LG OLED55B3, OLED65B3 Service Manual

Page 1
OLED TV
SERVICE MANUAL
CHASSIS : E*32B
MODEL : OLED55B3***
OLED65B3***
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL71991231 (2301-REV00)
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means), publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.
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CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS ................................................................... 4
SPECIFICATION ...................................................................................... 6
SOFTWARE UPDATE ............................................................................ 12
BLOCK DIAGRAM ................................................................................. 14
EXPLODED VIEW .................................................................................. 15
WIRING DIAGRAM ................................................................................ 16
ASSEMBLY / DISASSEMBLY GUIDE .................................................... 17
TROUBLE SHOOTING GUIDE ................................................ APPENDIX
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Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 3
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
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Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 4
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precau­tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-e󰀨ect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain o󰀨 any electrostatic
charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharg­ing wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classied as “anti-static” can generate electrical charges su󰀩cient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges su󰀩cient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads elec­trically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective mate­rial to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or cir­cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri­ate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
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Page 5
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain­ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the h t sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip o󰀨 excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-o󰀨" the board. The
following guidelines and procedures should be followed when­ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip o󰀨
any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con-
nected to the a󰀨ected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
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Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 6
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the LED TV used E*32B chassis.
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC specification
2. Requirement for Test
Each part is tested as below without special notice. (1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 2 °C (2) Relative Humidity: 60 % ± 10 % (3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
(5) The receiver must be operated for about 20 minutes prior
to the adjustment.
4. Model General Specification
(1)
EU / CIS / AFRICA / OCEANIA / ASIA / CHINA / HONGKONG / PHILIPPINES
No. Item Specication Remarks
1) EU/CIS/AFRICA
1 Market
2) OCEANIA/ASIA
3) CHINA/HONGKONG
4) PHILIPPINES
1) EU/CIS/AFRICA
- Digital TV : DVB-T/T2, DVB-C, DVB-S/S2,
- Analogue TV : PAL B/B, PAL B/G, PAL D/K, PAL-I, SECAM B/G, SECAM D/K, NTSC-M
2 Broadcasting system
2) OCEANIA/ASIA
- Digital TV : DVB-T/T2, DVB-C, DVB-S/
S2(New zealand only)
- Analogue TV : PAL B/B, PAL B/G, PAL D/K, PAL-I, SECAM B/G, SECAM D/K, NTSC-M
3) China/Hongkong
- Digital TV : DTMB (China/Hongkong), DVB-C
(China)
- Analogue TV : PAL D/K,I, NTSC-M (China/
Hongkong)
4) Philliphine
- Digital TV : ISDB-T
- Analogue TV : NTSC-M
Depending on country
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Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 7
No. Item Specication Remarks
# FOR EU/CIS/AFRICA/OCEANIA/ASIA 1 ) Digital TV
-DVB-T / DVB-T2*
-VHF III : 174 ~ 230 MHz
-UHF IV : 470 ~ 606 MHz
-UHF V : 606 ~ 862 MHz
-S Band II : 230 ~ 300 MHz
-S Band III : 300 ~ 470 MHz
-DVB-S/S2* (950 ~ 2150 MHz)
-DVB-C* (46 ~ 890 MHz)
2) Analogue TV (46 ~ 862 MHz)
3 Program coverage
4 Receiving system
# FOR CHINA
1) PAL-DK:VHF/UHF 1~62, Cable:1~41
2) PAL-I: VHF/UHF 1~69, Cable:1~47
3) NTSC M: VHF/UHF 2~78, Cable:1~71
4) DTMB:1~62
5) DVB-C:52.5MHz~866MHz
# FOR HONGKONG
1) PAL-DK:VHF/UHF 1~69, Cable:1~47
2) PAL-I: VHF/UHF 1~69, Cable:1~47
3) NTSC M: VHF/UHF 2~78, Cable:1~71
4) DTMB:21~69
# FOR Philippine
1) ISDB-T: UHF : 2~69
2) NTSC M: VHF/UHF : 2~69, CATV: 1~135
# EU/CIS/AFRICA/OCEANIA/ASIA Analog : Upper Heterodyne Digital : COFDM(DVB-T) Only DVB-T Model Digital : COFDM(DVB-T/T2) Only DVB-T2 Model Digital : QAM
# China/Hongkong Analog : Upper Heterodyne Digital : COFDM, QAM
# EU/CIS : Depending on models. # AFRICA : Depending on countrys. # OCEANIA/ASIA : Only DVB-T2/C/S2 support model only. # China/Hongkong/Philippine separate marketing
# EU/CIS/AFRICA/OCEANIA/ASIA
► DVB-T
- Guard Interval(Bitrate_Mbit/s): 1/4, 1/8, 1/16, 1/32
- Modulation: Code Rate QPSK : 1/2, 2/3, 3/4, 5/6, 7/8 16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8 64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
► DVB-T2
- Guard Interval(Bitrate_Mbit/s) 1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate QPSK : 1/2, 2/5, 2/3, 3/4, 5/6 16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
► DVB-C
- Symbolrate: 4.0Msymbols/s to 7.2Msymbols/s
- Modulation: 16QAM, 64-QAM, 128-QAM and 256-QAM
► DVB-S/S2(Except Asia)
- Symbolrate DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s DVB-S (QPSK) : 2 ~ 45Msymbol/s
- Viterbi DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8 DVB-S2 mode: 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
#China/Hongkong
► DTMB (Carrier, Code Rate, Constellation, Frame Header, Interleaving)
* China
- MODE1 : 3780, 0.4, 16QAM, PN945/VARIABLE, 720
- MODE2 : 1, 0.8, 4QAM, PN595, 720
- MODE3 : 3780, 0.6, 16QAM, PN945/VARIABLE, 720
- MODE4 : 1, 0.8, 16QAM, PN595, 720
- MODE5 : 3780, 0.8, 16QAM, PN420/VARIABLE, 720
- MODE6 : 3780, 0.6, 64QAM, PN420/VARIABLE, 720
- MODE7 : 1, 0.8, 32QAM, PN595, 720
- MODE8 : 3780, 0.8, 16QAM, PN945/VARIABLE, 720
- MODE9 : 3780, 0.6, 64QAM, PN945/VARIABLE, 720
- MODE10 : 3780, 0.8, 64QAM, PN420/VARIABLE, 720 * Hong Kong - 3780, 0.4/0.6, 4/16/64QAM, PN945, 720
► DVB-C
- Symbolrate : 4.0Msymbols/s to 7.2Msymbols/s
- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM
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Page 8
No. Item Specication Remarks
5 Head Phone out
HDMI1
HDMI
6
Input
7 Video Input RCA PAL, SECAM, NTSC 4 System : PAL, SECAM, NTSC, PAL60
8 Audio Input DVI Audio, Component, AV
9 SPDIF out (1 EA) Optical Audio out
10 USB Input (3 EA) EMF, For SVC (download)
Ethernet Connect
11
(1EA)
PCMCIA Card slot
12
(1EA)
HDMI2
HDMI3
HDMI4
Antenna, HDMI1, HDMI2, HDMI3, HDMI4 USB1, USB2, USB3, AV
PC / DTV Format Support HDMI2.1
PCMCIA Slot only EU/CIS
Depending on country
STP cable
(2) North America / Central and South America / Colombia / Taiwan / Mexico
No. Item Specication Remarks
1 Market
2 Broadcasting system
3 Available Channel
North America / Central and South America / Colombia / Taiwan / Japan / Mexico
ATSC / NTSC-M, 64 & 256 QAM North America
Digital : SBTVD (ISDBT) Analog : NTSC / PAL-M / PAL-N
Digital : DVB-T / T2 Analog : NTSC / PAL-M / PAL-N
Digital : ATSC, 64 & 256 QAM Analog : NTSC-M
Digital : DVB-T Analog : NTSC-M
VHF 2 ~ 13
UHF 14 ~ 69
DTV 2 ~ 69
CATV 1 ~ 135
CADTV 1 ~ 135
VHF 2 ~ 13
UHF 14 ~ 69
DTV 2 ~ 69
CATV 1 ~ 135
VHF 2 ~ 13
UHF 14 ~ 69
DTV 2 ~ 69
CATV 1 ~ 125
Cenrtal and South America
Colombia / Panama
Mexico
Taiwan
North America / Mexico
Cenrtal and South America
Colombia / Panama / Taiwan
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Page 9
No. Item Specication Remarks
Digital : ATSC, 64 & 256 QAM Analog : NTSC-M
Digital : SBTVD (ISDBT) Analog : NTSC / PAL-M / PAL-N
Digital : DVB-T Analog : NTSC / PAL-M / PAL-N
4 Receiving system
Digital : DVB-T2 Analog : NTSC / PAL-M / PAL-N
HDMI 1
5 HDMI Input
6 Audio out
7 USB Input (3EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
8 Ethernet Connect (1EA) Ethernet Connect
HDMI 2
HDMI 3
HDMI 4
SPDIF(1EA) Optical Audio out
HeadPhone(1EA) HeadPhone out
PC / DTV Format Support HDMI2.1
for North America / Mexico model
for Central and South America model
for Panama and Taiwan
► DVB-T
- Guard Interval(Bitrate_Mbit/s) 1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate QPSK/16-QAM/64-QAM
- Code Rate 1/2, 2/3, 3/4, 5/6, 7/8
for Colombia
► DVB-T2
- Guard Interval(Bitrate_Mbit/s) 1/4, 19/256, 1/8, 1/16, 1/32, 1/128
- Modulation QPSK, 16-QAM, 64-QAM, 256QAM
- Code Rate 1/2, 3/5, 2/3, 3/4, 4/5, 5/6
- 9 -
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Page 10
5. External Input Support Format
5.1. HDMI input(DTV)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remarks
1 640*480 31.46 59.94 25.125 SDTV 480P
2 640*480 31.50 60.00 25.125 SDTV 480P
3 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
Spec. out but display4 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
5 720*576 15.62 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
6 720*480 31.47 59.94 27 SDTV 480P
7 720*480 31.50 60.00 27.027 SDTV 480P
8 720*576 31.25 50.00 27 SDTV 576P
9 1280*720 37.5 50.00 74.25 HDTV 720P
10 1280*720 44.96 59.94 74.176 HDTV 720P
11 1280*720 45.00 60.00 74.25 HDTV 720P
12 1920*1080 33.72 59.94 74.176 HDTV 1080I
13 1920*1080 33.75 60.00 74.25 HDTV 1080I
14 1920*1080 28.12 50.00 74.25 HDTV 1080I
15 1920*1080 26.97 23.97 63.296 HDTV 1080P
16 1920*1080 27.00 24.00 63.36 HDTV 1080P
17 1920*1080 33.71 29.97 79.120 HDTV 1080P
18 1920*1080 33.75 30.00 79.20 HDTV 1080P
19 1920*1080 56.25 50.00 148.5 HDTV 1080P
20 1920*1080 67.43 59.94 148.350 HDTV 1080P
21 1920*1080 67.50 60.00 148.50 HDTV 1080P
22 1920*1080 135.00 120.00 HDTV 1080P
23 1920*1080 134.86 119.88 HDTV 1080P
24 1920*1080 112.50 100.00 HDTV 1080P
25 3840*2160 53.95 23.98 296.703 UDTV 2160P
26 3840*2160 54.00 24.00 297.00 UDTV 2160P
27 3840*2160 56.25 25.00 297.00 UDTV 2160P
28 3840*2160 61.43 29.97 296.703 UDTV 2160P
29 3840*2160 67.50 30.00 297.00 UDTV 2160P
30 3840*2160 112.5 50.00 594 UDTV 2160P
31 3840*2160 134.86 59.94 593.407 UDTV 2160P
32 3840*2160 135.00 60.00 594 UDTV 2160P
33 4096*2160 53.95 23.98 296.703 UDTV 2160P
34 4096*2160 54.00 24.00 297 UDTV 2160P
35 4096*2160 56.25 25.00 297 UDTV 2160P
36 4096*2160 61.43 29.97 296.703 UDTV 2160P
37 4096*2160 67.50 30.00 297 UDTV 2160P
38 4096*2160 112.50 50.00 594 UDTV 2160P
39 4096*2160 134.86 59.94 593.407 UDTV 2160P
40 4096*2160 135.00 60.00 594 UDTV 2160P
When HDMI UHD DEEP COLOUR ON
When HDMI UHD DEEP COLOUR ON
When HDMI UHD DEEP COLOUR ON
When HDMI UHD DEEP COLOUR ON
When HDMI UHD DEEP COLOUR ON
When HDMI UHD DEEP COLOUR ON
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Page 11
5.2. HDMI Input (PC)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remarks
1 640*350 31.46 70.09 25.17 EGA
2 720*400 31.46 70.08 28.32 DOS
3 640*480 31.46 59.94 25.17 VESA(VGA)
4 800*600 37.87 60.31 40 VESA(SVGA)
5 1024*768 48.36 60.00 65 VESA(XGA)
6 1152*864 54.34 60.05 80 VESA
7 1360*768 47.71 60.01 84.75 VESA(WXGA)
8 1280*1024 63.98 60.02 109.00 SXGA Support to HDMI-PC
9 1920*1080 67.50 60.00 158.40 WUXGA(Reduced Blanking)
10 1920*1080 135 120
11 3840*2160 54 24.00 297.00 UDTV 2160P
12 3840*2160 56.25 25.00 297.00 UDTV 2160P
13 3840*2160 67.5 30.00 297.00 UDTV 2160P
14 4096*2160 53.95 23.97 296.703 UDTV 2160P
15 4096*2160 54 24 297 UDTV 2160P
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Page 12
SOFTWARE UPDATE
1. USB DOWNLOAD
(1) Plug in the USB to the TV (2) If there are update-able files in the USB, the TV would ask
that the user want to process the SW upper version update.
(3) Click “Yes” button : Start Update
2. NSU DOWNLOAD
(This Function is needed to connect to the internet.)
Case 1) Auto Update On
(1) Go to Menu → All Settings → Support → Software
Update, then check Auto update is turned on.
(2) After the update complete, the user can check a pop-up
below the picture, which indicated update is complete and the new version will be applied after the TV turn off and on.
(4) Click “Check Now” : Go to SW Update menu for monitoring (5) TV has been starting SW update
(6) After finishing the update, it will show a pop-up below the
picture.
(3) If the user want to check the process of updating
[Menu → All Settings → Support → Software Update]
.
(7) Click “Yes” : Tv will be turn off and on itself
- 12 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 13
(4) If it needs to cancel the update, click “cancel update” button
(5) [“No”] : update continue [“Yes”] : update cancel
Case 2) NOT Allow Automatic Updates
Toggle Item
(1) Go to Menu → All Settings → Support → Software Update
(4) If the user started the update, the TV shows a pop-up
below the picture.
(5) [CHECK NOW] : Just start the update
[Close] : Close the pop-up
(2) If it found upper version SW than the TV SW version, TV
would show a pop-up like below the picture.
“The latest version of the SW is available for your TV. Do
you want to update now”
(3) [Yes] : update starts.
[No] : Close the pop-up, check out later
- 13 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 14
H
-
V
BLOCK DIAGRAM
13
20V
1.8V
3.3V
From
Power
B/D
NIM tuner
IF (+/-)
1.2V_Demod
3.3V
TUNER
(Full NIM ONLY)
TUNER
5V
CI Slot
3.5V_ST
USB1 (2.0)
USB2 (2.0)
eMMC (16GB)
NVRAM (256Kb)
HDMI1(2.0)
HDMI2(2.0)
HDMI4(2.1)
HDMI3(2.1, eARC)
(T2/C/A)
(S,S2)
Air/
T2/C/S/S2 HH-
Cable
DVB-S
Area OPT
(Depend on region)
1.8V
1.2V_Vterm
2.5V
2.5V
1.2V_DDR
1.0V
3.3V
1.2V
3.3V
DDR4_
3.5V_ST
1.2V
3.5V_ST
1.0V
13V
X_TAL
1.8V
Vterm
VPP
DDR
CPU
13V
LNB
Area OPT
(Depend on region)
P_TS_IN
P_TS_OUT
IQ (+/-), IP(+/-)
5V
OCP
OCP
27MHz
IF
TS
3.5V_ST
1.8V
3.3V
1.0V
0.95V
5V
3.3V
2.5V
5V
13V
3.3V
13V
64bit (16bit x 4)
(512MB X 4EA)
DDR4 2666
1.2V_DDR
Normal
Normal
13V(PANEL_VCC)
13V(PANEL_VCC)
EPI /CEDS block
I2C_5
Main
Sub
GST/MCLK/GCLK/EO/I2C_3
PMIC
PMIC
eMMC
CLK/DATA/STRB
MICOM
1.2V_Vterm
Main SoC
Vx1 / EPI/ CEDS
EPI/CEDS 68P/68P,Vx1 41P/51P
PHY_0_2.0
PHY_1_2.0
FCIC SPI/ I2C_3
I2SOut
3.3V
20V
PHY_2_2.1
I2C_0
MAIN Audio AMP
PHY_3_2.1
IR/KEY/MIC
IF_S
I2C_1/2
IC,Tx/Rx
AMP
CVBS/ AUDIO L/R
SPDIF OUT
RS-232
H/P
AV
SPDIF
Area OPT(Depend on region)
ETHERNET
LAN
USB_WIFI
3.5V_ST
Combo
To WIFI/BT
3.5V_ST
Sub Audio AMP
IR / KEY
Sub Assy
0.95V
0.95V
Core
3.5V_ST
3.5V
1.2V_Demod
(Full NIM ONLY)
ST_BY
1.2V DEMOD
Signal Flow
Supply Power
In/out Power
To
13V
13V
3.3V
- 14 -
Panel
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 15
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
A10
920
AE2
AE1
Depending on model
AB4
ARC2
AR2
540
800
521
830
120
400
570
500
571
810
900
951
710
AW1
120
200
- 15 -
501
830
530
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 16
WIRING DIAGRAM
HP1
HT1
Power Board
LV2
HT2
LV1
HW1
700
HS1
SPEAKER SPEAKER
LV1
LV2
HW1
IR
Main Board
WIFI
HS1
HP1
HT1
- 16 -
HT2
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 17
ASSEMBLY / DISASSEMBLY GUIDE
[Disassembly Guide]
1. Unlock “1” screw to separate Power cord bracket using screw driver, And remove the “2” bracket by pressing the side of the power cord bracket, pulling the power cord line upwards, and then pressing the side of the “3” code to remove the power cord.
2
3
1
2. Unlock “4” screw to Back cover using screw driver.
4 4
44
- 17 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 18
3. Put the hand in the gap between the back cover and the module, then lift the back cover upwards to separate it.
4. Unlock “5” screw to Wifi bracket using screw driver.
5
- 18 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 19
5. Remove the “6” latch, disassemble IR assy.
6. Separate “7” connector from PCB.
Eliminate “8” Tape.
6
6
Slide
7
7
7
7
7
7
8
7
7
8
- 19 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
7
7
7
7
7
7
8
Page 20
7. Separate “9” speaker.
9 9
8. Unlock “10” screw to PCB and supporter using screw driver.
1010
10 10
10
10 10
10
1010
10 10
10
10
10
10
10 10
10 10 10
1010
9. Separate “11” connector from PCB, and dissemble IR Ass’y, Wifi Ass’y and cable.
11
11
- 20 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 21
TROUBLE SHOOTING GUIDE
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 22
Contents of Standard Repair Process
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
A. Video error
No video/Normal audio 1 2 No video/No audio 2 3 Picture broken/ Freezing 3 4 Color error 4
5
Vertical/Horizontal bar, residual image, light
spot, external device color error
5
6
B. Power error
No power 6
7
Off when on, off while viewing, power auto
on/off
7-8
8
C. Audio error
No audio/Normal video 9 9 Wrecked audio/discontinuation/noise 10
10
D. Function error
Remote control & Local switch checking 11
11 MR23 operating checking 12 12 Wifi operating checking 13
13 External device recognition error 14 14 E. Noise Circuit noise, mechanical noise 15 15 F. Exterior error Exterior defect 16
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 23
Established
date
Revised date
Error
symptom
A. Video error
1/16
Normal
audio
Y
N
Move to No video/No audio
No video Normal audio
Check Vx1 lock voltage
0V
Y
N
Check Power Board (Main) 20V, 12V etc.
Normal
voltage
Y
N
Replace Main Board
Repair Power Board or parts
Check Power Board (Module) 23V output
Normal voltage
Y
Replace module
N
Repair Power Board or parts
End
Always check & record S/W Version before replacing the Main Board
Replace Main Board Re-enter White Balance value
Precaution
No video/ Normal audio
A9
A9
A4
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/DPower B/D, Vx1 Cable, Speaker Cable, IR B/D Cable,,,)
1
A1
Standard Repair Process
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 24
Established
date
Revised date
Error
symptom
Normal
voltage?
Check various voltages of Power Board (Main)
(20V, 12V…)
No Video/
No audio
Check and replace MAIN B/D
Y
Replace Power Board and repair parts
N
End
Standard Repair Process
No video/ No audio
A9
2
A. Video error
2/16
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 25
Picture broken/ Freezing
Y
A3
N
Check RF Signal level
Normal Signal?
Check RF Cable
Connection
1. Reconnection
2. Install Booster
Check
S/W Version
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
DVD Player ,Set-Top-Box, Different maker TV etc`
Replace
Main B/D
. By using Digital signal level meter . By using Diagnostics menu on OSD
( All Settings→ Channels → Channel Tuning → Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Normal
Picture?
Y
Contact with signal distributor
or broadcaster (Cable or Air)
N
Normal
Picture?
Y
Close
N
A4
Standard Repair Process
Established
date
Revised date
3/16
Error
symptom
3
N
Y
Close
N
S/W Upgrade
SVC
Bulletin?
Normal
Picture?
Y
N
Y
Close
Check Tuner
soldering
A. Video error
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 26
Color
error?
Y
N
Check and
replace Link
Cable (V by one) and contact condition
Y
N
Replace Main B/D
Color
error?
Check error color input mode
Check color by input
-External Input
-AV
-HDMI
Y
External
device/Cable
normal
External
Input error
Check external device and cable
Y
External
device/Cable
normal
HDMI
error
Check external device and cable
Replace Main B/D
Replace Main B/D
N
N
Color error
A6
N
Y
End
Replace module
Request repair
for external
device/cable
Color
error?
Check Test pattern
A15
A7
Standard Repair Process
Established
date
Revised date
4/16
Error
symptom
4
A. Video error
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 27
Screen
normal?
N
Y
Check external device connection condition
Y
N
Check and replace Link Cable
Normal?
Y
N
Screen
normal?
Replace Main
Replace module
Check color condition by input
-External Input
-HDMI
End
Vertical/Horizontal bar, residual image, light spot
Request repair for external device
Vertical / Horizontal bar, residual image, light spot, external device color error
External device screen error-Color error
External
Input error
Connect other external device and cable
(Check normal operation of External Input, HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc.
N
Y
Replace Main B/D / Module
Screen
normal?
Check screen condition by input
-External Input
-AV
-HDMI/DVI
Request repair for external device
HDMI/
DVI
Connect other external device and cable
(Check normal operation of External Input, Component, RGB and HDMI/DVI by
connecting Jig, pattern
Generator ,Set-top Box etc.
Replace Main B/D /
Module
Screen
normal?
N
Y
Check S/W Version
Y
N
Check
version
S/W Upgrade
Y
N
Normal
screen?
End
Y
N
Replace Module
Screen
normal?
End
Established
date
Revised date
5/16
Error
symptom
Standard Repair Process
A6
A7
5
Check Test pattern
A. Video error
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Page 28
No power
Power
LED On?
Y
N
DC Power on by pressing Power Key On Remote control
Y
N
Normal
operation?
Check Power
On ‘”High”
Check Power cord was inserted properly
Check Logo LED
Replace Power B/D
Measure voltage of each output of Power B/D
N
Y
Normal
voltage?
Replace Main B/D
Y
OK?
Replace Main B/D
N
Y
Normal?
Check ST-BY (7.8V)
Replace Power B/D
N
Normal
voltage?
Replace Power B/D
Y
A8
A9
A9
A9
Standard Repair Process
Established
date
Revised date
6/16
Error
symptom
6
. Stand-By: Red or Turn On . Operating: Turn Off
Close
B. Power error
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Page 29
Off when on, off while viewing, power auto on/off
Error?
N
Y
Check Power Off
Mode
Fix A/C cord & Outlet and check each 2 phase out
Check A/C cord
Check for all 2- phase
power out
Check outlet
Replace Main B/D
CPU
Abnormal
(If Power Off mode
is not displayed) Check Power B/D voltage
Y
N
Replace Main B/D
Normal
voltage?
Replace Power B/D
Replace Power B/D
N
Y
Normal? End
Caution
Check and fix exterior of Power B/D Part
A10
A9
Established
date
Revised date
7/16
Error
symptom
Standard Repair Process
7
Abnormal
1
B. Power error
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 30
Off when on, off while viewing, power auto on/off
Established
date
Revised date
8/16
Error
symptom
Standard Repair Process
8
* Please refer to the all cases which can be displayed on power off mode.
Power off history
contents Explanation Action contents
00 ~ 0F Normal Status
Normal
Power On/Off (ex. Remote_Key, Local_Key Etc)
Normal Code
10 ~ 1F Check Power
Need
to check the Power condition (ex. AC_DET)
Check the
Power & Power B/D
20 ~ 2F
External device
/Network
Control by
External device /Network (ex. HDMI CEC,
WiFi
/Lan/BT)
Normal Code
– Check the Settop Box CEC
- HDMI Setting > Check the Simplelink Menu
- Check the “TV On With Mobile” Menu
30 ~ 3F User Scene
Power
on/off by User Scene (ex. Timer On/Off , No Signal Off)
Normal Code
- Check the “Power On(Off) Timer” Menu
- Check the Input Signal (
No Signal >auto power
off after 15min
)
40 ~ 4F App/CP
App Button
by Remote (ex. Netflix, Disney)
Normal Code
50 ~ 5F SW Update
S/Ware
Update
Normal Code
60 ~ 6F System Error
System
Abnormal(Need to check Main & SW)
Need to Check SW
version(Last version) & Main B/D
70 ~ 7F AR/AOD
AR
Mode, AOD Mode
Normal Code
80 ~ 8F WOV
Power
on by Voice
Normal Code
– Check the Voice Recognition Settings
90 ~ 9F
Special Country
Special
Country only (ex. Satellite, Disaster)
N/A
B0 ~ BF OLED(BDP)
OLED
Models only - Panel
Check the
OLED Module ( BDP )
C0 ~ CF
OLED(Pixel
Cleaning)
OLED
Models only - Pixel Cleaning
Check the
OLED Module ( Without BDP )
D0 ~ D5 OLED(Etc)
OLED
Models only (ex. Fan, FPC Cable)
Check the
FFC Cable (T-con to Main)
Check the
Fan & Heat Plate
L0 ~ LF
Life Style Model
Life Style
Model only
N/A
R0 ~ RF A+
Rollabe
only
N/A
M0 ~ MF Wireless Model
Wireless
Model only
N/A
F0 ~ FF Factory/SVC
Factory
/SVC (ex. in-stop, Power Only, etc)
Normal Code
- N/A
XX Reserved
Normal Code
B. Power error
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 31
No audio Screen normal
Check user menu > Speaker off
Off
N
Y
Cancel OFF
Check audio B+ 20V of Power Board
Normal
voltage
Y
N
Replace Power Board and repair parts
Check Speaker disconnection
N
Y
connecting Speaker
Replace MAIN Board
End
No audio/ Normal video
A11 A12+A9
Disconnection
9/16
Standard Repair Process
9
Established
date
Revised date
Error
symptom
C. Audio error
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 32
→ abnormal audio/ discontinuation/ noise is same after “Check input signal” compared to No audio
C. Audio error
Wrecked audio/ discontinuation/noise
Wrecked audio/
Discontinuation/
Noise for
all audio
Check and replace speaker and connector
Wrecked audio/
Discontinuation/
Noise only
for D-TV
Wrecked audio/
Discontinuation/
Noise only
for Analog
Wrecked audio/
Discontinuation/
Noise only
for External Input
Connect and check other external device
N
Y
Normal
audio?
Check and fix external device
Replace Power B/D
N
Y
Normal
voltage?
Check input signal
-RF
-External Input signal
Signal
normal?
(When RF signal is not
received)
Request repair to external cable/ANT provider
Y
Check audio B+ Voltage (20V)
Replace Main B/D
(In case of
External Input signal error) Check and fix external device
Replace Main B/D
N
End
Established
date
Revised date
10/16
Error
symptom
Standard Repair Process
10
A12+A9
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 33
Established
date
Revised date
Error
symptom
Remote control & Local switch checking
Y
N
1. Remote control(R/C) operating error
Check R/C itself
Operation
Normal
operating?
Normal
operating?
Y
Close
Replace R/C
If R/C operate,
Explain the customer
cause is interference
from light in room.
Check R/C Operating
When turn off light
in room
Check & Replace
Baterry of R/C
Check & Repair Cable connection Connector solder
Normal
operating?
Check B+
3.5V
On Main B/D
A13
Normal
Voltage?
Close
N
N
Check 7.8V on Power B/D
Replace Power B/D or
Replace Main B/D
(Power B/D don’t have problem)
A9
Check IR
Output signal
Normal
Signal?
N
Y
Repair/Replace
IR B/D
N
A13
Replace
Main B/D
Y
A13
Standard Repair Process
11/16
11
Y
D. Function error
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 34
Established
date
Revised date
Error
symptom
12/16
D. Function error
MR23 operating checking
2. MR23 (Magic Remote control) operating error
Standard Repair Process
Y
N
Check MR23
itself Operation
Normal
operating?
Normal
operating?
Y
Check & Replace
Battery of MR23
Is show ok
message?
Press the
wheel
Is show ok
message?
N
N
N
Y
Replace
MR23
Turn off/on the
set and press
the wheel
Press the back key about 5sec
If you conduct the loop at 3times, change the MR23.
Y
Check the
INSTART menu
RF Receiver ver
is “00.00”?
Y
Check & Repair
RF assy
connection
N
Down load the Firmware
* INSTART MENU
12.RF Remote control Test
Receiver Firmware download
Y
RF Receiver ver
is “00.00”?
N
A14
A4
A4
Close
12
Close
Close
Close
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 35
Established
date
Revised date
Error
symptom
Wifi operating checking
3.Wifi operating error
Check the
INSTART menu
Wi-Fi Mac value
is “NG”?
Y
Check & Repair
Wifi cable
connection
N
Check the Wifi wafer
1pin
Standard Repair Process
13/16
13
Change the Wifi
assy
Normal
Voltage?
Y
Y
N
Replace
Main B/D
Wi-Fi Mac value
is “NG”?
N
A14
A4
A4
A14
Close
Close
D. Function error
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 36
Check technical information
- Fix information
- S/W Version
N
Y
Technical
information?
Check input signal
Signal
input?
Y
N
External Input
Recognition error
Check and fix
external device/cable
HDMI/ DVI, Optical Recognition
error
Replace Main B/D
Replace Main B/D
Fix in
accordance
with technical
information
D. Function error
External device recognition error
Established
date
Revised date
14/16
Error
symptom
Standard Repair Process
14
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 37
Check location
of noise
Identify nose type
Circuit
noise
Replace PSU
Mechanical
noise
Check location of noise
When the nose is severe, replace the module
(For models with fix information, upgrade the
S/W or provide the description)
OR
If there is a “Tak Tak” noise from the
cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description)
Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. Describe the basis of the description in
“Part related to nosein the Owner’s
Manual.
E. Noise
Circuit noise, mechanical noise
Established
date
Revised date
15/16
Error
symptom
Standard Repair Process
15
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Page 38
Replace module
Zoom part with exterior damage
Module
damage
Cabinet
damage
Replace cabinet
Replace remote control
Remote
control
damage
Stand
dent
Replace stand
F. Exterior defect
Exterior defect
Established
date
Revised date
16/16
Error
symptom
Standard Repair Process
16
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 39
Contents of Standard Repair Process Detail Technical Manual
No. Error symptom Content Page Remarks
1 A. Video error_ No video/Normal audio Check Vx1 lock A1
2
A. Video error_ video error /Video lag/stop
TUNER input signal strength checking method
A3
3 Version checking method A4 4 Tuner Checking Part A5
5
A. Video error _Vertical/Horizontal bar,
residual image, light spot
Connection diagram A6
6 A. Video error_ Color error
Check Link Cable (Vx1/EPI) reconnection condition
A7
7
<Appendix>
Defected Type caused by T-Con/ Inverter/ Module
Check Cable (1) ~ (2)
A-1/11 A-2/11
Exchange Main Board (1) ~ (3) A-3/11 ~ A-5/11 Exchange Module (1) ~ (3) A-6/11 ~ A-8/11
Exchange T-Con (1) ~ (2) A-9/11 ~ A-10/11 Exchange Power Board(PSU) A-11/11
Continue to the next page
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 40
Contents of Standard Repair Process Detail Technical Manual
Continued from previous page
No. Error symptom Content Page Remarks
8
B. Power error_ No power
Check front display LED A8
9 Check power input Voltage & Main ST-BY 3.5V A9
10
B. Power error_Off
(when on/off, while viewing)
POWER OFF MODE checking method A10
11
C. Audio error_ No audio/Normal video
Checking method in menu when there is no audio A11
12
Voltage and speaker checking method when there is no audio
A12
13
D. Function error
Remote control operation checking method A13
14 Motion Remote operation checking method A14
15
E. Etc
How to use the Service remote control A15-A17
16 Check items after Main B/D replacement A18
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 41
A1
Standard Repair Process Detail Technical Manual
A1
Check Vx1 lock
A. Video error_No video/Normal audio
- Check a voltage of R7624(Red) after turn on the TV. If the voltage is low, Vx1 is locked.(OK)
* Refer : Burnt Detect Check Point In the state of TV
on, Check the voltage of R7632 (Blue).
- Low (0V) : Normal, High (3.3V) : Burnt Detect
Established
date
Revised
date
Error symptom
Content
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 42
A3
A3
Standard Repair Process Detail Technical Manual
TUNER input signal strength checking method
Select “Gear” General Programmes Programme Tuning & setting Manual Tuning  Antenna DTV
Established
date
Revised
date
Error symptom
Content
A. Video error_Video error, video lag/stop
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 43
Version
A4
A4
Standard Repair Process Detail Technical Manual
Press the IN-START with the remote control for adjustment.
OLED TV Version checking method
Established
date
Revised
date
Error symptom
Content
A. Video error_Video error, video lag/stop
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Page 44
Standard Repair Process Detail Technical Manual
TUNER checking part
A5
A5
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
Established
date
Revised
date
Error symptom
Content
A. Video error_Video error, video lag/stop
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Page 45
Standard Repair Process Detail Technical Manual
A6
As the part connecting to the external input, check the screen condition by signal
OLED TV Connection diagram
A. Video error _Vertical/Horizontal bar,
residual image, light spot
A6
Error symptom
Content
Established
date
Revised
date
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Page 46
A7
A7
Standard Repair Process Detail Technical Manual
Check Link Cable (Vx1) reconnection condition
A. Video error_Color error
Check the contact condition of the Link Cable, especially dust or mis insertion.
Error symptom
Content
Established
date
Revised
date
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 47
A - 1/11
Appendix. Examples of Symptoms(Image error)
Check for poor cable contact
Item
Symptom
Name
Cause Symptom Image
CABLE Color smear
Poor broken pin of FFC cable
CABLE
R Color
Excessive
Color is Excessive due to FFC Cable
Contact.
CABLE Screen darkness
screen is dark due to poor contact due
to disconnection of the FFC cable pin.
CABLE
G Color
Excessive
G color transient due to poor FFC cable
connection
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Page 48
A - 2/11
Item
Symptom
Name
Cause Symptom Image
CABLE Color spread LVDS cable connection problem
CABLE Color spread LVDS cable connection problem
CABLE Color spread LVDS cable connection problem
CABLE Screen stop
Due to foreign substance withinLVDS
cable PIN
Appendix. Examples of Symptoms(Image error)
Check for poor cable contact
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 49
Check parts by symptom
A - 3/11
Item
Symptom
Name
Cause Symptom Image
Main Screen noise Bit noise from horizontal screen
Main Screen noise
Broken screen due to
Main IC problem
Main Dark picture Dark left-side screen
Main Broken picture
Top/bottom screen part
Picture problem due to tuner
Inner side quality problem
Appendix. Examples of Symptoms(Main)
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Page 50
A - 4/11
Item
Symptom
Name
Cause Symptom Image
Main Broken screen Broken screen in a horizontal manner
Main Screen spread Screen corner appears blurry
Main Color Spread Color spread on the screen
Main Blurry Screen Blurry picture on the screen
Check parts by symptom
Appendix. Examples of Symptoms(Main)
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Page 51
A - 5/11
Item
Symptom
Name
Cause Symptom Image
Main Broken picture
No problem at the initial stage,
G-color spread after 10 minutes
Main
Right-side
Screen
problem
Right-side screen problem
Main
LG logo
Screen problem
Screen picture spread problem
Main
Right-side
picture problem
No problem at the initial stage.
During Heat run, right-side picture
problem
Check parts by symptom
Appendix. Examples of Symptoms(Main)
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 52
Item
Symptom
Name
Cause Symptom Image
MODULE
Isometric
Horizontal Bar
Isometric horizontal bars occur
throughout the screen
MODULE Internal matter
BLU internal foreign matter inflow
MODULE Image broken
6 block image broken
MODULE Image broken Screen sync signal broken
A - 6/11
Check parts by symptom
Appendix. Examples of Symptoms(Module)
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Page 53
Item
Symptom
Name
Cause Symptom Image
MODULE Image broken
Internal damage and image breakage
due to external impact
MODULE
Bend on the
screen
Bending due to lateral external impact
and internal bending of BLU
MODULE Vertical smear
Vertical spreading on cube screen in no
signal
MODULE Over color Screen contour part brightly Over color
A - 7/11
Check parts by symptom
Appendix. Examples of Symptoms(Module)
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 54
Item
Symptom
Name
Cause Symptom Image
MODULE Vertical bar Center Vertical Bar
MODULE Screen darkness
Center of the screen 1 block dark
MODULE Vertical bar Center Vertical Bar
MODULE
Darkness at the
bottom of the
screen
MODULE internal BLU breakage
A - 8/11
Check parts by symptom
Appendix. Examples of Symptoms(Module)
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 55
Item
Symptom
Name
Cause Symptom Image
T-CON
screen lower
image broken
T-Con is defective and the picture below
the screen is broken
T-CON
screen lower
image broken
T-Con is defective and the picture below
the screen is broken
T-CON
screen lower
image broken
T-Con is defective and the picture below
the screen is broken
T-CON
screen lower
image broken
T-Con is defective and the picture below
the screen is broken
A - 9/11
Check parts by symptom
Appendix. Examples of Symptoms(T-Con)
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 56
Item
Symptom
Name
Cause Symptom Image
T-CON Image Broken
T-CON Wafer Locking The strength is
weak and cable contact failure occurs
T-CON
Darkness at the
top of the screen
Initial normal operation,
upper darkness during heat run
T-CON Image Broken
The entire screen is dark and bit noise
occurs
T-CON Image Broken
The entire screen is dark and bit noise
occurs
A - 10/11
Check parts by symptom
Appendix. Examples of Symptoms(T-Con)
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Page 57
Appendix : Exchange Power Board (PSU)
No Light
No picture/Sound Ok
A – 11/11
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Page 58
A8
ST-BY condition : On or Off Power ON condition : Turn Off
Standard Repair Process Detail Technical Manual
Check front Power Indicator
A8
LED
Error symptom
Content
Established
date
Revised
date
B. Power error _No power
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Page 59
A9
Standard Repair Process Detail Technical Manual
P201
P251,P252
Power To Main B’d
Power To Module
P202
77B3
Check the DC 12VT line for ST-BY Voltage (ST-BY : 7.8V, Normal : 12V)
A9
Error symptom
Content
Established
date
Revised
date
B. Power error _No power
Check power input voltage and ST-BY 3.5V
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 60
A9
Standard Repair Process Detail Technical Manual
A9
P201
P252
Power To Main B’d
Power To Module
55/65B3
P251
Check the DC 12VT line for ST-BY Voltage (ST-BY : 7.8V, Normal : 12V)
Check power input voltage and ST-BY 3.5V
B. Power error _No power
Error symptom
Content
Established
date
Revised
date
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 61
A10
A10
Standard Repair Process Detail Technical Manual
B. Power error_Off (when on, whiling viewing)
POWER OFF MODE checking method
<ALL MODELS>
Entry method
1. Press the IN-START button of the
remote control for adjustment.
2. Press the navigation key(Right) 3 times, entry into SVC menu 2 page.
Error symptom
Content
Established
date
Revised
date
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 62
A11
A11
Checking method
1. Press the Setting button on the remote control.
2. Select the Sound function of the Menu.
3. Select the Sound Out.
4. Select TV Speaker.
Checking method in menu when there is no audio
C. Audio error_No audio/Normal video
Standard Repair Process Detail Technical Manual
Error symptom
Content
Established
date
Revised
date
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 63
A12
P201
Check the contact condition of or 20V connector of Main Board.
Measure the 20V input voltage supplied from Power Board.
(If there is no input voltage, remove and check the connector.)
Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound
when you touch the GND and output terminal, the speaker is normal.
Checking order when there is no audio
1
SPK_R
-_CT 2
SPK_R
-_FT
3
SPK_R+_CT
4
SPK_R+_FT
Voltage and speaker checking method when there is no audio
A12
Standard Repair Process Detail Technical Manual
Error symptom
Content
Established
date
Revised
date
C. Audio error_No audio/Normal video
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Page 64
A13
Standard Repair Process Detail Technical Manual
1. Check IR cable condition between IR & Main board.( Check picture numberand ).
2. Check the Pin 22, Standby Power 3.5V ()
3. AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective.
A13
Pin Pin name
1 3.5V_WIFI 2 WIFI_DM 3 WIFI_DP 4 GND 5 WOL/WIFI_POWER_ON 6 3.5V_WIFI
7 WIFI_SUSPEND/RESUME
8 GND
9 COMBO_RESET 10 BT_WAKEUP_HOST 11 GND 12 3.5V_WIFI 13
N/C
14 N/C 15 N/C 16 EYE_SDA
17 EYE_SCL
18 GND 19 IR 20 LED_R 21 GND 22 +3.5V_ST 23 KEY2 24 WOV_PDM0_DATAIN 25 WOV_PDM_CLKOUT
Remote control operation checking method
D. Function error
Checking order to check remote control
IR & EYE Sensor
77B3
LED
IR
Eye
Error symptom
Content
Established
date
Revised
date
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Page 65
A13
Standard Repair Process Detail Technical Manual
A13
Pin Pin name
1 3.5V_WIFI
2 WIFI_DM
3 WIFI_DP
4 GND
5 WOL/WIFI_POWER_ON
6 3.5V_WIFI
7 WIFI_SUSPEND/RESUME
8 GND
9 COMBO_RESET 10 BT_WAKEUP_HOST 11 GND 12 3.5V_WIFI 13
N/C
14 N/C 15 N/C 16 EYE_SDA
17 EYE_SCL
18 GND 19 IR 20 LED_R 21 GND 22 +3.5V_ST 23 KEY2 24 WOV_PDM0_DATAIN 25 WOV_PDM_CLKOUT
1. Check IR cable condition between IR & Main board.( Check picture numberand ).
2. Check the Pin 22, Standby Power 3.5V ()
3. AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective.
Checking order to check remote control
Remote control operation checking method
D. Function error
IR & EYE Sensor
55/65B3
Eye
LED
IR
Error symptom
Content
Established
date
Revised
date
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 66
Error symptom
Content
Established
date
Revised
date
A14
Standard Repair Process Detail Technical Manual
A14
Checking order
1. Check BT/Wifi cable condition between BT/Wifi assy & Main board.
2. Terminal Pin 1, Pin 6, Pin12, Check 3.5V Power. (No. )
Pin Pin name
1 3.5V_WIFI 2 WIFI_DM 3 WIFI_DP 4 GND 5 WOL/WIFI_POWER_ON 6 3.5V_WIFI
7 WIFI_SUSPEND/RESUME
8 GND
9 COMBO_RESET 10 BT_WAKEUP_HOST 11 GND 12 3.5V_WIFI 13
N/C
14 N/C 15 N/C 16 EYE_SDA
17 EYE_SCL
18 GND 19 IR 20 LED_R 21 GND 22 +3.5V_ST 23 KEY2 24 WOV_PDM0_DATAIN 25 WOV_PDM_CLKOUT
Motion Remote operation checking method
D. Function error
Wifi & BT Front
Wifi & BT Rear
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Page 67
A15
A15
Standard Repair Process Detail Technical Manual
How to access the remote control
0 4 1 3
How to use the Service remote control
Error symptom
Content
E. Etc
Press the button 3times.
Established
date
Revised
date
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 68
A16
A16
Standard Repair Process Detail Technical Manual
Remote Control Part Definition
Error symptom
Content
POWER Power On/Off
ETC (Added Function)
[ETC] Each time pressing the KEY button, Mode gets changed to ETC and P-ONLY each time All KEY function [PIP PR-][PIP PR+][SWAP] [PIP INPUT][DVI] KEY Function
P-ONLY (Added Function)
Changed to factory mode All KEY function &[INFO][STILL][HDMI HOT][USB HOT][HDMI4] KEY Action
INPUT Change to the external device mode
ARC Change in the order of 16:9=>Zoom1=>Zoom2=>Cinema Zoom=>Aucto Screen=>4:3=>16:9
PSM
Changes in the order of Bright Picture=>Easy Picture=>Cinema=>Spots=>Game=> Custom PIcture1=>Custom Picture2=>Bright Picture
SSM (Added Function) Standard(user)=>music=>cinema=>sports=>game=>standard(user)
PIP Picture In Picture is activated TEXT Access to the Power Only mode CAP Broadcasting caption(on/off) MPX Stereo mode (mono, stereo, foreign language) access
Used when in factory mode
Simplink (Added Function)
Access to the Simplink-connected device
EYE
Digital EYE function ON/OFF For some Model, access to the Test Pattern
TILT Used for screen tilting change (Access to the old PDP control mode)
E. Etc
How to use the Service remote control
Established
date
Revised
date
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 69
A17
A17
Standard Repair Process Detail Technical Manual
Error symptom
Content
How to use the Service remote control
Established
date
Revised
date
B-TOOTH (Added function)
Connected to Blue-Tooth
IN-START
Model Nam ex) 42PG60D-NA Current Model Name S/W Version ex) V03.11.0 Current S/W version
MICOM Version ex) V3.05.0 current Mi-Com version UTT ex) User TV total usage time
ADJ
POWER OFF STATUS ex) Shows power-off status Test Pattern (Off=>White=>Red=>Green=>Blue=>Black=>Pattern=>Off) Change
X-STUDIO (Added function)
HDD,USB, external device’s HDD screen is activated
MENU User function gets activated
EXIT Exit from the current mode TIME SHIFT (Added
function)
Moves forward/backward of recorded contents
MUTE Mute function (0 Volume) IN-STOP SET to factory mode
VOL + - Volume Up/Down
CH + - Channel Up/Down AV1,2,3 (Added function) Connects to external input 1,2,3 COMP1,2 (Added
function)
Connects to Component 1,2
HDMI1,2,3,4
(Add function)
Connects to HDMI 1,2,3,4
DVI (Add function) Connects to DVI
Explaining the button name of the Remote control
E. Etc
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 70
Standard Repair Process Detail Technical Manual
A18
A18
3) Insert USB(tool option data)
4) When connected via USB, the setting menu is displayed. Enter ‘Model name.suffix’ and ‘serial number’ 입력합니다.
5) Press IN STOPYES
2. Problem solution
1. Change tool option data
If the TV Screen is a white pattern and the pop-up window does not appear when connecting USB.
Press the “BACK" or “EXIT” on the remote controller for 3 seconds to switch to White noise screen.
1) Download tool option data from GSSC system to USB(Storage device) Download path : GSCS Manual → TV option Tool
2) Unzip the file(USB Device) "LG_SVC_DTV.zip"
1
2
Check items afer Main B/D (Model, Serial Number, Tool option D/L)
E. Etc
Error symptom
Content
How to use the Service remote control
Established
date
Revised
date
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 71
Check the front LED
- Standby mode : Red light turns on
- In operation : Off
Turn on the power using a remote control
Replace Main B/D
Re-connect and
check again
Check the power cord
connection
How to measure voltage(1/4)
LG TV
Replace Power B/D
How to measure voltage(2/4)
Measure the output voltage of Power B/D
(12VM / 20VS)
Properly connected
Measure the output voltage of
Power B/D ST-By
Normal
voltage
Normal
voltage
LED
turns on
Replace Power B/D
Y
N
Y
N
Y
N
Y
N
Guide to inspecting parts for symptoms of no power / no screen
1 / 1
Check the input voltage of
Power B/D Module
How to measure voltage(4/4)
Normal
voltage
Check Main B/D
&
Module
Y
N
Measure the output voltage of
PWR_On
Normal
voltage
How to measure voltage(3/4)
N
Check if the power strip is working properly
Spec : 7.8V
Y
Defective Main B/D or Power B/D
Spec : 3V or higher
Defective Power B/D
Defective Power B/D
Defective Main B/D
Defective Power B/D
OLED TV
How to check
- Check if the test pattern works normally
Criteria
- Normal pattern: Replace Main B/D
- Defective pattern: Replace Module
LED TV_
T-Con
How to check
- Measure the voltages of 5 points
on T-Con B/D
Criteria
- Normal voltage: Replace Main B/D
- Defective voltage: Replace Module
LED TV_
T-Conless
How to check
- Measure the voltages of 5
points on
T-Con B/D
Criteria
- Normal voltage: Replace Module
- Defective voltage: Replace Main B/D
How to check Main SoC
Check for Power B/D defects Check for Main B/D or Module defects
Bottom front LED turns off
Check the sound
(Mute key 3 times)
How to check
Beeping sound
Replace Main B/D
Y
N
Defective SoC
[For all models]
If the result comes out ‘NG’ for each part, make sure to check the connector
between the part and the cable is properly connected.
(Check if the cable connection is normal)
Internalize T-Con Main B/D
Distribution completed
Check for Power cord connection
Check the supply voltage of Main B/D → Power B/D
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 72
1. Measure the 12VM of Power B/D and Main B/D connector
2. When measuring 12VM, it is considered normal if ST-by is7.8V and Normal is 12.
3. If the result comes out ’NG’, replace Power Board
Note. 1 / 4
Note 1. How to measure ST-by
The ST-by voltage for each model may be different, so refer to the Appendix A9 page in Service Manual. (Some models launched before 2017 may have 5V / 3.5V)
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 73
1. Check the output voltage of Power B/D and Main B/D connector
2. Check the output voltage of 20VS and 12VM
3. If the result comes out ’NG, check the voltage of PWR_ON
Note. 2 / 4
Note 2. How to measure the output voltage of Power B/D
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 74
1. Check the PWR_ON voltage of Power B/D and Main B/D connector
2. The normal power supply voltage from Main B/D to Power B/D is 3V or higher
3. If the result comes out ’NG, replace Main Board. If it comes out ‘OK’, replace Power B/D
4. The normal power supply from MAIN to POWER is 3V or higher
Note. 3 / 4
Note 3. How to measure PWR On
PWR_ON
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Page 75
1. Check the 21.5V and 12V voltage of Power B/D and T-Con B/D connector
2. If the result comes out ’NG, replace Power B/D. If it comes out ‘OK’, check if Main B/D and Module operate normally.
Note. 4 / 4
Note 4. How to measure Power B/D Module
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 76
Appendix. How to check for OLED TV module defects
Appendix. 1 / 1
[Models launched before 2025]
Power B/D Main B/D
T-Con
JIG
1. Disassemble the back cover to disconnect the Main B/D
2. Check if the test pattern is working on the screen
3. If the pattern appears, it means the Main B/D is defective (need to replace it)
4. If the pattern doesn’t appear, (keep showing no screen), it means the Module is defective(need to replace it)
OLED TV
A jig for sending test patterns
//
Parts connecting Cable
SVC Part P/No : RAD33749101
[Connecting the power cable, T-Con FFC cable to the Jig]
Connect the powerboard-mainboard cable with the powerboard-JIG
Connect the T-Con ~ motherboard
FFC cable to the Jig
R.G.B pattern operation
Series Size Model Name V17 V18 V19 V20 V21 V22 V23
A
48 OLED48A* O O O 55 OLED55A* O O O 65 OLED65A* O O O 77 OLED77A* O O O
B
55 OLED55B* O O O O O O O 65 OLED65B* O O O O O O O 77 OLED77B* O O O O O
C
42 OLED42C* O O 48 OLED48C* O O O O 55 OLED55C* O O O O O O O
65 OLED65C* O O O O O O O
77 OLED77C* O O O O O O 83 OLED83C* O O O
E
55 OLED55E* O O O 65 OLED65E* O O O
G
55 OLED55G* O O O O 65 OLED65G* O O O O O O O 77 OLED77G* O O O O O O 83 OLED83G* O O 97 OLED97G* O
W
65 OLED65W* O O O 77 OLED77W* O O O
Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 77
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