LG LXU-150-X Service manual

MODEL : LX-U150X(LXU-150)
SERVICE MANUAL
MICRO COMPONENT SYSTEM
SERVICE MANUAL
MODEL : LX-U150X (LXS-U150)
http://biz.lgservice.com
[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
SECTION 2. ELECTRICAL
• ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• WAVEFORMS OF MAJOR CHECK POINT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
• TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
• BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
• SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
• WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
• PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
• INTERNAL BLOCK DIAGRAM OF ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
SECTION 3. EXPLODED VIEWS
• CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
SECTION 4. SPEAKER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
SECTION 5. REPLACEMENT PARTS LIST
• REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
- 1-1 -
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1.Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2.Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
- 1-2 -
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1.Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong mag­netism is present, or where there is excessive dust.
2.Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.). Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the volume knob for more than 3 seconds. If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
- 1-3 -
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com­monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir­cuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a com­mercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur­face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conduc­tive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSER VE ALLOTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gener­ate static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGER­OUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SER­VICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERA­TURE.
- 1-4 -
SPECIFICATIONS
SECTION MODEL LX-U150A/D/X
Power supply Refer to the back panel of the unit
General
CD Signal-to-noise ratio 60dB
FM
TUNER
AM
AMP
TAPE Frequency Response 250 ~ 8000 Hz
SPEAKER Sound Pressure Level 86dB/W(1m)
NOTE : Specification are subject to change without notice in the course of product improvement.
Power consumption 20W Mass 3kg External dimensions(WxHxD) 146x238x251mm Frequency Response 40 ~ 18000Hz
Dynamic Range 60dB Tuning Range 87.5 ~ 108.0MHz or 65 ~74MHz, 87.5 ~ 108.0MHz Intermediate Frequency 10.7MHz Signal-to-noise ratio 55/50dB(Mono/Stereo) Frequncy Response 60 ~ 1000Hz Tuning Range 522 ~ 1620kHz or 520 ~ 1720kHz Intermediate Frequency 450kHz Signal-to-noise ratio 35dB Frequency Response 100 ~ 1800Hz Output Power 5W + 5W T.H.D 0.5% Frequncy Response 60 ~ 20000Hz Signal-to-noise ratio 60dB Tape Speed 4.75cm/sec Wow Flutter 0.3%(MTT-111, JIS-WTD) F.F/REW time 120sec(C-60)
Signal-to-noise ratio 40dB(P/B)/38dB(R/P) Channel Separation 32dB(P/B)/30dB(R/P) Erase Ratio 50dB(MTT-5511)
MODEL LXS-U150
Type 1Way 1 Speaker Impedance 4 Frequency Response 100 ~ 18000Hz
Rated Input Power 5W Max.Input Power 10W Net Dimension(WxHxD) 146x238x185mm Net weight 1.4kg
- 1-5 -
MEMO
- 1-6 -
SECTION 2. ELECTRICAL
ADJUSTMENTS
This set has been aligned at the factory and normally will not require further adjustment. As a result, it is not recommended that any attempt is made to modificate any circuit. If any parts are replaced or if anyone tampers with the adjustment, realignment may be necessary.
IMPORTANT
1. Check Power-source voltage.
2. Set the function switch to band being aligned.
3. Turn volume control to minimum unless otherwise noted.
4. Connect low side of signal source and output indicator to chassis ground unless otherwise specified.
5. Keep the signal input as low as possible to avoid AGC and AC action.
TAPE DECK ADJUSTMENT
Item
1
2
Azimuth MTT-114 Speaker out
Bias Frequency Tape Rec Tape Rec L201 65V ± 5kHz
Test
Tape
Test Point Adjustment Adjust for Remark
Azimuth
Screw
Maximum
TUNER ADJUSTMENT
Item
DC Voltage FM 98MHz 60dBuV Oscilloscope L104 0V ± 50mV R145
1 2
AM IF AM 603kHz 80dBu Speaker out L103 Maximum Maximum Waveform
Test
Frequency
Test Point Adjustment Adjust for Remark
- 2-1 -
PIN9:FSEQ
PIN8:CE
PIN7:CL
PIN9:FSEQ
PIN8:CE
PIN7:CL
PIN6:DI
PIN6:DO
PIN4:RESET
PIN14:WRQ
PIN6:DI
PIN6:DO
PIN 4:RESET
PIN14:WRQ
#1. MICOM INTERFACE WAVEFORM (PN805 PIN 3, 4, 5, 6) during power on
#1. MICOM INTERFACE WAVEFORM (PN805 PIN 3, 4, 5, 6) during normal play
#1. MICOM INTERFACE WAVEFORM (PN805 PIN 7, 8, 9) during power on
#1. MICOM INTERFACE WAVEFORM (PN805 PIN 7, 8, 9) during normal play
WAVEFORMS OF MAJOR CHECK POINT
- 2-2 -
PIN 25 : FAO
PIN 16 : FA+
PIN 25 : FAO
PIN 16 : FA+
PIN 5 : SLIN
PIN 13 : SL+
PIN 5 : SLIN
PIN 13 : SL+
#2. SLED DRIVE AND MOTOR WAVEFORM (IC802 PIN 5, 13) when focus search
#2. SLED DRIVE AND MOTOR WAVEFORM (IC802 PIN 5, 13) during normal play
#3. FOCUS DRIVE AND MOTOR WAVEFORM (IC802 PIN 25, IC802 PIN 16)
When focus search failed or there is no disc on tray
#3. FOCUS DRIVE AND MOTOR WAVEFORM (IC802 PIN 25, IC802 PIN 16)
There is disc on tray and focus search success
- 2-3 -
PIN 2 : RFOUT
PIN 10 : FE
PIN 16 : TE
PIN 22 : TAO
PIN 17 : TA+
PIN 6 : SPIN
PIN 11 : SP+
#5. TRACK DRIVE AND MOTOR WAVEFORM (IC802 PIN 22 , IC802 PIN 17) during normal play
#4. SPINDLE DRIVE AND MOTOR WAVEFORM (IC802 PIN 6, 11) when TOC reading
#6. RF, FOCUS AND TRACKING ERROR WAVEFORM (IC801 PIN 2, 10, 16) during normal play
- 2-4 -
TROUBLESHOOTING
• AUDIO P ART
P-SENS PART
Does +5V appear at ZD902?
YES
IC300 PIN 26 Check
POWER CIRCUIT
Check the Fuse
YES
Check the DC output
Of C914(+)
YES
Check the DC 9V
Output of IC903
NO
NO
NO
D920 , CN901 Check
Replace the fuse
Check the DC voltage of
CN901 Pin3,4
YES
Replace the D908,909
910,911
NO
Replace the
Transformer
YES
Check the DC 6.02V
Output of IC902
YES
Check the 5V of Q9011 "C"
(CD FUNCTION)
YES NO
END
NO
NO
NO
Check the DC voltage of
CN901 Pin 8 , Pin 9
YES
Replace the D908,909,
910,911
Replace the D902,903
Check the "High" of
Q902 "B"
YES
Replace the Q901
- 2-5 -
NO
Replace the
Transformer
Check the "High"
Of CN601 pin7
MUTING CIRCUIT(MUTE)
Does "High" appear at
Q701, Q702 "B"
YES
Check the "LOW" of Q701
Q901, "C"
YES
MUTE
AUDIO ABNORMAL
Check the Output of IC701
Pin 8,12
NO
NO
NO
Check the waveform
Of D920(+)
Replace ZD902
Replace the TR
YES
Check the Signal
Output of IC701 pin2,4
YES
Check the DC 10V
of IC601 Pin1
YES
Check the DC 9V
of IC903
YES
Check the Power Circuit
NO
NO
NO
NO
Check the speaker
connection
Check the "High" of
IC701 pin5
Check the FUNC input
Normal
- 2-6 -
FUNCTION MODE AUDIO ABNORMAL
TAPE
Check the signal input of
IC601 pin3, 26
YES
IC601 pin12, 17 output
AUX
Check the signal input of
IC601 pin4, 25
YES
IC601 pin12, 17 output
CD
NO
NO
NO
CN201, PN201 check
IC201 pin4, 11 check
Check signal input JK602
Check the signal input of
IC601 pin6, 23
YES
IC601 pin12, 17 output
TUNER
Check the signal input of
IC601 pin5, 24
YES
IC601 pin12, 17 output
NO
NO
- 2-7 -
Check the signal input of CN601 pin 1, 3 and refer to CD troubleshooting
IC102 pin17, 18 check
IC301 TROUBLESHOOTING
Check the power supplying IC300 pin17,54,90
YES
Check the P-SENS "HIGH" of IC300 pin26
YES
Check the oscillation of X301
YES
When power supplying to IC300 pin11.
(Low High)
YES
Replace the IC300
NO
NO
NO
NO
Refer to "Power Circuit Troubleshooting"
Check the P-SENS
Replace the X301
Check the RESET circuit
IC601 TROUBLESHOOTING
Check the power supplying
To IC601 pin1
YES
Check the CLK Data of IC601 pin14, 15
YES
Check the Control function
YES
END
NO
NO
NO
Replace the
IC201
Refer to "Power Circuit Troubleshooting"
Check the Data of IC300 pin6, 7
(CD TAPE FUNCTION)
YES
Check the pattern
of IC300, IC601
NO
Refer to IC300
Troubleshooting
- 2-8 -
IC103 TROUBLESHOOTING
Check the Power input of IC103 Pin 17
YES
X104 oscillation
YES
Check CE,DI,DO,CLK
YES
Check the Operation
YES
END
NO
NO
NO
AM COIL TROUBLESHOOTING
D107 ,D108 ,IC902 Check
Replace X104
CE : Chip Enable DI : Data input (from Micom) DO : Data output (to Micom) CLK : Tuner mode clock
Check the "High" L102 Pin 2
YES
Check the oscillation the L102 Pin 13
YES
Check the IC102 Troubleshooting
NO
NO
Refer to "IC103 Troubleshooting"
Replace to L102
- 2-9 -
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