LOW

7-3

TEMPERATURE
RESISTANT

HIGH

7-4

TEMPERATURE
RESISTANT

HUMIDITY

7-5

RESISTANT

TEMPERATURE

7-6

CYCLE

-25 ~ +105℃℃

-25 ~ +105℃℃

MUST MEET THE ELECTRICAL REQUIREMENTS
AND HAS NOT ANY DAMAGE ON THE
APPEARANCE AND THE INDUCTANCE
VARIATION CAN NOT OVER 10% OF THE
INITIAL VALUE

-25 ± 2 , 96Hr MEASURE AFTER℃
2Hr AT ROOM TEMP.

+105 , 96Hr MEASURE AFTER℃
2Hr AT ROOM TEMP

TEMP.40 ± 5 HUMI.95±5%RH℃
96Hr MEASURE AFTER DRY AND
2Hr AT ROOM TEMP

STEP TEMP TIME

1 -25℃ 30 MIN.

2 ROOM TEMP. 10 MIN.

3 +105℃ 30 MIN.

4 ROOM TEMP. 10 MIN.

REPEAT 5 TIMES FROM STEP 1 AND
TEST AFTER 2Hr. AT ROOM TEMP

환경성 시험

유해물질()

7-7

고무 플라스틱(, ,

페인트 잉크,)

장비로 시험시료를 초간 하여 측정결과 함유량이 미만이며XRF 100 SCAN Cd 50ppm ,

표준편차 값이 미만 미만일 것Std Dev( ) 17 ,Pb 200ppm,Hg 200ppm,pbb,pbde 200ppm,Cr6 100ppm .

로측정은 미만일 것ICP Cd 10ppm, Pb 100ppm, Hg 100ppm, Cr6 100ppm, pbb,pbde 100ppm .

8.MECHANICAL CHARACTERISTICS

NO ARTICLE SPECIFICATION TEST CONDITION

THERE IS NO DEFECT ON THE WIRE

LAYER SHORT

8-1

TEST

SOLDER HEAT

8-2

RESISTANT

SOLDER

8-3

ABILITY

TERMINAL

8-4

PULL
STRENGTH

INSULATION AND LAYER OF WINDING
INSULATION COMPARE WITH STANDARD
SAMPLE'S TOTAL AREA OF WAVEFORM
INDICATES.

MUST MEET THE ELECTRICAL
REQUIREMENTS AND HAS NOT ANY
DAMAGEONTHEAPPEARANCEAND
THE INDUCTANCE VARIATION CAN NOT
OVER 10% OF THE INITIAL VALUE

95% OF THE PIN OUT-DIA BE
COVERED BY NEW SOLDER

THE PRODUCT HAS NOT ANY
ABNORMALITY AND OPERATE
PROPERLY SATISFIED TO
INITIAL VALUE

SUPPLY IMPULSE VOLTAGE (AC1.5KV,1SEC)
BETWEEN WIRE AND MEASURE THE
WIRE INSULATION

A CONTROLLED TEMPERATURE OF
260 -0 ,+5 FOR 10 SEC MEASURE℃℃℃
AFTER 2Hr. AT ROOM TEMP
SOLDERING IRON(80W) TERMINAL AT 360±2℃
FOR5±1SECONDSMEASUREAFTER2HrAT
ROOM TEMP

DIP THE TERMINAL IN SOLDER AT
245 -5 ,+0 FOR 3 SECONDS℃℃℃

PULL THE PIN WITH 2.0Kgf
DURING 10±1SEC

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

5/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

9.SECTION DIAGRAM

10.MATERIAL LIST

NO COMPONENT NAME OF MATERIAL MANUFACTURER OF COMPONENT

1CORE

2CAP

3KEY

4BASE

HM5A T1911
SM-100 OR19X11-13HS

PBT GP-2306F(#)
OR 19Ø CAP

PBT GP-2306F(#)
OR 19Ø KEY

PHENOLIC PF 2736(a)(b)

94V-0 TR 19

Ø 4PIN RING

TODA ISU CORPORATION.
SAMWHA ELECTRONICS CO.,LTD.

LG CHEMICAL LTD.
(HOSUNG, DAEHEUNG, BOOKYOUNG)

LG CHEMICAL LTD.
(HOSUNG, DAEHEUNG, BOOKYOUNG)

MOMENTIVE SPECIALTY CHEMICALS GMBH.
(HOSUNG, DAEHEUNG, BOOKYOUNG)

MATERIAL

COLOR

BLACK

WHITE

WHITE

BLACK

UL FILE NO.

E67171

E67171

E61040

5 TERMINAL CP - WIRE ILKWANG ELECTRONIC MATERIALS CO.,LTD SILVER

DONGYANG ELECTRONICS IND.CO.,LTD.

6 WIRE 1UEW 0.70Ø

7TUBE

8ADHESIVE

9SOLDER Sn99.3/Cu0.7 ALPHA METALS LTD. SILVER

10 FLUX JS-7000S-2 KOKI KOREA CO.,LTD.

11 LABEL JZ6008+ SHANGHAI JINDA PLASTIC CO.,LTD.

12 INK

* IN CASE THAT THERE ARE PROBLEMS GENERATED BY NOT BEING INFORMED AND OPERATING SUBCONTRACT,

LG INNOTEK EXERCISES STRICT CONTROL OVER NEW DEVELOPMENT.

TEFLON TUBE
: CB-TT-L (1.0

TB1401
SK-015B

BO-535 ,
BONMARQUE

Ø)

SHANDONG PENGTAI STOCK CO LTD
SHANDONG SAINT ELECTRIIC CO LTD

CHANGYUAN ELECTRONICS (SHENZHEN) CO LTD BLACK E180908

HANKOOK THREE BOND CO.,LTD.
SEKYE CHEMICAL CO.,LTD.

HANGZHOU TOKA INK CHEMICAL CO.,LTD.
T&K TOKA.

NATURAL

TRANSPA
RENCY,
IVORY

LEMON
YELLOW

TRANSPA
RENCY

BLACK

E102761
E166187
E194410

DRAWN CHECKED APPROVED

SAM IL ELECTRONICS IND.CO.,LTD.

변광우 임현택 고민호

PAGE
NO

6/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

11. WIRE SPEC

1UEW

치 수(mm)

도 체 최소완성

지름

(mm)

허용차

(mm)

외경

(mm)↑

최대완성
외경

(mm)↓

절연파괴
전압

(V) ↑

0.600 ±0.005 0.634 0.672 3050

0.650 ±0.005 0.686 0.724 3050

0.700 ±0.005 0.738 0.776 3050

0.750 ±0.005 0.790 0.830 3400

0.800 ±0.005 0.842 0.882 3400

0.850 ±0.010 0.894 0.934 3400

0.900 ±0.010 0.946 0.986 3400

0.950 ±0.010 0.998 1.038 3400

1.0000 ±0.010 1.050 1.102 3400

1.100 ±0.010 1.152 1.204 4150

1.200 ±0.010 1.252 1.304 4150

1.300 ±0.010 1.354 1.408 4150

1.500 ±0.010 1.556 1.612 4150

내마모파괴하중

평균치

N(gf) ↑

5.04(515) 4.26(435)

5.39(550) 4.55(465)

5.78(590) 4.85(495)

6.12(625) 5.14(525)

6.51(665) 5.48(560)

6.86(700) 5.78(590)

7.25(740) 6.07(620)

7.59(775) 6.41(655)

7.98(815) 6.71(685)

8.42(860) 7.05(720)

8.42(860) 7.05(720)

8.91(910) 7.49(765)

9.45(965) 7.05(810)

최소치

N(gf) ↑

최대도체
저항

( /km)Ω↓

65.26 20

55.31 20

47.47 20

41.19 20

36.08 20

31.87 25

28.35 25

25.38 25

23.33 25

19.17 25

16.04 25

13.61 25

10.16 25

신장율
(%) ↑

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

7/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

12. UL LIST

CAP, KEY

BASE

MOMENTIVE SPECIALTY CHEMICALS GMBH E61040

POSTFACH 7154 58609 ISERLOHN,GERMANY

Min H H H R T I C

Mtl Dsg Color mm Class I I A Imp Str I
Phenolic (PF), "Rutaform, Bakelite" furnished as pellets, powder, granular material.
PF 2736(a)(b)

(a) - Optional Suffix "H".(b) - Grade designation may be followed by a four digit number representing color,
P or S indicating type of molding, a single digit representing slight color variation.

Thk Flame W A V Elec Mech T

BK 0.46 V-0 - - - 150 150 150 3

WIRE

DONG YANG ELECTRONICS IND CO LTD E102761

5-20 BANGYE-RI, MUNMAK-EUB, WONJU-SHI, KANGWON-DO, 220-800, REPUBLIC OFKOREA

Mtl Dsg BC OC Type TI

PEW Polyester - MW5# 155
UEW(B) Polyurethane - MW75# 130

SHANDONG PENGTAI STOCK CO LTD E166187

DAXINDIAN TOWN PENGLAI, SHANDONG 265612 CHINA

Mtl Coat Type ANSI TEMP
Dsg BC OC Type CLASS

PTMW75, UEW-130

SHANDONG SAINT ELECTRIIC CO LTD E194410

YUNSHAN RD HIGH-TECH DEVELOPMENT ZONE XINTAI, SHANDONG 271200 CHINA

Mtl Dsg BC OC Type TI

UEW/155 Polyurethane ­PEW or QZ Polyesterimide - MW5# 155

# - This magnet wire may perform better than its rating reflects and hence maynot

be suitable for an insulation system thermal aging program.

TUBE

CHANGYUAN ELECTRONICS (SHENZHEN) CO LTD E180908

BLDG 30-4 SHENZHEN SCIENCE & INDUSTRY PARK
SHENZHEN, NAN SHAN GUANGDONG 518057, CHINA

Polytetrafluoroethylene (PTFE) not-heat-shrinkable tubing.

Cat. No. V Temp C Recognized Resistance Class Rated #
CB-TT-L 150 200 All including clear None Yes

, PU/130, Polyurethane - MW75 130

Max Oper Col Oil VW-1

Coat Typ ANSI

Coat Typ ANSI

MW79# 155

Max

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

8/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

13.CORE DIMENSION

1) DIMENSION (UNIT : mm)

TYPE

OD ID HT

T1911 19.0±0.3 13.0±0.3 11.0±0.2 TODA ISU

DIMENSION

MAKER

OR19X11-13HS 19.0±0.3 13.0±0.3 11.0±0.2 SAMWHA

2) IMPEDANCE CHARACTERISTIC

ITEM SPECIFICATION REMARKS MAKER

HP4284A / 4194A

at 1MHZ 1V / 10Ts

HP4284A / 4194A

at 1.5MHZ 1V / 10Ts

3

)

MAKER

IMPEDANCE

3) EFFECTIVE PARAMETERS

EFFECTIVE PARAMETERS

Le (mm) Ae(mm

49.1 32.6 1600 TODA ISU

1.5 Kohm MIN

1.8 Kohm MIN

2

)Ve(mm

TODA ISU

SAMWHA

49.1 32.6 1600 SAMWHA

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

9/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

14. CAP DIMENSION.

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

10/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

15. KEY DIMENSION.

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

11/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

16. BASE DIMENSION.

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

12/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

17.PROCESS FLOW

SUB PRO MAIN PRO MATERIAL

CORE
COIL
ADHESIVE
CAP/KEY
LABEL
(INK)

SOLDER SOLDERING

TUBE TUBING

BASE BASE ASS'Y BASE TYPE

SOLDER SOLDERING

CARTON

BOX

PROCESS

NAME

CORE ASS'Y
BONDING
/LABEL STICK
/WINDING

1st
INSPECTION

2nd
INSPECTION

PACKING PACK Q'TY

CONTROL

POINT

COIL DIA,
CORE/CAP TYPE,
P/NO, MAKER,
LOT / CODE NO.

WINDING DIRECTION

WINDING METHOD
NO. OF TURNS,

SOLDER POT TEMP.
SOLDERING TIME

LVALUE

TUBE MATERIAL,
COLOR,
INSERT PIN NO.

SOLDER POT TEMP.
SOLDERING TIME

ELECTRICAL
CHARACTERISTICS,
(L, LAYER SHORT,
L1-L2 DIFFERENCE

,Z, HI-POT,DCR,IR )

APPEARANCE

CONTROL

STD

WORKING
STD.

WORKING
STD.

INSPECTION

STD.

WORKING
STD.

WORKING
STD.

WORKING
STD.

INSPECTION

STD.

WORKING
STD.

INS TIME

2TIMES
/DAY

2TIMES
/DAY

100%

2TIMES
/DAY

2TIMES
/DAY

2TIMES
/DAY

100%

2TIMES
/DAY

CONTROL

DEPT

Q.C .DEPT.
PRODUCTION
DEPT.

Q.C .DEPT.
PRODUCTION
DEPT.

Q.C .DEPT.
PRODUCTION
DEPT.
Q.C .DEPT.
PRODUCTION
DEPT.

Q.C .DEPT.
PRODUCTION
DEPT.

Q.C .DEPT.
PRODUCTION
DEPT.

Q.C .DEPT.
PRODUCTION
DEPT.

Q.C .DEPT.
PRODUCTION
DEPT.

EQUIPMENT RECORD

MICRO
METER,
WINDING
M/C

L.C.R
METER

L.C.R
METER
ETC.

INCOMING

INSPEC.DATA

OUTGOING
INSPECTION

OUTGOING

SAM IL ELECTRONICS IND.CO.,LTD.

ELECTRICAL /
MECHANICAL
CHARACTERISTICS,
APPEARANCE

PACKING
STATUS

INSPECTION

STD.

WORKING
STD.

SAMPLING Q.C. DEPT.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

L.C.R.
METER
ETC.

PAGE
NO

OUTGOING
INSPECTION
DATA

13/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

18.PACKING (UNIT:mm)

PRODUCT WEIGHT : 25.5g

INNER BOX ( PVC TRAY )

7 PCS×9PCS =63PCS

QUANTITY

(PCS)

63 1.71

OUT BOX ( CARTON )

63 PCS × 7 PCS = 441 PCS

WEIGHT
APPROX

(Kg)

QUANTITY

(PCS)

441 12.67

WEIGHT
APPROX

(Kg)

INDICATION OF THE PRODUCTION PERIOD (MONTH LABEL) :

XX
@@-#
(XX : YEAR , @@ : MONTH , # : DAY (1 1~10 , 2 11~20 , 3 21~31))⇒⇒ ⇒

BOX CARTON DECLARATION

MAKER SAM IL ELECTRONICS IND.CO.,LTD.

DESC LINE FILTER

PART NO 2NK000087DB-R

MODEL NO

Q'TY 441 EA

LOT NO

DATE

DECISION

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

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PAGE
NO

14/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

19.INSPECTION DATA

INSPECTION REPORT

PART NAME LINE FILTER MODEL U POWER 42T4 DATE 2011.

PART NO 2NK000087DB-R

LOT NO

LOT SIZE PCS

TEST Q'TY PCS

OBJECT
CUSTOMER LG INNOTEK

NO. ITEM TERMINAL SPEC 12345678910

23.0 mH + 50%

L1 (1-4)

1 INDUCTANCE

23.0 mH + 50%

L2 (2-3)

TEST

INSTRUMENT

-30%

-30%

L.C.R METER H/P 4284A (16KHZ, 1V)

WITHSTANDING
VOLTAGE TESTER

INSULATION
TESTER

DCR METER

LAYER SHORT
TESTER

19.8 19.7 19.0 19.9 19.8 19.6 19.0 18.9 19.4 19.4

19.8 19.7 19.0 19.9 19.8 19.6 19.0 18.9 19.4 19.4

TOS-8750/TOS9200 (KIKUSUI)

TI-71A (TAMADENSOKU) ,

TOS9200 (KIKUSUI) , H.P 4329A

WK-3245/3255 , HP4263A ,
WHEATSTONE BRIDGE 2755

TF-6815 (IMPULSE WINDING TESTER)

생산처Sample 중국 문등삼길전자()

INDUCTANCE

2

DIFFERENCE

3DCR

WITHSTANDING

4

VOLTAGE

INSULATION

5

RESISTANCE

6LAYERSHORT L1,L2

IMPEDANCE L1 , L2

7

TEMP. ℃ HUMIDITY % INSPECTED CHECKED APPROVED

ⅠL1-L2Ⅰ

L1 (1-4) 0.11 ohm MAX 0.100 0.101 0.101 0.102 0.101 0.101 0.098 0.101 0.101 0.100

L2 (2-3) 0.11 ohm MAX 0.100 0.101 0.101 0.102 0.101 0.101 0.098 0.101 0.101 0.100

L1-L2AC1.5KV1MIN5mAOKOKOKOKOKOKOKOKOKOK

L1 - L2

SAMILELECTRONICSIND.CO.,LTD.

0.70 mH MAX 0 000000000

300M ohm MIN
at DC500V

1.5KV , 1SEC
IMPULSE

8KohmMIN
(1 MHz, 1V)

OK OK OK OK OK OK OK OK OK OK

OK OK OK OK OK OK OK OK OK OK

11.09 11.37 11.38 11.10 9.09 10.68 11.05 9.64 10.48 10.93

변광우 임현택 고민호

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

15/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 10. 11

PART NAME U POWER 42 LINE FILTER PART NO 2NK000087DB-R

20. ASSIGNMENTS

1) Apply import inspection specification to the matters which are not given
in drawing specification method.

2)Packingmethodfollowsspecification approval.

3) If INDUCTANCE : ref is not satisfied with given specification, internal structure

disassembly inspection should be necessary.

4) Wire bundle method.

* CENTER SOLENOID : Error between the center of overall wire bundle area and

thecenterofwirebundleisrequiredtobesmallerthan2mm.

* PIN SOLENOID : Error between the bottom barrier tape and winding start point

is required to be smaller than 2 mm.

* TOP SOLENOID : Error between the top barrier tape and last wire is required

to be smaller than 2 mm.

* SOLENOID AFTER : Error between the last wire of the wire bundle and start wire

of after-solenoid is required to be smaller than 2 mm.

* TAB SOLENOID : Bundle should be continued from previous bundle. If bundle

method is 2 layer, bundle should be done from top to bottom.

* SPACE SOLENOID : The area between wires should be uniform. Error between

start and start point of the wire bundle area is required to be
smaller than 2mm. Error between end point and end point of
thewirebundleareaisrequiredtobesmallerthan2mm.

* SOLENOID : No space is allowed between wires in bundling. The space between

wire is required to be smaller than diameter of the wire*2. In same layer,
nocrossisallowedbetween wires.

5) Performance of this drawing is required to meet Part Number 2NK000087DB-R

6) Auxiliary tape can be used in order to enhance. But it needs prior approvalfrom

design department.

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

16/16

CUSTOMER : LG INNOTEK CO.,LTD.
CUSTOMER SPEC NO :
ITEM :
DESCRIPTION :

APPROVAL APPLICATION

2NP000264DB-R

PFC TRANSFORMER

U-Power 42HD

DATE 2011. 09. 20

& FACTORY TEL : [phone]
FAX : [phone]
http://www.samilel.co.kr
e-mail : [e-mail]

ADD:SONGCUN TOWN,WENDENG,SHANDONG,CHINA
POST CODE 264403
TEL : [phone],8217
FAX : [phone]
E-MAIL : [e-mail]

SAM IL ELECTRONICS IND.CO.,LTD.

HEAD OFFICE : 441,GANAP-RI,KWANGJUK-MYUN,YANGJU-CITY,KYUNGKI-DO,KOREA

OVERSEAS A FACTORY : WENDENG SANJI ELECTRONICS CO.,LTD.

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

1.REVISION RECORD

PART NO. : 2NP000264DB-R

REV
NO.

REASON CONTENTS DATE OF APPROVAL CHECK REMARK

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

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PAGE
NO

1/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

DATE 2011. 09. 20

2.INDEX

PAGE NO. 1/16 1. REVISION RECORD

2/16 2. INDEX
3/16 3. DIMENSION
4/16 4. SCHEMATIC DIAGRAM

5. WINDING SPECIFICATION

6. INSULATION
5/16 7. ELECTRICAL CHARACTERISTICS
6/16 8. ENVIRONMENTAL

9. MECHANICAL CHARACTERISTICS
7/16 10. SECTION DIAGRAM

11. MATERIAL LIST

8~9/16 12. WIRE SPEC

10/16 13. UL LIST
11/16 UL LIST

14. CORE DIMENSION
12/16 15. BOBBIN DIMENSION
13/16 16. PROCESS FLOW
14/16 17. PACKING
15/16 18. INSPECTION DATA
16/16 19. ASSIGNMENTS

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

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PAGE
NO

2/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

3.DIMENSION (Unit : mm)

ADHESIVE : CENTER GAP (SK-011)

OUTSIDE (SK-015B)

(TOP VIEW) GAP CORE : TWIN GAP

PIN NO.#4,7,9 : REMOVE
MARKING : 2NP000264DB-R LGIT PART NO

SIE AABBCCDE LOT NO

791711 PRODUCT CODE

DAY
MONTH
YEAR
MAKER
LITEON PART NO

## PRODUCT CODE (ALPHABET)

D : INSPECTION LINE, E : CORE MAKER

## CORE MAKER MARKING

I:TODAISU
K : DONGYANGGUANG
X : XINLI

(FRONT VIEW) (SIDE VIEW)

(BOTTOM VIEW)

SAM IL ELECTRONICS IND.CO.,LTD.

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NO

3/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

4.SCHEMATIC DIAGRAM (BOTTOM VIEW)

THE “●” MARKS ARE START POINT

WINDING DIRECTION (BOTTOM VIEW) : C.C.W

5.WINDING SPECIFICATION 6.INSULATION

TERMINAL

NO

SF MATERIALt/W(mm)

W1

W2 6 8 1UEW 0.30Ø 7 1

CORE FIX P.E TAPE

** ADD INSULATION TAPE (YELLOW) P.E 0.025t x 10.5W 1TS MIN BETWEEN 2,3 LAYERS OF THE W1.

** W1~W2 AUXILIARY TAPE (YELLOW) : P.E 0.025t (WIRE FIX)

** MARK : POLYESTER FILM TAPE (YELLOW)□
** BARRIER TAPE : W2 BOTTOM : 3.0mm

1 5 USTC 0.1Ø X 50 44

WIRE TURNS

LAYERS

(tolerance)

5

(1+2+3+4

layer

: 37±2ts)

WINDING

METHOD

SOLENOID P.E TAPE

PIN

SOLENOID

P.E TAPE

INSULATION

0.025 / 10.5
(YELLOW)

0.025 / 10.5
(YELLOW)

0.025 / 20.0

(YELLOW)

TURNS

(MIN)

3

3

3

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

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SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

7.ELECTRICAL CHARACTERISTICS

NO ITEM TERMINAL SPECIFICATION REMARKS

7-1 INDUCTANCE

7-2 DC RESISTANCE

WITHSTANDING

7-3

VOLTAGE

1-5 180 uH ± 5%

6-8 6.50uH±30%

1-5 0.200ohmMAX

6-8 0.200ohmMAX

W1 COIL - W2 COIL

W1 COIL - CORE

W2 COIL - CORE

AC 0.5KV rms

HP 4284A LCR METER

at 100 KHZ , 1 V

WK 3245/3255 ,
WHEATSTONE BRIDGE

2755, HP4263A

TOS-8750/TOS9200
1MINUTE,
CUT OFF CURRENT 5mA

INSULATION

7-4

RESISTANCE

7-5 DC OVERLAP 1 - 5

7-6 QUALITY FACTOR 1-5 150 MIN HP 4284A (100KHZ, 1V)

7-7

LAYER SHORT

W1,W2 COIL - CORE

1-5

100 M ohm MIN

at DC 500V

More Than 90% of

initial inductance

AC 1.5KV IMPULSE
,1SECOND

TI-71A , TOS9200 , HP4329A

HP 42842A

TEST CURRENT : 9.5A

Normal Temperature

TF-6815, 9032B

※ MATERIAL TEMPERATURE LIMIT

ITEM SPEC (TYPE,MATERIAL NAME etc.)

CORE

WIRE

BOBBIN PHENOLIC PF 2736 150℃ CLASS B

PM7 EER3019NA
HE4 EC30-8
FP4 EER3019B

1UEW 0.3Ø, 2UEW 0.1Ø

TEMPERATURE

LIMIT

--

130℃ CLASS B

REMARKS

INSULATION TAPE POLYESTER FILM TAPE 130℃ CLASS B

SAM IL ELECTRONICS IND.CO.,LTD.

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SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

8.ENVIRONMENTAL CHARACTERISTICS

* STANDARD TEST CONDITION : TEMP. 20 ± 15 HUMIDITY 65%± 20%℃℃

IF WHEN ANY OBJECTION IS SUGGESTED, THE TEST CAN BE OPERATED AT 20±2 ,65±5%RH℃

NO ARTICLE SPECIFICATION TEST CONDITION

USED

8-1

TEMPERATURE
RANGE

KEEPING

8-2

TEMPERATURE
LOW

8-3

TEMPERATURE
RESISTANT

HIGH

8-4

TEMPERATURE
RESISTANT

HUMIDITY

8-5

RESISTANT

TEMPERATURE

8-6

CYCLE

-25 ~ +105℃℃

-25 ~ +105℃℃

MUST MEET THE ELECTRICAL REQUIREMENTS
AND HAS NOT ANY DAMAGE ON THE
APPEARANCE AND THE INDUCTANCE
VARIATION CAN NOT OVER 5% OF THE
INITIAL VALUE (IT SHOULD BE MANAGED BY
10% UNDER 10uH)

-25 ± 2 , 96Hr MEASURE AFTER℃
2Hr AT ROOM TEMP.

+105 , 96Hr MEASURE AFTER℃
2Hr AT ROOM TEMP

TEMP.40 ± 5 HUMI.95±5%RH℃
96Hr MEASURE AFTER DRY AND
2Hr AT ROOM TEMP

STEP TEMP TIME

1 -25℃ 30 MIN.

2 ROOM TEMP. 10 MIN.

3 +105℃ 30 MIN.

4 ROOM TEMP. 10 MIN.

REPEAT 5 TIMES FROM STEP 1 AND
TEST AFTER 2Hr. AT ROOM TEMP

환경성 시험

유해물질()

8-7

고무 플라스틱(, ,

페인트 잉크,)

장비로 시험시료를 초간 하여 측정결과 함유량이 미만이며XRF 100 SCAN Cd 50ppm ,

표준편차 값이 미만 미만일 것Std Dev( ) 17 ,Pb 200ppm,Hg 200ppm,pbb,pbde 200ppm,Cr6 100ppm .

로측정은 미만일 것ICP Cd 10ppm, Pb 100ppm, Hg 100ppm, Cr6 100ppm, pbb,pbde 100ppm .

9.MECHANICAL CHARACTERISTICS

NO ARTICLE SPECIFICATION TEST CONDITION

LAYER SHORT

9-1

TEST

SOLDER HEAT

9-2

RESISTANT

SOLDER

9-3

ABILITY

TERMINAL

9-4

PULL
STRENGTH

THERE IS NO DEFECT ON THE WIRE
INSULATION AND LAYER OF WINDING
INSULATION COMPARE WITH STANDARD
SAMPLE'S TOTAL AREA OF WAVEFORM
INDICATES.

MUST MEET THE ELECTRICAL
REQUIREMENTS AND HAS NOT ANY
DAMAGEONTHEAPPEARANCEAND
THE INDUCTANCE VARIATION CAN NOT
OVER 5% OF THE INITIAL VALUE
(IT SHOULD BE MANAGED BY 10%

UNDER 10uH)
95% OF THE PIN OUT-DIA BE

COVERED BY NEW SOLDER

THE PRODUCT HAS NOT ANY
ABNORMALITY AND OPERATE
PROPERLY SATISFIED TO
INITIAL VALUE

SUPPLY IMPULSE VOLTAGE (AC1.5KV,1SEC)
BETWEEN WIRE AND MEASURE THE
WIRE INSULATION

A CONTROLLED TEMPERATURE OF
260 -0 ,+5 FOR 10 SEC MEASURE℃℃℃
AFTER 2Hr. AT ROOM TEMP
SOLDERING IRON(80W) TERMINAL AT 360±2℃
FOR 5±1 SECONDS MEASURE AFTER 2Hr AT
ROOM TEMP

DIP THE TERMINAL IN SOLDER AT
245 -5 ,+0 FOR 3 SECONDS℃℃℃

PULL THE PIN WITH 1.0Kgf
DURING 10±1SEC

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

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SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

10.SECTION DIAGRAM

11.MATERIAL LIST

NO COMPONENT NAME OF MATERIAL MANUFACTURER OF COMPONENT

PM7 EER3019NA

1CORE

2 BOBBIN

3 TERMINAL CP WIRE ILKWANG ELECTRONIC MATERIALS CO.,LTD. SILVER

4WIRE

INSULATION

5

TAPE

BARRIER

6

TAPE

CORE

7

FIXING TAPE

HE4 EC30-8

FP4 EER3019B

PHENOLIC PF 2736(a)(b)
94V-0 V-TYPE 10PIN

USTC 0.1Ø X 50

1UEW 0.30Ø

POLYESTER FILM TAPE
CT 0.025t 10.5mm

OUTER COLOR : YELLOW

P.N.W H-5673 / WF
W2 BOTTOM : 3.0mm

POLYESTER FILM TAPE
CT 0.025t 20.0mm

TODA ISU CORPORATION.
RUYUAN DONGYANGGUANG MAGNETICS
MATERIALS CO.,LTD.
CHANGSHU XINLI MAGNETIC INDUSTRIAL CO., LTD.

MOMENTIVE SPECIALTY CHEMICALS GMBH
(HOSUNG, DAEHEUNG, BOOKYOUNG)

DONGYANG ELECTRONICS IND.CO.,LTD.
YICHI ELECTRICAL MFG CO.,LTD.

DONGYANG ELECTRONICS IND.CO.,LTD.

SHANDONG PENGTAI STOCK CO LTD

SHANDONG SAINT ELECTRIC CO LTD

JINGJIANG YAHUA PRESSURE SENSITIVE GLUE
CO LTD.

TAEHWA INDUSTRIAL CO.,LTD.
JINGJIANG YAHUA PRESSURE SENSITIVE GLUE
CO LTD.

JINGJIANG YAHUA PRESSURE SENSITIVE GLUE
CO LTD

MATERIAL
COLOR

BLACK

BLACK

LIGHT
PINK

NATURAL

YELLOW E165111

WHITE

YELLOW E165111

UL FILE NO

E61040

E102761
E230945

E102761
E166187
E194410

E92677
E165111

8ADHESIVE

9 SOLDER Sn99.3/Cu0.7 ALPHA METALS LTD. SILVER

10 FLUX JS-7000S-2 KOKI KOREA CO.,LTD.

11 INK JP-K33 HITACHI CO.,LTD. BLACK

* IN CASE THAT THERE ARE PROBLEMS GENERATED BY NOT BEING INFORMED AND OPERATING SUBCONTRACT,

LG INNOTEK EXERCISES STRICT CONTROL OVER NEW DEVELOPMENT.

CENTER GAP : SK-011
OUTSIDE : SK-015B

SEKYE CHEMICAL CO.,LTD. IVORY

LEMON
YELLOW

DRAWN CHECKED APPROVED

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7/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

12. WIRE SPEC (1UEW)

치 수(mm)

도 체 최소완성

지름

(mm)

허용차

(mm)

외경

(mm)↑

최대완성
외경

(mm)↓

절연파괴
전압

(V) ↑

0.040 ±0.003 0.054 0.064 1400 - - 15670 15

0.050 ±0.003 0.066 0.074 1700 - - 10240 15

0.060 ±0.003 0.076 0.084 1700 - - 6966 15

0.070 ±0.003 0.086 0.093 1700 - - 4990 15

0.080 ±0.003 0.098 0.106 1700 - - 378 15

0.090 ±0.003 0.108 0.116 2000 - - 2959 15

0.100 ±0.003 0.118 0.140 2000 - - 2647 15

0.110 ±0.003 0.128 0.150 2000 - - 2153 15

0.120 ±0.003 0.140 0.162 2200 - - 1786 15

0.130 ±0.003 0.150 0.172 2200 - - 1505 15

0.140 ±0.003 0.160 0.182 2200 - - 1286 15

0.150 ±0.003 0.170 0.192 2200 - - 1111 15

0.160 ±0.003 0.182 0.204 2200 - - 969.5 15

0.170 ±0.003 0.192 0.214 2200 - - 853.5 15

0.180 ±0.003 0.204 0.226 2400 - - 757.2 15

0.190 ±0.003 0.214 0.236 2400 - - 676.2 15

0.200 ±0.003 0.224 0.246 2400 - - 607.6 15

0.210 ±0.003 0.234 0.256 2400 - - 549.0 15

0.220 ±0.004 0.244 0.266 2400 - - 498.4 15

0.230 ±0.004 0.256 0.278 2400 - - 454.5 15

0.240 ±0.004 0.266 0.288 2400 - - 416.2 15

0.250 ±0.004 0.276 0.298 2400 - - 382.5 15

0.260 ±0.004 0.286 0.310 2400

0.270 ±0.004 0.296 0.320 2400

0.280 ±0.004 0.306 0.330 2400

0.290 ±0.004 0.316 0.340 2400

0.300 ±0.005 0.328 0.352 2800

0.310 ±0.005 0.338 0.362 2800

0.320 ±0.005 0.348 0.372 2800

0.330 ±0.005 0.358 0.382 2800

0.340 ±0.005 0.368 0.392 2800

0.350 ±0.005 0.378 0.402 2800

0.360 ±0.005 0.388 0.412 2800

0.370 ±0.005 0.398 0.424 2800

0.380 ±0.005 0.410 0.434 2800

0.390 ±0.005 0.420 0.446 2800

0.400 ±0.005 0.430 0.456 2800

0.420 ±0.005 0.450 0.476 2800

0.450 ±0.005 0.482 0.508 2800

0.500 ±0.005 0.534 0.560 3050

0.550 ±0.005 0.584 0.620 3050

내마모파괴하중

평균치

N(gf) ↑

3.38(345) 2.89(295)

3.38(345) 2.89(295)

3.43(350) 2.89(295)

3.43(350) 2.94(300)

3.72(380) 3.13(320)

3.72(380) 3.13(320)

3.77(385) 3.18(325)

3.77(385) 3.18(325)

3.77(385) 3.18(325)

3.82(390) 3.23(330)

3.82(390) 3.23(330)

3.87(395) 3.28(335)

3.87(395) 3.28(335)

3.87(395) 3.28(335)

4.16(425) 3.52(360)

4.16(425) 3.52(360)

4.55(465) 3.82(390)

4.90(500) 4.16(425)

4.99(510) 4.21(430)

최소치

N(gf) ↑

최대도체
저항

( /km)Ω↓

358.4 15

331.4 15

307.3 15

285.7 20

262.9 20

235.9 20

230.0 20

207.8 20

195.6 20

191.2 20

174.1 20

170.6 20

156.1 20

148.0 20

145.3 20

127.4 20

114.2 20

91.43 20

78.15 20

신장율
(%) ↑

SAM IL ELECTRONICS IND.CO.,LTD.

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SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

(2UEW)

치 수(mm)

도 체 최소완성

지름

(mm)

허용차

(mm)

외경

(mm)↑

최대완성
외경

(mm)↓

절연파괴
전압

(V) ↑

내마모파괴하중

평균치

N(gf) ↑

최소치

N(gf) ↑

최대도체
저항

( /km)Ω↓

신장율
(%) ↑

0.040 ±0.002 0.046 0.056 700 - - 15670 15

0.050 ±0.003 0.058 0.064 950 - - 10240 15

0.060 ±0.003 0.068 0.081 950 - - 6966 15

0.070 ±0.003 0.078 0.091 950 - - 4990 15

0.080 ±0.003 0.090 0.103 1100 - - 3778 15

0.090 ±0.003 0.100 0.113 1100 - - 2959 15

0.100 ±0.003 0.110 0.125 1100 - - 2647 15

0.110 ±0.003 0.120 0.135 1100 - - 2153 15

0.120 ±0.003 0.132 0.147 1300 - - 1786 15

0.130 ±0.003 0.142 0.157 1300 - - 1505 15

0.140 ±0.003 0.152 0.167 1300 - - 1286 15

0.150 ±0.003 0.162 0.177 1300 - - 1111 15

0.160 ±0.003 0.174 0.189 1300 - - 969.5 15

0.170 ±0.003 0.184 0.199 1300 - - 853.5 15

0.180 ±0.003 0.196 0.211 1600 - - 757.2 15

0.190 ±0.003 0.206 0.221 1600 - - 676.2 15

0.200 ±0.003 0.216 0.231 1600 - - 607.6 15

0.210 ±0.003 0.226 0.241 1600 - - 549.0 15

0.220 ±0.004 0.236 0.252 1600 - - 498.4 15

0.230 ±0.004 0.248 0.264 1600 - - 454.5 15

0.240 ±0.004 0.258 0.274 1600 - - 416.2 15

0.250 ±0.004 0.268 0.284 1600 - - 382.5 15

0.260 ±0.004 0.278 0.294 1600

0.270 ±0.004 0.288 0.304 1600

0.280 ±0.004 0.298 0.314 1600

0.290 ±0.004 0.308 0.324 1600

0.300 ±0.005 0.320 0.337 2000

0.310 ±0.005 0.330 0.347 2000

0.320 ±0.005 0.340 0.357 2000

0.330 ±0.005 0.350 0.367 2000

0.340 ±0.005 0.360 0.377 2000

0.350 ±0.005 0.370 0.387 2000

0.360 ±0.005 0.380 0.397 2000

0.370 ±0.005 0.390 0.407 2000

0.380 ±0.005 0.400 0.417 2000

0.400 ±0.005 0.422 0.439 2000

0.420 ±0.005 0.442 0.459 2000

0.450 ±0.005 0.472 0.490 2000

0.500 ±0.005 0.524 0.542 2150

0.550 ±0.005 0.574 0.592 2150

0.600 ±0.005 0.624 0.644 2150

2.35(240) 1.96(200)

2.35(240) 2.00(205)

2.35(240) 2.00(205)

2.35(240) 2.00(205)

2.64(270) 2.25(230)

2.64(270) 2.25(230)

2.69(275) 2.25(230)

2.69(275) 2.25(230)

2.69(275) 2.25(230)

2.74(280) 2.30(235)

2.74(280) 2.30(235)

2.74(280) 2.30(235)

2.74(280) 2.30(235)

3.03(310) 2.59(265)

3.03(310) 2.59(265)

3.13(320) 2.64(270)

3.47(355) 2.94(300)

3.52(360) 2.94(300)

3.52(360) 2.98(305)

358.4 15

331.4 15

307.3 15

285.7 20

262.9 20

235.9 20

230.0 20

207.8 20

195.6 20

191.2 20

174.1 20

170.6 20

156.1 20

145.3 20

127.4 20

114.2 20

91.43 20

78.15 20

65.26 20

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SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

13.UL LIST

BOBBIN

MOMENTIVE SPECIALTY CHEMICALS GMBH E61040

POSTFACH 7154 58609 ISERLOHN,GERMANY

Min HHH RTI C

Mtl Dsg Color mm Class I I A Imp Str I
Phenolic (PF), "Rutaform, Bakelite" furnished as pellets, powder, granular material.
PF 2736(a)(b)

(a) - Optional Suffix "H".(b) - Grade designation may be followed by a four digit number representing color,
P or S indicating type of molding, a single digit representing slight color variation.

WIRE

DONG YANG ELECTRONICS IND CO LTD E102761

5-20 BANGYE-RI, MUNMAK-EUB, WONJU-SHI, KANGWON-DO, 220-800, REPUBLIC OFKOREA

Mtl Dsg BC OC Type TI

PEW Polyester - MW5# 155
UEW(B) Polyurethane - MW75# 130

YICHI ELECTRICAL MFG CO.,LTD. E230945
QINSHI INDUSTRIAL ZONE JINWAN DISTRICT, SANZAO TOWN ZHUHAI GUANGDONG
519040 CHINA

Mtl Coat Type ANSI TEMP
Dsg BC OC Type CLASS

XUEWX/130 Polyurethane ?/TD> MW75# 130

X-May have a prefix 0,1, 2 or 3 to indicate coating thickness and a suffix to indicate the application area.
#-Additional consideration is needed before its use in systems thermal aging.

Thk Flame W A V Elec Mech T

BK 0.46 V-0 - - - 150 150 150 3

Coat Typ ANSI

SHANDONG PENGTAI STOCK CO LTD E166187
DA XIN DIAN ZHENG PENGLAI, SHANDONG 265612 CHINA

Mtl Coat Type ANSI TEMP
Dsg BC OC Type CLASS

PTMW75, UEW-130

SHANDONG SAINT ELECTRIIC CO LTD E194410

YUNSHAN RD HIGH-TECH DEVELOPMENT ZONE XINTAI, SHANDONG 271200 CHINA

Mtl Dsg BC OC Type TI

UEW Polyurethane ­PEW or QZ Polyesterimide - MW5# 155

# - This magnet wire may perform better than its rating reflects and hence maynot

be suitable for an insulation system thermal aging program.

TAPE

JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD E165111

SOUTHWEST AROUND RD JINGJIANG, JIANGSU 214500 CHINA

Polyethylene terephthalate film tape , Cat. No. CT with suffixes, yellow color, rated 130 C*(c)(e)(g).
Polyethylene terephthalate film tape , Cat. No. CT with suffixes, all colors except yellow, rated 130 C(b)(f)(g).
(b)Comparative Tracking Index (CTI) Performance Level Category (a) (PLC)= 2, CTI equal to or greater thanⅢ

250 but less than 400 V.

c)Comparative Tracking Index (CTI) performance indicates material GroupI,PLC=0,CTIequaltoorgreater

than 600 v.
(e) - Yellow color only
(f) - All colors except yellow
(g) - The CTI test was conducted per IEC 112, 3rd Edition 1979 and the assigned level is based on the

testing of both film and adhesive sides.

, PU/130, Polyurethane ?/TD> MW75 130

Coat Typ ANSI

MW79 155

SAM IL ELECTRONICS IND.CO.,LTD.

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SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

BARRIER

TAE HWA INDUSTRIAL CO LTD E92677

323-80 GUNHA-RI WOULGOT-MYUN KIMPO-CITY
KYUNGGI-DO 415-870, REPUBLIC OF KOREA

Polyester (PET) film insulating tape with polyester non-woven fiber reinforcement and acrylic
adhesive , Cat. Nos. H-5673*, H-5673a, white color, rated 130C.
* - May be marked: “Comparative Tracking Index (CTI) performance level on film and adhesive

side per UL 746A/ASTM3638, indicates PLC=0, CTI equal to or greater than 600V or equivalent.

JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD E165111

SOUTHWEST AROUND RD JINGJIANG, JIANGSU 214500 CHINA
Nonwoven cloth/polyethylene terepthalate film tape, Cat no. WF with suffixes, rated 130 *(c) (h)℃

*Complies with flame retardant requirements when so marked.
(c)Comparative Tracking Index (CTI) performance indicates material Group I, PLC=0, CTI equal to or greater
than 600 v.
(h) - The CTI test was conducted per IEC 60112, 4th Edition 2003 and the assigned level is based on the
testing of both film and adhesive sides.

14. CORE DIMENSION

1) DIMENSION (UNIT : mm)

DIMENSION

TYPE

ABCDEF

EER3019NA 30.3 ± 0.5 9.6 ± 0.15 20.3 ± 0.3 25.7 ± 0.4

EC30-8 30.3 ± 0.5 9.6 ± 0.15 20.3 ± 0.3 25.7 ± 0.4 13.3 ± 0.2 6.6 ± 0.2

EER3019B 30.3 ± 0.5 9.6 ± 0.15 20.3 ± 0.3 25.7 ± 0.4

2) EFFECTIVE PARAMETERS

EFFECTIVE PARAMETERS

Le (mm) Ae(mm

47.7 133.6 6372 TODA ISU

47.7 133.6 6372 DONGYANGGUANG

47.5 138.2 6571 XINLI

2

)Ve(mm

3

)

MAKER

13.3 +0.15

-0.2

13.3 +0.15

-0.2

6.6 ± 0.2 TODA ISU

6.6 ± 0.20 XINLI

MAKER

DONGYANG
GUANG

SAM IL ELECTRONICS IND.CO.,LTD.

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SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

15. BOBBIN DIMENSION

SAM IL ELECTRONICS IND.CO.,LTD.

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SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

16.PROCESS FLOW

SUB PRO

MAIN

MATERIAL

PRO

COIL

BOBBIN
TAPE
BARRIER

SOLDER SOLDERING

ADHESIVE

CORE,

P.E TAPE

PROCESS

NAME

1st-2nd
WINDING

TURN INSPEC.

BONDING
(CENTER)

CORE ASS'Y /
TAPPING

CONTROL POINT

COIL DIA,
TAPE SPEC/TURNS,
WIRE TURNS,
WINDING METHOD,
WIRE CONNECTION
BARRIER WIDTH

SOLDER POT TEMP,
DIPPING TIME

TURNS & CONNECTION
OF EACH TERMINAL,
OPEN / SHORT

BONDING POSITION,
ADHESIVE KIND

GAP CORE POSITION,
CORE TYPE,
TAPE TURN

CONTROL

STD

WORKING
STD.

WORKING
STD.

WORKING
STD.

WORKING
STD.

WORKING
STD.

INS TIME

2TIMES
/DAY

2TIMES
/DAY

2TIMES
/DAY

2TIMES
/DAY

2TIMES
/DAY

CONTROL

DEPT

Q.C.DEPT.
PRODUCTION

DEPT.

Q.C.DEPT.
PRODUCTION

DEPT.

Q.C.DEPT.
PRODUCTION

DEPT.

Q.C.DEPT.
PRODUCTION

DEPT.

Q.C.DEPT.
PRODUCTION

DEPT.

EQUIPMENT RECORD

MICRO
METER,
WINDING
M/C

TEMP.
GAUGE,
SOLDER
POT

TURN

METER

INCOMING

INSPEC.DATA

TEMP.CHECK
SHEET

INSPECTION

ADHESIVE

INK MARKING

INSPECTION

CARTON

BOX

INSPECTION

1st

BONDING
(OUTSIDE)

EPOXY OVEN
(DRY)

2nd

PACKING

OUTGOING

OUTGOING PACKING STATUS

Lp

BONDING POSITION,
ADHESIVE KIND

TIME ,TEMP

DIRECTION, PART NO,
(LGIT / LITEON)
MAKER, LOT NO.

ELECTRICAL
CHARACTERISTICS ,

(TURNS, LAYER SHORT,

Lp, INSULATION RES,
HI POT, TERMINAL
CONNECTION, DCR,
DC OVERLAP, Q),
APPEARANCE

PACK Q'TY

ELECTRICAL /
MECHANICAL
CHARACTERISTICS ,

APPEARANCE

INSPECTION

STD.

WORKING
STD.

WORKING
STD.

WORKING
STD.

INSPECTION

STD.

WORKING
STD.

INSPECTION

STD.

WORKING
STD.

100%

2TIMES
/DAY

2TIMES
/DAY

2TIMES
/DAY

100%

2TIMES
/DAY

SAMPLING Q.C.DEPT.

Q.C.DEPT.
PRODUCTION

DEPT.

Q.C.DEPT.
PRODUCTION

DEPT.

Q.C.DEPT.
PRODUCTION

DEPT.

Q.C.DEPT.
PRODUCTION

DEPT.

Q.C.DEPT.
PRODUCTION

DEPT.

Q.C.DEPT.
PRODUCTION
DEPT.

L.C.R
METER

DRY OVEN
TEMP.GAUGE

MARKING
MACHINE

L.C.R
METER,
PUNCTURE
TESTER,
ETC.

L.C.R
METER,
ETC.

OUTGOING
INSPECTION
DATA

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

13/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

17.PACKING (UNIT:mm)

PRODUCT WEIGHT : 48.277g

INNER BOX ( PVC TRAY )

6PCS×8PCS = 48PCS

QUANTITY

(PCS)

48 2.42

OUT BOX ( CARTON )

48 PCS × 5 PCS = 240 PCS

WEIGHT
APPROX

(Kg)

QUANTITY

(PCS)

240 12.8

WEIGHT
APPROX

(Kg)

INDICATION OF THE PRODUCTION PERIOD (MONTH LABEL) :

XX
@@-#
(XX : YEAR , @@ : MONTH , # : DAY (1 1~10 , 2 11~20 , 3 21~31))⇒⇒ ⇒

BOX CARTON DECLARATION

MAKER SAM IL ELECTRONICS IND.CO.,LTD.

DESC PFC TRANSFORMER

PART NO 2NP000264DB-R

MODEL NO

Q'TY 240 EA

LOT NO

DATE

DECISION

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

14/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

18.INSPECTION DATA

INSPECTION REPORT

PART NAME PFC TRANSFORMER MODEL U-Power 42T4 DATE 2011.

PART NO 2NP000264DB-R

LOT NO

LOT SIZE PCS

TEST Q'TY PCS

OBJECT
CUSTOMER LG INNOTEK

NO. ITEM TERMINAL SPEC 12345678910

1-5 180 uH ± 5%

1 INDUCTANCE

6-8 6.50uH±30%

TEST

INSTRUMENT

L.C.R METER H.P 4284A (100KHZ, 1V)

WITHSTANDING
VOLTAGE TESTER

INSULATION
TESTER

DCR METER

LAYER SHORT
TESTER

TOS-8750/TOS9200 (KIKUSUI)

TI-71A (TAMADENSOKU) ,

TOS9200 (KIKUSUI) , H.P4329A

WK-3245/3255 , HP4263A ,
WHEATSTONE BRIDGE 2755

TF-6815 (IMPULSE WINDING TESTER)

생산처Sample 중국 문등삼길전자()

1-5 0.200ohmMAX

2DCR

6-8 0.200ohmMAX

W1 COIL -

W2 COIL

WITHSTANDING

3

VOLTAGE

INSULATION

4

RESISTANCE

5LAYERSHORT 1-5

6DCOVERLAP 1-5 9.5A (90% MIN)

QUALITY

7

FACTOR

TEMP. ℃ HUMIDITY % INSPECTED CHECKED APPROVED

W1 COIL -

CORE

W2 COIL -

CORE

W1,W2 COIL

-CORE

1-5

SAMILELECTRONICSIND.CO.,LTD.

AC 500V RMS,
1MIN , 5mA

AC 500V RMS,
1MIN , 5mA

AC 500V RMS,
1MIN , 5mA

100 M ohm MIN
at DC500V

IMPULSE
AC 1.5KV , 1SEC

150 MIN

HP4284A 100KHZ, 1V

변광우 임현택 고민호

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

PAGE
NO

15/16

CUSTOMER : LG INNOTEK CO.,LTD.

SPECIFICATIONS

DATE 2011. 09. 20

PART NAME U POWER 42 PFC TRANSFORMER PART NO 2NP000264DB-R

19.ASSIGNMENTS

1) Apply import inspection specification to the matters which are not given
in drawing specification method.

2)Packingmethodfollowsspecification approval.

3) If INDUCTANCE : ref is not satisfied with given specification, internal structure

disassembly inspection should be necessary.

4) Wire bundle method.

* CENTER SOLENOID : Error between the center of overall wire bundle area and

thecenterofwirebundleisrequiredtobesmallerthan2mm.

* PIN SOLENOID : Error between the bottom barrier tape and winding start point

is required to be smaller than 2 mm.

* TOP SOLENOID : Error between the top barrier tape and last wire is required

to be smaller than 2 mm.

* SOLENOID AFTER : Error between the last wire of the wire bundle and start wire

of after-solenoid is required to be smaller than 2 mm.

* TAB SOLENOID : Bundle should be continued from previous bundle. If bundle

method is 2 layer, bundle should be done from top to bottom.

* SPACE SOLENOID : The area between wires should be uniform. Error between

start and start point of the wire bundle area is required to be
smaller than 2mm. Error between end point and end point of
thewirebundleareaisrequiredtobesmallerthan2mm.

* SOLENOID : No space is allowed between wires in bundling. The space between

wire is required to be smaller than diameter of the wire*2. In same layer,
nocrossisallowedbetween wires.

5) Performance of this drawing is required to meet Part Number 2NP000264DB-R.

6) Auxiliary tape can be used in order to enhance. But it needs prior approvalfrom

design department.

SAM IL ELECTRONICS IND.CO.,LTD.

DRAWN CHECKED APPROVED

변광우 임현택 고민호

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NO

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