LG PSAA-L010A, EAY62290001 Schematic

Page 1
LGIT Confidential and Proprietary
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
SPECIFICATION FOR APPROVAL
PRODUCT NAME : LED Monitor TV 60W Adaptor MODEL NAME : PSAA – L010A CONSTUMER P/N : EAY62290001 PRODUCTION PLACE : LGInnotek Indonesia PT. ( LGITIN )
DOCUMENT No :
RoHS
REV.No : 1.8
PAGE : 0 / 47
Safety
APPROVALS REMARK
APPENDIX
Designed Checked Approved
이규항 강경남
박성림
LG Innotek Co., Ltd
DOCUMENT No.
PAGE
0/ 47
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 1 / 47
Table of contents
No. Contents Page
1. Revision History 3 Page
2. Management Sheet 6 Page
3. Adaptor Specification 7 Page
3-1. General 7 Page 3-1-1. Production Description 7 Page 3-1-2. Parameter Specification 7 Page 3-2. Input Requirements 7 Page 3-2-1. Input Voltage 7 Page 3-2-2. Input Frequency 7 Page 3-2-3. Input Current 7 Page 3-2-4. Inrush Current 7 Page 3-2-5. DPM 7 Page 3-2-6. Input Configuration 7 Page 3-3. Output Requirements 7 Page 3-3-1. Output Voltage 7 Page 3-3-2. Output Current 7 Page 3-3-3. Dynamic Load Regulation 8 Page 3-3-4. Output Ripple Voltage 8 Page 3-3-5. Efficiency 8 Page 3-3-6. Overshoot 8 Page 3-3-7. Hold up Time 8 Page 3-4. Protection Requirements 9 Page 3-4-1. Over Current Protection 9 Page 3-4-2. Over Voltage Protection 9 Page 3-4-3. Shout Circuit Protection 9 Page 3-4-4. Open Circuit Protection 9 Page 3-5. Environmental Requirements 10 Page 3-6. Safety and EMC Requirements 11 Page
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 2 / 47
No. Contents Page
4. Circuit Schematic 12 Page
5. BOM (Part list) 13 Page
6. Critical Component List 17 Page
7. PCB Layout 20 Page
8. Mechanical Schemati c 22 Page
8-1. Outline Adaptor size 23 Page 8-2. Assemble Description 24 Page 8-3. Heat Sink 1 (Bridge diode FET Ass’y) 25 Page 8-4. Heat Sink 2 (Diode Ass’y) 26 Page 8-5. Shield 27 Page 8-6. Insulator 28 Page 8-7. TOP Case 29 Page 8-8. Bottom Case 30 Page 8-9. Label 31 Page 8-9-1. Main Label & Label Location 31 Page 8-9-2. P.E Bag 32 Page 8-9-3. P.E Bag Label 33 Page 8-10. DC Cable 34 Page 8-11. Out Box 35 Page 8-12. Packing Specification 36 Page 8-13. Carton Packing 37 Page
9. Workmanship check 38 Page
9-1. RTV Bonding Point ( Before wave solder) 39 Page 9-2. RTV Bonding Point ( After wave solder bottom side) 40 Page 9-3. RTV Bonding Point ( After wave solder top side) 41 Page 9-4. Barcode System 42 Page 9-4-1. Product Barcode 42 Page 9-4-2. Box Barcode 43 Page 9-4-3. P.E Bag Barcode 44 Page
10. Safety Standatd 45 Page
11. Component Approval Sheet 47 Page
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 3 / 47
1. Revision History
Revision
Approval PCB Barcode
0.1 0.9 0.1 -. Established 2010.11.16
0.2 0.94 0.2 -. OCP Spec : 3.0A~3.75A 3.0~4.5A 2010.12.20
0.3 0.94 0.3
Content of Revision Change Date
-. Added Safety Standard
NOM (Mexico) C-Tick (Australia) Safety Approval (Australia) IRAM (Argentina) ITACS
-. Added Mechanical Schematic
Shield / Insulator / Case (Top/Bottom) / P.E Bag
2010.12.26
0.4 1.0 0.4
0.5 1.0 0.5
-. Add silicone spread
For fixing AC-inlet’s wire position.
For defending from touchableness between R208 &
H/Sink
-. Change PCB Schematic
add arrow mark on the Top & Bottom side
-. Revise the component name on the CCL
RS405M RBU405M
-. Change BOM (Ribbon black)
Before : Ribbon black 50mm*300M After : Ribbon black 60mm*300M
-. Added Safety Standard
PSE (Japan) STB (Belorussia)
-. Change Main Label vendor
1. Main Label : Before : SHINWOO, 금성F/A After : KOREA INNOTECH
Hansung System
-. Added second vendor
1. Shield : OHSUNG
2. H/S1, H/S2 : OHSUNG
-. Change assembling method for shield
Before : Round type After : Partition type (4Piece)
2011.03.08
2011.03.25
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
Revision
Approval PCB Barcode
0.6 1.0 0.6
1.0 1.0 1.0
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
Content of Revision Change Date
-. Added Safety Standard
TISI (Thailand)
BSMI (Taiwan)
-. Change PCB Schematic
Add ‘CTI600’, ‘Fuse warning’ Mark on the
Top & Bottom side
-. Added Safety Standard on main label and box
CCC (China)
-. Added second vendor
1. Main Label : Fan ja(Hong Yang Print)
-. Change Top & Bottom Case Schematic
modify case design both top and bottom
REV.No : 1.8
PAGE : 4 / 47
2011.05.18
2011.05.24
1.1 1.0 1.1
1.2 1.0 1.2
1.3 1.0 1.3
1.4 1.0 1.4
-. Change Silicone vendor
Before : ㈜오공, DOW CORNING After : Momentive
-. Change Silicone Spread Point
For fixing T101 Trans position
-. Change Burn-in time
Before : 1 Hour After : 4 Hour
-. Added PE_BAG Barcode Label
-. Change PE_BAG design
-. Change R113 Component
Before : RES CEMENT 0.22 J 5W V-Type 10mm(MPR Series) / SMART
After : RES CEMENT 0.22 J 5W V2-Type(3.5±0.5) 10mm(MPR Series)/SMART
-. Added Second Vendor
1. DC-Cable : Honor
-. Added Second Products
1. IC101 : IC PWM FAN6754AMRMY /Fairchild
-. Remove RTV Bonding point
1. Insulation sheet (After wave solder Top side, Fixing AC Inlet)
2011.06.22
2011.08.10
2011.09.16
2011.09.27
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
Revision
Approval PCB Barcode
1.5 1.0 1.5
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
Content of Revision Change Date
-. Change P.E Bag Schematic
Recycle Mark 5ea → 3ea
-. Added P.E Bag Vendor
1. P.E Bag : ANT.PATRIOT
-. Added and Change Safety Standard
1. Added : CONUEE (Mexico) (Added Mark)
2. Change : JAPAN (PSE Mark Supplier name)
LG Innotek Co., Ltd.
-. Change Silicone Point
After wave solder TOP side NO.6
-. Change Heat sink 1 schematic
Modify Heat sink 1 lug
REV.No : 1.8
PAGE : 5 / 47
2011.10.31
1.6 1.0 1.6
1.7 1.0 1.7
1.8 1.0 1.8
-. Change Safety Standard
KC (Number Change) Before : After : CE (Mark Improvement, Customer Request) Before : After :
PCT (Mark Update) Before : After :
-. Change BOM vendor list (CX101)
Sungho x-cap can’t be used according to customer request Before : Pilkor, Sungho After : Pilkor
-. Change BOM vendor list (DC-Cable)
DC-Cable vendor can’t be used according to detect phthalates Before : 대원전자, Honor After : Honglin
-. Change DC-Cable plug length spec
Customer request Before : 11.0mm±0.3mm , After : 8.8mm±
0.2mm
2011.12.26
2012.06.21
2012.09.05
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LGIT Confidential and Proprietary
A
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
MODEL NAME : PSAA – L010A
2. Management Sheet
1 Efficiency 87 - - %
Line / Load
2
Regulation
3 OCP 3.00 - 4.50 A Input 90Vac / 264Vac
4 DPM - - 0.29 W At load 4 mA, Input 230Vac
S P E C I F I C A T I O N
Spec.
Min Typ Max Unit
22.8 24.0 25.2 Vdc
REV.No : 1.8
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Test ConditionCTQ No. Contents
t 115/230Vac input voltage, 25, 50, 75, and 100% load calculation average
Line and load regulation to 2.5A from 0A
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
3. Adaptor Specification
3-1 General
3-1-1 Production Description
This Specification defines the input, output, performance characteristics, environment, noise and safety requirements for a Power supply.
3-1-2 Parameter Specification
Unless Specification otherwise, all parameters must be met over the limit of temperature load, and input voltage.
3-2 Input Requirements
3-2-1 Input Voltage
Normal voltage Range : 100 to 240Vac Maximum Voltage range : 90 to 264Vac
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3-2-2 Input Frequency
Normal frequency range : 50 ~60Hz
Maximum frequency range : 47 ~63Hz
3-2-3 Input Current
Max 1.3Arms (at input 100~240Vac)
3-2-4 Inrush Current
No damage shall occur and the input fuse shall not blow up. Hot : I²T under 10% FUSE, Bridge diode (at input 264Vac, Calculation by RMS ) Cool : 80A (at input 264Vac)
3-2-5 DPM
DPM mode under 0.29 W (at 4mA load, input 230Vac)
3-2-6 Input Configuration
3 Conductors (Live, Neutral, F.G)
3-3. Output Requirements
3-3-1 Output Voltage
The 24V output voltage regulation shall be ±5%, including the effects of line voltage variations, load current, ripple and noise, and the AC component of the load current.
3-3-2 Output Current
DC 2500mA (at input 90~264Vac)
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/
A
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
3-3-3 Dynamic Load Regulation
Within ±10% @ 50% load change, 1 (at input 100~240Vac)
3-3-4 Output Ripple Voltage
The power supply shall not exceed the following limits on the indicated voltages for 60Hz or 50Hz ripple, switching frequency ripple and noise. And dynamic load variations, measured with a 20㎒ bandwidth.
Column A : Output Voltage Column B : AC ripple + Switching ripple and noise * Ripple and noise are measured at the end of output cables
22.8 Vdc ~ 25.2 Vdc
MODEL NAME : PSAA – L010A
A
S P E C I F I C A T I O N
uS, 1KHz 50% duty cycle
Max 450mV
REV.No : 1.8
PAGE : 8 / 47
B
which are added a 0.1㎌ ceramic capacitor and 47㎌ electrolytic capacitor. (Connect parallel)
3-3-5 Efficiency
t 115Vac and 230Vac input voltage, 25%, 50%, 75%, and 100% load
calculation average efficiency. Meet efficiency of 87% and over.
3-3-6 Overshoot
10% rated output voltage max. (at turn on, at input 100~240Vac)
3-3-7 Hold up Time
5ms minimum. (at full load, at input 100Vac)
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LGIT Confidential and Proprietary
A
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
3-4. Protection Requirements
3-4-1 Over Current Protection
The Power supply shall not be damaged by a over current from the output to return line. Protection to be invoked if current exist between 120% and 160% of rating current (at input 90~264Vac)
Ratting Current Lower Upper Remark
2.50 A 3.00 A 4.50 A 120% ~ 180% of rating current
3-4-2 Over Voltage Protection
ctual test min 27V (at input 90~264Vac)
3-4-3 Short Circuit Protection
Input 90~264Vac output short-circuit no safety hazard, the adaptor auto-recovery when short-circuit is removed.
3-4-4 Open Circuit Protection
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When primary power is supplied with no load on any output level, no damage or hazardous conditions should occur. (at input 90~264Vac)
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
3-5 Environmental Requirements
Item Check Specification
Cooling method Cooling shall be will natural convection mode and no wind.
Operating Tempereture
Storage Tempereture -30℃ ~ + 60℃
Operating Humidity 0% to 95% non-condensing
Storage Humidity 0% to 95% non-condensing
Mean Time Between Failure
High temperature test
-10℃ ~ + 40℃ ※ No hard fail at 60℃
The power supply shall be designed and produced to have a mean time between failure (MTBF) of 20,000 operating hours at 25℃ , maximum load at input 90~264Vac.
Duration time: 200hours; Ambient temperature: 60℃; Applied voltage: Rated AC; Load: Full Load. Normal performance after test condition is removed.
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Low temperature test
High temperature storage
Low Temperature storage
High temperature and
Humidity test ( Operating )
High temperature and
Humidity test ( Non-Operating)
Thermal Shock
Abnormal sound 36dB max at 5cm distance and 30dB environment noise condition.
Random Vibration test
( Non operating )
Duration time: 96hours; Ambient temperature: 0℃; Applied voltage: Rated AC; Load: full load ,at rated input voltage. Normal performance after test condition is removed. Reset in a 60℃ thermostat for at least 96hours, then reset in the ordinary temperature and humidity for at least 1 hour, and measure. Reset in a-30℃ thermostat for at least 96hours, then reset in the ordinary temperature and humidity for at last 1 hour, and measure.
Reset in a 40℃, 95% humidity thermostat for at least 96hours, then reset in the ordinary temperature and humidity for at least 2 hours, and measure. Normal performance after test condition is removed.
+40℃, 95% RH, 96 hours, tested within 3 minutes in ambient 25℃. Normal performance after test condition is removed. Normal performance after test condition is removed.
-30℃,30min.~25℃,10min~+60℃~25℃,30min. Ramp rate: 5minutes, 10cycles tested. After do the testing, the appearance and electrical need pass.
Frequency range: from 5Hz to 50Hz, Direction: vibration X, Y and Z-axis, at least 30 min/axis. Acceleration: 2 germs. Normal performance after test condition is removed
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
Drop Test
Life/ Power ON Hours
Burn-in
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
Unit shall survive drops on all 6 faces from a height of 70cm onto hard wood (Total 6 times one cycle). No surface crack, function are normal, can be passed dielectric strength and insulation resistance test The Power supply must be designed to operate for 25,000 power on hours, about 5 years at an ambient temperature of 25℃. 4 hours at 45℃(±5℃), nominal input voltage, maximum load. AC on/off must be test 4 time after burn-in.
3-6 Safety and EMC Requirements
Item Check Specification
Leakage Current 0.35mA (At input 264Vac)
※ Safety Standard Condition
Hi-Pot Test
< Dielectric Withstand Voltage >
Primary(L/N) to Secondary : 3000 Vac , 10 mA , 1 Min : Should meet adaptor spec standard ( CLASS 1 ) ※ Mass Production Condition Primary(L/N) to Secondary : 2500 Vac , 5 mA , 1 Second
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Insulation Resistance Primary (L/N) to Secondary and no operation 500Vdc 10Mohm MIN.
1) FCC : Part 15
2) CE : EN55013:2001/A1:2003/A2:2006, EN55020:2007, EN61000-3-2:2006, EN61000-3-3:1995/A1:2001/A2:2005
RFI/ EMI Standards
Safety Standards
Lightning surge CR mode minimum ±2kV PASS
ESD (Electrolytic discharge)
3) C-Tick : AS/NZS CISPR13
4) KC : K00013, K00020
5) PSE : J55013(H14)
6) BSMI : CNS13439
7) CCC : GB13837-2003, GB17625.1 UL, CUL, CB, KC, TUV-GS, PSE, Nemko, CCC, TISI, SIRIM, CE LVD, PSB, GOST, SASO, BSMI, NOM, C-Tick, Safety Approval (Australia) , SABS, IRAM, FCC, NRCAN, CE EMC,CE ERP, Korea MEPS, MEPS (Australia), STB, ITACS
Contact discharge : Min 8 KV Air Discharge : Min 15 KV
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
4. Circuit Schematic
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 12 / 47
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
5. BOM (Part List)
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
No. Location Description Maker Qty Unit
1 PCB FR-1 1.6t CTI600 Copper 1oz/ft2 293*156*1.6t WELLBEST 1 EA
2 L201
3 C201,C202
4 C107
5 C109
6 J21,J22, J23,J24 LEAD WIRE DΦ=0.6mm ROLL TYPE(UNIT:Kg) TOPAZ I 0.000303 Kg
7 R208
8 IC101
9 IC201 IC REGULATOR AS431ANTR-E1(T&R_SOT23) / BCD BCD 1 EA
10 D102,D106
11 ZD101
BEAD AXIAL SINGLE BFS2550AOL(T&R),H/FREE / Samwha
BEAD AXIAL SINGLE BI2550(T&R),H/FREE / Feelux
CAP AL 470UF M 35V Φ10*20 5mmPITCH T&R(NXB) / Samyoung
CAP AL 470uF M 35V Φ10*20 5mmPitch SG / SUSCON
CAP CERA DISC EKR3A102K09FK5 T&R(ROHS)
CAP CERA DISC CT81-1KV-08a-HR-102K-T-G / Yinan Don's
CAP AL 105℃
CAP AL 105℃
RES METAL OXIDE FILM 10Ω
IC PWM FAN6754AMRMY,H/Free(T&R_SOP8)/Fairchild
DIODE RECTIFIER HS1M 1A 1000V Trr=75ns / TSC
DIODE ZENER BZX384-C24 SOD323(SC-76) H/Free / NXP
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
22UF M 50V 5.0 x 11.0 5.0 T&R / SAMYOUNG(NXB)
22UF M 50V 5.0 x 11.0 5.0 T&R / Suscon(SG)
J 2W R-Forming 5mmPITCH T&R
SML / SMART
IC PWM FAN6754MRMY(T&R-SOIC 8)
DIODE US1M-E3 TR(T&R) / Vishay
Diode Zener KDZ24V T&R / KEC
REV.No : 1.8
PAGE : 14 / 47
SAMWHA
FEELUX
SAMYOUNG
SUSCON
SAMWHA
YINAN DON'S
SAMYOUNG
SUSCON
SMART 1 EA
FAIRCHILD 1 EA
TSC
Vishay
KEC
NXP
1 EA
2 EA
1 EA
1 EA
2 EA
1 EA
12 D105 DIODE RB160M-30 TE-25@ ROHM 1 EA
13 D103,D104
14 TH102
15 C104 CAP FLAT 2200pF K 1KV X7R 3216 T&R
16 C203 CAP FLAT 1500pF K 1kV X7R 3216 T&R 1 EA
17 C115 CAP FLAT 100pF K 1KV X7R 3216 T&R 1 EA
18 C106 CAP FLAT 1NF J 50V CG(2012)
C103,C205,C207,
19
C208,C209
20 C110 CAP FLAT 6.8NF K 50V X7R(2012) 1 EA
21 C113 CAP FLAT 820PF J 50V CG(2012) 1 EA
22 R104,R106 RES FLAT 91K J 1/8W(2012)
23 R207 RES FLAT 1M J 1/4W 3216 T&R 1 EA
24 R101,R102,R103 RES FLAT 620K J 1/8W 2012 T&R 3 EA
25 R105 RES FLAT 100 J 1/8(2012) 1 EA
26 R107 RES FLAT 5.6K J 1/8(2012) 1 EA
R109,R115,R116,
27
R117
THERMISTOR Chip NTC ECTH 201208 104H 4100HST 100KΩ
DIODE MMSD4148T1G/SOD-123(T&R) / Onsemi
DIODE SW 1N4148W / SOD-123 T&R / Rectron
H(±3%) 2012
T&R / JOINSET
CAP FLAT 100NF K 50V X7R(2012) 5 EA
RES FLAT 47K J 1/4(3216) 4 EA
ONSEMI
RECTRON
JOINSET 1 EA
MURATA, YAGEO,
SAMWHA
CAPACITOR,
SAMSUNG
MURATA, TAIYO
YUDEN, TDK,
SAMSUNG, SAMWHA
CAPACITOR, YAGEO
YAGEO, KAMAYA,
WALSIN, UNIOHM,
SAMSUNG
2 EA
1 EA
1 EA
2 EA
28 R110 RES FLAT 620Ω
F 1/8W(2012) T&R/Walsin, Yageo 1 EA
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
29 R111 RES FLAT, 4.7, J, 1/8, 2012
30 R112 RES FLAT 100 J 1/4(3216) 1 EA
31 R114 RES FLAT 10 J 1/8(2012) 1 EA
32 R201 RES FLAT 470 J 1/8(2012) 1 EA
33 R202 RES FLAT 4.7K J 1/8(2012) 1 EA
34 R203,R108 RES FLAT 10K J 1/8W 2012 2 EA
35 R204 RES FLAT 3.3K F 1/8(2012) 1 EA
36 R205 RES FLAT 18K F 1/8W 2012 T&R 1 EA
37 R206 RES FLAT 24K F 1/8 (2012) 1 EA
38 R211 RES FLAT 0 J 1/8(2012) 1 EA
39 T101
TRANS SMPS PQ2620 650uH ±
TRANS SMPS PQ2620 650uH ±
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
7% Lead3.5mm±0.5mm 2NP000148DX-R (60W Adaptor) / Feelux
7% Lead3.5mm±0.5mm 2NP000148DM-R (60W Adaptor) / Dadon
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YAGEO
KAMAYA,
WALSIN,
UNIOHM,
SAMSUNG
Feelux
Dadon
1 EA
1 EA
40 C101,C111
41 L102
42 L101
43 D101
44 CX101
45 TH101 THERMISTER NTC DSC5D15 In-kink 3.7±0.5 BULK / DSC
46 VA101 VARISTOR DIP INR14D621K COBB037DH (Black color Tube) / Amotech AMOTECH 1 EA
47 R113 RES CEMENT 0.22 J 5W V2-Type(3.5±0.5) 10mm(MPR Series)/SMART SMART 1 EA
48 F101 FUSE AXIAL 0215 3.15MXSRF41P(Sealing Tube,L-F/Cutting),P=27.5mm / Littelfuse LITTELFUSE 1 EA
49 PC201
50 C102
51 Q101
52 D201
53 HS1 Heat sink Ass'y for PSAA-L010A
54 HS2 Heat sink Ass'y for PSAA-L010A
55 AC-INLET, IEC320, C14 Ceritified 3Way, FOR 60W ADOPTOR SUPERCOM 1 EA
CAP AL 82uF M 450V Φ18X31.5 P7.5 ┐Forming(RB) L=3.7±0.5mm BULK(NFC) / Samyoung
TRANS L/F TROIDAL PV0860030UA5237 (6A, 30uH)( 60W Adaptor ) / TNC
TRANS L/F TROIDAL PV0835020UNN2CT (6A, 30uH)( 60W Adaptor ) / Feelux
TRANS L/F TROIDAL CV1620200ML02CF (2.0A, 20mH Lead3.5mm±0.5mm)( 60W Adaptor ) / TNC
TRANS L/F TROIDAL CV1619260ML02CF (2A, 20mH Lead3.5mm±0.5mm)( 60W Adaptor ) / Feelux
DIODE BRIDGE RBU405M-C-DA1 4A 600V VF=1.1V(Max) RBU 4P BULK / Rectron
DIODE BRIDGE GBU405 4A 600V VF=1.1V(Max) GBU 4P BULK / TSC
CAP FILM M.P.P 0.47uF K AC275V P=15mm 18*16.5*10 L=3.4±0.3mm BULK(PCX2 337) / Pilkor
DIODE PHOTO EL817MB(DT)(M-Forming)DIP 4PTUBE(M-Forming) / Everlight
PHOTOCOUPLER LTV817M-C(DIP4),CTR=200~400%(TUBE) / LiteOn
CAP CERA DISC 1500PF M 250V/400VAC Y5U(E) 10mmPITCH Out-Kink T&R(SD) / SAMWHA
CAP CERA DISC 1500PF M 250V/400VAC Y5U(E) 10mmPITCH Out-Kink T&R(CT81) / YINAN DON'S
TR MOSFET TK10A60D N-CH 600V 10A TO-220FP / TOSHIBA
TR MOSFET AOTF10N60 N-ch 600V 10A TO-220F H/Free / AOS
TR MOSFET KF10N60F N-CH 600V 10A TO-220F / KEC
DIODE SBD MBRF20200CT 20A 200V VF=0.99V(Max) Dual(CC) ITO-220AB BULK / Dachang
DIODE MBRF20200CT ITO-220AB / Sensitron
SAMYOUNG 2 EA
TNC
Feelux
TNC
Feelux
Rectron
TSC
Pilkor 1 EA
DSC 1 EA
EVERLIGHT
LITEON
SAMWHA
YINAN DON'S
TOSHIBA
AOS KEC
Sensitron
Dachang
SEJIN
YOUWON
OHSUNG
SEJIN
YOUWON
OHSUNG
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
15 / 47
Page 18
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
56 SCREW, FL M2.6*8 NI
57 NUT, M2.6 NI
58 ADHESIVE EPOXY MULTI HI TECH KOREA 0.00002 KG
59 Flux (Pb FREE)
60 SOLDER WIRE 99.7Sn/0.3Ag 3.0φ
61 SOLDER WIRE 99.0Sn/0.3Ag/0.7Cu φ0.8 희성소재㈜ 0.001 KG
62 ADHESIVE RUBBER (TSE3854) Momentive 0.011275 KG
63 SILICON GREASE HC-300 DOW CORNING 0.00012 KG
Insulating
64
65 Shield AL1050, Lug :SPTE 136.1*89.4*0.4t Lug 0.3t
Tape
ADOPTOR 60W INSULATING TAPE FOR H/S2, PET(3M 3357F),
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
No flux
26.5*41.5
REV.No : 1.8
PAGE : 16 / 47
ASIABOLT
SEOUL METAL
ASIABOLT
SEOUL METAL
DONGHWA TAMURA
Chungsol
희성소재(주)
SUPRA
DAEHWA 1 EA
SEJIN
OHSUNG
0.001 KG
0.003 KG
2 EA
2 EA
1 EA
66 Insulator ADOPTOR 60W INSULATING SHEET, PC, 142.4*96.3*0.5t DAEHWA 1 EA
67 Case Top ADOPTOR 60W TOP CASE(148*51.5*18), PC
DAEHWA
68 Case Bottom ADOPTOR 60W BOTTOM CASE(148*51.5*16), PC 1 EA
69 DC_Cable
70 Box
71 P.E Bag ADOPTOR 60W PE BAG, 90*400*0.05T(CLEAR)
72 Label ADOPTOR 60W LABEL FOR CASE BOTTOM, PET, 84.8*34.3
73 Label ADOPTOR 60W LABEL, WHITEPOLY BARCODE, 16*8
74
75 Label ADAPTOR 60W LABEL, WHITEPOLY BARCODE, 50*15
75 Tape OPP TAPE OPP 50*50K INDOKOR 0.00035 RO
Label
Artpaper
ADOPTOR 60W DC-CABLE ASS'Y, BARREL TYPE PLUG, 18AWG, L :
1550
BOX CORRUGATED PAPER (509*344*215) 1 BOX FOR 40
PRODUCTS, FOR 60W ADOPTOR
LABEL ART PAPER(100*46)
Honglin 1 EA
YUMI Box 0.025 EA
INDOKOR
ANT.PATRIOT
KOREA INNOTECH
Hansung System
Fan ja(Hong Yang
Print)
SHINWOO
금성F/A
금성F/A
KODASINDO
금성F/A
KODASINDO
1 EA
1 EA
1 EA
1 EA
0.025 EA
1 EA
76 Ribbon Black Ribbon Black Wax 110mmx300m, K104 (For paper label)
77 Ribbon Black Ribbon Black R300,60mm*300M(FOR WHITE POLY)
16 / 47
금성
F/A
EKA SURYA
금성
F/A
EKA SURYA
0.00000449 RO
0.000394173 RO
Page 19
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
6. Critical Component List
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 17 / 47
17 / 47
Page 20
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
Safety
Component
Appliance Inlet (SC101)
Fuse (F101)
Alt.) Cooper Bussmann Inc. S505 T 3.15AH / 250V
Linefilter (L101)
Alt.) Feelux Co., Ltd.
Linefilter (L102)
Alt.) Feelux Co., Ltd.
Thermistor (TH101)
- Optional
Alt.) Thinking Electronic Industrial Co., Ltd. SCK-056 5 ohm at 25
Varistor (VA101)
- Optional
Alt.) Thinking Electronic Industrial Co., Ltd. TVR14621 620 V / Min. 3000 A
Alt.) Samwha Capacitor Co., Ltd. SVC621D-14 620 V / Min. 3000 A
X-capacitor (CX101)
Supercom Electronics Co., Ltd. SC-8 Series 10 A / 250 V
Littelfuse Inc. 215 series T 3.15AH / 250V
TNC Co., Ltd.
TNC Co., Ltd.
D S C Electronics Co., Ltd. DSC-5D-15 5 ohm at 25
Amotech Co., Ltd INR 14D 621 620 V / Min. 3000 A
Pilkor Electronics Co., Ltd. PCX2 337 275 Vac / 0.47 uF
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
TABLE: list of critical components and materials
Manufacturer/
trademark
Type/
model
1620200 (2NK000046DT-R)
1620200 (2NK000046DX-R)
860030 (2NK000045DT-R)
860030 (2NK000045DX-R)
V-0 / 130 oC IEC 60065 Tested in Appliance
V-0 / 130 oC IEC 60065 Tested in Appliance
V-0 / 130 oC IEC 60065 Tested in Appliance
V-0 / 130 oC IEC 60065 Tested in Appliance
Value /
rating
REV.No : 1.8
PAGE : 18 / 47
Standard Mark
IEC/EN 60320-1 UL 498
IEC 60127-1 UL 248-1 UL 248-14
IEC 60127-1 UL 248-1 UL 248-14
IEC 60065 UL 1434
IEC 60065 UL 1434
IEC 61051-2 UL 1449 UL 1414
IEC 61051-2 UL 1449 UL 1414
IEC 61051-2 UL 1449 UL 1414
IEC 60384-14 UL 1414
Alt.) Europtronic (Taiwan) Ind. Corp. MPX 275 Vac / 0.47 uF
Alt.) Zhuhai Sung Ho Electronics Co., Ltd. CMPP CMPP 275 Vac / 0.47 uF
Bleeder Resistor (R101, R102, R103)
Alt.) Kamaya Electric Co., Ltd. SMD type 620 Kohm / 1/8 W IEC 60065 Tested in Appliance
Alt.) Samsung Electro-Mechanics SMD type 620 Kohm / 1/8 W IEC 60065 Tested in Appliance
Alt.) Rohm Co., Ltd. SMD type 620 Kohm / 1/8 W IEC 60065 Tested in Appliance
Bridge Diode (D101)
Alt.) Shindengen Electric Mfg. Co., Ltd. D3SBA60 600 V / 4 A IEC 60065 Tested in Appliance
Alt.) Lite-on Technology Corp. GBU406 600 V / 4 A IEC 60065 Tested in Appliance
Alt.) Rectron Ltd. RBU405M 600 V / 4 A IEC 60065 Tested in Appliance
Yageo Corp. SMD type 620 Kohm / 1/8 W IEC 60065 Tested in Appliance
Taiwan Semiconductor Co., Ltd GBU405 600 V / 4 A IEC 60065 Tested in Appliance
IEC 60384-14 UL 1414
IEC 60384-14 UL 1414
18 / 47
Page 21
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
Transformer (T101)
Alt.) Nantong Dadon Electronics Co., Ltd. 2NP000148DM-R V-0 / 130 oC IEC 60065 Tested in Appliance
Bridging Cap. (C102)
Alt.) Yinan Don’s Electronic Component Co., Ltd CT81 250 Vac / 1500 pF
Opto-coupler (PC201)
Alt.) Lite-on Technology Corp. LTV817… 5000 Vrms
Electrolytic capacitor (C101, C111)
Alt.) Kuan Kun Electronic Enterprise Co., Ltd. SE 450 V / 82 uF / 105 ℃IEC 60065 Tested in Appliance
Alt.) Rubycon Corp. TXW 450 V / 82 uF / 105 ℃IEC 60065 Tested in Appliance
Main Mosfet (Q101)
Feelux Co., Ltd. 2NP000148DX-R V-0 / 130 oC IEC 60065 Tested in Appliance
Samwha Capacitor Co., Ltd. SD 250 Vac / 1500 pF
Everlight Electronics Co., Ltd. EL817 5000 Vrms
Samyoung Electronics Co., Ltd. NFC 450 V / 82 uF / 105 ℃IEC 60065 Tested in Appliance
Toshiba Corp. K10A60D 600 V / 10 A IEC 60065 Tested in Appliance
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 19 / 47
IEC 60384-14 UL 1414
IEC 60384-14 UL 1414
IEC 60065 UL 1577
IEC 60065 UL 1577
Alt.) AUK Corp. SMK1060F 600 V / 10 A IEC 60065 Tested in Appliance
Alt.) KEC Corp. KF10N60F 600 V / 10 A IEC 60065 Tested in Appliance
Alt.) Alpha & Omega Semiconductor Inc. AOTF10N60 600 V / 10 A IEC 60065 Tested in Appliance
Alt.) MagnaChip Semiconductor Ltd. MDF11N60TH 600 V / 11 A IEC 60065 Tested in Appliance
Insulator between PCB solder side and metal shield
Plastic enclosure LG Chemical Ltd. LUPOY GP-1006FL
PCB PT Wellbest Electronic Industri MTVO-01 FR-1 / V-0 / 130
Alt.) Kyosha Co., Ltd. S4594V-0 FR-1 / V-0 / 130
Alt.) Kyosha Co., Ltd. 2294V-0 FR-1 / V-0 / 130
Alt.) Hsiang Kuo Industrial Co., Ltd. 07V0 FR-1 / V-0 / 130
Alt.) Daeduck GDS Co., Ltd. DC-1 FR-1 / V-0 / 130
Alt.) Daeduck GDS Co., Ltd. DC-2 FR-1 / V-0 / 130
Alt.) Cheng Ho Industry Corp Ltd. 4B-5 FR-1 / V-0 / 130
Sun Delta Corp. VS520
V-0 / 130 ℃/ Min. 0.4 mm thickness
V-0 / 120 ℃/ Min. 1.5 mm thickness
UL 94
UL 94
UL 796
UL 796
UL 796
UL 796
UL 796
UL 796
UL 796
TRF No: IECEN 60065G
19 / 47
Page 22
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 20 / 47
7. PCB Layout
20 / 47
Page 23
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
-. TOP
-. BOTTOM
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
141.5
REV.No : 1.8
PAGE : 21 / 47
44.0
-. PATTERN
21 / 47
Page 24
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8. Mechanical Schematic
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 22 / 47
22 / 47
Page 25
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
MODEL NAME : PSAA – L010A
8-1 Outline Adaptor Size
S P E C I F I C A T I O N
REV.No : 1.8
PAGE : 23 / 47
23 / 47
LG Innotek Co., Ltd.
Page 26
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
MODEL NAME : PSAA – L010A
8-2 Assemble Description
S P E C I F I C A T I O N
REV.No : 1.8
PAGE : 24 / 47
24 / 47
LG Innotek Co., Ltd.
Page 27
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
8-3 Heat Sink 1 (FET Ass’y)
REV.No : 1.8
PAGE : 25 / 47
25 / 47
LG Innotek Co., Ltd.
Page 28
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
8-4 Heat Sink 2 (Diodes Ass’y)
REV.No : 1.8
PAGE : 26 / 47
26 / 47
LG Innotek Co., Ltd.
Page 29
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8-5 Shield
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 27 / 47
27 / 47
LG Innotek Co., Ltd.
Page 30
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8-6 Insulator
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 28 / 47
28 / 47
LG Innotek Co., Ltd.
Page 31
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8-7 Top Case
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 29 / 47
29 / 47
LG Innotek Co., Ltd.
Page 32
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8-8 Bottom Case
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 30 / 47
30 / 47
LG Innotek Co., Ltd.
Page 33
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
8-9 Label
8-9-1 Main Label & Label Location
REV.No : 1.8
PAGE : 31 / 47
31 / 47
Page 34
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8-9-2 P.E Bag
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
04
PE-LD
REV.No : 1.8
PAGE : 32 / 47
비닐류
>PE-LD<
LDPE
32 / 47
LG Innotek Co., Ltd.
Page 35
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8-9-3 P.E Bag Label
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 33 / 47
LG Innotek Co., Ltd.
LG Innotek Co., Ltd.
33 / 47
Page 36
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8-10 DC Cable
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 34 / 47
34 / 47
. d
t L ,
. o
C k
e
t o n n
I G
L
Page 37
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8-11 Out Box
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
FRAGILE
REV.No : 1.8
PAGE : 35 / 47
LG Innotek
FRAGILE
LG Innotek
35 / 47
Page 38
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
8-12 PACKING SPECIFICATION
REV.No : 1.8
PAGE : 36 / 47
LG Innotek
36 / 47
LG innotek Ltd.
Page 39
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
8-13 Carton Packing
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 37 / 47
LG Innotek Co., Ltd.
LG Innotek Co., Ltd.
37 / 47
Page 40
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
9. Workmanship check
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 38 / 47
38 / 47
Page 41
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
9-1 RTV Bonding Point ( Before Wave Solder )
1. C111 / PCB 사이 도포
- 도포량 기준 : 0.3~0.5g 도포 두께 : 1.5mm ~ 3.5mm
(Cap 고정용)
2. C101 / PCB 사이 도포
- 도포량 기준 : 0.3~0.5g 도포 두께 : 1.5mm ~ 3.5mm
(Cap 고정용)
REV.No : 1.8
PAGE : 39 / 47
1
1
39 / 47
Page 42
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 40 / 47
9-2 RTV Bonding Point (After Wave Solder Bottom Side )
1. L pin/G Pin사이 PCB 도포
- 도포량 기준 : 0.2~0.35g 도포 두께 : 1.5mm ~ 3.5mm (PCB Crack 방지용)
2. TH101 도포
- 도포량 기준 : 0.6~0.8g 도포 두께 : 1.5mm ~ 3.5mm
(발열 개선용)
3. D101 / L101 도포
-도포량 기준 : 1.0~1.3g 도포 두께 : 1.5mm ~ 3.5mm
(발열개선 용)
4
6
4. R109/R115R116/R117 /D102/C104/Trans하단 도포
- 도포량 기준 : 1.0~1.3g
도포 두께 : 1.5mm ~ 3.5mm
(발열 개선용)
5. D201 / L201 / C203 도포
- 도포량 기준 : 0.6~0.8g
도포 두께 : 1.5mm ~ 3.5mm
(발열개선 용)
6. H/S rug 도포
- 도포량 기준 : 0.1~0.2g
도포 두께 : 1.5mm ~ 3.5mm
(발열개선 용)
3
1
5
2
40 / 47
Page 43
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
9-3 RTV Bonding Point ( After Wave solder Top side)
1. D101 / L101 도포 (Heat Sink 접촉되도록)
- 도포량 기준 : 0.6~0.8g 도포 두께 : 1.5mm ~ 3.5mm
(발열개선 및 쉴드 고정용)
2. T101 도포
- 도포량 기준 : 1.5~1.8g 도포 두께 : 1.5mm ~ 3.5mm
(발열 개선 및 Trans 고정용)
3. C102 lead, T101 Bobbin
- 도포량 기준 : 0.8~1.0g 도포 두께 : 1.5mm ~ 3.5mm
(Cap 고정용)
4. T101 우측 도포
- 도포량 기준 : 0.6 ~ 0.8g
도포 두께 : 1.5mm ~ 3.5mm (Trans 고정용)
1
5. R208 도포
-도포량 기준 : 0.2~0.3g 도포 두께 : 1.5mm ~ 3.5mm
(R208 H/S 접촉 방지용)
6. LF102 도포
-도포량 기준 : 0.3~0.5g 도포 두께 : 1.5mm ~ 3.5mm
(AC Inlet L line 눌림방지, Varistor 고정용)
REV.No : 1.8
PAGE : 41 / 47
<작업지시사항>
* Trans 의경우Trans 상측면적 80% 이상도포할것.
* Line filter 의 H/S 까지
* Trans 와 위치
시켜
수있게할것.
* 상측에서볼때Bobbin 부분이보 이지
않을
경우
도포할것.
PCB 사이에
Trans 하측으로
것.
Coil 위
부터
Nozzle 을
들어갈
3
2
* LF102 위측도포시 지및
Varistor 고정을 X-cap 내측으로 이도포
삽입하여
와이어
위해
눌림방
Wire를
그림과
4
6
* Y-Cap 도포시 보이지
않을
Lead 부가
것.
5
41 / 47
Page 44
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
MODEL NAME : PSAA – L010A
9-4 Barcode system
9-4-1 Product Barcode
S P E C I F I C A T I O N
LADNI622900010001(1.8)
REV.No : 1.8
PAGE : 42 / 47
Code Barcode Specification Remark
Manufacturing code Manufacturing Year
Manufacturing Month 2 (1,2,3,… 10:O, 11:N, 12:D)
Manufacturing Date
Manufacturing Line A~D : Gwangju , E~N : Yantai , I : Indonesia
LG Part No. 62290001 (EAY62290001)
Serial. No. 0001 (10Digit, 0001~9999)
Rev. No Approval Sheet Revision Number
Barcode type : 93 code Barcode length : 17 digit Label size : 84.5 X 34 mm
BARCODE PRINTING : DO NOT ERASE, WHEN RUB BY HAND.Label P/N : 3EAZ830001B-R
Ribbon Black P/N : 5250KR0011A
L (L : LGIT) 1,2,3 … 9 ex) A: 2010
1 (1~9,… A:10, B:11, C:12, …V)
42 / 47
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
9-4-2 Box Barcode
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 43 / 47
You need to reflect the management of text and barcode information Text Information should be located in above barcode
Bar Code Size는 그림의
size보다
그림의
줄일수는
size가
최소size이며, 업체
없음.
기준및PCB공간에
따라
변경할수
Reference Guide
1. Barcode and Text
- In case of only text information, user can not scan it
2. Barcode label should be attached on the Reel (Tray), which is minimum packing unit.
3. Label Size : Min. 90mm x 40mm (Recommend)
4. Barcode Type : Code 128
5. Label Resolution : Min 300 dpi
6. Barcode : 2 Dots / 1 Line (Recommend)
<No Good> <Good>
있으나,
43 / 47
Page 46
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
9-4-3 P.E Bag Barcode
15mm
구분 자리
P/N 11
Site Code 1
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
50mm
EAY62290001ILIYMDXXXX
38mm
인쇄
액세서리
-
생산하는
I : Indonesia
-
협력사
P/N : EAY62290001
P/N 입력
생산
기준(세부
내용
내용
REV.No : 1.8
PAGE : 44 / 47
1mm
11mm
2mm 1mm
유첨1 참조)
Company Code 2 Company : LI (LG Innotek) (본사기준, 유첨2 참조)
year/month/date 3
Sequence no.
전체
Barcode
300dpi is standard for Barcode Printer Resolution
In case of printer of 200dpi resolution, You need to exchange printer and printer head.
Label P/N : 3EAB520001A-H Ribbon Black P/N : 5250KR0011A
Example)
(Serial no.)
자리
21 DIGIT
Type: 93Code type
Year(년) : 1~9 month(월) : 1~9, O(10), N(11), D(12) date(일) : 1~9, A~X (except I, O)
-라벨발행일자
표기: 34진법(1)+10진법(3)
4
Character : A~Z(except I, O), 0~9 (유첨3 참조)
EAY62290001ILIYMDXXXX
-P/N
: EAY62290001
-Site Code
-
Company Code
-Date
-
: YMD
Serial No.
: I (Indonesia)
: LI (LG Innotek)
: XXXX
44 / 47
Page 47
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
10. Safety Standard
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 45 / 47
45 / 47
Page 48
LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
REV.No : 1.8
PAGE : 46 / 47
-. Safety Standards List.
No Standards
1 UL, CUL (US) 15 NOM (Mexico)
2 CB (International) N/A 16 C-Tick (Australia)
3 KC (Korea) 17 Safety Approval (Australia)
4 TUV-GS (Germany) 18 SABS (South africa) N/A
규격
Mark
No Standards
규격
Mark
5 PSE (Japan) 19 IRAM (Argentina)
6 Nemko (Norway) 20 FCC (US) N/A
7 CCC (China) 21 NRCAN (Canada)
8 TISI (Thailand) 22 CE EMC (EU)
9 SIRIM (Malaysia) N/A 23 CE ERP (EU)
10 CE LVD (EU) 24 Korea MEPS (Korea) N/A
11 PSB (Singapore) 25 MEPS (Australia) N/A
12 GOST (Russia) 26 STB(Belorussia) N/A
13 SASO (Saudi Arbia) N/A 27 ITACS N/A
14 BSMI (Taiwan) 28 CONUEE (Mexico) N/A
46 / 47
Page 49
2010-12-07
Mr. DongHyun Yoon
LG Innotek Co Ltd
978-1 Jangduk-Dong Kwangsan-Ku Kwangju 506-251 Korea
Email Address: dhyoona@lginnotek.com
Our Reference: File E257253 Project No: 10CA51731 Subject: Notice of Completion of the Engineering Investigation and Requirement for an Initial
Dear Mr. Yoon:
Any information and documentation involving UL Mark services are provided on behalf of Underwriters
Laboratories Inc. (UL) or any authorized licensee of UL.
The engineering investigation under the above project number has been completed. This letter does not authorize use of the UL Mark on the products under the above project number. Before you may begin shipping product with the UL Mark at each of the manufacturing locations listed below, an Initial Production Inspection (IPI) must be successfully performed by a UL representative at the manufacturing location(s):
LG Innotek Indonesia (Sub. No. 100096-394) Bekasi International IND. Estate Block C8 No 12&12A Lemahabang Bekasi Timur. 17550 Jawa Barat
Indonesia
The IPI is intended to confirm that the manufacturer is capable of producing a product in accordance with UL’s requirements. THE MANUFACTURER MAY NOT SHIP PRODUCTS WITH THE UL MARK UNTIL THE IPI
HAS BEEN COMPLETED AND UL HAS FOUND THE PRODUCTS AT THE FACTORY TO COMPLY WITH OUR REQUIREMENTS. Once this has been successfully completed the manufacturer(s) will be granted authorization to
ship products bearing the UL Recognition Mark.
It is the responsibility of LG Innotek Co Ltd, the Applicant, to inform its manufacturers of that the IPI must be successfully completed before product may be shipped with the UL Mark. Instructions for the IPI will be sent to our inspection center nearest to each of your manufacturing locations. The contact information of the inspection center is provided at the end of this letter. Please contact the inspection center to schedule the IPI and ask any questions you may have regarding the IPI.
CUL - Canada has statutes and regulations such as the Consumer Packaging and Labeling Act, requiring the use of bilingual product markings on products intended for the Canadian market. It is the responsibility of the manufacturer for the inclusion of such markings on its products. The UL Follow-Up Services Procedure will only include the English version of the markings.
In any correspondence concerning this investigation, please refer to the above file and project number.
Sincerely,
Production Inspection (IPI)
Reviewed by:
JaeHong Noh Senior Project Engineer Senior Project Engineer UL Korea, Ltd UL Korea, Ltd Tel: 02-2009-9375 E-mail: kyoungjin.chae@kr.ul.com E-mail: jaehong.noh@kr.ul.com
CC Mr. Sangki Lee (Onetech Corp, e-mail: sklee@ontech.corp)
KyoungJin Chae
Page 50
Page 51
Page 52
Page 53
Page 54
Page 55
Page 56
Page 57
Page 58
CERTIFICATE
No. P10213506
Order No. 162987 Page 1/1
Product AC/DC Adapter Applicant
LG Innotek Co., Ltd. #978-1, Jangduk-dong, Gwangsan-gu GwangJu-City 506-731 Korea, Republic of
Manufacturer
LG Innotek Co., Ltd. #978-1, Jangduk-dong, Gwangsan-gu GwangJu-City 506-731 Korea, Republic of
Factory
PT. LG Innotek Indonesia Bekasi International Industrial Estate, Block C8 No. 12 & 12A Lemahabang, Bekasi Timur, 17550, Jawa Barat Indonesia
See next page(s)
Ratings 1.5A 100-240V~ 50-60Hz Trade mark
Model / Type Ref. PSAA-L010A Principal characteristics Cl. I, Output: 2.5A 24Vdc
See next page(s)
A sample of the product was tested and found to be in conformity with
TRON EN 60065:2002;A1;A11 EMC EN 55013:2001;A1;A2
EN 55020:2007 EN 61000-3-2:2006 EN 61000-3-3:2008
Validity
This certificate documents conformity with the standards shown, and also applies as license for use of Nemkos name and certification mark. The certificate and license is valid as long as the applicable conditions are complied with, and provided that any changes to the product are notified to Nemko for acceptance prior to implementation. New standards or amendments to the standards may imply that the product design must be updated and/or that re-testing and re-certification is necessary.
Additional information
See next page(s)
The above mentioned certified equipment complies with current regulatory requirements regarding electrical safety and electromagnetic compatibility (EMC) in Norway and other EU/EEA member states.
Additional model(s)
See next page(s)
Date of issue 13-12-2010
Signature Hanne Yndestad Certification Department
Nemko AS Office address Internet Telephone Fax P.O. Box 73, Blindern Gaustadalléen 30 www.nemko.com +47 22 96 03 30 + 47 22 96 05 50 N-0314 Oslo, Norway Oslo Enterprise number: NO 974404532
Page 59
Page 60
Page 61
Page 62
Page 63
sJTl
Salinan
61
Penerima
ST(H)15-Pin.
1 1 2054822010
2/94
-G=uruhenJayaTenaga
No Resit : Tkh Resif
1012271KE01012
27-Dec-2010
Mengikut
MENGIMPORT
(b) Laporan
Lljian
(c)
bagi teinpch
peraturan
kelengkapan
(a)
Standard : IEC
No : CB T/R TUV
Jenis
Tai-ikir Ujian
iatu tahun
97 Peraturan-peraturan
18,
PERMATA
yang
CB CERT
:
16-Nov-2010
dari tarikh
BorangV
(Peraturan
SURUHANJAYA
AKTA BEKALAN
PERAKUAN
TRADING
ADN
(nama pengimport)
yang
beralamat
JALAN
INTAN
CHERAS,
43200
dan kelulusan diberikan
MEMPAMER
perihalannya
KOR - REPUBLIC OF
(nama
kelengkapan
dan
60065:2001+A1:20C5
SG.TN.S1381
dikelun,"kan/
tert:kluk
.
SEPERT.
(alamat)
dinyatakan
dan
079-214650-000
keprrda
LAMPIRAN
97)
TENAGA
ELEKTRIK
KELULUSAN
1994,
Elektrik
& SERVICES
di
5 TAMAN
SELANGOR
1
MENJUAL
di bawah
negara
Pengilang)
itu mematuhi
d$e+eaha+i
sy?ralsyarat
1990
Perakuan
CHERAS
untuk
KOREA
:
*
seperti
berikut:
-
A
APPID:
Ruj Kami
ini dikeluarkan
ini,
terus
yang
SJT1612010001879
:
6010708/K14509/10
kepada
MENGIKLAN
daripada,
ditunjukkan di
bawan
Ll ikel irarka
Tarikh
tXelen-qkapan
.
yang
Potong
n/
Nama Dagangan
yarrg
diluluskan aJalah
tak
mana
4ipe+bahe+ui-:-
Kelulusan
Kelengkapan
i Model
Jenis
Voitan:
Frekuensi: 50-ti0
berkettaan
22-Dec-2010
No.
117150i
AC/DC
LG PSAA-LO1OA
100-240Volt
dicadangkan
'r0
Perihalan
Adapter
Kelenqkapan
SpetiigsL-{elelsXape!
Hz.
hanya uatuli
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Arus . 1.5 Amp
dan buKan dijual,
Fee RM . 200.00
-
Watt.
dipasang
atatt
'.
21-Dec-2011
€ElEnnr
Tcn4r
Page 64
Salinan
Penerima
=G=u,-UhanJayeTenaga
Syarat-Syarat
i) Kelengkapan ini hendaklah melalui ujian
ii) Kelengkapan
SIRIM;
iii)
Kelengkapan
dimusnahkan;
iv) Kelengkapan hendaklah dibina secara sesuai
yang
Kord bekalan hendaklah diperakui mengikut
(tertebat
Palam utama
a) Palam fius 13A, mematuhi standard b) Palam c) Palam dua kutub bulat tidak boleh didawai semula
:
yang
yang gagal
diluluskan oleh
-
PVC
kabel/kord
yang
15A, mematuhi
kelengkapan
lulus ujian konsaimen
ujian konsaimen
ST.
lentur) atau
boleh
digunakan
hendaklah seperti berikut:-
standard MS
kelas ll, mematuhi
standard
konsaimen
hendaklah dilekatkan dengan
hendaklah dipulangkan
MS 589:Part 1 atau BS 1363:
1577 atau BS 546;
yang
dilakukan
dan sepadan dengan
standard MS
IEC
60245-4
MS 1578 atau BS
140
atau
(tertebat
2.5A, 250V, dengan kord untuk sambungan ke
getah -
EN 50075.
No. Perakuan : SJT161 1 12054822010
ApplD: SJT1612010001879
oleh SIRIM;
yang
label
kepada negara asal ataupun
kord
bekalan
BS 6500 atau IEC
kabel/kord boleh lentur).
Part
1;
dikeluarkan oleh
palam
dan
utama
60227-s
LAMPIRAN
A
v) Permohonan
dari empat
Elektrik
(Pindaan)
pembaharuan
(14)
belas
2003).
Perakuan Kelulusan beserta dengan bayaran
hari
dari tarikh
habis tempoh Perakuan
(Peraturan
hendaklah
106,
dibuat tidak
Peraturan-Peraturan
kurang
t(lrdrnrbn
Surunrdryt Tonqs
Ebknr
Page 65
Page 66
Page 67
Page 68
Page 69
KINGDOM OF SAUDI ARABIA
Product Conformity Program
Statement for Registration
PCP ref. No. : KSA R309818
New
Issued to: LG Innotek Co., Ltd.
#978-1, Jangduk-dong, Gwangsan-gu, GwangJu­City, 506-731, Republic of Korea
Product:
Brand Name:
II-42 Power Supplies and Battery Chargers
LG
Model/Type: See appendix 1
Applicable standards/references:
IEC 60065:2001+A1:2005, EN 60065:2002+A1:2006+A11:2008, CVG.242:2009
Additional Information: Subscription on 23 11, 11
Issued by:
23 11, 2010 Regional Licensing Centre Asia Pacific
Joey Kar
This Statement for Registration is for the exclusive use of Intertek’s Client and is provided pursuant to the agreement between Intertek and its Client. Intertek’s responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this Statement for Registration. Only the Client is authorized to permit copying or distribution of this Statement for Registration and then only in its entirety. Any use of the Intertek name of the sale or advertisement of the tested material, product or service must first be approved in writing by Intertek.
Page 1 of 2
Page 70
Appendix to Statement for Registration PCP Ref. No. : R309818
Issued: 23 November 2010 Product: II-42 Power Supplies and Battery Chargers
Model/Type
Information
Review
Date if
Verified
PSAA-L010A 100-240V, 50-60Hz AC/DC Adapter 16/11/2013
Subscription Date: 23 11, 2011
Page 2 of 2
Page 71
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期:中
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二:吹年度商品驗證登錄年費繳納期限為當年
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Page 72
Premio
ETICA Y VALORES
Av
Lomas
de
Organismo
EN LA
Sotelo 1097 • Col.
de
certificación
INDUSTRIA
Lomas
de
producto
2003 • Premio
de
Sotelo • 11200 México,
acreditado
por la
ETICA Y VALORES
D.F. • Tel.
nyce@nyce.org.mx • www.nyce.org.mx
Entidad
Mexicana
EN LA
INDUSTRIA
5395 0777
de
Acreditación
• Fax
2004
5395 0700
(ema)
tílNYCE
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^^^
^^NORMALIZACIÓN Y CERTIFICACIÓN
ELECTRÓNICA.
Certificado
de
Conformidad
Norma
Normalización y Certificación Electrónica A.C. Norma laboratorio de la Ley De otorga
con
del
Producto: Marca: Modelo País
De uso
para Certificado que
Oficial
ATC
Federal
acuerdo
domicilio
siguiente
LG
(s):
de
Origen:
conformidad
doméstico
la
convengan
al
el
presente certificado
en'
producto:
ADAPTADOR
PSAA-L010A
CHINA;
alimentados
aprobación
de
conformidad
Mexicana
MÉXICO
sobre
con
SA DE CV, con
Metrología y Normalización.
procedimiento
JF
INTERNACIONAL
AV
con la
al
ALCANFORES
C.P.
53240
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JIN0204309V4
DE
calce
COREA
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por
de
tipo.",
se
interesado.
DEL
Oficial
publicada
La
base
al
informe
número
PCPCER5C
con
verificación mediante pruebas periódicas
SA DE CV
NO 1 6
NAUCALPAN
SUR; JAPÓN; MALASIA; SINGAPUR;
Mexicana
diferentes
expide
en
validez
de
COLJARDINES
DE
JUÁREZ
NOM-001-SCFI-1993
fuentes
en el
Diario
México,
de la
vigencia
de
Producto Nuevo
Oficial
(NYCE),
de
NYCE
EDO MEX
de
D.F.,
otorga
resultados
de
Acreditación y Aprobación
y a la
DE
SAN
MATEO
energía Oficial
de la
ela
10-ene-2011,
estará sujeta
con
Mexicana
Certificado
el
presente Certificado
de
pruebas
solicitud
TAIWAN;
eléctrica.
MÉXICO;
"Aparatos Electrónicos - Aparatos
Requisitos
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Conformidad
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emitido
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Referencia
a la
empresa:
electrónicos
octubre
de 1
de
1993.
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año,
para
correspondiente.
FR4cER4c
1102CE00173
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Page 73
QUALSURE CONSULTANTS
Description and Function
Power Supply
Brand Name
LG
PSAA-L010A
PO Box 80 Rosedale Vic. 3847 Australia
Phone +61 412 933497 Fax +61 3 5199 2544
Supplier’s Declaration of Conformity
Suppliers Details
We: Qualsure Consul ta nts
o f 18 Hood Street Rosedale Vic.
Supplier Code N136 declare under our sole responsibility, that the products described below
Model numbers
Details
Complies with the requirements described in Part 1and the following parts of AS/NZS 4417 and the EMC standard(s) listed below.
Part 2 Electrical Safety ITACS Approvals Certificate Number:
A/13278EA
Part 3 Electromagneti c Compatibility Radiocommunications (Electromagnetic
Compatibility) Standard 2008 AS/NZS CISPR 13:2004
Gordon Slimmon Director 6 Jan 11
A division of Blulen Pty Ltd (ACN 090 692 354) Registered Office 18 Hood Street Rosedale Vic. 3847
CF3438-1
Page 74
QUALSURE CONSULTANTS
a.
The units supplied are identical to those held by and described in the compliance folder held by Qualsure Consultants.
or repair of the listed product.
c.
Any modification to the listed product(s) voids this authorisation.
d.
This authorisation pertains only to the product(s) listed.
e.
The product(s) listed holds and maintains an Australian electrical safety certificate.
f.
This authorisation will expire on 22 December 2015
g.
LG Innotek Co., Ltd. takes responsibility and agrees to meet all costs in any action relating from a breach of the conditions of this authorisation.
h.
LG Innotek Co., Ltd. agrees to supply to Qualsure Consultants the names and authority.
i
Qualsure Consultants agrees to provide at no cost an agents’ letter directly to the importers of this product when requested to do so.
Description and Function
Power Supply
Brand Name
LG
Model numbers
PSAA-L010A
PO Box 80 Rosedale Vic. 3847 Australia
Phone +61 412 933497 Fax +61 3 5199 2544
6 January 2011 Mr. Dong-Hyun Yoon
LG Innotek Co., Ltd. Dear Mr. Yoon
LETTER OF AUTHORISATION
This letter authorises LG Innotek Co ., L td . to label the product(s) listed below with the regulatory compliance mark (RCM) as shown above and supplier number N136, subject to the following conditions:
b. Qualsure Consultants assumes no responsibility in the retail supply, servicing
addresses of all Australian importers if required by the relevant Australian
The labelling and supply of the product with an RCM compliance label including the identifier N136 is agreement with the above conditions.
Gordon Slimmon. Director
A division of Blulen Pt y Lt d (A CN 090692354) Registered Office 18 Hood Street Ros edal e V i c. 3847
CF3438-1
Quality Systems International Permits Compliance Folders
Page 75
Certificate of Approval Number A/13278EA
Authorised marking: A/13278EA
This is to certify that ITACS has approved the electrical equipment described hereunder and authorises the certificate holder to affix the abovementioned mark to products of the same type; or the Regulatory Compliance Mark (RCM) provided that the requirements of all relevant parts of AS/NZS 4417 applicable to the article are fulfilled
Declared class: Power Supply or Charger Product: LG type PSAA-L010A power supply with appliance inlet Input: 100-240Va.c, 50/60Hz, 1.5 A Output: 24Vd.c, 2.5 A
Certified to the relevant requirements of: AS/NZS 60065:2003 inc. amendment 1
Certificate Holder: LG Innotek Co., Ltd #978-1 Jangduk-dong Gwangsan-gu GwangJu-City, 506-731 Republic of Korea
Conditions: This certificate is not transferable and remains the property of ITACS This certificate may only be reproduced in full This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and found to comply with the standards listed above. This certificate is granted subject to the conditions and obligations as set out in the ITACS Electrical Product Safety Certification application form.
Signed for and on behalf of issuing body
Certification Authority
Issue date: 22/12/2010
Expiry date: 22/12/2015
Certificate issued by
International Testing And Certification Services Pty. Ltd.
4-6 Second Street SA 5007 Australia
ABN 60 098 886 563
PO Box 300 Hindmarsh SA 5007 Australia Phone: +61 8 8346 8680
Email: itacs@itacslab.com
Accreditation by the Joint
Accreditation System of Australia
and New Zealand
Acc No. Z2870404AA
www.jas-anz.org
Page 76
Page 77
Page 78
Page 79
Accredited Testing Laboratory under the terms of ISO/IEC 17025
VERIFICATION
FCC RULES PARTS 2 & 15
CLASS B DIGITAL DEVICES
for
PRODUCT: AC/DC ADAPTER
“MODEL NAME: PSAA-L010A”
AUTHORIZED
LG Innotek Co., Ltd.
#978-1, Jangduk-dong, Gwangsan-gu, Gwangju-city, 506-731, Korea
November 09, 2010
SUMMARY
The above equipment complies with the applicable technical standards as indicated in the measurement report and
was tested in accordance with the measurement procedures specified in ANSI C63.4: 2009.
This is only valid in connection with Test Report: E10NR-024
The ONETECH Corp., has been accredited as a Conformity Assessment Body (CAB) on April 23, 2009.
(Designation Number: KR0013)
It should not be reproduced except in full, without the written approval of ONETECH Corp. EMC-FCC:Ver(Rev.1) HEAD OFFICE : #505 SK Apt. Factory, 223-28 Sangdaewon 1-dong, Jungwon-gu, Seongnam-si, Gyeonggi-do 462-705 Korea
(TEL: 82-31-746-8500 FAX: 82-31-746-8700, URL: http://www.onetech.co.kr)
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This is to certify that representative
samples of the Certified Product(s) listed above have been investigated by UL Environment to the Standard(s) indicated on thi
s certificate, in accordance with the UL Global Services Agreement and the EEC Terms & Conditions (“Agreement”). The Certifi
cate H
older is
Energy Efficiency Certification
UL Environment conducted an independent evaluation on behalf of:
LG Innotek Co. Ltd.
KwangJu, 506-251 Korea
for the following products:
This product meets all of the necessary
qualifications pursuant to:
External Power Supply
Model PSAA-L010A
entitled to use the ULE-Energy Verified Mark for the Certified Product(s) listed on the certificate and manufactured at the production site(s) covered by the ULE Test Report, in accordance with the terms of the Agreement. This Certificate shall remain valid unless a Standard identified on this Certificate is amended or withdrawn prior to that date or these is a non-compliance with the Agreement.
NRCan: Amendment 11 to the Energy Efficiency Regulations pre-published on June 12th, 2010
December 13, 2010
10120021
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LGIT Confidential and Proprietary
DOCUMENT No :
REG.DATE : 2010.11.16
REV.DATE : 2012.09.05
S P E C I F I C A T I O N
MODEL NAME : PSAA – L010A
11. Component
- Line Filter LF101
- Line Filter LF102
- SMPS Trans T101
REV.No : 1.8
PAGE : 47 / 47
Approval Sheet
47 / 47
Page 91
SPECIFICATIONS
TO MESSRS : LG 이노텍
CUSTOMERS MODEL : 2NK000046DT-R
CUSTOMERS PART NO :
NO TC-A331
ITEM :
LINE FILTER
TNC SPEC NO. : CV1620200ML02CF
APPROVED REFERENCE
DATE : 2010. 10. 21
(
#125 , WOLMUN-RI, PALTAN-MYEON, HWASEONG-SI
KYUNGGI-DO, KOREA 445-914
TEL : 82-31-354-3160
FAX : 82-31-354-3156
NOTICE : After received this approval sheet and finished it's approval,
please return back one copy. In case of you don't any reply until initial order date, this approval sheet is to be standard approval and initial order date is to be approved date for concerning item.
TNC
)
Page 92
SPECIFICATIONS
1. REVISION RECORD
2. ELECTRICAL CHARACTERISTIC
3. OPERATING TEMPERATURE RANGE
4. KEEP TEMPERATURE RANGE
5. CIRCUIT DIAGRAM
6. WINDING SPECIFICATION
ITEM LINE FILTER Rev
TNC SPEC NO CV1620200ML02CF 1
CONTENTS
7. SHAPE AND DIMENSION
8. MATERIAL LIST
9. MARKING
10. PACKING
11. GUARANTEED MINIMUM IMPEDANCE
12. L/Z CHARACTERISTIC CURVE
13. RELIABILITY TEST
14. ENDURANCE TEST
15. FERRITE CORE SPECIFICATION
16. UL . FILE
ATTACHED DATA
TNC CO.,LTD
DESIGN CHECK APPROVAL PAGE
KWAK.S.B
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PARK.J.W
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Page 93
SPECIFICATIONS
TNC SPEC NO CV1620200ML02CF 1
1. REVISION RECORD
No Reason Contents
1 PIN 길이 SPEC 변경 7.SHAPE AND
DIMENSION
ITEM LINE FILTER Rev
Date OF
Approval
Before
Alteration
After
Alteration
2010.12.09 4.0 ±1.0mm 3.5 ± 0.5
Page
4P
TNC CO.,LTD
DESIGN CHECK APPROVAL PAGE
KWAK.S.B
10.10.21
R&D
CHO.B.O
10.10.21
R&D
PARK.J.W
10.10.21
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Page 94
SPECIFICATIONS
TNC SPEC NO CV1620200ML02CF 1
2. ELECTRICAL CHARACTERISTIC
NO ITEM TERMINAL SPECIFICATION REMARKS
1 RATED VOLTAGE LINE TO LINE AC 250V
2 RATED CURRENT START-FINISH 2.0A
ITEM LINE FILTER Rev
3 INDUCTANCE START-FINISH 16KHz 20.0mH +50%,-30%
4
5 DC RESISTANCE START-FINISH 142.0 mΩ MAX
6
TEMPERATURE
RISE
WITHSTANDING
VOLTAGE
AT RATED
CURRENT
LINE TO LINE
55℃ MAX
AC 1,500V, 1 MIN.
3. OPERATING TEMPERATURE RANGE
-25℃ TO +105℃ INCLUDING TEMPERATURE RISE.
4. KEEP TEMPERATURE RANGE
-10℃ ~ +60℃.
HP-4194A
1V (25℃±2℃)
HIOKI 3540
(25℃±2℃)
TOS-5101
CUT OFF CURRENT
(5mA)
5. CIRCUIT DIAGRAM
TNC CO.,LTD
DESIGN CHECK APPROVAL PAGE
KWAK.S.B
10.10.21
R&D
CHO.B.O
10.10.21
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PARK.J.W
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Page 95
SPECIFICATIONS
TNC SPEC NO CV1620200ML02CF 1
6. WINDING SPECIFICATION
ITEM LINE FILTER Rev
NO
WIRE TURNS
START FINISH
TERMINAL
L1 1 3
UEW 0.55Φ 60 ±3Ts HANDMADE
L2 2 4
7. SHAPE AND DIMENSION
WINDING METHOD
UNBALANCE
SPECIFICATION
BETWEEN
L1 AND L2
(0.7mH MAX)
DIMENSION
A B C D
21.0mm MAX 22.0mm MAX 15.0mm MAX 3.5 ±0.5mm
TNC CO.,LTD
DESIGN CHECK APPROVAL PAGE
KWAK.S.B
10.10.21
R&D
CHO.B.O
10.10.21
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PARK.J.W
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Page 96
SPECIFICATIONS
TNC SPEC NO CV1620200ML02CF 1
8. MATERIAL LIST
No. NAME SPECIFICATION MANUFACTURER REMARK
ITEM LINE FILTER Rev
1 Enamel Wire
2 Ferrite Core
3 Coil Separator
4 Coil Base
UEW 0.55Φ
/ 60±3Ts
MA100 R-16-10-7 HM5A T 1607
PPS
1140A66
PPS
Ecotran 1040G
LCP
KB40BM
LCP
L304T40
Phenolic (PF2736)
UL 94 V-0 Class
Phenolic (T375HF)
UL 94 V-0 Class
UEW(B)
UEW(B) LS Cable UL:E84441
Dongyang Electronics
Ind Co.,Ltd
JFE Ferrite Corp TODA ISU Ceramics Co.,Ltd
Poly Plastic
SK CHEMICALS CL LTD
Samsung Fine Chemical UL:E309188
TORAY Industries INC UL:E41797
Hexion Specialty Chemical Gmbh
CHANG CHUN Plastics Co.,Ltd
UL:E102761
UL:E109088
UL:E215991
UL:E61040
UL:E59481
5 Epoxy
SOLDER Sn99% Pb-free Bar Solder HEESUNG Material Ltd
FLUX LF-715K TAE WON Chemical Co Ltd
EPOXY RESIN
9. MARKING
MODEL MARKING
CV1620200ML02CF 1620200
NA-010 ND Chemical
NA-011 ND Chemical
ES928P­2(White)
EA610A / EA610B
Chem Tech
Chem Tech
DESIGN CHECK APPROVAL PAGE
TNC CO.,LTD
KWAK.S.B
10.10.21
R&D
CHO.B.O
10.10.21
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PARK.J.W
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Page 97
SPECIFICATIONS
10. PACKING
* Quantity & Weight
Packing Case Q'ty/1 Box Gross Weight(kg) Size (W×L×H mm)
Carton Box 1,300pcs 16.0Kg 320 × 415 ×225
* Packing Case
Packing Case Q'ty Material Size (W×L×H mm)
Carton Box
Packing Tray 13pcs P.E.T 300 × 395 × 20.1
Top Pad 1pcs Paper 320 × 320
ITEM LINE FILTER Rev
TNC SPEC NO CV1620200ML02CF 1
1pcs Paper 320 × 415 ×225
TNC CO.,LTD
Packing Case
100EA × 13 = 1,300PCS
DESIGN CHECK APPROVAL PAGE
KWAK.S.B
10.10.21
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CHO.B.O
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PARK.J.W
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Page 98
SPECIFICATIONS
TNC SPEC NO CV1620200ML02CF 1
11. GUARANTEED MINIMUM IMPEDANCE
ITEM LINE FILTER Rev
FREQUENCY (MHz) 0.15 0.45 1 5 10 30
IMPEDANCE (kΩ) 11.0 25.0 8.0 0.5 0.1 0.01
12. L/Z CHARACTERISTIC CURVE
TNC CO.,LTD
DESIGN CHECK APPROVAL PAGE
KWAK.S.B
10.10.21
R&D
CHO.B.O
10.10.21
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PARK.J.W
10.10.21
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Page 99
SPECIFICATIONS
TNC SPEC NO CV1620200ML02CF 1
13. RELIABILITY TEST
ITEM TEST CONDITION SPEC
ITEM LINE FILTER Rev
HUMIDITY
RESISTANCE
HEAT
RESISTANCE
COLD
RESISTANCE
TEMPERATURE
CYCLE
40℃ 95%, 96Hr. Measure after leave more than 24Hr, normal temperature(25℃ ±1℃)
105℃±2℃, 96Hr. Measure after leave more than 24Hr, normal temperature(25℃ ±1℃)
-25℃, 96Hr. Measure after leave more than 24Hr, normal temperature(25℃ ±1℃)
-45℃ 30min → 105℃ 30min, 100 CYCLE Measure after leave more than 24Hr, normal temperature(25℃ ±1℃)
L : Initial value ± 20%
L : Initial value ± 20%
L : Initial value ± 20%
L : Initial value ± 20%
14. ENDURANCE TEST
ITEM TEST CONDITION SPEC
SOLDERING
ADHESION
SOLDERING
HEAT RESISTANCE
SOLDER POT ℃ : 245 +0, -5℃
SOLDERING HR : 3 ± 0.5 SEC
SOLDERING ℃ : 260 +5, -0℃
SOLDERING HR : 10 ± 0.5 SEC
More than 95%
L : Initial value ± 20%
DESIGN CHECK APPROVAL PAGE
TNC CO.,LTD
KWAK.S.B
10.10.21
R&D
CHO.B.O
10.10.21
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PARK.J.W
10.10.21
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Page 100
SPECIFICATIONS
TNC SPEC NO CV1620200ML02CF 1
15. FERRITE CORE SPECIFICATION
Characteristics
-
Symbol Unit MA100 R-16/10/7 HM5A T 1607
μi - 10,000±30% 10,000±30%
Bms mT 415 410
Hcms A/m 3.0 3.0
Brms mT 76 80
Tc >115 >115
ITEM LINE FILTER Rev
TANδ /μiac *10
αμr *10-6/℃ -0.5~2.0 -0.15~1.0
ρ Ω.m 0.1 0.13 d g/㎤ 5.0 4.9
-6
<1.9 <6.0
Dimension
-
A:
16.0 ±0.35
B:
10.0 ±0.3
C
C:
7.0 ±0.3
AB
TNC CO.,LTD
DESIGN CHECK APPROVAL PAGE
KWAK.S.B
10.10.21
R&D
CHO.B.O
10.10.21
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PARK.J.W
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