LG OLED77G7V Schematic

Page 1
CONFIDENTIAL
OLED TV
SERVICE MANUAL
CHASSIS : ED71H
MODEL : OLED77G7V OLED77G7V-Z
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL69867402 (1707-REV01)
Page 2
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS .................................................................... 4
SPECIFICATION ....................................................................................... 6
SOFTWARE UPDATE ............................................................................. 10
BLOCK DIAGRAM ................................................................................... 11
EXPLODED VIEW .................................................................................. 19
ASSEMBLY / DISASSEMBLY GUIDE ...................................... APPENDIX
TROUBLE SHOOTING GUIDE ................................................ APPENDIX
- 2 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 3
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
- 3 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 4
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precau­tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharg­ing wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads elec­trically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective mate­rial to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or cir­cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri­ate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
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Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 5
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain­ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed when­ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
- 5 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 6
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the OLED TV with ED71H chassis.
2. Requirement for Test
Each part is tested as below without special appointment. (1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C (2) Relative Humidity: 65 % ± 10 % (3) Power Voltage
: Standard input voltage (AC 100~240 V, 50/60 Hz) * Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
(5) The receiver must be operated for about 20 minutes prior
to the adjustment.
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC specification
- Wireless : Wireless HD Specification (Option)
4. Model General Specification
No. Item Specication Remarks
DTV & Analog (Total 37 countries)
DTV (MPEG2/4, DVB-T) : 26 countrie
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria, France, Spain, , Belgium, Luxemburg, Greece, Czech, Turkey, Morocco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania, Bosnia, Slovakia, Belarus
1 Market
EU(PAL Market-36Countries)/CIS + Morocoo(Africa)
DTV (MPEG2/4, DVB-T2) :11 countries
UK(Ireland), Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan, Russia, Italy, Croatia, Serbia
DTV (MPEG2/4, DVB-C) : 37 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria, France, Spain, Italy, Belgium, Russia, Luxemburg, Greece, Czech, Croa­tia, Turkey, Morocco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania, Bosnia, Serbia, Slovakia, Belarus, UK, Sweden, Den­mark, Finland, Norway, Ukraine, Kazakhstan
DTV (MPEG2/4,DVB-S) : 37 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria, France, Spain,Belgium, Luxemburg, Greece, Czech, Turkey, Morocco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania, Bosnia, Slovakia, Belarus, UK(Ireland), Sweden, Denmark, Finland, Nor­way, Ukraine, Kazakhstan,Russia, Italy, Croatia, Serbia
Supported satellite : 35 satellites
ABS1 75.0E, AMOS 4.0W, ASIASAT3S 105.5E, ASTRA 19.2E, ASTRA
23.5E, ASTRA 28.2E, ASTRA 4.8E, ATLANTIC BIRD2 8.0W, ATLAN­TIC BIRD3 5.0W, BADR 26.0E, DIRECTV-1R 56.0E, EUROBIRD 9A
9.0E, EUROBIRD3 33.0E, EUTELSAT 36 A/B 36.0E, EUTELSAT W2A
10.0E, EUTELSAT W3A 7.0E, EUTELSAT7WA 7.3WEUTELSAT 16.0E, EXPRESS AM1 40.0E, EXPRESS AM3 140.0E, EXPRESS AM33 96.5E, HELLASSAT 39.0E, HISPASAT 1CDE 30.0WHOTBIRD 13.0E, INTEL­SAT10&7 68.5E, INTELSAT15 85.2E, INTELSAT1R 50.0W, INTEL­SAT903 33.5W, INTELSAT904 60.0E, NILESAT 7.0W, NSS12 57.0E, THOR 0.8W, TURKSAT 42.0E, YAMAL201 90.0E, OTHER
- 6 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 7
No. Item Specication Remarks
(1) Digital TV
- DVB-T
- DVB-T2*
2 Broadcasting system
3 Channel coverage
4 Receiving system
Head phone out
5
HDMI Input (3EA)
6
SPDIF out (1EA) SPDIF out
7
USB (3EA) EMF, For SVC (download) JPEG, MP3
8
Ethernet Connect (1EA) Ethernet Connect STP cable
9
PCMCIA Card slot (1EA) PCMCIA slot
10
- DVB-C
- DVB-S/S2*
(2) Analogue TV
- PAL/SECAM B/G/I/D/K
- SECAM L
(1) Digital TV
1) DVB-T/T2
- VHF III : 174~230MHz
- UHF IV : 470~606MHz
- UHF V : 606~862MHz
- S Band II : 230~300MHz
- S Band III : 300~470MHz
2) DVB-C
- 46 ~ 890MHz
3) DVB-S/S2
- 950~2150MHz
(2) Analogue TV
- 46~862MHz
Analog : Upper Heterodyne Digital : COFDM, QAM
Antenna, HDMI1, HDMI2, HDMI3, HDMI4 USB1, USB2, USB3
HDMI1-DTV HDMI2-DTV HDMI3-DTV
*:Depending on country
* Only DVB-T2/C/S2 support model only.
► DVB-T
- Guard Interval(Bitrate_Mbit/s) 1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate QPSK : 1/2, 2/3, 3/4, 5/6, 7/8 16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8 64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
► DVB-T2 (Model : *L*V*-Z* (T2 only Model)
- Guard Interval(Bitrate_Mbit/s) 1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate QPSK : 1/2, 2/5, 2/3, 3/4, 5/6 16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
► DVB-C
- Symbolrate : 4.0Msymbols/s to 7.2Msymbols/s
- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM
► DVB-S/S2
- symbolrate DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s DVB-S (QPSK) : 2 ~ 45Msymbol/s
- viterbi DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8 DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
- 7 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 8
5. External Input Format
5.1. HDMI : EDID DATA : Refer to adjust specification.
5.1.1. DTV mode
No Resolution H-freq (kHz) V-freq (Hz) Pixel clock (MHz) Proposed Remarks
1 640*480 31.469 59.94 25.125 SDTV 480P
2 640*480 31.50 60.00 25.125 SDTV 480P
3 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
4 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
5 720*576 15.625 50.00 13.500
6 720*480 31.47 59.94 27.00 SDTV 480P
7 720*480 31.50 60.00 27.027 SDTV 480P
8 720*576 31.25 50.00 27.00 SDTV 576P
9 1280*720 44.96 59.94 74.176 HDTV 720P
10 1280*720 45.00 60.00 74.25 HDTV 720P
11 1280*720 37.50 50.00 74.25 HDTV 720P
12 1920*1080 28.125 50.00 74.25 HDTV 1080I
13 1920*1080 33.72 59.94 74.176 HDTV 1080I
14 1920*1080 33.75 60.00 74.25 HDTV 1080I
15 1920*1080 26.97 23.976 63.296 HDTV 1080P
16 1920*1080 27.00 24.000 63.36 HDTV 1080P
17 1920*1080 33.71 29.97 79.120 HDTV 1080P
18 1920*1080 33.75 30.00 79.20 HDTV 1080P
19 1920*1080 56.25 50.00 148.50 HDTV 1080P
20 1920*1080 67.432 59.94 148.350 HDTV 1080P
21 1920*1080 67.50 60.00 148.50 HDTV 1080P
22 1920*1080 135.00 120.00 297.00 HDTV 1080P
23 1920*1080 135.00 119.88 296.70 HDTV 1080P
24 1920*1080 112.50 100.00 297.00 HDTV 1080P
25 1920*1080 135.00 120.00 297.00 HDTV 1080P
26 1920*1080 135.00 119.88 296.70 HDTV 1080P
27 1920*1080 112.50 100.00 297.00 HDTV 1080P
28 3840*2160 53.95 23.98 296.703 UDTV 2160P
29 3840*2160 54.00 24.00 297.00 UDTV 2160P
30 3840*2160 56.25 25.00 297.00 UDTV 2160P
31 3840*2160 61.43 29.97 296.703 UDTV 2160P
32 3840*2160 67.50 30.00 297.00 UDTV 2160P
33 3840*2160 112.50 50.00 594.00 UDTV 2160P
34 3840*2160 134.865 59.94 593.407 UDTV 2160P
35 3840*2160 135.00 60.00 594.00 UDTV 2160P
SDTV, DVD 576I(625I) 50Hz
Spec. out but display
When HDMI1,2,3 UHD DEEP COLOUR ON
When HDMI1,2,3 UHD DEEP COLOUR ON
When HDMI1,2,3 UHD DEEP COLOUR ON
- 8 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 9
No Resolution H-freq (kHz) V-freq (Hz) Pixel clock (MHz) Proposed Remarks
36 4096*2160 53.95 23.98 296.703 UDTV 2160P
37 4096*2160 54.00 24.00 297.00 UDTV 2160P
38 4096*2160 56.25 25.00 297.00 UDTV 2160P
39 4096*2160 61.43 29.97 296.703 UDTV 2160P
40 4096*2160 67.50 30.00 297.00 UDTV 2160P
41 4096*2160 112.50 50.00 594.00 UDTV 2160P
42 4096*2160 134.865 59.94 593.407 UDTV 2160P
43 4096*2160 135.00 60.00 594.00 UDTV 2160P
When HDMI1,2,3,4 UHD DEEP COLOUR ON
When HDMI1,2,3,4 UHD DEEP COLOUR ON
When HDMI1,2,3,4 UHD DEEP COLOUR ON
5.1.2. HDMI Input (PC)
No Resolution H-freq (kHz) V-freq (Hz) Pixel clock (MHz) Proposed Remarks
1 640*350 31.468 70.09 25.17 EGA
2 720*400 31.469 70.08 28.32 DOS
3 640*480 31.469 59.94 25.17 VESA(VGA)
4 800*600 37.879 60.31 40.00 VESA(SVGA)
5 1024*768 48.363 60.00 65.00 VESA(XGA)
6 1360*768 47.712 60.015 84.75 VESA(WXGA)
7 1152*864 54.348 60.053 80.00 VESA
8 1280*1024 63.981 60.020 109.00 SXGA Support to HDMI-PC
9 1920*1080 67.50 60.00 158.40 WUXGA(Reduced Blanking)
10 3840*2160 54.00 24.00 297.00 UDTV 2160P
11 3840*2160 56.25 25.00 297.00 UDTV 2160P
12 3840*2160 67.5 30.00 297.00 UDTV 2160P
13 4096*2160 53.95 23.97 296.703 UDTV 2160P
14 4096*2160 54.00 24.00 297.00 UDTV 2160P
- 9 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 10
SOFTWARE UPDATE
1. USB
(1) Insert the USB memory Stick to the USB port. (2) Automatically detect the SW Version and show the below
message
(3) Click [YES]: initiate the download and install of the update.
(4) Click [Check Now]: move to “About This TV” page for
update.
(5) TV is updating.
2. NSU
(1) Menu -> All Settings -> General -> About This TV
(2) Click [CHEK FOR UPDATES] : system check newest
version
(3) Click [DOWNLOAD AND INSTALL] (4) TV is updating
(6) After finished the update, below Pop-up appear.
(7) Click [Yes] : TV will be DC OFF -> ON (8) After TV turned on, Check the updated SW Version and
Tool Option.
- 10 -
(5) After finished the update, below Pop-up appear
(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 11
OCP
1.5A
Audio 2 AMP
Main SOC
IF (+/-)
USB1 (3.0)
OPTIC
LAN
DDR3 2133 X 16
(512MB X 2EA)
HDMI1 (2.0)
HDMI2 (2.0)
HDMI3 (2.0)
SYSTEM EEPROM
(256Kb)
USB2 (2.0)
USB3 (2.0)
eMMC
(8GB)
Sub Micom
DDR3 2133 X 16
(512MB X 2EA)
P_TS
X_TAL
24MHz
I2S Out
H/P
AV
D-Demod : I2C 2
R
E
A
R
S
I
D
E
R
E
A
R
(H)
HP
AMP
SPDIF OUT
BLUTOOTH
IR / KEY/EYE
WIFI
SUB
ASSY
IR
KEY
Tuner : I2C 5
X_TAL
25MHz
I2C
CVBS/SIF
Tuner
COMP
(ARC)
X_TAL
32.768kHz
OCP
1.5A
OCP
1.5A
AV / Component Spec Out
HDMI4 (2.0)
1. M16 Block Diagram
BLOCK DIAGRAM
- 11 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 12
2. Tuner + CI
MAIN
SOC
AC29 [TP_DVB_CLK]
AC30 [TP_DVB_SOP]
AB30 [TP_DVB_VAL]
AN31 [DMD_ADC_INP]
AN32 [DMD_ADC_INN]
TUNER
[FE_DEMOD1_TS_ERROR_TU] 14
[FE_DEMOD1_1_TS_CLK] 15
[FE_DEMOD1_TS_SYNC] 16
[FE_DEMOD1_TS_VAL] 17
FE_DEMOD1_TS_DATA[0] 18
FE_DEMOD1_TS_DATA[1] 19
FE_DEMOD1_TS_DATA[2] 20
FE_DEMOD1_TS_DATA[3] 21
FE_DEMOD1_TS_DATA[4] 22
FE_DEMOD1_TS_DATA[5] 23
FE_DEMOD1_TS_DATA[6] 24
FE_DEMOD1_TS_DATA[7] 25
+1.2V_Demod_Core
[+3.3V_LNA_TU] 3
+3.3V_TUNER
[I2C_SCL5_TU] 1
[I2C_SDA5_TU] 2
[IF_AGC_TU] 5
[/TU_RESET1_TU] 10
FILTER
FE_DEMOD1_TS_CLK
FE_DEMOD1_TS_SYNC
FE_DEMOD1_TS_VAL
FE_DEMOD1_TS_DATA [0-7]
IF_P
IF_N
IF_AGC
ADC_I_INP
ADC_I_INN
I2C_SCL5
I2C_SDA5
33 ȳ
/TU_RESET1
AH25[SCL5]
AH26[SDA5]
AK14 [GPIO26]
AL31[IF_AGC]
FE_DEMOD1_TS_ERROR
[+3.3V_TUNER] 11
[D_Demod_Core] 13
[IF_P] 7
[IF_N] 8
AB28 [TP_DVB_DATA0]
AC28 [TP_DVB_DATA1]
AD28 [TP_DVB_DATA2]
AD29 [TP_DVB_DATA3]
AE29 [TP_DVB_DATA4]
AE30 [TP_DVB_DATA5]
AF29 [TP_DVB_DATA6]
AF30 [TP_DVB_DATA7]
+3.3V_TUNER
1.2Kȳ
33 ȳ
TPO_DATA[0-7] CI_IN_TS_DATA[0-7]
CI Slot
100 ȳ
TPI_DATA [0-7] CI_TS_DATA[0-7]
/PCM_WE
/PCM_OE
/PCM_IRQA
/PCM_REG
PCM_INPACK
/PCM_WAIT
PCM_RESET
CI_TS_DATA[0-7]
CI_ADDR[0-14]
/PCM_IORD
/PCM_IOWR
/PCM_CE1.2
CI_TS_VAL
/CI_CD1,2
CI 5V
Power detect
PCM_5V_CTL
+5V_CI_ON
CI_IN_TS_SYNC
CI_IN_TS_VAL
CI_IN_TS_CLK
[TPO_DATA[ 0~7] CI_IN_TS_DATA[0-7]
[TPI_DATA 0~7] CI_TS_DATA[0~7]
/CI_CD1,2
C23[CAM_CD1_N]
B23[CAM_CD2_N]
CI_TS_VAL G28[TPI_VAL]
B25[CAM_CE1_N]
B26[CAM_CE2_N]
/PCM_CE1.2
10K ȳ
B29 [EB_BE_N1]
E28 [EB_EB_N0]
/PCM_IOWR
/PCM_IORD
[EB_ADDR_0~14]
[EB_DATA_0~7]
CI_ADDR[0-14]
CI_DAT[0-7]
A24[CAM_RESET]
C24[CAM_WAIT_N]
A25[CAM_REG_N]
B24[CAM_IREQ_N]
A32 [EB_OE_N]
D28 [EB_WE_N]
P30 [TPO_CLK]
P29 [TPO_VAL]
N29 [TPO_SOP]
CI_IN_TS_CLK
CI_IN_TS_VAL
CI_IN_TS_SYNC
PCM_RESET
/PCM_WAIT
PCM_INPACK
/PCM_REG
/PCM_IRQA
/PCM_OE
/PCM_WE
VCC
C25 [CAM_VCCEN_N]
+5V_CI_ON +3.3V_NORMAL
47K ȳ
- 12 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 13
3. Video & Audio IN/OUT
MAIN SOC
AM24 [CVBS_IN2]
AV_CVBS_IN
AV1
Phone JACK
Component 1
Phone JACK
AV1_CVBS_IN_SOC
AM20 [SOY1_IN]
AN20 [Y1_IN]
AL21 [PB1_IN]
AM22 [PR1_IN]
COMP2_Pb
COMP2_Y
COMP2_Pr
COMP2_SOG2_IN_SOC
COMP2_Y_IN_SOC
COMP2_Pb_IN_SOC
COMP2_Pr_IN_SOC
V
Jack Side SOC Side
SPDIF_OUT
SPDIF OUT
H/P JACK
HP_LOUT_JACK
HP_ROUT_JACK
AM14 [IEC958OUT]
AL15 [AUDA_OUTL]
AM15 [AUDA_OUTR]
SPDIF_OUT_ARC
[PHY0_ARC_OUT]
COMP2/AV_L_IN
COMP2/AV_R_IN
AL18 [AUAD_L_CH2_IN
AM18 [AUAD_R_CH2_IN]
AUAD_L_CH2_IN
AUAD_R_CH2_IN
HP AMP
TPA6138
ARC OUT
(HDMI2)
Front Speaker
Woofer Speaker
MICOM
AMP_RESET
[SCK]
[LRCK]
[DACLRCH]
[I2C_SCL_0/SDA_0]
I2S
[GPIO23]
Audio
AMP
NTP7515
Audio
AMP
NTP7515
AMP_MUTE
(WOOFER_MUTE)
AV / Component Spec Out
- 13 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 14
4. HDMI 2.0
CEC_REMOTE
MICOM
Port_4
DDC_I2C_4
HDMI_HPD_4
HDCP1.4
HDCP2.2
HDMI 2
(2.0)_V
ARC
HDMI 1
(2.0)_V
CEC_REMOTE
Port_2
DDC_I2C_2
SPDIF_OUT_ARC
HDMI_HPD_2
CEC_REMOTE
Port_1
DDC_I2C_1
HDMI_HPD_1
HDMI2.0
LGE PHY
HDCP1.4
HDCP2.2
HDCP1.4
HDCP 2.2
HDMI2.0
LGE PHY
HDMI2.0
LGE PHY
+5V
+5V
+5V
HDMI 4
(2.0)_H
HDCP1.4
HDCP2.2
HDMI 3
(2.0)_V
CEC_REMOTE
Port_3
DDC_I2C_3
SPDIF_OUT_ARC
HDMI_HPD_3
HDMI2.0
LGE PHY
[HDMI2_3_HPD]
[HDMI2_3_SDA]
[HDMI2_3_SCL]
[HDMI2_2_HPD]
[HDMI2_2_SDA]
[HDMI2_2_SCL]
[HDMI2_1_HPD]
[HDMI2_1_SDA]
[HDMI2_1_SCL]
[HDMI2_0_HPD]
[HDMI2_0_SDA]
[HDMI2_0_SCL]
[PHY0_ARC_OUT]
+5V
MAIN SOC
- 14 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 15
5. USB / Wi-Fi / M-Remote / UART
IR + Wi-Fi /BT
Wafer 25P
[UART0_RXD/GPIO106]
USB3.0_1_TX_DP0 / DM0
USB3.0_1_RX_DP0 / DM0
USB3.0_1_DP0 / DM0
[USB3_0_TX0_P / M]
RS232 IC
WIFI_DP / DM
MICOM
WOL/WIFI_POWER_ON
[USB2_2_DP0 / DM0]
SOC_RX/TX
[USB3_0_DP0 / DM0]
[USB3_0_RX0_P / M]
[USB2_1_DP0 / DM0]
USB2.0_2_DP1 / DM1
USB2.0_3_DP0 / DM0
[USB2_0_DP0 / DM0]
[UART1_RXD / TXD]
Debug Wafer
UART1_RX/TX
JK6200
RS232C phone Jack
SOC_RX/TX
UART wafer
SOC_RX/TX
(*) US model only
USB 1
(3.0)_V
USB 2
(2.0)_H
USB 3
(2.0)_H
WIFI_EN
+3.5V_WIFI
OCP
[GPIO90]
USB_CTL1
+5V_USB_1
OCP
[GPIO95]
USB_CTL2
+5V_USB_2
OCP
[GPIO34]
USB_CTL3
+5V_USB_3
[UART0_TXD/GPIO105]
MAIN SOC
- 15 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 16
6. Power Block
+3.3V_NORMAL
ZUZr˟
NVRAM
ZUZr˟
+3.3V_NORMAL
ZZ˟
+3.3V_NORMAL
ZUZr˟
AUDIO AM P
100 ˟
TUNER (Demod)
YU^r˟
+3.3V_TU
ZZ˟
MAIN SOC
MICOM
ZZ˟ LNB
IR / KEY/EYE
XWW˟
ZUZr˟
EYE_I2C_SDA
EYE_I2C_SCL
+3.5V_ST
33pF
18pF
Cap Ready
I2C_SCL4: AJ21[SCL4]
I2C_SDA4: AH21[SDA4]
I2C_SCL1: AK22[SCL1]
I2C_SDA1: AJ22[SDA1]
I2C_SCL3: AH24[SCL3]
I2C_SDA3: AJ24[SDA3]
I2C_SCL0: AK23[SCL0]
I2C_SDA0: AJ23[SDA0]
I2C_SCL2: AH23[SCL2]
I2C_SDA2: AH22[SDA2]
I2C_SCL5: AH25[SCL5]
I2C_SDA5: AH26[SDA5]
Tuner
XUYr˟GOl|P
+3.3V_TU
ZZ˟
47pF
+3.3V_NORMAL
ZUZr˟
PMIC (EPI) WAFER (Vx1)
33 ˟
AUDIO AMP
100 ˟
33pF
- 16 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 17
7. M16+ I2C Map
+3.3V_NORMAL
3.3KΩ
IC102
NVRAM
3.3KΩ
+3.3V_NORMAL
33Ω
+3.3V_NORMAL
3.3KΩ
IC5400
NTP7515D(AMP)
100 Ω
TUNER (D emod)
2.7KΩ
+3.3V_TU
33Ω
IC101
M16+
IC3000
R5F100GEAFB(MICOM)
33Ω
IC6900
LNB
IR / KEY/EYE
100Ω
3.3KΩ
E
YE_I2C_SDA
E
YE_I2C_SCL
+3.5V_ST
33pF
18pF
Cap Ready
0x56
0x52
0xCA
0x10
0xA0
Device
address
I2C_SCL4: AJ21[SCL4]
I2C_SDA4: AH21[SDA4]
I2C_SCL1: AK22[SCL1]
I2C_SDA1: AJ22[SDA1]
I2C_SCL3: AH24[SCL3]
I2C_SDA3: AJ24[SDA3]
I2C_SCL0: AK23[SCL0]
I2C_SDA0: AJ23[SDA0]
I2C_SCL2: AH23[SCL2]
I2C_SDA2: AH22[SDA2]
I2C_SCL5: AH25[SCL5]
I2C_SDA5: AH26[SDA5]
Tuner
1.2KΩ (EU)
+3.3V_TU
33Ω
47pF
+3.3V_NORMAL
3.3KΩ
IC8000 (EPI – PMIC)
SW50205 P7601 (Vx1 – 51Pin wafer)
33 Ω
IC5300
NTP7515D(AMP)
0x54
100 Ω
33pF
0xC0
- 17 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 18
8. Clock source and frequency inside chip
24MHz
xTAL
CTOP_GFx_R10
GPUPLL
CORE_PLL
M0
M1
EMMC
CORE
AUD
ESM
CTOP_GFx_R10[21] ck_mux_pll_sel_m0 : 0: DDR_M0PLL, 1: DDR_M1PLL
DDR_M1PLL
1308MHz(1056MHz)
200MHz
396MHz
552MHz
264MHz
DCO DISP PLL C4Tx
27 MHz 594 MHz
1/n
1/n
1/n
1/n
648 MHz
1
584 MHz
2
208MHz
CTOP_FME0_R13/14/15
CODEC PLL
2016MHz
CPU_PLL
CODEC_PLL
2400MHz
CPUBUS
1308MHz(1056MHz)
528MHz
2616MHz(2112MHz)
GFx
600MHz
1/n
TE
GPU
480MHz
648MHz
CTOP_GFx_R10[19] ck_mux_pll_sel_m1 : 0: DDR_M0PLL, 1: DDR_M1PLL
CTOP_GFx_R10[9:8] ck_mux_pll_sel_esm : 0: CORE_PLL, 1: CODEC_PLL, 2:DDR_M1PLL
CTOP_GFx_R10[17:16] ck_mux_pll_sel_lbus : 0: CORE_PLL, 1: CODEC_PLL , 2:DDR_M1PLL
[27:26] ck_mux_pll_sel_dco : 0: CODEC_PLL, 1: CORE_PLL, 2: DDR_M1PLL
CTOP_GFx_R16/17/18
CTOP_GFx_R00/01/02
CTOP_DPE_R28,29,30
CTOP_GFx_R06/07/08
CTOP_GFx_R10[31:30] ck_mux_pll_sel_core : 0: CORE_PLL, 1: CODEC_PLL, 2:DDR_M1PLL
CTOP_GFx_R10[2:1] ck_mux_pll_sel_emmc : 0: CODEC_PLL, 1: CORE_PLL , 2:DDR_M1PLL
CTOP_GFx_R10[15:14] ck_mux_pll_sel_emmc : 0: CODEC_PLL, 1: CORE_PLL , 2:DDR_M1PLL
1/n
CPU
CTOP_GFx_R03/04/05
DDR_M0PLL
1/
2
1/
2
1/
2
AUD
- 18 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 19
200
910
LV1
550
590
540
500
502
420
440
450
400
120
122
411
412
415
416
123
AR2
AR1
* Guide Spacer
* Top
* Bottom
ST1ST2
SB1
430
121
530
531
AB1
AB2
AH2
900
100
821
820
511
570
571
510
902
200T
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
- 19 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 20
OLED77G7 SVC Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
- Disassembly Guide
Page 21
(1-1) Lay the TV SET on the flat surface table after covering a cotton sheet. (1-2) Detach a [Cover Ass’y, Hinge Outer]. (1-3) Detach a [Cover Ass’y, Rear Outer]. (1-4) Unfasten screw 8EA at back side of [Cover Ass’y, Rear Center],
and unfasten screw 8EA at bottom side of [Base, Metal].
(1-5) Move the [Moving Handle] 2EA from STAND TYPE to WALL TYPE.
1-1
1-3
1-4
1-5
1-2
OLED77G7 Disassembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
You must follow the steps of this Manual. (1-1, 1-2, 2-1, 2-2, ... )
Page 22
(2-1) Unfasten the [Moving handle] 2EA in the middle side of [Cover Ass’y, Rear Center]. (2-2) Unfasten Screw 5EA at the bottom side of [Cover Ass’y, Rear Center].
2-1
2-1
2-1
2-2
2-2
2-2
2-2
2-2
2-2
OLED77G7 Disassembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 23
(3-1) ~ (3-2) Hold each side-bottom area of [Cover Ass’y, Rear Center] by both hands, and then pull up slowly.
(You don’t need a Jig like ‘Plastic scraper for 65G6’ because it will be much easier for you to detach this part compared to 65G6.)
(3-3) If you pulled up all bottom area of [Cover Ass’y, Rear Center], push it up with a little shaking.
3-1 3-2 3-3
OLED77G7 Disassembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 24
(4-1) Unfasten Screw 8EA. (4-2) Disconnect Power Cable 3EA. (4-3) Disconnect VX1 Cable 2EA.
4-2
4-3
4-1
4-1
4-1
4-1
4-1 4-1 4-1
4-1
4-2
4-2
4-2
4-3
4-3
OLED77G7 Disassembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 25
(5-1) ~ (5-2) Unhook the cable from [Plate, T-Con] during cable disconnection. (5-3) Unhook 4EA springs from Locking Bracket Ass’y. (5-4) Move 2EA Locking Bracket Ass’y to upper area. (5-3) Pull with raising up the [AV BOX] like a picture to separate the hooks of [Hinge Ass’y].
(This process should be worked by two workers.)
5-1
5-2
Separate
5-3
5-3 5-3 5-3 5-3
5-4 5-4
5-5
OLED77G7 Disassembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 26
(6-1) Turn and put down the [AV BOX] like a picture. Before that, cover the table with a cotton sheet or something like that.
Grille area of [AV BOX] shouldn’t be touched the table. So, put grille area out from the table like below pictures.
(6-2) Unfasten the [A] Screw 22EA and Do not unfasten [b] Screw 4EA.
You need to check the arrow mark. If there are arrow marked screws, Do not unfasten that.
[A]
Do not unfasten arrow
marked screws
[B]
6-2
6-2
Do not unfasten these screws
6-2 6-2 6-2 6-2 6-2
6-2
6-2
6-2
6-2
6-2
6-2 6-2 6-2 6-2 6-2 6-2 6-2 6-2
6-2
6-2
6-1
Table
Cotton sheet or Pad
Grille
OLED77G7 Disassembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 27
Turn the [AV Box]
(7-1) Turn the [AV BOX] like this guide.
OLED77G7 Disassembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 28
8-1 8-2 8-3 8-4
8-1
8-2
8-3
8-4
OLED77G7 Disassembly Guide
(8-1) ~ (8-4) Separate the inside latches of [Cover Ass’y, AV BOX] following the steps.
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 29
OLED77G7 Disassembly Guide
(9-1) Grip the third lane at the front side and grip the first lane at the rear side like the picture,
and then lift up having a little power, you can separate the latches middle area of [Cover Ass’y, AV BOX].
(9-2) Do the same working at Opposite side to separate middle area of [Cover Ass’y, AV BOX].
9-1 9-2
Latch separation
You have to separate these
inside latches.
9-2
9-1
Latch separation
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 30
10-1
10-2
OLED77G7 Disassembly Guide
(10-1) ~ (10-2) Put the [Cover Ass’y, AV Box] up like the picture, and lay down on the table.
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 31
11-1
OLED77G7 Disassembly Guide
(11-1) Disconnect a Power Cord.
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 32
(12-1) Unfasten Screw 6EA at [Hinge Ass’y]. (L/R each 3EA) (12-2) Unfasten Screw 6EA at [Cover, Hinge Front].
12-1
12-1
12-2
12-1
12-1 12-1
12-2 12-2 12-2 12-2
12-2
12-1
OLED77G7 Disassembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 33
13-2
13-1
13-3
OLED77G7 Disassembly Guide
(13-1) Disconnect the connector 3EA of Power Cables. (13-2) Disconnect the connector 2EA of VX1 Cables. (13-3) Separate the [Cover Ass’y, Hinge Cable] and then put down it on the table.
( If you change these cables, refer to the extra guide at final pages.)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 34
14-4
14-3 14-2
14-1
Woofer Speaker
Woofer Speaker
Front Speaker
Front Speaker
14-1
14-2
14-3
14-4
OLED77G7 Disassembly Guide
(14-1) ~ (14-4) Disconnect and separate [Woofer Speakers] and [Front Speakers].
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 35
15-1
Main PCB
15-2
Sub PCB
15-1
15-1
15-1
15-1
15-2
15-2
15-2
15-2
15-2
15-2
OLED77G7 Disassembly Guide
(15-1) Unfasten the Screw 4EA from [Sub PCB] and Disconnect indicated connectors. (15-2) Unfasten the Screw 6EA from [Main PCB] and Disconnect indicated connectors.
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 36
16-1
16-2
16-3
OLED77G7 Disassembly Guide
you need a little power because gap pads were stuck at the bottom of PCB.
(16-1) ~ (16-3) Pull and raise up the [Main PCB] using both hands like below pictures.
Be care the tuner not to damage it. When you separate the PCB, you need a little power because gap pads were stuck at the bottom of PCB.
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 37
PSU Mater
PSU Slave
17-1
17-1
17-1
17-1
17-2
17-2
17-2
17-3
17-4
Thermal PCB
FAN
17-1
17-1
17-1
17-1 17-2
17-2
17-2
17-2
OLED77G7 Disassembly Guide
(17-1) Disconnect the Connector and unfasten the Screw 7EA at [PSU Master PCB].
When you separate the PCB, you need a little power because gap pads were stuck at the bottom of PCB. (17-2) Unfasten [PSU Slave] Screw 7EA. (17-3) Unfasten [Thermal PCB] Screw 1EA. (17-4) Unfasten [Fan] Screw 2EA.
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 38
(18-1) Disassemble the [Bracket Ass’y, Locking] from Module.
OLED77G7 Disassembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 39
OLED77G7 Disassembly Guide
Attach to the mark
1
3
4
4
2
2
5
BASE ASSEMBLY
DAMPER DAMPER DAMPER
(MCQ68366810)DAMPER
CUTTING SILICON ETC. SILICON G CUTTING SILICON ETC. SILICON G
COMPLEX ETC. ACRYL THERMAL PAD COMPLEX ETC. ACRYL THERMAL PAD
BASE - - BASE ASS'Y, METAL_OLE
No
Description Part No Qty
① ② ③
AAN75670526 MCQ68769224 MCQ68769225 MCQ68366810
NOT USE
1 2 1 2 1
Specification
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Disassembly Complete
Page 40
OLED77G7 SVC Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
- Re-assembly Guide
Page 41
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No
AAN75670526
MCQ68769224
MCQ68769225
MCQ68366810
NOT USE
Description Part No Qty
BASE ASSEMBLY
DAMPER DAMPER DAMPER
(MCQ68366810)DAMPER
3
Specification
BASE - - BASE ASS'Y, METAL_OLE
1
CUTTING SILICON ETC. SILICON G
2
CUTTING SILICON ETC. SILICON G
1
COMPLEX ETC. ACRYL THERMAL PAD
2 1
COMPLEX ETC. ACRYL THERMAL PAD
2
1
2
Attach to the mark
4
4
5
Page 42
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(2-1) Fasten the
[PSU Master] Screw 7EA. (It has one ground M4 screw.)
(2-2) Fasten the [PSU Slave] Screw 7EA and Connect PSU Slave Connector. (2-3) Fasten the [Thermal PCB] Screw 1EA. (2-4) Fasten the [Fan] Screw 2EA. (Screw Type Caution)
PSU Mater
2-1
2-1
PSU Slave
2-1 2-2
2-2
2-2
2-1
M4 Screw 1EA
2-1
2-1
2-1
2-2
2-2
2-2
FAN
2-2
2-3
2-4
Thermal PCB
Page 43
3-1
3-2
OLED77G7 Re-assembly Guide
(3-1) ~ (3-2) put down the [Main PCB] in place with inserting the Tuner.
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 44
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(4-1) Put down [Sub
PCB] and Fasten it with Screw 4EA, and then connect the connectors.
(4-2) Fasten the [Main PCB] Screw 6EA and Connect the indicated connectors.
Sub PCB
4-1
4-2
4-2
Main PCB
4-2
4-2
4-1
4-1
4-1
4-1
4-2
4-2
4-2
Page 45
5-4
5-3 5-2
5-1
Woofer Speaker
Woofer Speaker
Front Speaker
Front Speaker
5-1
5-2
5-3
5-4
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(5-1) ~ (5-4) Insert the Connector of [Woofer & Front Speaker] and then put it down in place.
Page 46
6-2
6-1
OLED77G7 Re-assembly Guide
(6-1) Connect the Power Cable Connector 3EA from the Bottom of [Cover Ass’y, Hinge Cable]. (6-2) Connect the VX1 Cable Connector 2EA from the Bottom of [Cover Ass’y, Hinge Cable].
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 47
(7-1) Fasten the Screw 3EA at each part of [Hinge Ass’y] L/R. (Total 6EA) (7-2) Fasten the Screw 6EA at [Cover, Hinge front].
7-1
7-1
7-2
7-1
7-1 7-1
7-2 7-2 7-2 7-2
7-2
7-1
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 48
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(8-1) Connect a Pow
(8-2) Arrange the Cable in rib shapes at [Bracket, AV Bottom]. (Refer to the Picture)
er Cord.
8-1
Arrange like this
8-2
Page 49
9-1
9-2
9-3
OLED77G7 Re-assembly Guide
(9-1) Take out the power Cable 3EA from Bottom Box to upside passing the hole. (9-2) Take out the VX1 Cable 2EA from Bottom Box to upside passing the hole. (9-3) Arrange and assemble the [Cover Ass’y, AV Box] to Bottom Box.
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 50
10-1 10-2
10-3 10-4
10-5
10-6
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(10-1) ~ (10-5) Cover and Push evenly [Cover Ass’y, AV Box] with checking assembly status. (10-6) Check latches indicated the picture whether it is assembled well or not.
Page 51
(11-1) Turn and put down the [AV BOX] like below pictures. Before that, cover the table with a cotton sheet or something like that. (11-2) To be assembled tightly, Fasten the Screw 22EA holding rear side by the other hand.
When you fasten the screws, keep torque between 3~4kgf. If you can’t control at that time, use hand driver.
11-2
11-2 11-2 11-2 11-2 11-2 11-2
11-2
11-2
11-2
11-2
11-2
11-2 11-2 11-2 11-2 11-2 11-2 11-2 11-2
11-2
11-2
11-1
Table
OLED77G7 Re-assembly Guide
Cotton sheet or Pad
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 52
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
[Extra Guide] Working Guide to replace a Module. Remove the protection film for Module.
MODULE Front surface
Remove the protection film for Module.
MODULE Rear surface
Page 53
(12-1) Lift up carefully [AV Box] like below picture and Insert the Temporary-Fixing structure of [Hinge Assy] to [T-Con Plate].
At this time, be careful the crash between [AV Box] and [Glass]. (This process should be worked by two workers.)
(12-2) Hook the 4EA Springs from Locking Bracket Ass’y to Rail Guide bracket (White color).
OLED77G7 Re-assembly Guide
Caution!
12-1
Insert
12-2 12-2 12-2 12-2
Landing
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 54
(13-1) Fasten M4 Screw 8EA. (13-2) Connect the Power Cable 3EA. (13-3) Connect the VX1 Cable 2EA.
13-2
13-3
13-1
13-1
13-1
13-1
13-1 13-1 13-1
13-1
13-2
13-2
13-2
13-3
13-3
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 55
OLED77G7 Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(14-1) Set the right position of [Rear Cover] bottom side and then Push evenly upper side to assemble the latches well. (14-2) Fasten [Moving Handle] 2EA at the center of [Cover Ass’y, Rear Center]. (14-3) Fasten the Screw 5EA at the bottom of [Cover Ass’y, Rear Center].
14-1
14-2
14-2
14-3
14-3
14-3
14-3
14-2
14-3
14-3
Page 56
(15-1) Move [Moving Handle] 2EA from WALL TYPE to STAND TYPE. (15-2)~(15-3) Fasten the Screw 8EA at [Cover Ass’y, Rear Center] and fasten the Screw 8EA at [Base, Metal]. (15-4) Insert the latches of [Cover Ass’y, Rear Outer] at upper side and push & assemble the holders at bottom side. (15-5) Attach the [Cover Ass’y, Hinge Outer] by Magnet force. (15-6) Make the TV SET stand up by two or more people. (15-7) Re-assembly Complete.
15-1 15-2 15-3 15-4
15-5 15-6 15-7
OLED77G7 Re-assembly Guide
Re-assembly Complete
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 57
Extra Guide : OLED77G7
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(a-1) Unfasten Screw 2EA at [Hinge Ass’y] L/R (a-2) Unfasten Screw 4EA at [Hinge Cable Cover Front & Rear]
Hinge Cable Cover Assy Disassembly/Re-assembly Guide
a-1
a-2
a-1
a-1
a-2
a-2
a-2
a-2
Page 58
Extra Guide : OLED77G7 Hinge Cable
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(b-1) ~(b-3) Holding each surface of [Hinge Cable Cover Front & Rear], Separate Latches in both Parts sequentially like below pictures.
Cover Assy Disassembly/Re-assembly Guide
b-1
b-2
b-3
Page 59
Extra Guide : OLED77G7 Hinge Cable
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(c-1)~(c-2) Separate the Cables from [Cover, Hinge Cable Rear].
Disassembly Complete.
Cover Assy Disassembly/Re-assembly Guide
c-1
c-2
Page 60
Extra Guide : OLED77G7 Hinge Cable Cover Assy Disassembly/Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(Re-Assembly) (d-1) VX1 Cable Connectors attached label should be facing down. (d-2) Arrange the Cables like below picture. You have to keep the point which are gathered by taping and follow the cable management guide.
Page 61
Extra Guide : OLED77G7 Hinge Cable Cover Assy Disassembly/Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(e-1) Gather the taping point of Power Cable 3EA
(e-2) Refer to
the Cabld length in the pictures to arrange the cables.
Page 62
Extra Guide : OLED77G7 Hinge Cable Cover Assy Disassembly/Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(f-1) Assemble the Latch structures between [Cover, Hinge Cable Rear & Front]. (f-2) Fasten Screw 4EA. (Torque 3~4 kgf )
f-1
f-2
Page 63
Extra Guide : OLED77G7 Hinge Cable Cover Assy Disassembly/Re-assembly Guide
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
(g-1) Put down [Hinge Ass’y] L/R like below picture and fasten Screw 2EA. (Torque 3~4 kgf ) (g-2) Re-assembly Complete.
g-1
g-2
g-1
g-1
Disassembly/Re-assembly Complete.
Page 64
TROUBLE SHOOTING GUIDE
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 65
Contents of Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
2 No video/No audio 2
3 Picture broken/ Freezing 3
4 Color error 4
5
6
7
8
9 Wrecked audio/discontinuation/noise 10
10
11
12
A. Video error
B. Power error
C. Audio error
D. Function error
No video/Normal audio 1
Vertical/Horizontal bar, residual image,
light spot, external device color error
No power 6
Off when on, off while viewing, power auto on/off
No audio/Normal video 9
Remote control & Local switch checking
MR15RA operating checking 12
Wifi operating checking 13
7-8
11
5
13 External device recognition error 14
14 E. Noise Circuit noise, mechanical noise 15
15 F. Exterior error Exterior defect 16
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Page 66
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
A. Video error
No video/ Normal audio
Established
date
Revised date
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/DPower B/D, Vx1 Cable, Speaker Cable, IR B/D Cable,,,)
A9
Board (Main) 20V, 12V etc.
Replace module
Normal
voltage
N
Repair Power Board or parts
End
Y
Replace Main Board
No video Normal audio
Normal
audio
N
Move to No video/No audio
Y
A1
Check Vx1 lock voltage
A9
Check Power Board (Module) 24V output
0V
Normal voltage
N
Repair Power Board or parts
Y N Check Power
Y
Precaution
Always check & record S/W Version and White Balance value before replacing the Main Board
A4 & A2
Replace Main Board
1
Re-enter White Balance value
Page 67
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
No Video/ No audio
Error
A9
Check various voltages of Power Board (Main) (20V, 12V…)
A. Video error
No video/ No audio
Normal
voltage?
Replace Power Board and repair parts
Y
N
Established
date
Revised date
Check and replace MAIN B/D
End
2
Page 68
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
A3
Check RF Signal level
Normal Signal?
N
Check RF Cable
Connection
1. Reconnection
2. Install Booster
Y
Error
symptom
A. Video error
Picture broken/ Freezing
Established
date
Revised date
. By using Digital signal level meter . By using Diagnostics menu on OSD
( All Settings→ Channels → Channel Tuning → Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
→ DVD Player ,Set-Top-Box, Different maker TV etc`
A4
N
Normal
Picture?
N
Y
S/W Version
Check
SVC
Bulletin?
Y
N
Check
Tuner soldering
N
Y
Close
Normal
Picture?
Y
Close
N
Contact with signal distributor
or broadcaster (Cable or Air)
3
S/W Upgrade
Normal
Picture?
Y
Close
N
Replace
Main B/D
Page 69
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
A6
Check color by input
-External Input
-AV
-HDMI
A15
Check Test pattern
Error
symptom
Color
error?
N
Check error color input mode
A. Video error
A7
Check
and replace
Y
Link Cable (V by one) and contact condition
External Input
error
Color error
Color
error?
N
Check external device and cable
Y
Replace Main B/D
Established
date
Revised date
External device
/Cable
normal
N
Color
error?
End
Y
N
Y
Replace module
Replace Main B/D
HDMI error
Check external
device and cable
4
Request repair
for external
device/cable
N
External device
/Cable
normal
Y
Replace Main B/D
Page 70
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Vertical / Horizontal bar, residual image,
A. Video error
light spot, external device color error
Vertical/Horizontal bar, residual image, light spot
A6
Check color condition by input
-External Input
-HDMI
A15
Check Test pattern
Screen
normal?
N
Replace module
Check external
Y
device connection condition
Normal?
N
Request repair
for external device
External device screen error-Color error
Check screen condition by input
Check S/W Version
Check
version
Y
S/W Upgrade
Normal
screen?
Y
N
N
-External Input
-AV
-HDMI/DVI
A7
Check and
Y
replace Link Cable
External
Input error
HDMI/
DVI
Established
date
Revised date
Y
N
Replace Main B’D
for LGD Panel
Replace Main B’D
Screen
normal?
End
Connect other external device and cable
(Check normal operation of External Input, HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc.
Connect other external device and cable
(Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern
Generator ,Set-top Box etc.
Screen
normal?
Request repair for external device
Screen
normal?
N
Y
Y
N
Replace Module
N
Screen
normal?
Y
End
Replace Main B/D / Module
Replace Main B/D / Module
End
5
Page 71
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
A8
Check Logo LED
. Stand-By: Red or Turn On . Operating: Turn Off
Check Power cord was inserted properly
Error
symptom
Power LED
On?
N
Normal?
Y
Close
N
Y
Check ST-BY (7.8V)
A9
B. Power error
No power
DC Power on by pressing Power Key On Remote control
Normal
voltage?
Y
N
Y
Established
date
Revised date
A9
Y
N
Check Power On ‘”High”
Replace Main B/D
Normal
operation?
A9
Measure voltage of each output of Power B/D
N
Y
Replace Main B/D
Normal
voltage?
Replace Power B/D
OK?
Y
Replace
Power B/D
Replace Power B/D
6
Page 72
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check outlet
Check A/C cord
Check for all 2- phase power out
Error
symptom
Error?
Y
Fix A/C cord & Outlet and check each 2 phase out
B. Power error
Off when on, off while viewing, power auto on/off
A10
N
Check Power Off Mode
A9
(If Power Off mode is not displayed) Check Power B/D voltage
Caution
Check and fix exterior of Power B/D Part
Abnormal
Abnormal
Established
date
Revised date
CPU
1
Normal
voltage?
N
Replace Power B/D
Replace Main B/D
Y
Replace Power B/D
Replace Main B/D
Normal?
N
Y
End
7
Page 73
Standard Repair Process
Power Off list
Explanation
Action contents
KEYTIMEOUT
Power off when TV is not turned off during a certain time RESULT : micom force to trigger TV power off. CONDITION : When pressing power key while power on/off status, CPU does not response within 8 seconds
Check & Change Main B/D
1SEC Power OFF
Almost the same as Power Off by KEYTIMEOUT. If there is no vaild communication Bet ween CPU and MICOM for more than 5 seconds, the MICOM switcheds off PSU and Records. Power off by 1SEC Power off. In this case, we don’t have information where the malfunction exactly occurred. But in in indicates that CPU had stopped and rebooted.
Check & Change Main B/D
ACDET
In case of AC Off (It is normal when the power cord is unplugged.)
Normal
If there are many ACDETs connected, Power Board is defective
Check & Change Power B/D
5V MNT
Power off by unstable AC power detect. RESULT : micom check the stable power. CONDITION : When AC on or DC on, stabilization check routine (Power Detect High
Check) fail after multi power on.
Check & Change Power B/D
CPUABNORMAL
If the CPU attempts to reset in case of abnormal operation and Shut Down in case of failure.
Check & Change Main B/D
NO POLING
Power off when receiving no ack. RESULT : TV power off/on (Reboot) CONDITION : There is no I2C response from CPU for 15 seconds.
Check & Change Main B/D
CPUCMD
Power off by main SoC command.
Check & Change Main B/D
INV_ERROR
Power off by module error (OLED) CONDITION : OLED Module send signal to micom
Check & Change OLED Module
ONRF_FAIL
RESULT : Reboot, CONDITION : OLED module compensation is running but fails.
Check & Change OLED Module
PNWASHFAIL
Power off by panel noise wash function fail case.
Check & Change OLED Module
RESET
When Micom is reset by AC Off
Normal Case
KEY
Power off by Local key
OFFTIMER
Power off by Off timer
SLEEPTIMER
Power off by sleep timer
NOSIG
Power off by No Signal
FANSTOP
Power off by FAN operation stopped
INSTOP
Power off by Instop Key
AUTO OFF
Power off by auto off function
RESREC
Power off by reserved recording
RECEND
Power off when recording stops
SWDOWN
Reboot by SW down load function
UNKNOWN
No meaning (same as initial value)
COMP_END
OLED threshold voltage degradation(Compensation) completes.
PNWASHDONE
Power off by panel noise wash function complited. (OLED)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Off when on, off while viewing, power auto on/off
B. Power error
* Please refer to the all cases which can be displayed on power off mode.
Established
date
Revised date
8
Page 74
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No audio Screen normal
Error
C. Audio error
symptom
No audio/ Normal video
A11 A12+A9
Check user menu > Speaker off
Off
Cancel OFF
N
Y
Check audio B+ 20V of Power Board
Replace Power Board and repair parts
Established
date
Revised date
Normal voltage
Y
N
Check Speaker disconnection
Disconnection
Y
connecting Speaker
N
9
Replace MAIN Board
End
Page 75
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check input signal
-RF
-External Input
signal
Error
symptom
C. Audio error
Wrecked audio/ discontinuation/noise
Established
date
Revised date
→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio
A12+A9
Check audio B+ Voltage (20V)
Normal
voltage?
N
Replace Power B/D
Replace Main B/D
N
Y
Y
Signal
normal?
N
Y
(When RF signal is not received)
Request repair to external
cable/ANT provider
(In case of
External Input
signal error) Check and fix external device
Wrecked audio/
Discontinuation/
Noise for
all audio
Wrecked audio/
Discontinuation/
Noise only
for D-TV
Wrecked audio/
Discontinuation/
Noise only
for Analog
Wrecked audio/
Discontinuation/
Noise only
for External Input
Check and replace speaker and connector
Replace Main B/D
Connect and check other external device
Normal
audio?
End
Check and fix external device
10
Page 76
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
D. Function error
Remote control & Local switch checking
1. Remote control(R/C) operating error
A13
Check R/C itself
Operation
Check R/C Operating
When turn off light
in room
If R/C operate,
Explain the customer
cause is interference
from light in room.
operating?
Normal
N
Check & Replace
Baterry of R/C
operating?
Replace R/C
Check & Repair
Y
Cable connection Connector solder
Normal
N
Y
Close
Normal
operating?
Y
Close
A13
N
On Main B/D
Established
date
Revised date
Check B+
3.5V
Normal
Voltage?
N
A9
Check 7.8V on Power B/D
Replace Power B/D or
Replace Main B/D
(Power B/D don’t have problem)
A13
Y
Check IR
Output signal
Replace
Main B/D
Normal
Signal?
N
Repair/Replace
IR B/D
Y
11
Page 77
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
D. Function error
MR15RA operating checking
2. MR15RA (Magic Remocon) operating error
A4
Check the
INSTART menu
RF Receiver ver
is “00.00”?
A14
Check & Repair
Y
RF assy
connection
N
A4
RF Receiver ver
is “00.00”?
Y
Down load the Firmware
Check MR15RA itself Operation
N
Close
Normal
operating?
Check & Replace
Battery of MR15RA
Normal
operating?
N
Replace
MR15RA
Y
N
Y
Press the
wheel
Close
Established
date
Revised date
Is show ok
message?
Y
Close
Is show ok
message?
Close
Y
Turn off/on the
N
set and press
the wheel
N
Press the back key about 5sec
* INSTART MENU12.RF
Remocon Test Receiver
Firmware download
If you conduct the loop at 3times, change the MR15RA.
12
Page 78
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
3.Wifi operating error
Check the
INSTART menu
A4
Wi-Fi Mac value
is “NG”?
A14
Check & Repair
Wifi cable
connection
A4
Wi-Fi Mac value
is “NG”?
Y
D. Function error
Wifi operating checking
A14
N
Check the Wifi wafer
1pin
N
Close
Established
Revised date
Normal
Voltage?
Y
Close
date
N
Replace
Main B/D
Change the Wifi
Y
assy
13
Page 79
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check input signal
Error
symptom
Signal
input?
Y
N
Check and fix
external device/cable
D. Function error
External device recognition error
Check technical information
- Fix information
- S/W Version
Technical
information?
Fix in
accordance
with technical
information
Y
N
External Input
Recognition error
Recognition error
Established
Revised date
HDMI/
DVI, Optical
date
Replace Main B/D
Replace Main B/D
14
Page 80
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Identify nose type
Error
symptom
Circuit
noise
Mechanical
noise
Circuit noise, mechanical noise
Check location of noise
Check location of noise
E. Noise
Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. Describe the basis of the description in “Part related to nosein the Owner’s Manual.
Established
date
Revised date
Replace PSU
When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description)
OR
If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description)
15
Page 81
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Zoom part with exterior damage
F. Exterior defect
Exterior defect
Module
damage
Cabinet
damage
Remote
control
damage
Replace module
Replace cabinet
Replace remote control
Established
date
Revised date
Stand
dent
Replace stand
16
Page 82
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No. Error symptom Content Page Remarks
1
A. Video error_ No video/Normal audio
2 Check White Balance value A2
3
A. Video error_ video error /Video lag/stop
4 Version checking method A4
5 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
6
residual image, light spot
7
A. Video error_ Color error
8 Adjustment Test pattern - ADJ Key A19
<Appendix>
9
Defected Type caused by Cable/ Main / Power / Module
Check Vx1 lock A1
TUNER input signal strength checking method
Connection diagram A6
Check Link Cable (Vx1) reconnection condition
Check Cable(1) A-1/6
Check Cable(2) A-2/6
Exchange Main Board (1) A-3/6
Exchange Main Board (2) A-4/6
Exchange Main Board (3) A-5/6
A3
A7
Exchange Power Board (PSU) A-6/6
Exchange Module A-7/7
Page 83
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Continued from previous page
No. Error symptom Content Page Remarks
10
B. Power error_ No power
11 Check power input Voltage & ST-BY 3.5V A9
12
13
14
15
16 Motion Remote operation checking method A14
17 E. Etc How to use the Service remote control A15-A17
18 E. Etc Check items after Main B/D replacement A18
19 E. Etc Adjustment Test pattern A19
20 E. Etc
B. Power error_Off when on, off while viewing
C. Audio error_ No audio/Normal video
D. Function error
Check front display LED A8
POWER OFF MODE checking method A10
Checking method in menu when there is no audio
Voltage and speaker checking method when there is no audio
Remote control operation checking method A13
How to use JIG (Power B/D Diganostic Smart Jig Multi Gender)
A11
A12
A20
Page 84
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_No video/Normal audio
Check Vx1 lock
Established
date
Revised
date
A1
R7624 : 0[V]
Check a voltage of R7624 after turn on the TV. If the voltage is low, Vx1 is locked.(OK)
A1
Page 85
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_No video/Normal audio
Check White Balance value
Established
date
Revised
date
A2
Entry method
1. Press the ADJ button on the remote control for adjustment.
2. Enter into White Balance of item 12.
3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD.
A2
Page 86
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Video error, video lag/stop
TUNER input signal strength checking method
Established
date
Revised
date
All Settings Channels Channel Tuning Manual Tuning
A3
When the signal is strong,
use the attenuator (-10dB, -
15dB, -20dB etc.)
A3
Page 87
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
Version
A. Video error_Video error, video lag/stop
OLED TV Version checking method
1. Checking method for remote control for adjustment
Established
date
Revised
date
A4
Press the IN-START with the remote control for adjustment
A4
Page 88
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Video error, video lag/stop
TUNER checking part
Established
date
Revised
date
A5
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
Page 89
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error _Vertical/Horizontal bar,
residual image, light spot
OLED TV Connection diagram
Established
date
Revised
date
A6
As the part connecting to the external input, check the screen condition by signal
A6
Page 90
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
Check Link Cable (Vx1) reconnection condition
A. Video error_Color error
Established
date
Revised
date
A7
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Page 91
Appendix. Examples of Symptoms(Image error)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check for poor cable contact
Item
CABLE Color smear
CABLE R Color Excessive
CABLE Screen darkness
Symptom
Name
Cause Symptom Image
Pin 단선
Poor broken pin of FFC cable
Color is Excessive due to FFC Cable
Contact.
screen is dark due to poor contact due
to disconnection of the FFC cable pin.
CABLE G Color Excessive
G color transient due to poor FFC cable
connection
A - 1/7
Page 92
Appendix. Examples of Symptoms(Image error)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check for poor cable contact
Item
CABLE Color spread LVDS cable connection problem
CABLE Color spread LVDS cable connection problem
CABLE Color spread LVDS cable connection problem
Symptom
Name
Cause Symptom Image
CABLE Screen stop
Due to foreign substance withi nLVDS
cable PIN
A - 2/7
Page 93
Appendix. Examples of Symptoms(Main)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
Main Screen noise Bit noise from horizontal screen
Main Screen noise
Main Dark picture Dark left-side screen
Symptom
Name
Cause Symptom Image
Broken screen due to
Main IC problem
Main Broken picture
Top/bottom screen part
Picture problem due to tuner
Inner side quality problem
A - 3/7
Page 94
Appendix. Examples of Symptoms(Main)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
Main Broken screen Broken screen in a horizontal manner
Main Screen spread Screen corner appears blurry
Main Color Spread Color spread on the screen
Symptom
Name
Cause Symptom Image
Main Blurry Screen Blurry picture on the screen
A - 4/7
Page 95
Appendix. Examples of Symptoms(Main)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check parts by symptom
Item
Main Broken picture
Main
Main
Symptom
Name
Right-side
Screen
problem
LG logo
Screen problem
Cause Symptom Image
No problem at the initial stage,
G-color spread after 10 minutes
Right-side screen problem
Screen picture spread problem
Main
Right-side
picture problem
No problem at the initial stage.
During Heat run, right-side picture
problem
A - 5/7
Page 96
Appendix : Exchange Power Board (PSU)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No Light
No picture/Sound Ok
A - 6/7
Page 97
Appendix. Examples of Symptoms(OLED Module)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Verical line defect Image broken Bright Dot
Check parts by symptom
Horizontal defect and Verical stain Noise
Horizontal line Multi Verical line Defect Screen darkness
Verical line defect
A - 7/7
Image stain
Page 98
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
ST-BY condition: On or Off Power ON condition: Turn Off
B. Power error _No power
Check front Power Indicator
Established
date
Revised
date
A8
A8
Page 99
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
Check the DC 12VM line for ST-BY Voltage (ST-BY : 7.8V, Normal : 12V)
B. Power error _No power
Check power input voltage and ST-BY 3.5V
P202
Established
date
Revised
date
A9
Power To Main B’d
Power To Module
P201
A9
Page 100
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
B. Power error _Off when on, off whiling viewing
POWER OFF MODE checking method
Established
date
Revised
date
A10
Entry method
1. Press the IN-START button of the remote control for adjustment
2. Check the entry into adjustment item 3 (Power On/Off Status)
A10
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