LG P1BRENTW-A User Manual

BRENTWOOD

Installation Instructions

This installation manual will help you obtain a safe, efficient, dependable installation for your fireplace and chimney system. Please read and understand these installation instructions before beginning your installation.

CAUTION: Do not attempt to modify or alter the construction of the fireplace or its components. Any modification or alteration of construction may void the warranty, listings and approvals of this system. In that case, Lennox Heart product will not be responsible for damages. Install the fireplace only as described in these instructions.

PLEASE RETAIN THIS MANUAL

FOR FUTURE REFERENCE

WARNING: The fireplace cannot be operated without a door. Consult your dealer to select the correct door model of your choice.

Listed to standards ULC-S610

UL-127

LENNOX HEARTH PRODUCTS

1110 West Taft Avenue, Orange, CA 92865, USA

Printed in Canada Rev. 04 Jan. 05 PIBRENTW-A

TABLE OF CONTENTS

Page

1. SAFETY RULES ................................................................................................. 1

2. CERTIFICATION LABEL ................................................................................ 2

3. THE FIREPLACE ............................................................................................... 3

3.1 INTRODUCTION .................................................................................................................. 3

3.1.1 Parts Required

3.1.2 Additional Equipment (optional)

3.2 OPERATING THE BRENTWOOD ...................................................................................... 4

3.2.1 Fuel

3.2.2 First Fires

3.2.3 Building a Fire

3.2.4 Primary Air and Air Boost Controls

3.2.5 Accelerated Combustion

3.2.6 Medium Combustion

3.2.7 Slow Combustion

3.2.8 Refuelling For Best Performance

3.2.9 Smoking – Causes And Troubleshooting

3.3 MAINTAINING YOUR BRENTWOOD ............................................................................... 8

3.3.1 Creosote

3.3.2 Chimney Maintenance

3.3.3 Top Baffle Removal Prior to Cleaning The Chimney

3.3.4 Dealing With a Chimney Fire

3.3.5 Finish Door Casing Care

3.3.6 Ashes

3.3.7 Refractory Installation

3.3.8 Door Installation

3.3.9 Door Adjustment

3.3.10 Glass Care – Replacement

3.3.11 Glass Care – Cleaning

3.3.12 Gasket Replacement

3.4 FIREPLACE INSTALLATION ............................................................................................ 12

3.4.1 Locating The BRENTWOOD

3.4.2 Hearth Extension Requirements

3.4.3 Framing, Facing And Mantel

3.5 HOT AIR DUCTING INSTALLATION .............................................................................. 16

3.5.1 Gravity Kit

3.6 OUTSIDE AIR KIT ............................................................................................................... 19

3.6.1 Outside Air Kit Installation

3.6.2 Chimney Outside Air Kit Installation

4. THE CHIMNEY .................................................................................................... 21

4.1 CHIMNEY INSTALLATION NOTES ................................................................................. 21

4.2 CHIMNEY INSTALLATION INSTRUCTIONS ................................................................. 22

4.3 OFFSET CHIMNEY INSTALLATION .............................................................................. 25

4.4 ANGLED WALL RADIATION SHIELD ............................................................................ 27

4.5 CHIMNEY SUPPORTS INSTALLATION .......................................................................... 28

4.6 MULTIPLE TERMINATIONS ............................................................................................ 28

5. PARTS AND COMPONENTS LIST ................................................................. 30

6. OPTIONS ............................................................................................................. 31

7. APPENDIX (Specifications, Clearances, Replacement Parts) ........................ 32

1. SAFETY RULES FOR OPERATING YOUR FIREPLACE MODEL BRENTWOOD

• Use only a Lennox Hearth Products glass door, specifically designed for the model BRENTWOOD fireplace.

• When cleaning the fireplace, the ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground outside the house, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

Caution: Never use gasoline, kerosene, charcoal lighter fluid or similar liquids to start

or rekindle a fire in this fireplace. Keep all such liquids well away from the fireplace at all times.

Caution: Keep combustible materials at least 48 inches away from the front of the

fireplace opening.

Caution: Never leave children unattended when there is a fire burning in the fireplace.

WARNING: THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED OR

VENTED GAS LOG SET. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THIS FIREPLACE.

2. CERTIFICATION LABEL

3. THE FIREPLACE

3.1 INTRODUCTION

The BRENTWOOD fireplace is an energy efficient, heat circulating, close combustion fireplace. You will receive a lifetime of comfort and enjoyment from your fireplace provided it is installed, maintained and operated properly.

• Please read these instructions and retain this manual for future reference.

• Before beginning the fireplace installation, consult the local authorities to obtain your

building permit and check your local building codes. Install the fireplace only as described in these instructions and using only Lennox Hearth Products components.

• The BRENTWOOD is not intended for use with a gas log. Failure to follow these instructions will void the certification and the warranty of the fireplace and may result in an unsafe installation.

3.1.1 Parts Required

• Fireplace model BRENTWOOD

• 6" diameter chimney model AC manufactured by Security Chimneys International only,

including:

- Chimney lengths

- Elbows (where necessary)

- Associated components as per these installation instructions

3.1.2 Additional Equipment (optional)

• Gravity venting system

• Outside air kit

• AC chimney outside air kit

• Panel for clean face option (only with gravity venting system)

• Rigid firescreen

• Fireplace fan kit

3.2 OPERATING THE BRENTWOOD

3.2.1 Fuel

The BRENTWOOD is designed to work best when fuelled with seasoned cordwood. Hardwoods are preferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fire and less frequent refuelling. A moisture content of 15% to 20% (seasoned) is recommended. Wood that has been cut and split and let to dry under a cover for a period of one year will usually meet that criteria. Excessively wet wood will be difficult to burn and will result in lower efficiency, increased creosoting and deposits on the glass and in the chimney. Excessively dry wood will burn well but will also have higher emissions and shorter burning time.

Do not burn scrap or garbage, treated wood or wood such as driftwood from the ocean which has been exposed to salt or other chemicals. Salt or chemicals can corrode the firebox and chimney. Do not burn large amounts of paper, cardboard, Christmas tree branches or building construction materials. Intense firing with these materials may overheat the fireplace, causing damage to the unit, a fire or even possibly igniting a chimney fire if the chimney is creosoted.

3.2.2 First Fires

Before using the fireplace make sure to remove the plastic wrapping on the door. Remove all remaining glue with mild soap.

The first 5 or 6 fires should be small fires of short duration (about 30 to 60 minutes). This will help cure the refractory bricks. The first fires may produce slight smoking due to drying of the paint and steel and any dust accumulated on the fireplace will burn off at this time. It may set off a smoke alarm located in the same room. For this reason the room should be well ventilated for the first few fires.

3.2.3 Building a Fire

To start a fire, place several crumpled up balls of newspaper in the firebox. Place small dry pieces of kindling on top of the paper, criss-crossing the kindling so that there are air spaces in between. Keep the fuel far back enough so that air can get underneath. Open the air controls fully and light the newspaper. Once the newspaper and the kindling is well ignited, close the door. Once the kindling fire is well established, cordwood can be added. (see Primary Air Combustion Control section for proper operation of the air controls)

The unit will burn best with 2-3 pieces of cordwood spaced 1 to 2 inches apart and allowing air to get under the fuel. Criss-crossing or arranging the fuel so that air can get underneath, will help the fire to get started easily. The unit should be operated with the air control fully open long enough to get the cordwood well ignited.

3.2.4 Primary Air and Air Boost Controls

There is no flue damper in the BRENTWOOD. As is common with air tight stoves, the combustion air control sets the flow of air entering the firebox. This allows for a more precise control of the fire. The combustion air control is located below the door on the left side. The main source of air (primary air) entering the firebox can be diminished by moving the air combustion control from left to right. The primary air is fully opened when the air control is completely moved to the left. The air control device can also be used to add an extra boost of air especially during fire start up and reloading of the unit. Pulling the air combustion control will induce an air boost at the base of the fire allowing an easier fire start up. When the fire is well established, the control can be pushed forward to shut down the air boost allowing for a longer burn time. The combustion air control should be in the closed position (primary air and air boost) when the fireplace is not in use. This will minimize air leakage up the chimney. The combustion air control should be opened before opening the door to minimize the possibility of back draft coming into the room.

Figure 1

3.2.5 Accelerated Combustion

The maximum heat output for the BRENTWOOD is achieved by burning with the door closed and the combustion air opened and pulled back. By this method, the BRENTWOOD can produce up to 55,000 BTU of heat per hour. However, it will be necessary to reload with wood every one or two hours. This is the least efficient method of burning the BRENTWOOD.

Use caution when firing with the combustion air control wide open. Only burn cordwood in this manner. Small dry pieces of softwood and construction scraps will burn very intensely using this method and may damage the firebox.

3.2.6 Medium Combustion

This is the recommended mode of operating the BRENTWOOD and should be the one normally used since it will deposit the least amount of creosote on the glass and in the chimney. The combustion air control must be 3/4 closed and pushed forward to close the air boost. The precise setting will depend on many factors, including chimney length and the moisture content of the wood.

For instance, a long chimney will necessitate closing the damper more. To obtain the proper combustion, close the damper completely, then open it about 1/4" to 1/2". Three medium size pieces of wood should be burning on a bed of hot coals. The heat output will be approximately 30,000 BTU per hour and the loading time will be about every 3-4 hours. Softwoods may be burned using this method but the time will be substantially reduced.

3.2.7 Slow Combustion

When the air combustion control is completely closed, the fireplace is in a slow combustion phase. If the hearth is hot enough, slow combustion will not stop the fire, but there will be a noticeable change in the flame pattern. The flames will be slow and may appear dirty if the wood is too wet (moisture content of 20% and more). Do not allow the wood to burn without flame, since this will produce excessive creosote in the unit.

Creosote may accumulate on the glass door. This method of burning should be used only after operating the BRENTWOOD with the air control opened to produce a hot fire for about an hour or at medium pace for at least 3 hours. Slow combustion can be used at night in order to reduce the heat output and to prolong the burn. The loading time will be between 6-8 hours.

3.2.8 Refuelling For Best Performance

The BRENTWOOD fireplace will operate best if attention is given to operating the unit with the damper fully opened after refuelling in order to bring the firebox and the chimney system up to their optimum operating temperature. Combustion efficiency is relative to firebox temperature. A temperature of 500º C and up, with a visible flame, in the upper part of the firebox indicates a maximum efficiency. To obtain this temperature, the fireplace must be operated with the primary air and air boost controls fully opened during 10 to 20 minutes after reloading, depending on the heat and on the moisture content of the wood. Once you have reached the desired temperature, the air boost can be closed and the primary air set to a medium setting. You know you have reached the desired temperature when, closing the primary air control, you can see a flame at the top of the firebox. The benefit of this technique will be cleaner glass, less creosoting, greater efficiency and the most pleasing fire for your enjoyment. If your fireplace is equipped with a central forced air system, make sure the central blower is turned off during reloading to avoid smoking problems.

3.2.9 Smoking – Causes and Troubleshooting

To reduce the likelihood of smoking when opening the door, set the combustion air controls to the left before opening the door. Your fireplace has been designed and tested to provide smoke free operation. Occasionally, there may be a small amount of smoking upon lighting the fire, until the chimney heats up but this should not continue. If the fireplace continues to smoke it is probably for one of the following reasons:

A. Negative pressure in the house

As the fire burns, air goes up the chimney. This air must be replaced through leakage

into the house or through the outside air duct. When operating the BRENTWOOD, open a nearby window temporarily to check if there is adequate air supply replacement.

B. Fans operating (e.g.: range hood)

These fans draw air out of the house and may actually cause a negative pressure in the

house. Turn off all fans and open a nearby window to determine if this is the cause of the problem.

C. Wet wood

Wet or tarred wood will smoulder and smoke instead of burn properly.

D. Dirty or blocked chimney

Check to make sure the chimney is clear and clean.

E. Chimney not long enough

The minimum chimney height is 12 ft. not including the fireplace height. The chimney

must extend at least 3 feet (915 mm) above its point of contact with the roof and at least 2 feet (610 mm) higher than any roof or wall within 10 feet (3 m) of it. When installed with offsets, the minimum chimney height is 15 ft. Additional height will increase draught and will decrease the tendency to smoke.

F. Poor chimney draft

With no fire, there should be sufficient draught to exhaust cigarette smoke introduced

under the baffle. Chimneys installed against an outside wall without protection may generate back draught problems which will cause start-up problems. To prevent this, open a nearby window, roll up a piece of paper and light it. Then, hold it in the upper part of the firebox to warm up the chimney. Wait until the draught is sufficient, then start the fire.

G. Blower for central forced air kit operating

Make sure that the blower is at the "off" position when you open the fireplace door for

reloading.

IMPORTANT NOTES

A. Do not block the hot air vents to the fireplace as this will cause the fireplace to overheat.

B. Never start a fire using gasoline, kerosene, charcoal lighter fluid or any other combustible

liquid.

C. Do not burn coal. The sulphur in coal will corrode the firebox.

D. Do not burn driftwood which has been in the ocean or salt water. The salt will corrode

the firebox and chimney.

E. Do not burn wood in the area in front of the grate.

F. Do not abuse the unit by burning paper, or cardboard or construction material such as

pressed wood, plywood or lumber.

G. Do not allow the wood to smoulder or burn without flame, since this will produce

excessive creosote in the unit.

3.3 MAINTAINING YOUR BRENTWOOD

3.3.1 Creosote

When wood is burned slowly without a flame, it produces tar and other organic vapors which combine with expelled moisture to form a black deposit called creosote which accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire. If the creosote accumulation is large, a creosote fire in the chimney can damage the chimney and overheat the surrounding wood framing. Creosote formation in a chimney can be minimized by making sure there is always visible flame burning, avoid smouldering fires and by proper refuelling techniques.

3.3.2 Chimney Maintenance

Regular chimney inspection and maintenance combined with proper operation will prevent chimney fires. Keep your chimney clean. Do not allow more than 1/16" creosote build up in your chimney. The amount of creosote will depend on variables such as frequency of use and type of fire. We recommend that you:

A. Initially inspect the chimney system weekly. From this, you will learn how often it will

be necessary to clean your chimney.

B. Have your chimney cleaned by a qualified chimney sweep. If you wish to clean it

yourself, we recommend using a stiff plastic or non-metallic brush. If a metal brush is used, its size should be slightly smaller than the flue to avoid damaging the chimney. Do not use a brush that will scratch the stainless steel interior of the chimney.

C. Do not expect chemical cleaners to keep your chimney clean. The rain cap can be

removed for inspection and/or cleaning of the chimney.

3.3.3 Top Baffle Removal Prior to Cleaning The Chimney

Before starting to clean your chimney, we recommend that you remove the top baffle to avoid creosote dust collection at the top of the baffle. Follow these steps to set the top baffle out of the way:

1. Remove the side refractory holder. They are located at the top of the refractory.

2. Lift the front baffle.

3. Slide the back baffle under the front baffle. You now have access to the chimney.

3.3.4 Dealing With a Chimney Fire

Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney fire, follow these steps:

1. Close the fireplace door and the combustion air controls.

2. Alert your family of the possible danger.

3. If you require assistance, alert your fire department.

4. If possible, use a dry chemical fire extinguisher, baking soda or sand to control the fire. Do not use water as it may cause a dangerous steam explosion.

5. Check outside to ensure that sparks and hot embers coming out of the chimney are not igniting the roof.

6. Do not use the fireplace again until your chimney and fireplace have been inspected by a qualified chimney sweep or a Fire Department Inspector.

3.3.5 Finish Door Casing Care

Use a glass cleaner and a soft cloth to polish the casing. Do not use abrasives such as steel wool, steel pads or an abrasive polish for they may scratch the casing’s finish.

3.3.6 Ashes

Remove ashes only when the fire is out and the ashes are cold (24 to 48 hours after the fire is out).

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