LG LRSPC2661xx Service Manual

CAUTION
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS IN THIS BOOK BEFORE SERVICING OR OPERATING THE REFRIGERATOR.
MODEL: LRSPC2661T
COLOR: TITANIUM
REFRIGERATOR
SERVICE MANUAL
Ref. No. GR-D267DTU
WARNINGS AND PRECAUTIONS FOR SAFETY ................................................................................................................ 3
SPECIFICATIONS................................................................................................................................................................... 4
PARTS IDENTIFICATION....................................................................................................................................................... 5
HOW TO INSTALL THE REFRIGERATOR............................................................................................................................ 6
HOW TO ADJUST DOOR HEIGHT OF THE REFRIGERATOR.......................................................................................... 6
HOW TO INSTALL WATER PIPE......................................................................................................................................... 7
HOW TO CONTROL THE AMOUNT OF WATER SUPPLIED TO THE ICEMAKER........................................................... 8
COOLING CYCLE AND REFRIGERANT............................................................................................................................. 10
FUNCTIONS AND OPERATION PRINCIPLES OF MAIN PARTS....................................................................................... 12
COMPRESSOR (RECIPROCATING TYPE)...................................................................................................................... 12
OVER LOAD PROTECTOR............................................................................................................................................... 12
POSITIVE TEMPERATURE COEFFICIENT (PTC)............................................................................................................ 12
SWITCH (DOOR, HOME BAR, DISPENSER)................................................................................................................... 13
MOTOR.............................................................................................................................................................................. 14
SOLENOID......................................................................................................................................................................... 14
HEATER............................................................................................................................................................................. 15
VALVE................................................................................................................................................................................. 17
ICEMAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD........................................................... 18
MICOM FUNCTION .............................................................................................................................................................. 24
EXPLANATION FOR MICOM CIRCUIT .............................................................................................................................. 32
CIRCUIT................................................................................................................................................................................ 52
PROBLEM DIAGNOSIS ....................................................................................................................................................... 53
PROBLEM SHOOTING...................................................................................................................................................... 53
FAULTS .............................................................................................................................................................................. 63
COOLING CYCLE HEAVY REPAIR................................................................................................................................... 80
HOW TO DEAL WITH CLAIMS.......................................................................................................................................... 87
HOW TO DISASSEMBLE AND ASSEMBLE(REFRIGERATOR SECTION) ....................................................................... 92
DOOR................................................................................................................................................................................. 92
HANDLE............................................................................................................................................................................. 93
DEODORIZER.................................................................................................................................................................... 93
SHROUD, GRILLE FAN..................................................................................................................................................... 94
CONTROL BOX, R............................................................................................................................................................. 94
CASE PWB......................................................................................................................................................................... 94
ICEMAKER ASSEMBLY..................................................................................................................................................... 95
DISPENSER....................................................................................................................................................................... 96
WATER TANK AND WATER LINE...................................................................................................................................... 97
DIGITAL SECTION LAYOUT................................................................................................................................................ 98
DIGITAL PARTS MANUAL................................................................................................................................................. 101
TROUBLESHOOTING FOR THE DIGITAL FUNCTION SECTION................................................................................... 122
EXTERNAL EXTENSION PORT ........................................................................................................................................ 131
HOW TO DISASSEMBLE AND ASSEMBLE(DIGITAL SECTION) ................................................................................. 132
EXPLODED VIEW .............................................................................................................................................................. 136
DIGITAL SECTION COMPONENTS .................................................................................................................................. 144
REPLACEMENT PARTS LIST .......................................................................................................................................... 146
CONTENTS
- 2 -
Please observe the following safety precautions in order to safely and properly use the refrigerator, to avoid hazards, and prevent accidents during repair.
1. Avoid the risk of electric shock. Disconnect power cord from wall outlet and wait for more than three minutes before replacing PWB parts. Shut off the power whenever replacing and repairing electric components.
2. When connecting power cord, make sure that the power cord has been disconnected from the wall outlet for at least five minutes.
3. Check for damage to the power cord and plug. If the power cord or plug is damaged, it could cause a fire or electric shock.
4. The refrigerator should have its own individual electrical outlet. Overloading any outlet can cause a fire.
5. Please make sure the outlet is properly grounded, particularly in a wet or damp area.
6. Use standard electrical components when replacing parts.
7. Make sure water connection is correctly engaged. Remove dust and foreign materials from the housing and connecting parts.
8. Do not fray, damage, machine, heavily bend, yank, or twist the power cord.
9. Check for evidence of moisture intrusion in the electrical components. Replace the parts or mask them with insulation tape if moisture intrusion is evident.
10. Do not touch the Icemaker with hands or tools to confirm the operation of geared motor.
11. Do not let the customer repair, disassemble, or
reconstruct the refrigerator for themselves. Servicing carries the risk of electric shock, fire and other hazards.
12. Do not store hazardous materials such as ether, benzene, alcohol, chemicals, gas, or medicine in the refrigerator.
13. Do not put flower vases, cups, cosmetics, chemicals, etc., or container with fall of liquid on the top of the refrigerator.
14. Do not put glass bottles full of liquid into the freezer. The contents could freeze and break the glass bottles.
15. When scrapping the refrigerator, please disconnect the door gasket first, and scrap the refrigerator in a location where no children have access.
WARNINGS AND PRECAUTIONS FOR SAFETY
- 3 -
SPECIFICATIONS
- 4 -
ITEMS SPECIFICATIONS
DIMENSIONS 960(W)X915(D)X1795(H) mm
(37
7
/8
X
36
1
/4
X
70
2
/3
in.)
NET WEIGHT 169kg (372
1
/2 lbs.) COOLING SYSTEM Fan Cooling TEMPERATURE CONTROL Micom Control DEFROSTING SYSTEM Full Automatic
Heater Defrost INSULATION Cyclo-Pentane COMPRESSOR PTC Starting Type EVAPORATOR Fin Tube Type CONDENSER Wire Condenser REFRIGERANT R134a (210g) (6
7
/8 oz.) LUBRICATING OIL FREOL @15G (330 cc) DRIER 1Ø0.83 CAPILLARY TUBE MOLECULAR SIEVE XH-7
ITEMS SPECIFICATIONS
FIRST DEFROST 5 - 6 Hours DEFROST CYCLE 13 - 15 Hours DEFROSTING DEVICE Heater, Sheath-AL
Heater, Sheath-ML Heater, Drain
ANTI SWEAT HEATER Dispenser Duct Door Heater
Dispenser Heater Frame LCD Heater
ANTI-FREEZING HEATER Chilled Room Duct Heater
Damper Heater
Tube Inject Heater FREEZER LAMP 60W (1 EA) REFRIGERATOR LOWER LAMP 60W (1 EA) REFRIGERATOR UPPER LAMP 30W (2 EA) DISPENSER LAMP 15W (1 EA)
<Front View> <Top View>
/16)
/2)
1
15
1790 (70
1750 (68
11
1072 (201/4)
960 (37
13
/16)
/16)
1795 (70
/16)
9
/16)
9
/2)
1
750 (29
801 (31
875 (34
/4)
1
/16)
7
915 (36
1407 (55
PARTS IDENTIFICATION
- 5 -
Icemaker
Bank Ice
Cover, Lamp -F
Shelf F
Drawer
Supporter
Basket
Cover Lower
Dairy Product Corner
Control Box, R
Cover, Lamp-R(U) Cantilever Shelf
Egg Box Snack Corner
Cover, Lamp-R(L) Fruit/Vegetable
Drawer Vegetable/Chilled
Drawer Guide Bottle
Adjust Screw (right)
Supporter Basket
Cover
Adjust Screw
(Ieft)
Slide Out Cantilever Shelf
Guide Bottle
Vegetable/Chilled Drawer Convertible Switch
Wine Rack
Optional Part
Cover PWB
Back
Handle
Frame
Display
Dispenser
Lamp
Remote Control
Receiver Camera Mic
Ice & Water
Dispenser
Button
Monitor
Management Switch
Reset Switch
Screen ON/OFF Switch
1. How to Adjust Door Height of Refrigerator
Make the refrigerator level first. (If the refrigerator is not installed on a level floor, the height of freezer and refrigerator door may not be the same.)
1. If the height of freezer door is lower than the refrigerator door:
2. If the height of freezer door is higher than the refrigerator door:
Insert a driver into the groove of adjusting screw and rotate driver in arrow direction (clockwise) until the refrigerator becomes horizontal.
Insert a driver into the groove of adjusting screw and rotate driver in arrow direction (clockwise) until the refrigerator becomes horizontal.
HOW TO INSTALL REFRIGERATOR
- 6 -
Adjusting Screw
Driver
Height Difference
Height Difference
Height Difference
1
2
Height
Difference
2. How to Install Water Pipe
Install Water Filter (Applicable to some models only)
Before Installing water filter
1. Before installing the filter, take out the top shelf of the refrigerator after tilting it to the direction () and lifting it to the direction () and move it to the lower part.
2. Remove the lamp cover by pressing the protrusion under the cover and pulling the cover to the front.
Installing water filter
1. Initial installation of water filter Remove the filter substitute cap by turning it counterclockwise () by 90 degrees and pulling it down.
Note : Keep it for later use when you do not use the filter.
Remove the red cap from the filter and attach the sticker. Insert the upper part of the filter () after aligning with the guideline marked on the control box, and fasten it by turning it clockwise by 90 degrees.
Note : Verify that the guideline and the fastening indication
line are aligned.
2. Replacement of water filter
While holding the lower part of the filter, turn it counterclockwise () by 90 degrees and pull it down.
Note : Verify that the guideline and the loosening indication
line are aligned.
After installing water filter
Reassemble the lamp cover and the top shelf of the refrigerator. To place the top shelf of the refrigerator, raise the front part of the shelf a bit so that the hook of the shelf fits into the groove. In order to clean the water filter system, drain water for about 3 min.
Note : Then open the door of the refrigerator and check for
water dripping on the shelf under the filter.
HOW TO INSTALL REFRIGERATOR
- 7 -
Control box
Aligning with the guide line and the fastening indication line
Control box
Aligning with the guide line and the loosening indication line
Removal of red cap
Adhesive Sticker
Substitute cap
3. How to Control the Amount of Water Supplied to Icemaker.
3-1. Verify the amount of water supplied to the Icemaker.
1. Pull out the ice bin in the upper part of the freezer compartment.
Caution : Do not put hands or tools into the chute to
confirm the operation of geared motor. (Doing so may damage refrigerator or cause injury to hands.)
Check the operation of motor by its operation noise.
2. Apply electricity after connecting water pipe.
1) Press test switch under the Icemaker for two seconds as shown below.
2) The bell rings(ding~dong), ice tray rotates, and water comes out from the Icemaker water tube.
3) The water shall be supplied two or three times into the tray. The amount of water supplied for each time is small. Put a water container under the ice tray and press test switch.
4) When ice tray rotates, the water in it will spill. Collect the spilled water and throw it into the sink.
5) When ice tray has finished rotation, water comes out from the water tube. Confirm the amounts of water in the ice tray. (Refer to fig. The optimum amount of water is 110cc[6.7in
3
])
* It is acceptable if the adjusted level of water is a bit smaller than optimum level.
HOW TO INSTALL REFRIGERATOR
- 8 -
2
1
Test Switch
Confirm the amount
of water
Icemaker
Too much Too small
Optimum level
3-2. Control the amount of water supplied to the
Icemaker.
Caution : Unplug the power cord from the wall outlet and
wait for more than three minutes before disconnecting PWB cover as 310V is applied in the control panel.
1. Disconnect PWB cover from the upper part of the refrigerator.
2. Adjust the amount of water supplied by using the DIP switch.
Water Supplying Time Control Option
1) The water supplying time is set at five seconds when the refrigerator is delivered.
2) The amount of water supplied depends on the setting time and the local water pressure.
3) If the ice cubes are too small, increase the water supplying time. This happens when too little water is supplied to the tray. (eg: change 5 to 5.5 seconds)
4) If ice cubes stick together, decrease the water supplying time. This happens when too much water is supplied into the ice tray. (eg: change 5 to 4.5 seconds)
Caution : When adjusting the amount of water supplied,
adjust in small increments. Otherwise the water may spill over.
3. When adjustment of control switch for the amount of water supplied is complete, check the level of water in the ice tray.
HOW TO INSTALL REFRIGERATOR
- 9 -
SWITCH NO Water Suppling
Switch1 Switch2 Switch3 Time
OFF OFF OFF 6 Sec.
ON OFF OFF 4 Sec.
OFF ON OFF 4.5 Sec.
ON ON OFF 5 Sec.
OFF OFF ON 5.5 Sec.
ON OFF ON 7 Sec.
OFF ON ON 8 Sec.
ON ON ON 9 Sec.
(+) Driver
Switch ON Switch OFF
ON
1
23
PWB(PCB) Assembly
Confirm the amount
of water
Optimum level
1. Cooling Cycle (Cooling Principles/Refrigerant Gas Circulation)
1-1. Principles of cooling cycle
Cooling is an operation by which the temperature of a unit is maintained below the ambient temperature. For the cooling operation, there must be an insulated space, the refrigerant (R134a) to absorb heat in the space, and a refrigerant circulation system including a compressor, condenser, evaporator, etc. to conduct phase transformation of the refrigerant.
1-2. Refrigerant gas circulation
CompressorWire CondenserHot Line (Freezer Compartment)Hot Line (Refrigerator Compartment)DrierCapillary TubeEvaporatorSuction PipeCooling Fan
1-3. Cool Air Circulation
Freezer Compartment Refrigerator Compartment
COOLING CYCLE AND REFRIGERANT
- 10 -
2
9
1
5
8
3
7
4
6
2. Description of each component
NOTE : • The pressure of refrigerant changes from high to low at capillary tube outlet. The low pressure refrigerant rushes
into the evaporator inlet and makes noise.
• When low pressure liquid refrigerant evaporates in the evaporator, evaporation takes place in the entire evaporator from inlet to outlet. When this occurs, noise may sometimes occur. Noise depends on the amount of evaporation so that noise may or may not occur. This is not a problem.
3. Containing refrigerant and foaming agent
* ODP: Ozone Depletion Index(relative value based on CFC11 as 1.0)
GWP: Globe Warmth Index(relative value based on CO
2 as 1.0)
COOLING CYCLE AND REFRIGERANT
- 11 -
Refrigerant Characteristics ODP GWP Remarks
Cyclo-Pentane It does not contain chlorine which depletes ozone layer. 0 8 Foaming Agent (C5H10) Its GWP is almost zero. Pollution-free foaming agent.
R134a It does not contain chlorine which depletes ozone layer. 8 1200 Refrigerant (HFC-134a) Its GWP is also very low compared with that of R12
(GWP:15,300).
NO. NAME FUNCTION REFRIGERANT (IN AND OUTLET)
Compresses refrigerant from low(0 kg/cm2) to high pressure(8-12 kg/cm
2
)
Refrigerant transforms from high pressure gas to high pressure liquid in condenser. This phase transfromation dissipates heat.
Drier absorbs moisture in the system. (moisture absorption equipment)
Long and narrow tubes. Refrigerant pressure drops rapidly as refrigerant passes through the tube.
Refrigerant transforms from low pressure liquid to low pressure gas. This phase change absorbs heat from the surrounding air and food. This enables foods to freeze in the freezer and to stay fresh in the refrigerator compartment.
Connects evaporator and compressor.
LOW PRESSURE GAS(0 kg/cm
2
)
TEMP(30°C[86°F])
HIGH PRESSURE GAS(8-12 kg/cm
2
) TEMP(80[176°F]­120°C[248°F])
HIGH PRESSURE LIQUID(8-12 kg/cm
2
) TEMP(40[104°F]­60°C[140°F])
LOW PRESSURE LIQUID(0 kg/cm
2
)
TEMP(-27°C[-17°F])
LOW PRESSURE GAS(0 kg/cm
2
)
TEMP(-27°C[-17°F])
HIGH PRESSURE
GAS(8-12 kg/cm
2
) TEMP(80[176°F]­120°C[248°F])
HIGH PRESSURE
LIQUID(8-12 kg/cm
2
) TEMP(40[104°F]­60°C[140°F])
LOW PRESSURE
LIQUID(10 kg/cm
2
)
TEMP(-27°C[-17°F])
LOW PRESSURE
GAS(0 kg/cm
2
)
LOW PRESSURE
GAS(0 kg/cm2) TEMP(30°C[86°F])
COMPRESSOR
CONDENSER
DRIER
CAPILLARY
TUBE
EVAPORATOR
SUCTION PIPE
1
2
3
4
5
6
1. Compressor(Reciprocating Type)
The compressor consists of a piston and motor. The motor pushes piston and piston which compresses refrigerant gas to a high pressure. Lubricants are sealed in the compressor to a accelerate cooling and lubricate compressor. Low pressure refrigerant is distributed through the entire compressor but high pressure refrigerant gathers around outer cooling plate through the outlet pipe.
NOTE : • A replacement compressor for service is full of
nitrogen gas and sealed with rubber when it is delivered. This is to protect oxidation and to prevent the intrusion of moisture into the compressor. When bushing seals are removed, nitrogen gas shall rush out, producing noise. This is normal. If the nitrogen gas was leaked out. the compressor may be corroded and should not be used.
• Compressor should be protected from impact during transportation or storage to prevent eccentricity of motor axis.
2. Over Load Protector
Over load protector relay protects motor by breaking circuits when temperature rises and excess current flows in the compressor. It consists of bimetal element and heater. Bimetal element defroms when temperature rises and heater emits heat when over current flows. This relay is mounted on the outer surface of compressor and senses temperature of compressor. This relay is connected to the compressor motor in series. When operating contact point of bimetal comes off from fixed contacting point, over load protector relay breaks circuit. When the temperature of compressor lowers and the heater cools, the operating contact points move back to the fixed contact point and the compressor works again after 3 or 5 minutes.
NOTE : • Over load protector relay detects temperature
and current at the same time. It operates when the temperature of compressor is high even there is no current. It shall also operates when over current flows even the temperature of compressor is low. It is also possible that both high temperature and over current shall operate relays at the same time.(Current is more effective than temperature.)
• Over load protector relay shall operate again if the surface temperature and current of compressor repeats a breach of the threshold values even though the heater is cools down after 3 or 5 minutes of downtime. Customer may claim that the relays repeated on and off operation as the temperature remained constant. In this case, switch off the power and let the compressor cool down fully. If the relay malfunctions after this, replace it with a new one.
3. Positive Temperature Coefficient (PTC)
Starter is connected to auxiliary winding in series and accelerates compressor starting. It is located on outer case of compressor with relays. Previously, the starter was a contact point type. but it is now generally a PTC element type. PTC stands for positive temperature coefficient and it has a starting value of resistance(e.g. 22 ). It is an element whose resistance becomes infinitive when current flows. The starting principles of a single-phase induction motor and simple alternating current circuit must be fully understood in order to understand the roles of starter. The circuit is shown below.
FUNCTIONS AND OPERATION PRINCIPLES OF MAIN PARTS
- 12 -
AC
CS CR
P.T.C
Piston
Motor Spring
Iubricant
4. Switch(Door, Dispenser)
1. Function
1) Door switches in freezer and refrigerator compartments turns on and off the lamps when the freezer and refrigerator doors are opened and closed. They also switch the fans in the freezer compartment on and off at the same time.
2) Home bar switch turns on and off the lamp in the refrigerator compartment when home bar is open and close.
3) Dispenser switch turns the dispenser lamp on and off when dispensing ice/water.
2. Operation Principles and Characteristics
3. Troubleshooting
FUNCTIONS AND OPERATION PRINCIPLES OF MAIN PARTS
- 13 -
Classification Door Switch Dispenser Switch
Shapes
Circuits
Troubles (Parts)
Symptoms Check Measures
- The switch points make contact depending on wheather one of the doors is opened or closed. These control the lamps in the refrigerator and the freezer compartments.
- The dispenser bushing button is pressed by the switch lever. This turns on the dispenser lamp.
Operation Principles /Charact
-eristics
Lamp is not on when door is open. (door switch)
1. Dispenser lamp is not on when bushing button is pressed.
2. Ice and water are not dispensed.
Bad Contact Operate switch button three or
four times and verify that the lamp is on and off. See if lamp is burnt out. If lamp is O.K, then remove switch and measure the resistance between terminals. (Door Switch: 1-2, 3-4.)
Operate switch button three and four times and confirm the lamp, ice and water dispenser work. It they do not work, then remove switch and measure the resistance between terminals. (COM-NO)
Replace switch if the resistance between terminals is not zero.
Replace switch if the resistance between terminals is zero.
4 3
2 1
34
12
5. Motor
1. Freezer/Cooling Motor Used mainly for Freezer/Cooling motor
Detail of connector
2) Gear Box Application Type
Gear box is used for moving and crushing ice which is stored in the ice bin. Gear box is connected at the output axis of shaded motor. Gear box changes high RPM of motor to low RPM but high power by gear box. This power can move and crush ice.
6. Solenoid.
1. Structure of Solenoid
Two types of solenoids are used for refrigerator depending on the applications such as solenoids for ice cube and ice dispenser. The solenoid is composed of an armature, stator and a main body which supports stator and pulls the armature when electricity is applied.
2. Operation Principles
When electricity is applied to the coil, magnetic field forms around the coil. The armature in the magnetic field moves toward the stator and ice dispenses. When electricity is removed, the armature moves back to its original position (rated stroke distance) by the spring force and stops moving.
CAUTIONS : • Do not operate solenoid for more than two
minutes. It may be overheat.
• Solenoid is not for continuous use but discontinuous use as it operates when customer dispenses ice.
FUNCTIONS AND OPERATION PRINCIPLES OF MAIN PARTS
- 14 -
Shaft
Stator
Connector
Front(SHAFT Projective direction)
15Vdc(+)
EMF
GND(-)
Stator
Bobbin
Shaft
Gear Box
Stator
Coil
Coil
Stator
ArmatureArmature
<Solenoid for ice cube> <Solenoid for dispenser>
3. Troubleshooting
7. Heater
1. Summary
Heaters are used to remove dew and frost on the evaporator and ice and dew on the parts of refrigerator.
* SXS Refrigerator Defrost System
It is MICOM controlled automatic defrost system. Heater turns on when the set time in MICOM has elapsed and off when the defrost sensor senses the defrost is complete.
2. Types of heater and their roles
FUNCTIONS AND OPERATION PRINCIPLES OF MAIN PARTS
- 15 -
Symptom Faults(parts) Check Measures
Crushed ice comes out when 1. Connector is missed. 1. Check connection parts. 1. Join connector. ice cube is selected. 2. Solenoid for ice cube is cut. 2. Check resistance between 2. Replace parts.
terminals. The resistance is infinite when it is cut.
Ice does not dispense but 1. Connector is disconnected. 1. Check connecting part. 1. Join connector. jams on the door path 2. Solenoid for dispenser is 2. Check the resistance 2. Replace parts. when ice is selected. cut. between terminals.
Resistance is infinite when it is cut.
Classification Application Functions Resistance Remarks
Heater, Sheath-AL Evaporator Upper Part Evaporator Defrost 240W Heater, Sheath-ML Evaporator Lower Part Evaporator Defrost 260W
It melts and discharges the ice dropped
Heater, Plate Drain Lower Part from the evaporator through drain pipe 45W
during defrost. Heater, Plate Chilled Room Duct Prevent icing from the chilled room duct. 5W Heater, Plate Damper Prevent icing from damper 3W Heater, Plate Dispenser(Freezer door) Remove dew from dispenser 5W Heater, Sheet Dispenser(Freezer door) Remove dew from duct door. 1W Heater, Cord Frame LCD Prevent icing from Home Bar. 2.7W Heater, Plate Tube Inject Prevent icing Tube Inject 3.5W
3. Faults Symptom (Products): faulty heater
1) Heater, Sheath-ML/AL
2) Heater Plate (Drain)
FUNCTIONS AND OPERATION PRINCIPLES OF MAIN PARTS
- 16 -
Problem Symptom Checks Measures
Problem Symptom Checks Measures
1. The resistance is infinity when it is measured at both connector ends with a tester.
2. Visually check for a faulty defrost with eyes.
3. The resistance fluctuates very much when the resistance is measured at both ends with a tester.
4. When the resistance between both connector ends is measured with a tester, the resistance is zero or beyond the allowance of marked value. (allowance: marked value±7%)
Poor Defrost
Short circuit
1. Heater, Sheath heating wire is cut, corroded, or connecting wire is cut.
2. Evaporator is not close enough to Heater, Sheath-AL.
3. Poor terminal contact.
4. Moisture intrudes into the pipe through the crack as Heater, Sheath-AL Pipe, and/or Silicon Cap are dented.
1. Replace parts. (Reconnect if wire is disconnected.)
2. Move evaporator closer to Heater, Sheath-AL.
3. Correctly insert connector.
4. Replace parts.
1. The resistance is infinity when the resistance is measured at both connector ends with a tester.
2. The resistance fluctuates very much when the resistance is measured at both connector ends with a tester.
3. When the resistance between both connector ends is measured with a tester, the resistance is zero or beyond the allowance of marked value. (allowance: marked value±7%)
Poor defrost
Short circuit
1. Heating wire is cut or corroded.
2. Poor terminal contact.
3. Moisture intrudes as the heating wire is damaged by a sharp fin of evaporator.
1. Replace parts. (Reconnect if wire is cut)
2. Correctly reinsert the connector.
3. Replace parts.
3) Other Heaters
8. Valve
1. Nomenclature of each part
Solenoid CoilSpringPlungerPackingHolderFlow ControlFlow Washer
2. Operation Principles
1) While Opening When power is on and the inlet water pressure reaches at a certain value, the plunger (3) moves up by solenoid coil. The water passes through porous hole and then center holes of the holder and flows to the outlet. Flow control (6) and flow washer (7) are included in order to maintain a constant flow rate and pressure (1.0 ~
8.0 kgf/cm
2
) in A line (water supplied to icemaker).
2) While Closing The water stops flowing to outlet as packing seals (4) the hole of holder (5) by spring when power is off.
FUNCTIONS AND OPERATION PRINCIPLES OF MAIN PARTS
- 17 -
Corresponding
Problem
Heater
Symptom Checks Measures
1. Heating wire is Heater Plate The temperature of chilled 1. The resistance is infinite when the 1. Replace parts. cut or corroded. (Chilled drawer drawer is high. resistance is measured at both (Reconnect if the wire
2. Poor terminal duct) (icing on duct) connector ends with a tester. is cut) contact. 2. The resistance significantly very much 2. Correctly insert
when the resistance is measured at both connector. connector ends with a tester.
Heater Plate Incorrect refrigerator (damper) compartment temperature.
(icing on the duct)
Heater Plate Dew forms around the 1. Remove connector from freezer hinge (dispenser) dispenser and measure the resistance of heater.
Sheath Heater Dew forms around duct door. 1. The resistance is infinite when it is (duct door) measured at both connector
ends with a tester.
Cord Heater Dew forms around 1. Remove connector from R hinge and (Frame LCD) Frame LCD. measure the resistance of heater.
8
2
3
6
7
5
4
1
AB
Outlet
Inlet
1. Working Principles
1-1. Icemaker Working Principles
1-2. Dispenser Working Principles
1. This function is available in Model GR-D267 where water and ice are available without opening freezer compartment door.
2. Crushed Ice is automatically selected when power is initially applied or reapplied after power cut.
3. When dispenser selection switch is continuously pressed, light is on in the following sequence: Water Cube Ice Crushed Ice.
4. Lamp is on when dispenser bushing button is pressed and vice versa.
5. When dispenser crushed ice bushing button is pressed, dispenser solenoid and geared motor work so that crushed ice can be dispensed if there is ice in the ice bin.
6. When dispenser cube ice bushing button is pressed, dispenser solenoid, cube ice solenoid and geared motor work so that cubed ice can be dispensed if there is ice in the ice bin.
7. When dispenser water bushing button is pressed, water valve opens and water is supplied if water valve is properly installed on the right side of the machine room.
8. Ice and water are not available when freezer door is open.
ICEMAKER AND DISPENSER OPERA TION PRINCIPLE AND REPAIR METHOD
- 18 -
Level Icemaker Cube Mould for Initial Control after power is applied.
Power Input
Initial Control
Ice Making Control
Ice Ejection Control
Water Supply Control
Test Control
Wait until the water in the cube mould is frozen after Icemaker starts operation.
Detect if ice bin is full of ice by rotating ice ejection motor in normal and reverse direction and eject ice into the ice bin if ice bin is not full.
This is for refrigerator assembly line and service. When ice making test switch is pressed,
it operates in the following steps: initial ice ejection water supply control steps.
Conduct Ice Making Control after supplying water into the Icemaker cube mould by operating water valve.
2. Function of Icemaker
2-1. Initial Control Function
1. When power is initially applied or reapplied after power loss, the Icemaker cube mould level is detected after completion of MICOM initialization. The detecting lever moves up and down.
2. The level of Icemaker cube mould is determined by output signal, high and low signal, of Hall IC. The cube mould is leveled by rotating ice ejection motor in normal or reverse direction. The High/Low Hall signal is be applied to MICOM Pin No. 42.
3. If there is no change in signals one minute after the geared motor starts to operate, it stops Icemaker operation and checks the signal every hour. It reinitializes the Icemaker when the feedback signals becomes normal.
4. It datermines that the initialization is completed when it senses the Icemaker cube mould is horizontal.
5. Ice ejection conducts for 1 cycle whether ice or not ice is in the ice bin when power is initially applied.
2-2. Water Supply Control Function
1. This function supplies water into the Icemaker cube mould by operating the water valve when ice ejection control is completed and Icemaker mould is level.
2. The quantity of water supplied is determined by DIP switches and water pressure.
<Water Supply Quantity Table>
3. The refrigerator actively detects the DIP switch seting so that interrupting power is not necessary to change the supply preset. If the DIP switches are changed while water is being supplied, the changes will take effect until the supply cycle is complets.
4. When water supply signal is applied to water and ice valves at the same time during water supply, water is supplied to water valve. If water supply signal is applied to ice valve during water supply, water is supplied to both water and ice valves.
2-3. Ice Making Control Function
1. Ice making control is carried out from the completion of water supply to the completion of ice making in the cube mould. Ice making sensor detects the temperature of cube mould and completes ice making. (ice making sensor is fixed below Icemaker cube mould)
2. Ice making control starts after completion of water supply control or initial control.
3. Ice making is determined to be completed when ice making sensor temperature reaches at -8°C[18°F] 100 minutes after water is supplied to Icemaker cube mould.
4. It is judged that ice making is completed when Icemaker sensor temperature reaches below -12°C[10°F] after 20 minutes in condition 3.
ICEMAKER AND DISPENSER OPERA TION PRINCIPLE AND REPAIR METHOD
- 19 -
DIP SWITCH SETTING
No
SWITCH 1 SWITCH 2 SWITCH 3
WATER SUPPLY TIME REMARKS
1 OFF OFF OFF 6.5 Sec. 2 ON OFF OFF 5.5 Sec. 3 OFF ON OFF 6 Sec. 4 ON ON OFF 7 Sec. 5 OFF OFF ON 7.5 Sec. 6 ON OFF ON 8 Sec. 7 OFF ON ON 9 Sec. 8 ON ON ON 10 Sec.
* The quantity of water supplied
depends on DIP switch setting conditions and water pressure as it is a direct tap water connection type. (the water supplied is generally 80 cc to 120 cc)
* DIP switches are on the main PWB.
2-4. Ice Ejection Control Function
1. This function ejects the ice from the Icemaker cube mould after ice making is completed.
2. If Hall IC signal is on within 3.6 seconds after ice ejection motor rotates in normal direction, it does not proceed with ice ejection. but waits. If the ice bin is full, ice ejection motor rotates in normal direction in every hour to check the condition of ice bin. If the ice bin is not full, the water supply control starts after completion of ice ejection control. If the ice bin is full, ice ejection motor rotates in reverse direction and stops ice making.
3. If ice bin is not full, ice ejection starts. The cube mould tilts to the maximum and ice is separated from the mould as ice checking lever raises.
4. Ice ejection motor stops for 1 second if Hall IC signal changes from OFF (low) to ON (high) after 3.6 seconds when ice ejection motor has rotated in normal direction. If there is no change in Hall IC signals within 1 minute after ice ejection motor operates, ice ejection motor stops as ice ejection motor or Hall IC is out of order.
5. If ice ejection motor or Hall IC is abnormal, ice ejection motor rotates in normal direction to perform its reinitialization. It resets the Icemaker if the ice ejection motor or Hall IC is normal.
6. The mould stops for 1 second at maximum tilted conditions.
7. The mould returns to a leveled position as ice ejection motor rotates in reverse direction.
8. When the mould is level, the cycle starts to repeat: Water Supply Ice Making Ice Ejection Mould Returns to Horizontal
ICEMAKER AND DISPENSER OPERA TION PRINCIPLE AND REPAIR METHOD
- 20 -
Bank is
not full
HALL IC
OUTPUT
SIGNALS
Bank is
full
HALL IC
OUTPUT
SIGNALS
ICE CHECKING
AXIS
ICE CHECKING LEVEL 30°
Maximum tilting
point
Ice making
(Original point)
Lock
2±1 sec
9±3 sec 8±3 sec
Ice Checking Ice Ejection
Lock
Horizontal
Conditions
Level Retrun
Conditions
<Timing Chart During Ice Ejection>
2-5 Test Function
1. This function forces operation during operation servicing and cleaning. The test switch is mounted under the automatic Icemaker. The test function starts when the test switch is pressed for more than 0.5 second.
2. Test button does not work during ice ejection and water supply. It works when the tray is in the horizontal conditions. If the mould is full of ice during test function operation, ice ejection control and water supply control will not work.
3. When the test switch is pressed for more than 0.5 second in the horizontal condition, ice ejection starts irrespect of the mould conditions. Water will splash if test switch is pressed before the water in the mould freezes. Water shall be supplied while the mould returns to the horizontal conditions after ice ejection. Problems involving ice ejection, returning to the horizontal conditions, and water supply can be checked via the test switch. When test function performs normally, a buzzer sounds and the water supply function begins. Check it for repair if buzzer does not sound.
4. When water supply function is completed, the cycle continues as follows: Ice making Ice ejection Returning to horizontal conditions Water supply
5. Remove ice from the Icemaker cube mould and press test switch. When Icemaker cube mould is full of ice as ice ejection and water supply controls do not operate.
2-6. Other functions relating to freezer compartment door opening
1. When freezer door is open, ice dispenser stops in order to reduce noise and ice drop.
2. When freezer door is open during ice ejection and cube mould returning to horizontal condition, ice ejection and cube mould level return proceed.
3. When freezer door is open, geared motor and cube ice solenoid immediately stop and duct door solenoid stops after 5 seconds.
4. Water dispenser stops in order to prevent water spilling when freezer door is open.
5. Test function operates normally regardless of refrigearator compartment door opening.
ICEMAKER AND DISPENSER OPERA TION PRINCIPLE AND REPAIR METHOD
- 21 -
3. Icemaker Troubleshooting
* Troubleshooting: it is possible to check the dispenser by pressing freezer and refrigerator temperature control buttons
for more than 1 second. (Icemaker is normal if all leds are on): refer to trouble diagnposis function in MICOM section.
ICEMAKER AND DISPENSER OPERA TION PRINCIPLE AND REPAIR METHOD
- 22 -
No
Yes
Yes
Yes
No
No
No
No
Yes
Yes
Is DC Power (5V and 12V)
output normal?
Failed DC Power
Check DC power (5V, 12V).
Change main PWB
Is cube ice LCD off during
troubleshooting check?
Failed icemaking sensor
Check the resistance of both ends (1,2) of icemaking sensor of CON9.
Defects between icemaking sensor and board (Pin No. 60 of IC1)
Replace Ice making Sensor
Is Crushed Ice LCD off during
troubleshooting check?
Failed Icemaker Unit
Is the resistance of both ends (9,10) of ice ejection motor of CON9 between 18 and 22?
Is ice ejection motor drive circuit (IC11 and peripheral circuits) normal?
Defects between Hall IC and Board (Pin No. 42 of IC1).
Confirm ice ejection and level return when pressing test switch.
Replace Icemaker Unit
Replace Main PWB
Are ice
ejection and level return
normal when test switch is
pressed for more than 0.5 second?
Does the bell
sound once?
Failed Icemaker unit test switch
Are both ends (5,6) of CON9 test switch open?
Defects between test switch and board (Pin No. 38 of IC1).
Are both ends (3,4) of CON9 ice maker stop switch short?
Replace Icemaker Unit
Replace water supply valve
Is power applied to water supply valve?
Does the water supply valve work normally?
Is the water supply line normally connected?
Poor water supply
Is water suppy normal
after Ice ejection and level return
by ice ejection motor?
Normal
4. Icemaker circuit part
The Icemaker circuit above applies to the GR-D267 and consists of the Icemaker unit part installed in the freezing section and the Icemaker drive part of the main PWB.
Water supply to the Icemaker container is accomplished by opening the valve via a solenoid relay for a duration set by the DIP switches. When water supply time elapsed, water supply automatically stops. This circuit exists for implementing functions such as ice removal, ice-full detection, horizontal balancing and sense of ice-making temperature sensing for the Icemaker container. Ice-making temperature sensing is same as in the temperature sense circuit part of the main PWB, refer to it.
Test switch input detection of the Icemaker is same as in the door switch input detection circuit of the main PWB.
1. This function is used in operation test, service execution and cleaning, etc. And is performed if pressing the test switch installed at the automatic Icemaker itself for more than 0.5 seconds.
2. The test switch operates when the ice-maker is in the horizontal position. Test function is not available during the water supply operation. Ice removal control and water supply controls are not performed if ice-full is detected during the operation of test function.
3. If pressing the test switch for 0.5 second or more in the horizontal status, ice removal operation is immediately performed regardless of the generation conditions of ice in the ice-making tray. Therefore, exercise caution as water may overflow when operating test function before the water has frozen. The water supply function operates with the horizontal balancing operation after ice removal operation. Therefore, you can check any problem of ice removal operation, horizontal operation and water supply. In this case, if test check returns normal feedback, a bell sound rings and water supply control is performed. No ringing of the bell sound means failure and repair service must be performed.
4. When water supply is completed, operation continues in the normal cycle of ice making, ice removal, returning to
horizontal status, and water supply.
ICEMAKER AND DISPENSER OPERA TION PRINCIPLE AND REPAIR METHOD
- 23 -
1. Monitor Panel
2. Description of Function
2-1. Funnction of Temperature Selection
* The temperature can vary ±3 °C depending on the load condition.
Whenever pressing button, setting cycles in the order of (Medium) (Medium Max) (Max) (Min)
(Medium Min).
• The actual inner temperature varies depending on the food status, as the indicated setting temperature is a target
temperature, not the actual temperature within refrigerator.
• Refrigeration appears to be weak at first use. Please adjust temperature as shown after using refrigerator for minimum
of 2 to 3 days.
MICOM FUNCTION
- 24 -
OFF
ON
WATER
TEMP TEMP
FILTER STATUS
FILTER RESET
PUSH 3 SEC.
ROOM TEMP
UNLOCK
LOCK
6 5 4 3 2 1
H
M
L
CUBED
CRUSHED
Division Power Initially On 1st Press 2st Press 3th Press 4th Press
Setting temperature
Temperature Control
Medium Medium Max Max Min Medium Min
Freezer Control
-19 °C [-2 °F] -22 °C [-7 °F] -23 °C [-9 °F] -15 °C [5 °F] -17 °C [1 °F]
Refrigeration
3 °C [37 °F] 2 °C [35 °F] 0°C [32 °F] 6 °C [43 °F] 4 °C [39 °F]
Control
H
M
L
H
M
L
H
M
L
H
M
L
H
M
L
2-2. LCD Back Light Control
1. In order to easily view display status on the LCD, LCD Back Light turns on for a minute in application of initial power, for a minute with button use, and for a minute after closing the door.
2. If pressing any display button once with the backlight turned off, buzzer rings and button function is not performed but only backlight is turned on (If pressing the first button with the back light turned off, only back light ON function is performed).
3. When pressing the special freezing button and the freezing temperature adjustment button for more than a second, the back light is turns on and all the graphics of LCD are turned on. If releasing the button, the LCD graphic returns to in the previous state and the back light turns off (check LCD graphic and back light ON/OFF status).
2-3. Outside temperature display function
1. The temperature sensor at the left U of refrigerator senses ambient temperature and displays that temperature in the left side of Outside temperature text on the LCD display.
2. Ambient temperature is displayed up to -9°C[16°F] ~ 49°C[120°F] and displayed as Lo for less than -10°C[14°F] and as HI for more than 50°C[122°F]. If the ambient temperature sensor fails, Er is displayed.
3. Since display temperature of ambient temperature is temperature sensed by the ambient sensor in the hinge U of the freezing compartment, it may differ from the ambient temperature display of other household electrical appliances.
2-4. Lock function (display button lock)
1. When power is first applied, only the Release text is turned on in the lock/release status indicator at the right side of the LCD display.
2. If desiring to lock the display status, press the lock/release button once, Release text is turns off at the right side of lock graphic of LCD and Lock text is turned on indicating locked status.
3. The only buzzer sound rings and function is not performed even if pressing display button other than lock/release key when in the lock status.
4. If desiring to release the lock status, press the lock/release button once, Lock text turns off at the right side of lock graphic of LCD and Release text turns on in dicating locked release status.
2-5. Filter status display function
1. Remaining filter replacement period is displayed as in the below figure. Each line in dicates the number of months before the next filter replacement.
2. The graphic/text indicator appears if in the LCD if 6 months of filter use have passed.
3. Reset the filter status by pressing the filter replace button for more than 3 seconds to after replacing filters when 6 months of filter use have transpired or merely if desiring to reset the filter display status.
2-6. Automatic Icemaker
The automatic Icemaker can automatically make 8 pieces of ice at a time up to 10 times a day, These quentities may vary
according to various conditions in cluding how many times the refrigerator door opens and closes.
Ice making stops when the ice storage bin is full.
If you dont want to use automatic Icemaker, switch the Icemaker OFF.
If you want to use automatic Icemaker later, switch it ON.
NOTE : It is normal that a noise is produced when ice made is dropped into the ice storage bin.
MICOM FUNCTION
- 25 -
Classification
In initial 1 Month 2 Months 3 Months 4 Months 5 Months 6 Months
use use use use use use use
Filter Status
Display
FILTER RESET
PUSH 3 SEC.
FILTER STATUS FILTER STATUS FILTER STATUS FILTER STATUS FILTER STATUS FILTER STATUS FILTER STATUS
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
FILTER RESET
PUSH 3 SEC.
6 5 4 3 2 1
2-7. When Icemaker does not operate smoothly
Ice is frozen together
When ice is frozen together, take the lumps out of the ice storage bin, break them into small pieces, and then place them
into the ice storage bin again.
When the Icemaker produces ice too small or frozen ice, the amount of water supplied to the Icemaker needs to adjusted.
Contact the service center.
If ice is not used frequently, it may freeze together.
Power failure
Ice may drop into the freezer compartment. Take the ice storage bin out and discard all the ice. Then dry it and place it
back in its position. After the machine is powered again, crushed ice will be automatically selected.
The unit is newly installed
It takes about 12 hours for a newly installed refrigerator to make ice in the freezer compartment.
2-8. Super freezer
Please select this function for prompt freezing.
On or Off cycles whenever pressing SUPER FRZ button.
The graphic indicator remains in the On status after flickering 4 times when selecting Special Refrigeration On.
Super freezer function automatically turns off after a fixed time passes.
2-9. Lock
This button prevents use of a different button.
At initial Power on, the control panel is unlocked.
Lock or Release cycles whenever pressing the LOCK CONTROL.
Pressing another button while the panel is locked will yield no results.
2-10. Super freezing
1. Super freezing is a function to improve cooling speed of the freezing chamber by consecutively operating compressors and freezing room fan. Pressing the super freezing button toggles the Super Freezer feature on and off when the feature turns on the graphic remains on after blinking once.
2. Super freezing is cycles in order of Selection/ Release (Turn On / Turn Off) whenever pressing the selection button.
3. Super freezing is released if power failure occurs and the re frigerator then returns to the original status.
4. Temperature setting is not changed even if selecting the super freezing option is selected.
5. A change of the temperature setting of the freezing chamber or the cold storage chamber is permitted with super freezing selected. The change is processed while Super Freeze is active.
6. The cold storage chamber operates in the state currently set with super freezing selected and processed.
7. Note that the super freezing, the super freezing function deactivates after continuously operating compressor and the freezing room fan for a certain amount of time.
8. If frost removal starting time occurs during super freezing, super freezing operation executes only for the remaining time after completion of frost removal when the super freezing operation time passes 90 minutes. If passing 90 minutes, super freezing operation is carried out only for 2 hours after completion of frost removal.
9. If pressing the super freezing button during frost removal, the super freezing LCD indicator turns on but if pressing the super freezing, compressor operates only after the remaining defrost time has passed.
10. If selecting super freezing within 7 minutes (delay for 7 minutes of compressor) after the compressor stops, compressor
operates after the remaining time has passed.
11. The freezing room fan motor operates at high RPM during operation of super freezing.
MICOM FUNCTION
- 26 -
2-11. Control of variable speed freezing room fan
1. To increase cooling speed and load response speed, the MICOM sets freezing room fan motor at the high speed of RPM or the standard RPM.
2. Only at the application of initial power, or special freezing operation, or load response operation does the MICOM direct speed of RPM. The MICOM directs the standard RPM in other general operations.
3. If opening doors of freezing / cold storage chamber or home bar while fan motor in the freezing chamber operates, the freezing chamber fan motor operates normally. (If operating in the high speed of RPM, it switches to the standard RPM). However, if opening doors of freezing chamber or home bar, the freezing room fan motor stops.
4. As for monitoring of BLDC fan motor error in the freezing chamber, MICOM immediately stops the fan motor when sensing that the BLDC fan motor is locked or pooly operating if there would be position signal for more than 65 seconds at the BLDC motor. In such cases, the MICOM in dicutes a failure (refer to failure diagnosis function table) on the LCD display and attempts arestant of the cycle in 30 minutes. If normal operation is detected, failure status is released and refrigerator resets to the initial status (reset).
2-12. Control of cooling chamber fan motor
1. The cooling chamber fan motor performs ON/OFF control by linking with the COMP.
2. It operates at the single RPM without varying RPM.
3. Failure sensing method is same as freezing fan motor (refer to failure diagnosis function table for failure display).
2-13. Door opening alarm
1. Buzzer generates alarm sound if doors are not closed even when more than a minute consecutively has passed with doors of freezing / cold storage chamber or home bar opened.
2. Buzzer rings three times in the interval of 0.5 seconds after the first one-minute has passed after doors are opened and then repeats three times of On/Off alarm in the cycle of every 30 seconds.
3. If the doors of freezing/cold storage chamber or home bar are closed during door open alarm, alarm is immediately deactivated.
2-14. Ringing of button selection buzzer
1. If pressing the front display button, a bell sound rings.
2-15. Ringing of forced operation, forced frost removal buzzer
1. If you press the test button on the Main PCB, a tone sounds.
2. In selecting forced operation, alarm Sound is repeated and completed in the cycle of On for 0.2 second and Off for 1.8 second three times.
3. In selecting forced frost removal, alarm sound is repeated and completed in the cycle of On for 0.2 second , Off for 0.2 second, On for 0.2 second and Off for 1.4 second three times.
MICOM FUNCTION
- 27 -
Doors of
freezing/cold
storage
chamber or
home bar
BUZZER
Closing
Opening
Within
a minute
A minute
30
seconds30seconds30seconds
Opening
Closing Closing
3 Times 3 Times 3 Times 3 Times
2-16. Frost removal function
1. Frost removal is performed every 7 to 7.5 hours of accumulated compressor operation time.
2. After providing initial power (or after power failure), frost removal starts whenever total operation time of compressor becomes 4 to 4.5 hours.
3. Frost removal is completed if temperature of the frost removal sensor becomes more than 5°C[41°F] after starting frost removal. Poor frost removal is not displaced if it does not arrive at 5°C[41°F] even if two hours have passed after starting frost removal.
4. No removal is done if frost removal sensor fails (snapping or short-circuit).
2-17. Electric Equipment Progressive Operation
Compressor, defrost heater, freezer fan, cooling fan, electromagnetic single motor damper, etc. start in the following sequence in order to prevent noise and parts damage when power is first applied and when testing is complete.
MICOM FUNCTION
- 28 -
Function Load Starting Sequence Remarks
When electricity is first applied TEST MODE
When the temperature of defrost sensor is above 45°C[1 13°F] (when purchased
or moved to another house)
If there is an error in the process, startup does not work.
Load starting sequence when
freezer and refrigerator doors are closed.
If switch is once more pressed or the temperature of defrost sensor is above +5°C[41°F] in test mode 2, it returns to test mode and starts initial drive. (compressor will start after seven minutes)
When the temperature of defrost sensor is below 45°C[1 13°F] (during power loss
and servicing)
Test Mode 1 (Forced Starting)
Test Mode 2 (Forced Defrost)
POWER
ON
COMP
ON
FAN
(High Speed)
ON
MOTOR
DAMPER
ON
HOME
BAR
HEATER
ON
POWER
ON
DEFROST
HEATER
ON
HOME
BAR
HEATER
OFF
HOME
BAR
HEATER
ON
VEGETABLE
HEATER
DAMPER
HEATER
ON
COMP
ON
FAN
ON
MOTOR
DAMPER
ON
VEGETABLE
HEATER
DAMPER
HEATER
OFF
TEST
S/W
(Press
Once)
COMP
ON
FAN
(High Speed)
ON
MOTOR
DAMPER
ON
TEST
S/W (Press Twice)
COMP
OFF
FAN OFF
MOTOR
DAMPER
ON
1/2 sec
1/4 sec
1/4
sec
1/4 sec
1/2 sec
10
sec
1/4
sec
5
sec
DEFROST
HEATER
OFF
5
sec
1/4 sec
20
sec
1/4 sec
1/4 sec
1/4
sec
1/4 sec
1/4 sec
1/4
sec
1/4 sec
1/4
sec
OTHER
LOAD
OFF
DEFROST
HEATER
ON
2-18. Failure Diagnosis Function
1. Failure diagnosis function is a function to facilitate servicing when improper operation of the product occurs.
2. The user will notice a failure when pressing one of the function buttons yields no consequent effect beyond the audible Ding.
3. If the improper operation ceases while a failure is displayed, the MICOM resets the display to a normal state.
4. A failure code is indicated on the LCD displays refrigerator and freezer temperature readouts temperature for the freezing room and the display part of setting temperature for the cold storage room of LCD, which are placed at the display part of a refrigerator. All the LCD graphics other than a failure code are turned off.
In display of the failure mode, all LCDs of setting temperature for freezing/ setting temperature and for cold storage are
turned off (excluding Note1 and Note2).
MICOM FUNCTION
- 29 -
OFF
WATER
FILTER STATUS
UNLOCK
6 5 4 3 2 1
H
M
L
CUBED
CRUSHED
TEMP TEMP
ROOM TEMP
: Normal Operation
1
2
3
4
5
6
7
8
9
10
11
12
Er FS
Er rS
Setting temperature
display (Note 2)
Er dS
Er dH
Er FF
Er CF
Er CO
Er dP
Setting temperature
display (Note 1)
Setting temperature
display (Note 2)
Setting temperature
display (Note 2)
Failure code display part
Setting
temperature
for freezing
Setting
temperature for
cold storage
No. Item
Symptoms of failure
Freezer
Fan
Compressor
Stepping
motor damper
Defrost
Heater
M/C room
Fan
Product operation status in failure
Failure of freezer sensor
Failure of refrigerator sensor 1
Failure of refrigerator sensor 2
Failure of frost removal sensor
Poor of frost removal
Failure of BLDC FAN at freezing section
Failure of BLDC FAN at machine section
Failure of Communication
Abnormal electronic single motor Damper
Failure of Outside Sensor
Failure of ice removal sensor
Failure of Icemaker unit
Snapping or short-circuit of freezer sensor
Snapping or short-circuit of refrigerator sensor 1
Snapping or short-circuit of refrigerator sensor 2
Snapping or short-circuit of frost removal sensor
Snapping of frost removal heater or temperature fuse, pull-out of connector (indicated minimum 4 hours after failure occurs)
Poor motor, connection of wires to fan. Contact of structures to Fan. Snapping or short-circuit of L/wire (if there is no fan motor signal for more than 60 seconds in operation of fan motor
Connection between main PCB and display PCB. Snapping or short-circuit of L/wire. Transmission between main PCB and display PCB. Poor TR and receiving part.
Faulty damper motor. Lead wire of damper lead switch in out or short­circuited. Interference of foreign materials in damper baffle or EPS.
Snapping or short-circuit of outside temperature perceiving sensor
Snapping or short-circuit of ice­making sensor
Poor motor or Hall IC within ice-maker unit. Snapping or short-circuit of L/Wire. Poor main PCB drive circuit.
Standard
RPM
Standard
RPM
Standard
RPM
Standard
RPM
Standard
RPM
OFF (check every
30 minutes)
Standard
RPM
Standard
RPM
OFF (check
every 30 minutes)
ON for 15minutes
OFF for 15minutes
No frost removal
Open for 10munutes, closing for 15 minutes
Check
operation
every hour
Note1) In failure of outside sensor, the temperature setting for freezing/ cold storage displays normally and indicated Er is
indicated on the outside temperature display part (normally displayed except for the outside temperature display part).
Note2) Improper operation of R2 sensor, Icemaker-sensor and Icemaker kit are displayed in LCD check, but not indicated
on the failure display part. To check these items, press freezing temperature adjustment button and special freezing button for a second or more.
Cold storage sensor 2 Normal : (C) Part LCD graphic- ON (middle partition) Abnormal: Only (C) Part LCD graphic-OFF
Icemaker sensor
Normal: (D) Part LCD graphic-ON Abnormal: Only (D) Part LCD graphic-ON
Icemaker Unit
Normal: (E) Part LCD graphic-ON Abnormal : Only (E) Part LCD graphic-ON
2-19. Test Function
1. The purpose of the test function is to check function of the PWB and product and to search for the failed part when the product is in a failure status.
2. Test button is located on the main PCB of refrigerator (test switch), and the test mode will finish after a maximum of 2 hours irrespective of test mode and then is before restting to the normal operation.
3. Function adjustment buttons do not function during test mode but only warning sound rings.
4. Upon test mode completion, always pull the power cord out and then plug-in it again to reset to normal operation.
5. If misoperations contents such as sensor failure are found during performance of test mode, release the test mode and note the failure code.
6. If pressing the test button is pressed during a failure code display, test mode will not be activated.
MICOM FUNCTION
- 30 -
Other LCD graphics - ON
Test 1
Test 2
Normal
condition
Mode Manipulation Content Remarks
Press TEST switch once
Press TEST switch once at TEST1 condition
Press TEST switch once at TEST2 condition
1. Continuous operation of compressor
2. Continuous operation of freezing chamber fan (high speed RPM) and M/C chamber fan
3. Frost removal heater OFF
4. Full opening status (baffle opened) status of electronic step motor damper
5. All display LCD graphics - ON.
1. Compressor OFF
2. Freezing chamber fan and M/C chamber fans are turned off.
3. Frost removal heater ON
4. Full closing status (baffle closed) status of electronic step motor damper
5. All display LCD graphics - OFF ( (A) Medium status. (B) Medium status. Only LCD is turned on)
Return to the initial status.
Freezing room fan is turned off in door open.
Compressor is operates after 7 minutes.
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