LG LRSC21951xx Service Manual

CAUTION
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK BEFORE CHECKING OR OPERATING THE REFRIGERATOR.
REFRIGERATOR
SERVICE MANUAL
http://biz.lgservice.com
MODEL: GR-L207MSU
COLOR: Stainless-Steel
Ref. No. GR-L207MSU
CONTENTS
WARNINGS AND PRECAUTIONS FOR SAFETY ................................................................................................................ 3
SPECIFICATIONS................................................................................................................................................................... 4
PARTS IDENTIFICATION..................................................................................................................................................... 12
HOW TO INSTALL THE REFRIGERATOR.......................................................................................................................... 18
HOW TO ADJUST DOOR HEIGHT OF THE REFRIGERATOR ........................................................................................ 18
HOW TO INSTALL WATER PIPE........................................................................................................................................19
HOW TO CONTROL THE AMOUNT OF WATER SUPPLIED TO THE ICEMAKER ......................................................... 23
MICOM FUNCTION .............................................................................................................................................................. 25
EXPLATION FOR MICOM CIRCUIT..................................................................................................................................... 33
EXPLANATION FOR PWB CIRCUIT ..................................................................................................................................33
COMPENSATION CIRCUIT FOR WEAK-COLD, OVER-COLD AT FREEZING ROOM.....................................................48
PWB PARTS DRAWING AND LIST ....................................................................................................................................51
PWB CIRCUIT DIAGRAM ...................................................................................................................................................61
ICE MAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD.......................................................... 65
WORKING PRINCIPLES.....................................................................................................................................................65
FUNCTION OF ICE MAKER ...............................................................................................................................................66
ICE MAKER TROUBLESHOOTING....................................................................................................................................69
ICE MAKER CIRCUIT PART ...............................................................................................................................................70
CIRCUIT................................................................................................................................................................................ 71
TROUBLE DIAGNOSIS........................................................................................................................................................ 73
TROUBLE SHOOTING ...................................................................................................................................................... 73
FAULTS .............................................................................................................................................................................. 83
COOLING CYCLE HEAVY REPAIR ................................................................................................................................. 100
HOW TO DEAL WITH CLAIMS........................................................................................................................................ 107
HOW TO DISASSEMBLE AND ASSEMBLE..................................................................................................................... 112
DOOR ............................................................................................................................................................................... 112
HANDLE ........................................................................................................................................................................... 113
SHROUD, GRILLE FAN ................................................................................................................................................... 113
ICEMAKER ....................................................................................................................................................................... 113
DISPENSER ..................................................................................................................................................................... 114
WATER TANK AND WATER LINE.................................................................................................................................... 116
HOME BAR....................................................................................................................................................................... 116
EXPLODED VIEW............................................................................................................................................................... 117
REPLACEMENT PARTS LIST........................................................................................................................................... 126
- 2 -
WARNINGS AND PRECAUTIONS FOR SAFETY
Please observe the following safety precautions in order to use safely and correctly the refrigerator and to prevent accident and danger during repair.
1. Be care of an electric shock. Disconnect power cord from wall outlet and wait for more than three minutes before replacing PWB parts. Shut off the power whenever replacing and repairing electric components.
2. When connecting power cord, please wait for more than five minutes after power cord was disconnected from the wall outlet.
3. Please check if the power plug is pressed down by the refrigerator against the wall. If the power plug was damaged, it may cause fire or electric shock.
4. If the wall outlet is over loaded, it may cause fire. Please use its own individual electrical outlet for the refrigerator.
5. Please make sure the outlet is properly earthed, particularly in wet or damp area.
8. Do not fray, damage, machine, heavily bend, pull out, or twist the power cord.
9. Please check the evidence of moisture intrusion in the electrical components. Replace the parts or mask it with insulation tapes if moisture intrusion was confirmed.
10. Do not touch the icemaker with hands or tools to confirm the operation of geared motor.
11. Do not let the customers repair, disassemble, and
reconstruct the refrigerator for themselves. It may cause accident, electric shock, or fire.
12. Do not store flammable materials such as ether, benzene, alcohol, chemicals, gas, or medicine in the refrigerator.
13. Do not put flower vase, cup, cosmetics, chemicals, etc., or container with full of water on the top of the refrigerator.
6. Use standard electrical components when replacing them.
7. Make sure the hook is correctly engaged. Remove dust and foreign materials from the housing and connecting parts.
14. Do not put glass bottles with full of water into the freezer. The contents shall freeze and break the glass bottles.
15. When you scrap the refrigerator, please disconnect the door gasket first and scrap it where children are not accessible.
- 3 -
SPECIFICATIONS
1. Ref No. : GR-P247
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 898(W)X847(D)X1756(H)
NET WEIGHT (kg) 151
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (180g)
LUBRICATING OIL FREOL @10G (310 cc)
CAPILLARY TUBE ID 0.83
DRIER MOLECULAR SIEVE XH-7
ITEMS SPECIFICATIONS
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
ANTI SWEAT HEATER Dispenser Duct Door Heater
Dispenser Heater
Home Bar Heater
ANTI-FREEZING HEATER Water Injection Heater
Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1756
898
948
685
745
796
847
1218.5
<Front View> <Plane View>
- 4 -
SPECIFICATIONS
2. Ref No. : GR-P207
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 898(W)X762(D)X1756(H)
NET WEIGHT (kg) 146
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (180g)
LUBRICATING OIL FREOL @10G (310 cc)
CAPILLARY TUBE ID 0.83
DRIER MOLECULAR SIEVE XH-7
ITEMS SPECIFICATIONS
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
ANTI SWEAT HEATER Dispenser Duct Door Heater
Dispenser Heater
Home Bar Heater
ANTI-FREEZING HEATER Water Injection Heater
Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1756
898
948
600
660
711
762
1133.5
<Front View> <Plane View>
- 5 -
SPECIFICATIONS
3. Ref No. : GR-L247
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 898(W)X847(D)X1756(H)
NET WEIGHT (kg) 145
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (180g)
LUBRICATING OIL FREOL @10G (310 cc)
CAPILLARY TUBE ID 0.83
ITEMS SPECIFICATIONS
DRIER MOLECULAR SIEVE XH-7
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
ANTI SWEAT HEATER Dispenser Duct Door Heater
Dispenser Heater
ANTI-FREEZING HEATER Water Injection Heater
Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1756
898
948
685
745
796
847
1218.5
<Front View> <Plane View>
- 6 -
SPECIFICATIONS
4. Ref No. : GR-L207
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 898(W)X762(D)X1756(H)
NET WEIGHT (kg) 140
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (180g)
LUBRICATING OIL FREOL @10G (310 cc)
CAPILLARY TUBE ID 0.83
ITEMS SPECIFICATIONS
DRIER MOLECULAR SIEVE XH-7
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
ANTI SWEAT HEATER Dispenser Duct Door Heater
Dispenser Heater
ANTI-FREEZING HEATER Water Injection Heater
Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1756
898
948
600
660
711
762
1133.5
<Front View> <Plane View>
- 7 -
SPECIFICATIONS
1. Ref No. : GR-C247
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 898(W)X847(D)X1756(H)
NET WEIGHT (kg) 142
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (180g)
LUBRICATING OIL FREOL @10G (310 cc)
CAPILLARY TUBE ID 0.83
DRIER MOLECULAR SIEVE XH-7
ITEMS SPECIFICATIONS
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
ANTI SWEAT HEATER Home Bar Heater
ANTI-FREEZING HEATER Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1756
898
948
685
745
796
847
1218.5
<Front View> <Plane View>
- 8 -
SPECIFICATIONS
2. Ref No. : GR-C207
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 898(W)X762(D)X1756(H)
NET WEIGHT (kg) 137
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (180g)
LUBRICATING OIL FREOL @10G (310 cc)
CAPILLARY TUBE ID 0.83
DRIER MOLECULAR SIEVE XH-7
ITEMS SPECIFICATIONS
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
ANTI SWEAT HEATER Home Bar Heater
ANTI-FREEZING HEATER Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1756
898
948
600
660
711
762
1133.5
<Front View> <Plane View>
- 9 -
SPECIFICATIONS
3. Ref No. : GR-B247
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 898(W)X847(D)X1756(H)
NET WEIGHT (kg) 140
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (180g)
LUBRICATING OIL FREOL @10G (310 cc)
CAPILLARY TUBE ID 0.83
ITEMS SPECIFICATIONS
DRIER MOLECULAR SIEVE XH-7
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
ANTI-FREEZING HEATER Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1756
898
948
685
745
796
847
1218.5
<Front View> <Plane View>
- 10 -
SPECIFICATIONS
4. Ref No. : GR-B207
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 898(W)X762(D)X1756(H)
NET WEIGHT (kg) 135
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (180g)
LUBRICATING OIL FREOL @10G (310 cc)
CAPILLARY TUBE ID 0.83
ITEMS SPECIFICATIONS
DRIER MOLECULAR SIEVE XH-7
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
ANTI-FREEZING HEATER Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1756
898
948
600
660
711
762
1133.5
<Front View> <Plane View>
- 11 -
PARTS IDENTIFICATION
Door rack
Refreshment center (optional)
Door rack
Lower Cover
Milk product corner
Cover PWB
Cover Hinge
Home Bar
Door rack
Freezer
Compartment
Refrigerator
Compartment
Door rack
Conversion Switch
(Meats/Vegetables)
Humidity Switch
Vegetable drawer/Meat drawer
Cover, Lamp-R/U
Shelf
Egg Box
Snack Corner
Vegetable Box
Folding Shelf
Wine Rack
Lamp
Automatic
ice maker
Shelf
(Steel,
T/Glass)
Drawer
1. Ref No. : GR-P247, GR-P207
- 12 -
PARTS IDENTIFICATION
Cover PWB
Cover Hinge
Home Bar
Door rack
Refreshment center (optional)
Door rack
Lower Cover
Milk product corner
Door rack
Refrigerator
Compartment
Door rack
Freezer
Compartment
Conversion Switch
(Meats/Vegetables)
Humidity Switch
Vegetable drawer/Meat drawer
Cover, Lamp-R/U
Shelf
Egg Box
Snack Corner
Vegetable Box
Folding Shelf
Wine Rack
Lamp
Automatic
ice maker
Shelf
(Steel,
T/Glass)
Drawer
2. Ref No. : GR-P247, GR-P207
- 13 -
PARTS IDENTIFICATION
Cover PWB
Cover Hinge
Lower Cover
Door rack
Door rack
Conversion Switch
(Meats/Vegetables)
Humidity Switch
Lamp
Shelf
(Steel,
T/Glass)
Drawer
Freezer
Compartment
Refrigerator
Compartment
Automatic
ice maker
Door rack
Guide bottle
Door rack
Milk product corner
Shelf
Egg Box
Snack Corner
Vegetable Box
Vegetable drawer/Meat drawer
Cover, Lamp-R/U
Folding Shelf
Wine Rack
3. Ref No. : GR-L247, GR-L207
- 14 -
PARTS IDENTIFICATION
Conversion Switch
(Meats/Vegetables)
Cover PWB
Cover Hinge
Humidity Switch
Lamp
Shelf
(Steel,
T/Glass)
Lower Cover
Door rack
Drawer
Freezer
Compartment
Refrigerator
Compartment
Automatic
ice maker
Door rack
Shelf
Egg Box
Vegetable Box
Vegetable drawer/Meat drawer
Door rack
Guide bottle
Wine Rack
Milk product corner
Snack Corner
Door rack
Cover, Lamp-R/U
Folding Shelf
4. Ref No. : GR-L247, GR-L207
- 15 -
PARTS IDENTIFICATION
Cover PWB
Cover Hinge
Home Bar
Conversion Switch
(Meats/Vegetables)
Humidity Switch
Lamp
Ice Bank
Assembly
Shelf
(Steel,
T/Glass)
Lower Cover
Door rack
Drawer
Freezer
Compartment
Refrigerator
Compartment
Door rack
Cover, Lamp-R/U
Shelf
Egg Box
Vegetable Box
Vegetable drawer/Meat drawer
Door rack
Refreshment center (optional)
Wine Rack
Milk product corner
Snack Corner
Door rack
Folding Shelf
1. Ref No. : GR-C247, GR-C207
- 16 -
PARTS IDENTIFICATION
Conversion Switch
(Meats/Vegetables)
Humidity Switch
Shelf
Egg Box
Vegetable Box
Vegetable drawer/Meat drawer
Door rack
Lamp
Shelf
(Steel,
T/Glass)
Lower Cover
Milk product corner
Door rack
Drawer
Freezer
Compartment
Refrigerator
Compartment
Door rack
Ice Bank
Assembly
Wine Rack
Snack Corner
Folding Shelf
Cover, Lamp-R/U
Cover PWB
Cover Hinge
3. Ref No. : GR-B247, GR-B207
- 17 -
Adjusting Screw
Driver
Height
Difference
Height Difference
Height Difference
Height Difference
1
2
HOW TO INSTALL REFRIGERATOR
1. How to Adjust Door Height of Refrigerator
Make the refrigerator level first. (If the refrigerator is not installed on the flat floor, the height of freezer and refrigerator door may not be the same.)
1. If the height of freezer door is lower than that of refrigerator compartment :
2. If the height of freezer door is higher than that of refrigerator compartment :
Insert a driver into the groove of adjusting screw and rotate driver in arrow direction (clockwise) until the refrigerator becomes horizontal.
- 18 -
Insert a driver into the groove of adjusting screw and rotate driver in arrow direction (clockwise) until the refrigerator becomes horizontal.
HOW TO INSTALL REFRIGERATOR
Valve Feed Rubber, Packing Connector, Pipe
Tape, TeflonConnector, Pipe
2. How to Install Water Pipe
Before Installation
1. The icemaker requires the water pressure of 1.5 -
8.5kgf/cm 180cc with water for 3 seconds)
2. Install booster pump where the city water pressure is below 1.5kgf/cm dispenser.
3. The total length of water pipe shall be less than 12m. Do not bend the pipe at right angle. If the length is more than 12m, there will be troubles on water supply due to water pressure drop.
4. Please install water pipe where there is no heat around.
Class. Shape and Spec. Nomenclature P/No Remarks
Conve-
2
. (It is acceptable if city water fills a cup of
2
for normal operation of water and ice
Valve Feed 5221JA3001A Common Use
2-1. When connecting directly to the water tap.
Please confirm the following installation parts.
rtible Water Valve
Water Conn­ector
Connector, (MECH) Pipe 4932JA3003B
Connector, (MECH) Pipe 4932JA3003A Conversion Connector(3/4") 6631JA3004A
No Holes
Balance Conector(3/4") 6631JA3004B Packing(ø24x3t) 3920JA3001B
Conversion Connector(W25) 6631JA3004C
No Holes
Balance Conectoor(W25) 6631JA3004D Packing(ø23x3t) 3920JA3001A
Connector, (MECH) Pipe 4932JA3003C Conversion Connector(W28) 6631JA3004E
No Holes
Balance Conector(W28) 6631JA3004F Packing(ø26x3t) 3920JA3001C
Connector, (MECH) Pipe 4932JA3003D Conversion Connector(1/2") 6631JA3004G No Holes Balance Conector(1/2") 6631JA3004H Packing(ø19x3t) 3920JA3001D
- 19 -
HOW TO INSTALL REFRIGERATOR
Single Lever Type Faucet (general)
Feed
Valve
General Type
Feed
Valve
Two Hands Type Faucet Single Lever Type Faucet (one
hole, tech type and hand spray)
Feed
Valve
Feed
Valve
Pipe Connector B
Hot Water
Pipe Connector A
Feed
Valve
Cold Water
How to wind
Sealing Tapes.
Water Tube
Water Tube
Nut
1. Connection of Pipe Connector A and B.
1) Turn off main valve of water pipe.
2) Disconnect water tap from piping by loosening nuts.
3) Connect pipe connector A and B to piping after sealing the pipe connector with sealing tapes.
4) Connect feed valve to pipe connector A.
5) If there is only one tap water pipe, connect pipe connector A only and install feed pipe.
Caution : • Feed pipe should be connected to cold water
line. If it is connected to hot water line, trouble may occur.
Please check rubber packing when connecting feed pipe.
2. Water Supply
1) After the installation of feed water, plug the refrigerator to the earthered wall outlet, press the water dispenser button for 2 - 3 minutes, and confirm that the water comes out.
2) Check leakage at connecting part, then arrange water tube and locate the refrigerator at its regular place if there is no leaking.
- 20 -
HOW TO INSTALL REFRIGERATOR
Water Tube
Nut
Inlet
Outlet
Fixing Plate Fixing Plate
Fixing Cable
Water
Filter
Filter Inlet
Feed Valve
Hot Water
Cold Water
3. When customer uses bottled water.
*If customer wants to use bottled water, extra pump should be installed as shown below.
1. The pump system should not be on the floor (it may cause noise and vibration). Securely fasten the inlet and outlet nuts of pump.
2. If there is any leakage after installation, cut the water tube at right angle and reassemble.
3. When put the water tube end into the bottle, leave a clearance between bottle bottom and water tube end.
4 Check water coming out and any leakage.
Caution : If feed tube is more than 4m, less water will come out due to pressure drops.
Use standard feed tube to prevent leaking.
Outternal Filter
1. Filter Fixation
1) Connect feed tube to the filter outlet and water valve connecting tube.
2) Fix the filter at proper place around the sink where it is easy to replace the filter and to receive the cleaning water. Please consider the length of tube shall be less than 12m when locating filter.
3) When fixing the filter, use fixing plate and cable depending on the surrounding conditions.
2. Filter Cleaning
1) Connect feed tube to the inlet of feed valve and filter.
2) Clean the main valve and feed valve with water for at least one minute until clean water comes out.
- 21 -
HOW TO INSTALL REFRIGERATOR
Control box
Aligning with the guide line and the fastening indication line
Aligning with the guide line and the loosening indication line
Control box
Separation of red cap
Adhesion sticker
Substitute cap
Install Water Filter (Applicable to some models only)
Before Installing water filter
1. Before installing the filter, take out the top shelf of the refrigerator after tilting it to the direction () and lifting it to the direction () and move it to the lower part.
2. Remove the lamp cover by pressing the protrusion under the cover and pulling the cover to the front.
After installing water filter
Reassemble the lamp cover and the top shelf of the refrigerator. To place the top shelf of the refrigerator, raise
Installing water filter
1. Initial installation of water filter Remove the filter substitute cap by turning it counterclockwise () by 90 degrees and pulling it down.
Note : Keep it safe to use it later when you do not use the
filter.
Remove the red cap from the filter and attach the sticker. Insert the upper part of the filter () after aligning with the guideline marked on the control box, and fasten it by turning it clockwise by 90 degrees.
Note : Check that the guideline and the fastening
indication line are aligned.
the front part of the shelf a bit so that the hook of the shelf is fit into the groove. In order to clean the water filter system, drain water for about 3 min.
Note : Then open the door of the refrigerator and check for
water droppings on the shelf under the filter.
2. Replacement of water filter While holding the lower part of the filter, turn it counterclockwise () by 90 degrees and pull it down.
Note : Check that the guideline and the loosening
indication line are aligned.
- 22 -
HOW TO INSTALL REFRIGERATOR
2
1
Test Switch
Confirm the amount
of water
Ice maker
Too much
Too little
Optimum level
3. How to Control the Amount of Water Supplied to Icemaker.
3-1. Confirm the amount of water supplied to the icemaker.
1. Pull out the ice bank in the upper part of the freezer compartment.
Caution : Do not put hands or tools into the chute to confirm
the operation of geared motor. it may damage refrigerator or hurt hands.)
Check the operation of motor with its operation noise.
2. Apply electricity after connecting water pipe.
1) Press test switch under the icemaker for two seconds as shown below.
2) The bell rings(ding~dong) and ice tray rotates and water comes out from the icemaker water tube.
3) The water shall be supplied two or three times into the tray. The amount of water supplied for each time is small. Put a water container under the ice tray and press test switch.
4) When ice tray rotates, the water in it will spill. Collect the spilt water and throw away into the sink.
5) When ice tray has finished rotation, water comes out from the water tube. Confirm the amounts of water in the ice tray. (refer to fig. The optimum amount of water is 110cc)
* It is acceptable if the adjusted level of water is a bit smaller than optimum level.
- 23 -
HOW TO INSTALL REFRIGERATOR
3-2. Control the amount of water supplied to the
icemaker.
Caution : Please unplug the power cord from the wall
outlet and wait for more than three minutes before disconnecting PWB cover as 310V is applied in the control panel.
1. Disconnect PWB cover from the upper part of the refrigerator.
(+) Driver
2. Adjust the amount of water supplied by using DIP switch.
Water Supplying Time Control Option
SWITCH NO Water Suppling
S/W1 S/W2 S/W3 Time
OFF OFF OFF 6.5 Sec.
ON OFF OFF 5.5 Sec.
OFF ON OFF 6 Sec.
ON ON OFF 7 Sec.
OFF OFF ON 7.5 Sec.
ON OFF ON 8 Sec.
OFF ON ON 9 Sec.
ON ON ON 10 Sec.
Caution : When adjusting the amount of water supplied,
adjust step by step. Otherwise the water may spill over.
Switch ON
Switch OFF
ON
1
23
3. When adjustment of control switch for the amount of water supplied is complete, check the level of water in the ice tray.
Confirm the amount
of water
Optimum level
1) The water supplying time is set at five seconds when the refrigerator is delivered.
2) The amount of water supplied depends on the setting time and water pressure (city water pressure).
3) If ice cube is too small, increase the water supplying time. This happens when too small water is supplied into the ice tray.
4) If ice cube sticks together, decrease the water supplying time. This happens when too much water is supplied into the ice tray.
- 24 -
MICOM FUNCTION
TEMP
TEMP
TEMP
TEMP
FRZ TEMP FRZ TEMP
REF TEMP
REF TEMP
DISPENSER
LOCK
SUPER FRZ
LOCK
SUPER FRZ
LOCK
ON
OFF
ROOM
TEMP
MAXMIN
MAXMIN
MAXMIN
MAXMIN
LOCK
ON
OFF
ROOM
TEMP
Dispenser selection button.
Temperature adjustment button for refrigerator compartment.
Temperature adjustment button for freezer compartment.
Super freezer.
Lock button.
Temperature adjustment button for refrigerator compartment.
Temperature adjustment button for freezer compartment.
Super freezer.
Lock button.
CRUSHED CUBED
WATER
1. Monitor Panel
1-1. GR-P247, GR-P207, GR-L247, GR-L207 1-2. GR-C247, GR-C207, GR-B247, GR-B207
2. Description of Function
2-1-1. Funnction of Temperature Selection
Division Power Initially On 1st Press 2st Press 3th Press 4th Press
FRZ TEMP
MAXMIN
FRZ TEMP
MAXMIN
Setting temperature
REF TEMP
MAXMIN
Temperature Control
Freezer Control
Refrigeration Control
Medium Medium Max Max Min Medium Min
-19 °C -22 °C -23 °C -15 °C -17 °C
3 °C2 °C0°C6 °C4 °C
* The temperature can vary ±3 °C depending on the load condition.
REF TEMP
MAXMIN
Whenever pressing button, setting is repeated in the order of (Medium) (Medium Max) (Max) (Min)
(Medium Min).
• The actual inner temperature varies depending on the food status, as the indicated setting temperature is a target temperature, not actual temperature within refrigerator.
• Refrigeration function is weak in the initial time. Please adjust temperature as above after using refrigerator for minimum 2~3 days.
FRZ TEMP
REF TEMP
FRZ TEMP
MAXMIN
REF TEMP
MAXMIN
MAXMIN
MAXMIN
FRZ TEMP
MAXMIN
REF TEMP
MAXMIN
- 25 -
MICOM FUNCTION
DISPENSER
CRUSHED CUBED
WATER
M
A
X
M
IN
M
A
XM
IN
Pressing
Switch
2-1-2. LCD Back Light Control
1. In order to easily view display status on the LCD, LCD Back Light is turned on for a minute in application of initial power, for a minute in button manipulation and for a minute after closing time from opening time of door.
2. If pressing any display button once with the backlight turned off, buzzer rings and button function is not performed but only backlight is turned on (If pressing the first button with the back light turned off, only back light ON function is performed).
3. If pressing the special freezing button and the freezing temperature adjustment button for more than a second, the back light is turned on and all the graphics of LCD are turned on. If releasing the button, the LCD graphic is displayed in the previous status and the back light is turned off (check LCD graphic and back light ON/OFF status).
2-1-3. Outside temperature display function
1. Outside temperature sensor at the left U of refrigerator senses ambient temperature and displays the outside temperature in the left side of Outside temperature text on the LCD of the display part.
2. Ambient temperature is displayed up to -9°C ~ 49°C and displayed as Lo for less than -10°C and as HI for more than 50°C. If the ambient temperature sensor fails, it is displayed as Er.
3. Since display temperature of outside temperature is temperature sensed by the ambient sensor in the hinge U of the freezing room, it may differ from the outside temperature display of other household electrical appliances.
2-1-4. Lock function (display button lock)
1. In power application of refrigerator, the only Release text is turned on at the right side of lock graphic of LCD with the lock release status.
2. If desiring to lock the display status and pressing the lock/release button once, Release text is turned off at the right side of lock graphic of LCD and Lock text is turned on with lock status.
3. The only buzzer sound rings and function is not performed even if pressing display button other than lock/release key in the lock status.
4. If desiring to release the lock status and pressing the lock/release button once, Lock text is turned off at the right side of lock graphic of LCD and Release text is turned on with lock release status.
2-2. Dispenser use selection
You can select water or ice.
Please select water, slice ice and square ice by pressing
button as you desire.
Please press the push button lightly by catching and pushing in cup.
The border line is indicated for the selected function.
• “Tak!” sounds if 5 seconds pass after ice comes out.
It is sound that the outlet of ice is closed.
REFERENCE : Please wait for 2-3 seconds in order to take final ice
slices or drops of water when taking out cup from the pressing switches after taking ice or water.
2-3. Automatic ice maker
The automatic ice maker can automatically make 8 pieces of ice cube at a time, 80 pieces a day. But these quantities may
be varied according to various conditions including how many times the refrigerator door opens and closes.
Ice making stops when the ice storage bin is full.
If you dont want to use automatic ice-maker, change the ice-maker switch to ON-OFF.
If you want to use automatic ice-maker again, change the switch to OFF-ON.
NOTE : It is normal that a noise is produced when ice made is dropped into the ice storage bin.
DISPENSER
- 26 -
MICOM FUNCTION
Ex) In selecting
"On"
Ex) In selecting
"Off"
SUPER FRZ
ON
OFF
ON
OFF
Ex) In selecting
"LOCK"
Ex) In selecting
"LOCK" again
LOCK
LOCK
LOCK
2-4. When ice maker does not operate smoothly
Ice is lumped together
When ice is lumped together, take the ice lumps out of the ice storage bin, break them into small pieces, and then place
them into the ice storage bin again.
When the ice maker produces too small or lumped together ice, the amount of water supplied to the ice maker need to
adjusted. Contact the service center.
If ice is not used frequently, it may lump together.
Power failure
Ice may drop into the freezer compartment. Take the ice storage bin out and discard all the ice then dry it and place it
back. After the machine is powered again, crushed ice will be automatically selected.
The unit is newly installed
It takes about 12 hours for a newly installed refrigerator to make ice in the freezer compartment.
2-5. Super freezer
Please select this function for prompt freezer.
• “On or Off is repeated whenever pressing button.
The arrow mark graphic remains at the On status after flickering 4 times when
selecting Special Refrigeration On”.
Super freezer function automatically turns off if a fixed time passes.
SUPER FRZ
2-6. Lock
This button stops operation of different button.
Locking or Release is repeated whenever pressing the .
LOCK
Pressing the other button when selecting LOCK, the button does not operate.
2-7. Special freezing
1. Special freezing is function to improve cooling speed of the freezing room by consecutively operating compressors and freezing room fan. If pressing the special freezing button, Turn Off text of the LCD panel is turned off and “Turn On” is immediately turned on and Arrow ( ) graphic is turned on after flickering once.
2. Special freezing is cycled in order of Selection/ Release (“Turn On” / “Turn Off) whenever pressing the selection button.
3. Special freezing is released if power failure occurs and then returns to the original status.
4. Temperature setting is not changed even if selecting the special freezing.
5. The change of temperature setting at the freezing room or the cold storage room is allowed with special freezing selected and processed.
6. The cold storage room operates the status currently set with special freezing selected and processed.
7. If selecting the special freezing, the special freezing function is released after continuously operating compressor and freezing room fan.
8. If frost removal starting time is arrived during special freezing, special freezing operation is done only for the remaining time after completion of frost removal when the special freezing operation time passes 90 minutes. If passing 90 minutes, special freezing operation is done only for 2 hours after completion of frost removal.
9. If pressing special freezing button during frost removal, the special freezing LCD is turned on but if pressing the special freezing, compressor operates after the remaining time has passed.
10. If selecting special freezing within 7 minutes (delay for 7 minutes of compressor) after the compressor stops,
11. The freezing room fan motor operates at the high speed of RPM during operation of special freezing.
compressor operates after the remaining time has passed.
- 27 -
MICOM FUNCTION
Doors of freezing / cold storage room
or home bar
BUZZER
Closing
Opening
Within
a minute
A minute
30
seconds30seconds30seconds
Opening
Closing Closing
3 Times 3 Times 3 Times 3 Times
2-8. Control of variable type of freezing room fan
1. To increase cooling speed and load response speed, MICOM variably controls freezing room fan motor at the high speed of RPM and standard RPM.
2. MICOM only operates in the input of initial power or special freezing operation or load response operation for the high speed of RPM and operates in the standard RPM in other general operation.
3. If opening doors of freezing / cold storage room or home bar while fan motor in the freezing room operates, the freezing room fan motor normally operates (If being operated in the high speed of RPM, it converts operation to the standard RPM). However, if opening doors of freezing room or home bar, the freezing room fan motor stops.
4. As for monitoring of BLDC fan motor error in the freezing room, MICOM immediately stops the fan motor by determining that the BLDC fan motor is locked or poor if there would be position signal for more than 115 seconds at the BLDC motor. Then it displays failure (refer to failure diagnosis function table) at the display part of refrigerator, the BLDC motor doesn’t operate more. If you want to operate the BLDC motor, turn off and on power resource.
2-9. Control of M/C room fan motor
1. The M/C room fan motor performs ON/OFF control by linking with the COMP.
2. It controls at the single RPM without varying RPM.
3. Failure sensing method is same as in fan motor of freezing fan motor (refer to failure diagnosis function table for failure display).
2-10. Door opening alarm
1. Buzzer generates alarm sound if doors are not closed even when more than a minute consecutively has passed with doors of freezing / cold storage room or home bar opened.
2. Buzzer rings three times in the interval of 0.5 second after the first one-minute has passed after doors are opened and then repeats three times of On/Off alarm in the cycle of every 30 seconds.
3. If all the doors of freezing / cold storage room or home bar are closed during door open alarm, alarm is immediately released.
2-11. Ringing of button selection buzzer
1. If pressing the front display button, Ding ~ sound rings.
2-12. Ringing of compulsory operation, compulsory frost removal buzzer
1. If pressing the test button in the main PCB, Phi ~ sound rings.
2. In selecting compulsory operation, alarm sound is repeated and completed in the cycle of On for 0.2 second and Off for
1.8 second three times.
3. In selecting compulsory frost removal, alarm sound is repeated and completed in the cycle of On for 0.2 second , Off for
0.2 second, On for 0.2 second and Off for 1.4 second three times.
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MICOM FUNCTION
POWER
ON
COMP
ON
COMP
ON
STEP
MOTOR
DAMPER
ON
STEP
MOTOR
DAMPER
OPEN
STEP
MOTOR
DAMPER
CLOSE
HOME
BAR
HEATER
ON
POWER
ON
FROST
REMOVAL
HEATER
ON
HOME
BAR
HEATER
OFF
HOME
BAR
HEATER
ON
TEST
S/W
(Press
Once)
COMP
ON
TEST
S/W
(Press
2 times)
COMP
OFF
0.5
sec.
0.3
sec.
0.3
sec.
0.3
sec.
0.5
sec.
8
sec.
0.3
sec.
5
sec.
FROST
REMOVAL
HEATER
OFF
WATER
SUPPLY
&
DISPENSE
HEATER
ON
5
sec.
0.3
sec.
0.3
sec.
0.3
sec.
0.3
sec.
0.3
sec.
0.3
sec.
0.3
sec.
5.6
sec.
OTHER
LOAD
OFF
F-FAN
&
C-FAN
ON
F-FAN
&
C-FAN
ON
F-FAN
&
C-FAN
ON
F-FAN
&
C-FAN
OFF
FROST
REMOVAL
HEATER
ON
2-13. Frost removal function
1. Frost removal is performed whenever total operation time of compressor becomes 7 ~ 7.5 hour.
2. In providing initial power (or returning power failure), frost removal starts whenever total operation time of compressor becomes 4 ~ 4.5 hour.
3. Frost removal is completed if temperature of a frost removal sensor becomes more than 5°C after starting frost removal. Poor frost removal is not displaced if it does not arrive at 5°C even if two hours have passed after starting frost removal.
4. No removal is done if frost removal sensor becomes poor (snapping or short-circuit).
2-14. Sequential operation of built-in product
Built-in products such as compressor, frost removal heater, freezing room fan, Cooling Fan and step motor damper are sequentially operated as follows for preventing noise and part damage occurred due to simultaneous operation of a lot of parts in applying initial power and completing test.
Function Load Operation Sequence Remark
In applying Initial power TEST MODE
When temperature of a frost removal sensor becomes more than 45°C (In purchase, movement)
When temperature of a frost removal sensor becomes less than 45°C (In power failure, service)
Test mode 1 (Compulsory function)
Test mode 2 (Compulsory frost removal)
If error occurs during operation, initial operation is not done.
If pressing switch once more in the test mode 2 or temperature of a frost removal sensor is more than 5°C, it immediately returns to the test mode for initial operation (COMP operates after 7 minutes).
- 29 -
MICOM FUNCTION
TEMP
TEMP
OFF
ROOM
TEMP
MAXMIN
MAXMIN
CRUSHED CUBED
WATER
TEMP
TEMP
OFF
ROOM
TEMP
MAXMIN
MAXMIN
Failure Code display Part
High quality type (GR-P207, L207, P247, L247)
Failure Code display Part
Basic type GR-C247, B247, C207, B207)
C
A
B
E
C
D
A B
2-15. Failure Diagnosis Function
1. Failure diagnosis function is function to facilitate service when nonconforming matters affecting performance of product during use of product.
2. In occurrence of failure, pressing the function adjustment button does not perform function and only alarm sound (Ding~) rings.
3. If nonconforming matters occurred are released during display of failure code, MICOM returns to the original state (Reset).
4. Failure code is displayed on the display part of setting temperature for the freezing room and the display part of setting temperature for the cold storage room of LCD, which are placed at the display part of a refrigerator. All the LCD graphics other than a failure code are turned off.
: Normal Operation
Product operation status in failure
Freezer
Standard
Fan
M/C room
Fan
RPM
Standard
RPM
Standard
RPM
Standard
RPM
Standard
RPM
Defrost
Heater
No frost removal
Stepping
motor damper
Open for 10munutes, closing for 15 minutes
No. Item
1
Failure of freezer sensor
2
Failure of refrigerator sensor 1
3
Failure of refrigerator sensor 2
4
Failure of frost removal sensor
5
Poor of frost removal
Failure code display part
Setting
temperature
for freezing
Er FS
Setting
temperature for
cold storage
Snapping or short-circuit of freezer sensor
Er RS
Snapping or short-circuit of refrigerator sensor 1
Setting temperature
display (Note 2)
Er DS
Snapping or short-circuit of refrigerator sensor 2
Snapping or short-circuit of frost removal sensor
Er dH
Snapping of frost removal heater or temperature fuse, pull-out of
Contents of failure
Compressor
ON for 15minutes
OFF for 15minutes
connector (indicated minimum 4 hours after failure occurs)
6
Failure of BLDC FAN at freezing room
Er FF
Poor motor, hooking of wires to fan. Contact of structures to Fan.
OFF
Snapping or short-circuit of L/wire
7
Failure of BLDC FAN at machine room
Er CF
(if there is no fan motor signal for more than 115 seconds in
Standard
OFF
RPM
operation of fan motor
8
Failure of Communication
Er CO
Connection between main PCB and display PCB. Snapping or
Standard
RPM
short-circuit of L/wire. Transmission between main PCB and display PCB. Poor TR and receiving part.
9
Failure of Outside Sensor
10
Failure of ice removal sensor
11
Failure of ice maker unit
In display of the failure mode, all LCDs of setting temperature for freezing/ setting temperature for cold storage are turned
off (excluding Note1 and Note2).
Setting temperature
display (Note 1)
Setting temperature
display (Note 2)
Setting temperature
display (Note 2)
Snapping or short-circuit of outside
temperature perceiving sensor
Snapping or short-circuit of ice­making sensor
Poor motor or Hall IC within ice-maker
unit. Snapping or short-circuit of L/Wire. Poor main PCB drive circuit.
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