LG PSAA-L010A, EAY62290001 Schematic

LGIT Confidential and Proprietary

	COSTUMER NAME		DOCUMENT No :
		: LG Electronic Inc.			REV.No : 1.Safety
REGDATE.DATE : 2010.11.16		: 2012SP.E09C.05I F I C A T I O N
				RoHS		8
	REV.DATE : 2012.09.05	MODEL NAME : PSAA		– L010A	PAGE	: 0 / 47

SPECIFICATION FOR APPROVAL

PRODUCT NAME	: LED Monitor TV 60W Adaptor
MODEL NAME	: PSAA – L010A
CONSTUMER P/N	: EAY62290001

PRODUCTION PLACE : LGInnotek Indonesia PT. ( LGITIN )

APPROVALS	REMARK

APPENDIX

Designed Checked Approved

LG Innotek Co., Ltd

DOCUMENT No.

PAGE

0 / 47

	LGIT Confidential and Proprietary
			DOCUMENT No :
REG.DATE : 2010.11.16		S P E C I F I C A T I O N		REV.No : 1.8
		MODEL NAME : PSAA – L010A
REV.DATE : 2012.09.05				PAGE : 1 / 47

Table of contents

No.	Contents	Page
1.	Revision History	3 Page
2.	Management Sheet	6 Page
3.	Adaptor Specification	7 Page
3-1.	General	7 Page
3-1-1.	Production Description	7 Page
3-1-2.	Parameter Specification	7 Page
3-2.	Input Requirements	7 Page
3-2-1.	Input Voltage	7 Page
3-2-2.	Input Frequency	7 Page
3-2-3.	Input Current	7 Page
3-2-4.	Inrush Current	7 Page
3-2-5.	DPM	7 Page
3-2-6.	Input Configuration	7 Page
3-3.	Output Requirements	7 Page
3-3-1.	Output Voltage	7 Page
3-3-2.	Output Current	7 Page
3-3-3.	Dynamic Load Regulation	8 Page
3-3-4.	Output Ripple Voltage	8 Page
3-3-5.	Efficiency	8 Page
3-3-6.	Overshoot	8 Page
3-3-7.	Hold up Time	8 Page
3-4.	Protection Requirements	9 Page
3-4-1.	Over Current Protection	9 Page
3-4-2.	Over Voltage Protection	9 Page
3-4-3.	Shout Circuit Protection	9 Page
3-4-4.	Open Circuit Protection	9 Page
3-5.	Environmental Requirements	10 Page
3-6.	Safety and EMC Requirements	11 Page

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		LGIT Confidential and Proprietary
					DOCUMENT No :
REG.DATE : 2010.11.16				S P E C I F I C A T I O N		REV.No : 1.8
				MODEL NAME : PSAA – L010A
REV.DATE : 2012.09.05						PAGE : 2 / 47
	No.			Contents			Page
	4.	Circuit Schematic					12 Page
	5.	BOM (Part list)					13 Page
	6.	Critical Component List					17 Page
	7.	PCB Layout					20 Page
	8.	Mechanical Schematic					22 Page
	8-1.	Outline Adaptor size					23 Page
	8-2.	Assemble Description					24 Page
	8-3.	Heat Sink 1 (Bridge diode FET Ass’y)					25 Page
	8-4.	Heat Sink 2 (Diode Ass’y)					26 Page
	8-5.	Shield					27 Page
	8-6.	Insulator					28 Page
	8-7.	TOP Case					29 Page
	8-8.	Bottom Case					30 Page
	8-9.	Label					31 Page
	8-9-1.	Main Label & Label Location					31 Page
	8-9-2.	P.E Bag					32 Page
	8-9-3.	P.E Bag Label					33 Page
	8-10.	DC Cable					34 Page
	8-11.	Out Box					35 Page
	8-12.	Packing Specification					36 Page
	8-13.	Carton Packing					37 Page
	9.	Workmanship check					38 Page
	9-1.	RTV Bonding Point ( Before wave solder)					39 Page
	9-2.	RTV Bonding Point ( After wave solder bottom side)					40 Page
	9-3.	RTV Bonding Point ( After wave solder top side)					41 Page
	9-4.	Barcode System					42 Page
	9-4-1.	Product Barcode					42 Page
	9-4-2.	Box Barcode					43 Page
	9-4-3.	P.E Bag Barcode					44 Page
	10.	Safety Standatd					45 Page
	11.	Component Approval Sheet					47 Page

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

S P E C I F I C A T I O N

REV.No : 1.8

MODEL NAME : PSAA – L010A

REV.DATE : 2012.09.05

PAGE

: 3 / 47

1. Revision History

Revision

Content of Revision Change

Date

Approval

PCB

Barcode

0.1

0.9

0.1

-. Established

2010.11.16

0.2

0.94

0.2

-. OCP Spec : 3.0A~3.75A → 3.0~4.5A

2010.12.20

-. Added Safety Standard

NOM (Mexico)

C-Tick (Australia)

0.3

0.94

0.3

Safety Approval (Australia)

2010.12.26

IRAM (Argentina)

ITACS

-. Added Mechanical Schematic

Shield / Insulator / Case (Top/Bottom) / P.E Bag

-. Add silicone spread

For fixing AC-inlet’s wire position.

For defending from touchableness between R208 &

H/Sink

-. Change PCB Schematic

add arrow mark on the Top & Bottom side

0.4

1.0

0.4

-. Revise the component name on the CCL

2011.03.08

RS405M → RBU405M

-. Change BOM (Ribbon black)

Before : Ribbon black 50mm*300M

After : Ribbon black 60mm*300M

-. Added Safety Standard

PSE (Japan)

STB (Belorussia)

-. Change Main Label vendor

1. Main Label : Before : SHINWOO, F/A

After : KOREA INNOTECH

Hansung System

0.5

1.0

0.5

-. Added second vendor

2011.03.25

1. Shield : OHSUNG

2. H/S1, H/S2 : OHSUNG

-. Change assembling method for shield

Before : Round type

After : Partition type (4Piece)

3 / 47

LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

S P E C I F I C A T I O N

REV.No : 1.8

MODEL NAME : PSAA – L010A

REV.DATE : 2012.09.05

PAGE

: 4 / 47

Revision

Content of Revision Change

Date

Approval

PCB

Barcode

-. Added Safety Standard

TISI (Thailand)

0.6

1.0

0.6

BSMI (Taiwan)

2011.05.18

-. Change PCB Schematic

Add ‘CTI600’, ‘Fuse warning’ Mark on the

Top & Bottom side

-. Added Safety Standard on main label and

box

1.0

1.0

1.0

CCC (China)

2011.05.24

-. Added second vendor

1. Main Label : Fan ja(Hong Yang Print)

-. Change Top & Bottom Case Schematic

modify case design both top and bottom

1.1

1.0

1.1

-. Change Silicone vendor

2011.06.22

Before : , DOW CORNING

After : Momentive

-. Change Silicone Spread Point

For fixing T101 Trans position

-. Change Burn-in time

Before : 1 Hour

After : 4 Hour

-. Added PE_BAG Barcode Label

1.2

1.0

1.2

-. Change PE_BAG design

2011.08.10

-. Change R113 Component

Before : RES CEMENT 0.22 J 5W V-Type 10mm(MPR

Series) / SMART

After : RES CEMENT 0.22 J 5W V2-Type(3.5±0.5)

10mm(MPR Series)/SMART

1.3

1.0

1.3

-. Added Second Vendor

2011.09.16

1. DC-Cable : Honor

-. Added Second Products

1. IC101 : IC PWM FAN6754AMRMY /Fairchild

1.4

1.0

1.4

-. Remove RTV Bonding point

2011.09.27

1. Insulation sheet (After wave solder Top side,

Fixing AC Inlet)

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

S P E C I F I C A T I O N

REV.No : 1.8

MODEL NAME : PSAA – L010A

REV.DATE : 2012.09.05

PAGE

: 5 / 47

Revision

Content of Revision Change

Date

Approval

PCB

Barcode

-. Change P.E Bag Schematic

Recycle Mark 5ea → 3ea

-. Added P.E Bag Vendor

1. P.E Bag : ANT.PATRIOT

-. Added and Change Safety Standard

1. Added : CONUEE (Mexico) (Added Mark)

1.5

1.0

1.5

2011.10.31

2. Change : JAPAN (PSE Mark Supplier name)

LG Innotek Co., Ltd. 

-. Change Silicone Point

After wave solder TOP side NO.6

-. Change Heat sink 1 schematic

Modify Heat sink 1 lug

-. Change Safety Standard

KC (Number Change)

Before :

After :

1.6

1.0

1.6

CE (Mark Improvement, Customer Request)

2011.12.26

Before :

After :

PCT (Mark

Before :

After :

-. Change BOM vendor list (CX101)

1.7

1.0

1.7

Sungho x-cap can’t be used according to customer request

2012.06.21

Before : Pilkor, Sungho

After : Pilkor

-. Change BOM vendor list (DC-Cable)

DC-Cable vendor can’t be used according to detect phthalates

Before : , Honor

1.8

1.0

1.8

After : Honglin

2012.09.05

-. Change DC-Cable plug length spec

Customer request

Before : 11.0mm±0.3mm , After : 8.8mm± 0.2mm

5 / 47

LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

S P E C I F I C A T I O N

REV.No : 1.8

MODEL NAME : PSAA – L010A

REV.DATE : 2012.09.05

PAGE : 6 / 47

2. Management Sheet

CTQ

No.

Contents

Spec.

Test Condition

Min

Typ

Max

Unit

At 115/230Vac input voltage,

1

Efficiency

87

-

-

%

25, 50, 75, and 100% load

calculation average

2

Line / Load

22.8

24.0

25.2

Vdc

Line and load regulation

Regulation

to 2.5A from 0A

3

OCP

3.00

-

4.50

A

Input 90Vac / 264Vac

4

DPM

-

-

0.29

W

At load 4 mA, Input 230Vac

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	LGIT Confidential and Proprietary
			DOCUMENT No :
REG.DATE : 2010.11.16		S P E C I F I C A T I O N		REV.No : 1.8
		MODEL NAME : PSAA – L010A
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3. Adaptor Specification

3-1 General

3-1-1 Production Description

This Specification defines the input, output, performance characteristics, environment, noise and safety requirements for a Power supply.

3-1-2 Parameter Specification

Unless Specification otherwise, all parameters must be met over the limit of temperature load, and input voltage.

3-2 Input Requirements

3-2-1	Input Voltage
	Normal voltage Range : 100 to 240Vac
	Maximum Voltage range : 90 to 264Vac
3-2-2	Input Frequency
	Normal frequency range	: 50 ~60Hz
	Maximum frequency range	: 47 ~63Hz
3-2-3	Input Current
	Max 1.3Arms (at input 100~240Vac)
3-2-4	Inrush Current
	No damage shall occur and the input fuse shall not blow up.
	Hot : I²T under 10% FUSE, Bridge diode (at input 264Vac, Calculation by RMS )
	Cool : 80A (at input 264Vac)
3-2-5 DPM
	DPM mode under 0.29 W (at 4mA load, input 230Vac)
3-2-6	Input Configuration
	3 Conductors (Live, Neutral, F.G)

3-3. Output Requirements

3-3-1 Output Voltage

The 24V output voltage regulation shall be ±5%, including the effects of line voltage variations, load current,

ripple and noise, and the AC component of the load current. 3-3-2 Output Current

DC 2500mA (at input 90~264Vac)

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REG.DATE : 2010.11.16		S P E C I F I C A T I O N		REV.No : 1.8
		MODEL NAME : PSAA – L010A
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3-3-3 Dynamic Load Regulation

Within ±10% @ 50% load change, 1A/uS, 1KHz 50% duty cycle (at input 100~240Vac)

3-3-4 Output Ripple Voltage

The power supply shall not exceed the following limits on the indicated voltages for 60Hz or 50Hz ripple, switching frequency ripple and noise. And dynamic load variations, measured with a 20 bandwidth.

A		B
22.8 Vdc ~	25.2 Vdc	Max 450mV

Column A : Output Voltage

Column B : AC ripple + Switching ripple and noise

*Ripple and noise are measured at the end of output cables which are added a 0.1 ceramic capacitor and 47 electrolytic capacitor. (Connect parallel)

3-3-5 Efficiency

At 115Vac and 230Vac input voltage, 25%, 50%, 75%, and 100% load calculation average efficiency. Meet efficiency of 87% and over.

3-3-6 Overshoot

10% rated output voltage max. (at turn on, at input 100~240Vac) 3-3-7 Hold up Time

5ms minimum. (at full load, at input 100Vac)

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REG.DATE : 2010.11.16		S P E C I F I C A T I O N		REV.No : 1.8
		MODEL NAME : PSAA – L010A
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3-4. Protection Requirements

3-4-1 Over Current Protection

The Power supply shall not be damaged by a over current from the output to return line. Protection to be invoked if current exist between 120% and 160% of rating current (at input 90~264Vac)

Ratting Current	Lower	Upper	Remark
2.50 A	3.00 A	4.50 A	120% ~ 180% of rating current

3-4-2 Over Voltage Protection

Actual test min 27V (at input 90~264Vac) 3-4-3 Short Circuit Protection

Input 90~264Vac output short-circuit no safety hazard, the adaptor auto-recovery when short-circuit is removed.

3-4-4 Open Circuit Protection

When primary power is supplied with no load on any output level,

no damage or hazardous conditions should occur. (at input 90~264Vac)

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	3-5 Environmental Requirements
	Item Check				Specification
	Cooling method			Cooling shall be will natural convection mode and no wind.
	Operating Tempereture			-10 ~ + 40
				No hard fail at 60
	Storage Tempereture			-30 ~ + 60
	Operating Humidity			0% to 95% non-condensing
	Storage Humidity			0% to 95% non-condensing
				The power supply shall be designed and produced to have a mean
	Mean Time Between Failure			time between failure (MTBF) of 20,000 operating hours at 25 ,
				maximum load at input 90~264Vac.
				Duration time: 200hours; Ambient temperature: 60 ; Applied
	High temperature test			voltage: Rated AC; Load: Full Load. Normal performance after
				test condition is removed.
				Duration time: 96hours; Ambient temperature: 0 ; Applied
	Low temperature test			voltage: Rated AC; Load: full load ,at rated input voltage. Normal
				performance after test condition is removed.
				Reset in a 60 thermostat for at least 96hours, then reset in the
	High temperature storage			ordinary temperature and humidity for at least 1 hour, and
				measure.
	Low Temperature storage			Reset in a-30 thermostat for at least 96hours, then reset in the
				ordinary temperature and humidity for at last 1 hour, and measure.
				Reset in a 40 , 95% humidity thermostat for at least 96hours,
	High temperature and			then reset in the ordinary temperature and humidity for at least 2
	Humidity test ( Operating )			hours, and measure. Normal performance after test condition is
				removed.
	High temperature and			+40 , 95% RH, 96 hours, tested within 3 minutes in ambient
				25 . Normal performance after test condition is removed. Normal
	Humidity test ( Non-Operating)
				performance after test condition is removed.
				-30 ,30min.~25 ,10min~+60 ~25 ,30min. Ramp rate:
	Thermal Shock			5minutes, 10cycles tested. After do the testing, the appearance
				and electrical need pass.
	Abnormal sound			36dB max at 5cm distance and 30dB environment noise condition.
	Random Vibration test			Frequency range: from 5Hz to 50Hz, Direction: vibration X, Y and
				Z-axis, at least 30 min/axis. Acceleration: 2 germs. Normal
	( Non operating )
				performance after test condition is removed
			10 / 47

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	REG.DATE : 2010.11.16		S P E C I F I C A T I O N				REV.No : 1.8
		MODEL NAME : PSAA – L010A
	REV.DATE : 2012.09.05						PAGE : 11 / 47
				Unit shall survive drops on all 6 faces from a height of 70cm onto
	Drop Test			hard wood (Total 6 times one cycle). No surface crack, function are
				normal, can be passed dielectric strength and insulation resistance
				test
	Life/ Power ON Hours			The Power supply must be designed to operate for 25,000 power on
				hours, about 5 years at an ambient temperature of 25 .
	Burn-in			4 hours at 45 (±5 ), nominal input voltage, maximum load.
				AC on/off must be test 4 time after burn-in.
	3-6 Safety and EMC Requirements
	Item Check				Specification
	Leakage Current			0.35mA (At input 264Vac)
				Safety Standard Condition
	Hi-Pot Test			Primary(L/N) to Secondary : 3000 Vac , 10 mA , 1 Min
				: Should meet adaptor spec standard ( CLASS 1 )
	< Dielectric Withstand Voltage >
				Mass Production Condition
				Primary(L/N) to Secondary : 2500 Vac , 5 mA , 1 Second
	Insulation Resistance			Primary (L/N) to Secondary and no operation 500Vdc 10Mohm MIN.
				1) FCC : Part 15
				2) CE : EN55013:2001/A1:2003/A2:2006, EN55020:2007,
				EN61000-3-2:2006, EN61000-3-3:1995/A1:2001/A2:2005
	RFI/ EMIStandards			3) C-Tick : AS/NZS CISPR13
				4) KC : K00013, K00020
				5) PSE : J55013(H14)
				6) BSMI: CNS13439
				7) CCC : GB13837-2003, GB17625.1
				UL, CUL, CB, KC, TUV-GS, PSE, Nemko, CCC, TISI, SIRIM, CE
	Safety Standards			LVD, PSB, GOST, SASO, BSMI, NOM, C-Tick, Safety Approval
				(Australia) , SABS, IRAM, FCC, NRCAN, CE EMC,CE ERP, Korea
				MEPS, MEPS (Australia), STB, ITACS
	Lightning surge			CR mode minimum ±2kV PASS
	ESD (Electrolytic discharge)			Contact discharge : Min 8 KV
				Air Discharge : Min 15 KV

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4. Circuit Schematic

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5. BOM (Part List)

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PAGE : 14 / 47

No.

Location

Description

Maker

Qty

Unit

1

PCB

FR-1 1.6t CTI600 Copper 1oz/ft2 293*156*1.6t

WELLBEST

1

EA

2

L201

BEAD AXIAL SINGLE BFS2550AOL(T&R),H/FREE / Samwha

SAMWHA

1

EA

BEAD AXIAL SINGLE BI2550(T&R),H/FREE / Feelux

FEELUX

3

C201,C202

CAP AL 470UF M 35V Φ10*20 5mmPITCH T&R(NXB) / Samyoung

SAMYOUNG

2

EA

CAP AL 470uF M 35V Φ10*20 5mmPitch SG / SUSCON

SUSCON

4

C107

CAP CERA DISC EKR3A102K09FK5 T&R(ROHS)

SAMWHA

1

EA

CAP CERA DISC CT81-1KV-08a-HR-102K-T-G / Yinan Don's

YINAN DON'S

5

C109

CAP AL 105 22UF M 50V 5.0 x 11.0 5.0 T&R / SAMYOUNG(NXB)

SAMYOUNG

1

EA

CAP AL 105 22UF M 50V 5.0 x 11.0 5.0 T&R / Suscon(SG)

SUSCON

6

J21,J22, J23,J24

LEAD WIRE DΦ=0.6mm ROLL TYPE(UNIT:Kg)

TOPAZ I

0.000303

Kg

7

R208

RES METAL OXIDE FILM 10Ω J 2W R-Forming 5mmPITCH T&R

SMART

1

EA

SML / SMART

8

IC101

IC PWM FAN6754MRMY(T&R-SOIC 8)

FAIRCHILD

1

EA

IC PWM FAN6754AMRMY,H/Free(T&R_SOP8)/Fairchild

9

IC201

IC REGULATOR AS431ANTR-E1(T&R_SOT23) / BCD

BCD

1

EA

10

D102,D106

DIODE RECTIFIER HS1M 1A 1000V Trr=75ns / TSC

TSC

2

EA

DIODE US1M-E3 TR(T&R) / Vishay

Vishay

11

ZD101

Diode Zener KDZ24V T&R / KEC

KEC

1

EA

DIODE ZENER BZX384-C24 SOD323(SC-76) H/Free / NXP

NXP

12

D105

DIODE RB160M-30 TE-25@

ROHM

1

EA

13

D103,D104

DIODE MMSD4148T1G/SOD-123(T&R) / Onsemi

ONSEMI

2

EA

DIODE SW 1N4148W / SOD-123 T&R / Rectron

RECTRON

14

TH102

THERMISTOR Chip NTC ECTH 201208 104H 4100HST 100KΩ H(±3%) 2012

JOINSET

1

EA

T&R / JOINSET

15

C104

CAP FLAT 2200pF K 1KV X7R 3216 T&R

MURATA, YAGEO,

1

EA

16

C203

CAP FLAT 1500pF K 1kV X7R 3216 T&R

SAMWHA

1

EA

CAPACITOR,

17

C115

CAP FLAT 100pF K 1KV X7R 3216 T&R

SAMSUNG

1

EA

18

C106

CAP FLAT 1NF J 50V CG(2012)

1

EA

19

C103,C205,C207,

CAP FLAT 100NF K 50V X7R(2012)

MURATA, TAIYO

5

EA

C208,C209

YUDEN, TDK,

20

C110

CAP FLAT 6.8NF K 50V X7R(2012)

SAMSUNG, SAMWHA

1

EA

CAPACITOR, YAGEO

21

C113

CAP FLAT 820PF J 50V CG(2012)

1

EA

22

R104,R106

RES FLAT 91K J 1/8W(2012)

2

EA

23

R207

RES FLAT 1M J 1/4W 3216 T&R

1

EA

24

R101,R102,R103

RES FLAT 620K J 1/8W 2012 T&R

3

EA

YAGEO, KAMAYA,

25

R105

RES FLAT 100 J 1/8(2012)

WALSIN, UNIOHM,

1

EA

SAMSUNG

26

R107

RES FLAT 5.6K J 1/8(2012)

1

EA

27

R109,R115,R116,

RES FLAT 47K J 1/4(3216)

4

EA

R117

28

R110

RES FLAT 620Ω F 1/8W(2012) T&R/Walsin, Yageo

1

EA

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PAGE : 15 / 47

29

R111

RES FLAT, 4.7, J, 1/8, 2012

1

EA

30

R112

RES FLAT 100 J 1/4(3216)

1

EA

31

R114

RES FLAT 10 J 1/8(2012)

1

EA

32

R201

RES FLAT 470 J 1/8(2012)

1

EA

YAGEO

33

R202

RES FLAT 4.7K J 1/8(2012)

1

EA

KAMAYA,

WALSIN,

34

R203,R108

RES FLAT 10K J 1/8W 2012

UNIOHM,

2

EA

SAMSUNG

35

R204

RES FLAT 3.3K F 1/8(2012)

1

EA

36

R205

RES FLAT 18K F 1/8W 2012 T&R

1

EA

37

R206

RES FLAT 24K F 1/8 (2012)

1

EA

38

R211

RES FLAT 0 J 1/8(2012)

1

EA

39

T101

TRANS SMPS PQ2620 650uH ± 7% Lead3.5mm±0.5mm 2NP000148DX-R (60W Adaptor) / Feelux

Feelux

1

EA

TRANS SMPS PQ2620 650uH ± 7% Lead3.5mm±0.5mm 2NP000148DM-R (60W Adaptor) / Dadon

Dadon

40

C101,C111

CAP AL 82uF M 450V Φ18X31.5 P7.5 ┐Forming(RB) L=3.7±0.5mm BULK(NFC) / Samyoung

SAMYOUNG

2

EA

41

L102

TRANS L/F TROIDAL PV0860030UA5237 (6A, 30uH)( 60W Adaptor ) / TNC

TNC

1

EA

TRANS L/F TROIDAL PV0835020UNN2CT (6A, 30uH)( 60W Adaptor ) / Feelux

Feelux

42

L101

TRANS L/F TROIDAL CV1620200ML02CF (2.0A, 20mH Lead3.5mm±0.5mm)( 60W Adaptor ) / TNC

TNC

1

EA

TRANS L/F TROIDAL CV1619260ML02CF (2A, 20mH Lead3.5mm±0.5mm)( 60W Adaptor ) / Feelux

Feelux

43

D101

DIODE BRIDGE RBU405M-C-DA1 4A 600V VF=1.1V(Max) RBU 4P BULK / Rectron

Rectron

1

EA

DIODE BRIDGE GBU405 4A 600V VF=1.1V(Max) GBU 4P BULK / TSC

TSC

44

CX101

CAP FILM M.P.P 0.47uF K AC275V P=15mm 18*16.5*10 L=3.4±0.3mm BULK(PCX2 337) / Pilkor

Pilkor

1

EA

45

TH101

THERMISTER NTC DSC5D15 In-kink 3.7±0.5 BULK / DSC

DSC

1

EA

46

VA101

VARISTOR DIP INR14D621K COBB037DH (Black color Tube) / Amotech

AMOTECH

1

EA

47

R113

RES CEMENT 0.22 J 5W V2-Type(3.5±0.5) 10mm(MPR Series)/SMART

SMART

1

EA

48

F101

FUSE AXIAL 0215 3.15MXSRF41P(Sealing Tube,L-F/Cutting),P=27.5mm / Littelfuse

LITTELFUSE

1

EA

49

PC201

DIODE PHOTO EL817MB(DT)(M-Forming)DIP 4PTUBE(M-Forming) / Everlight

EVERLIGHT

1

EA

PHOTOCOUPLER LTV817M-C(DIP4),CTR=200~400%(TUBE) / LiteOn

LITEON

50

C102

CAP CERA DISC 1500PF M 250V/400VAC Y5U(E) 10mmPITCH Out-Kink T&R(SD) / SAMWHA

SAMWHA

1

EA

CAP CERA DISC 1500PF M 250V/400VAC Y5U(E) 10mmPITCH Out-Kink T&R(CT81) / YINAN DON'S

YINAN DON'S

TR MOSFET TK10A60D N-CH 600V 10A TO-220FP / TOSHIBA

TOSHIBA

51

Q101

TR MOSFET AOTF10N60 N-ch 600V 10A TO-220F H/Free / AOS

AOS

1

EA

TR MOSFET KF10N60F N-CH 600V 10A TO-220F / KEC

KEC

52

D201

DIODE MBRF20200CT ITO-220AB / Sensitron

Sensitron

1

EA

DIODE SBD MBRF20200CT 20A 200V VF=0.99V(Max) Dual(CC) ITO-220AB BULK / Dachang

Dachang

SEJIN

53

HS1

Heat sink Ass'y for PSAA-L010A

YOUWON

1

EA

OHSUNG

SEJIN

54

HS2

Heat sink Ass'y for PSAA-L010A

YOUWON

1

EA

OHSUNG

55

AC-INLET, IEC320, C14 Ceritified 3Way, FOR 60W ADOPTOR

SUPERCOM

1

EA

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REV.DATE : 2012.09.05

PAGE : 16 / 47

56

SCREW, FL M2.6*8 NI

ASIABOLT

2

EA

SEOUL METAL

57

NUT, M2.6 NI

ASIABOLT

2

EA

SEOUL METAL

58

ADHESIVE EPOXY MULTI

HI TECH KOREA

0.00002

KG

59

Flux (Pb FREE)

DONGHWA TAMURA

0.001

KG

Chungsol

60

SOLDER WIRE 99.7Sn/0.3Ag 3.0φ No flux

( )

0.003

KG

SUPRA

61

SOLDER WIRE 99.0Sn/0.3Ag/0.7Cu φ0.8

0.001

KG

62

ADHESIVE RUBBER (TSE3854)

Momentive

0.011275

KG

63

SILICON GREASE HC-300

DOW CORNING

0.00012

KG

64

Insulating

ADOPTOR 60W INSULATING TAPE FOR H/S2, PET(3M 3357F),

DAEHWA

1

EA

Tape

26.5*41.5

65

Shield

AL1050, Lug :SPTE 136.1*89.4*0.4t Lug 0.3t

SEJIN

1

EA

OHSUNG

66

Insulator

ADOPTOR 60W INSULATING SHEET, PC, 142.4*96.3*0.5t

DAEHWA

1

EA

67

Case Top

ADOPTOR 60W TOP CASE(148*51.5*18), PC

1

EA

DAEHWA

68

Case Bottom

ADOPTOR 60W BOTTOM CASE(148*51.5*16), PC

1

EA

69

DC_Cable

ADOPTOR 60W DC-CABLE ASS'Y, BARREL TYPE PLUG, 18AWG, L :

Honglin

1

EA

1550

70

Box

BOX CORRUGATED PAPER (509*344*215) 1 BOX FOR 40

YUMI Box

0.025

EA

PRODUCTS, FOR 60W ADOPTOR

71

P.E Bag

ADOPTOR 60W PE BAG, 90*400*0.05T(CLEAR)

INDOKOR

1

EA

ANT.PATRIOT

KOREA INNOTECH

72

Label

ADOPTOR 60W LABEL FOR CASE BOTTOM, PET, 84.8*34.3

Hansung System

1

EA

Fan ja(Hong Yang

Print)

73

Label

ADOPTOR 60W LABEL, WHITEPOLY BARCODE, 16*8

SHINWOO

1

EA

F/A

74

Label

LABEL ART PAPER(100*46)

F/A

0.025

EA

Artpaper

KODASINDO

75

Label

ADAPTOR 60W LABEL, WHITEPOLY BARCODE, 50*15

F/A

1

EA

KODASINDO

75

Tape OPP

TAPE OPP 50*50K

INDOKOR

0.00035

RO

76

Ribbon Black

Ribbon Black Wax 110mmx300m, K104 (For paper label)

F/A

0.00000449

RO

EKA SURYA

77

Ribbon Black

Ribbon Black R300,60mm*300M(FOR WHITE POLY)

F/A

0.000394173

RO

EKA SURYA

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6. Critical Component List

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REV.DATE : 2012.09.05

PAGE

: 18 / 47

Safety

TABLE: list of critical components and materials

Component

Manufacturer/

Type/

Value /

Standard

Mark

trademark

model

rating

Appliance Inlet

Supercom Electronics Co., Ltd.

SC-8 Series

10 A / 250 V

IEC/EN 60320-1

(SC101)

UL 498

Fuse

IEC 60127-1

Littelfuse Inc.

215 series

T 3.15AH / 250V

UL 248-1

(F101)

UL 248-14

IEC 60127-1

Alt.)

Cooper Bussmann Inc.

S505

T 3.15AH / 250V

UL 248-1

UL 248-14

Linefilter

TNC Co., Ltd.

1620200

V-0 / 130 oC

IEC 60065

Tested in Appliance

(L101)

(2NK000046DT-R)

Alt.)

Feelux Co., Ltd.

1620200

V-0 / 130 oC

IEC 60065

Tested in Appliance

(2NK000046DX-R)

Linefilter

TNC Co., Ltd.

860030

V-0 / 130 oC

IEC 60065

Tested in Appliance

(L102)

(2NK000045DT-R)

Alt.)

Feelux Co., Ltd.

860030

V-0 / 130 oC

IEC 60065

Tested in Appliance

(2NK000045DX-R)

Thermistor

IEC 60065

(TH101)

D S C Electronics Co., Ltd.

DSC-5D-15

5 ohm at 25

UL 1434

- Optional

Alt.)

Thinking Electronic Industrial Co., Ltd.

SCK-056

5 ohm at 25

IEC 60065

UL 1434

Varistor

IEC 61051-2

(VA101)

Amotech Co., Ltd

INR 14D 621

620

V / Min. 3000 A

UL 1449

- Optional

UL 1414

IEC 61051-2

Alt.)

Thinking Electronic Industrial Co., Ltd.

TVR14621

620

V / Min. 3000 A

UL 1449

UL 1414

IEC 61051-2

Alt.)

Samwha Capacitor Co., Ltd.

SVC621D-14

620

V / Min. 3000 A

UL 1449

UL 1414

X-capacitor

Pilkor Electronics Co., Ltd.

PCX2 337

275

Vac / 0.47 uF

IEC 60384-14

(CX101)

UL 1414

Alt.)

Europtronic (Taiwan) Ind. Corp.

MPX

275

Vac / 0.47 uF

IEC 60384-14

UL 1414

Alt.)

Zhuhai Sung Ho Electronics Co., Ltd. CMPP

CMPP

275

Vac / 0.47 uF

IEC 60384-14

UL 1414

Bleeder Resistor

Yageo Corp.

SMD type

620

Kohm / 1/8 W

IEC 60065

Tested in Appliance

(R101, R102, R103)

Alt.)

Kamaya Electric Co., Ltd.

SMD type

620

Kohm / 1/8 W

IEC 60065

Tested in Appliance

Alt.)

Samsung Electro-Mechanics

SMD type

620

Kohm / 1/8 W

IEC 60065

Tested in Appliance

Alt.)

Rohm Co., Ltd.

SMD type

620

Kohm / 1/8 W

IEC 60065

Tested in Appliance

Bridge Diode

Taiwan Semiconductor Co., Ltd

GBU405

600

V / 4 A

IEC 60065

Tested in Appliance

(D101)

Alt.)

Shindengen Electric Mfg. Co., Ltd.

D3SBA60

600

V / 4 A

IEC 60065

Tested in Appliance

Alt.)

Lite-on Technology Corp.

GBU406

600

V / 4 A

IEC 60065

Tested in Appliance

Alt.)

Rectron Ltd.

RBU405M

600

V / 4 A

IEC 60065

Tested in Appliance

18 / 47

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S P E C I F I C A T I O N

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PAGE : 19 / 47

Transformer

Feelux Co., Ltd.

2NP000148DX-R

V-0 / 130 oC

IEC 60065

Tested in Appliance

(T101)

Alt.)

Nantong Dadon Electronics Co., Ltd.

2NP000148DM-R

V-0 / 130 oC

IEC 60065

Tested in Appliance

Bridging Cap.

Samwha Capacitor Co., Ltd.

SD

250

Vac / 1500 pF

IEC 60384-14

(C102)

UL 1414

Alt.)

Yinan Don’s Electronic Component Co., Ltd

CT81

250

Vac / 1500 pF

IEC 60384-14

UL 1414

Opto-coupler

Everlight Electronics Co., Ltd.

EL817

5000 Vrms

IEC 60065

(PC201)

UL 1577

Alt.)

Lite-on Technology Corp.

LTV817…

5000 Vrms

IEC 60065

UL 1577

Electrolytic capacitor

Samyoung Electronics Co., Ltd.

NFC

450

V / 82 uF / 105

IEC 60065

Tested in Appliance

(C101, C111)

Alt.)

Kuan Kun Electronic Enterprise Co., Ltd.

SE

450

V / 82 uF / 105

IEC 60065

Tested in Appliance

Alt.)

Rubycon Corp.

TXW

450

V / 82 uF / 105

IEC 60065

Tested in Appliance

Main Mosfet

Toshiba Corp.

K10A60D

600

V / 10 A

IEC 60065

Tested in Appliance

(Q101)

Alt.)

AUK Corp.

SMK1060F

600

V / 10 A

IEC 60065

Tested in Appliance

Alt.)

KEC Corp.

KF10N60F

600

V / 10 A

IEC 60065

Tested in Appliance

Alt.)

Alpha & Omega Semiconductor Inc.

AOTF10N60

600

V / 10 A

IEC 60065

Tested in Appliance

Alt.)

MagnaChip Semiconductor Ltd.

MDF11N60TH

600

V / 11 A

IEC 60065

Tested in Appliance

Insulator between PCB solder

Sun Delta Corp.

VS520

V-0 / 130

/

UL 94

side and metal shield

Min. 0.4 mm thickness

Plastic enclosure

LG Chemical Ltd.

LUPOY GP-1006FL

V-0 / 120 /

UL 94

Min. 1.5 mm thickness

PCB

PT Wellbest Electronic Industri

MTVO-01

FR-1 / V-0 / 130

UL 796

Alt.)

Kyosha Co., Ltd.

S4594V-0

FR-1 / V-0 / 130

UL 796

Alt.)

Kyosha Co., Ltd.

2294V-0

FR-1 / V-0 / 130

UL 796

Alt.)

Hsiang Kuo Industrial Co., Ltd.

07V0

FR-1 / V-0 / 130

UL 796

Alt.)

Daeduck GDS Co., Ltd.

DC-1

FR-1 / V-0 / 130

UL 796

Alt.)

Daeduck GDS Co., Ltd.

DC-2

FR-1 / V-0 / 130

UL 796

Alt.)

Cheng Ho Industry Corp Ltd.

4B-5

FR-1 / V-0 / 130

UL 796

TRF No: IECEN 60065G

19 / 47

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7. PCB Layout

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-. TOP

141.5

44.0

-. BOTTOM

-. PATTERN

21 / 47

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8. Mechanical Schematic

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8-1 Outline Adaptor Size

LG Innotek Co., Ltd.

23 / 47

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8-2 Assemble Description

LG Innotek Co., Ltd.

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8-3 Heat Sink 1 (FET Ass’y)

LG Innotek Co., Ltd.

25 / 47

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8-4 Heat Sink 2 (Diodes Ass’y)

LG Innotek Co., Ltd.

26 / 47

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8-5 Shield

LG Innotek Co., Ltd.

27 / 47

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8-6 Insulator

LG Innotek Co., Ltd.

28 / 47