LG LRM-519 Schematic

SERVICE MANUAL
LG LRM-519 DIGITAL MEDIA RECORDER
SERVICE MANUAL
MODEL : LRM-519(RV7922M)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.
P/NO : 3829RVN004L AUGUST, 2005
1-1
SECTION 1
SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS............1-2
SERVICING PRECAUTIONS ....................................................................................1-3
INTRODUCTION ......................................................................................................1-4
SPECIFICATIONS.....................................................................................................1-5
SYSTEM S/W UPGRADE.........................................................................................1-7
TEST S/W .................................................................................................................1-8
1-2
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service technicians.
When servicing this product, under no circumstances should the original design be modified or altered without permission from Zenith Electronics Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs.
Special components are also used to prevent x-radiation, shock and fire haz­ard. These components are indicated by the letter “x” included in their compo­nent designators and are required to maintain safe performance. No deviations are allowed without prior approval by Zenith Electronics Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed.
CAUTION: Do not attempt to modify this product in any way. Never perform customized installations without manufacturers approval. Unauthorized modi­fications will not only void the warranty, but may lead to property damage or user injury.
Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines.
GRAPHIC SYMBOLS
The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature.
The lightning flash with arrowhead symbol within an equilateral tri­angle is intended to alert the service personnel to the presence of noninsulated dangerous voltage that may be of sufficient magni­tude to constitute a risk of electric shock.
The pictorial representation of a fuse and its rating within an equi­lateral triangle is intended to convey to the service personnel the following fuse replacement caution notice:
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE.
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the fol­lowing:
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items trans-ported to and from the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign par­ticles.
4. Check for physical evidence of damage or deterioration to parts and compo­nents, for frayed leads or damaged insulation (including the AC cord), and replace if necessary.
5. No lead or component should touch a high current device or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE A LINE ISOLATION TRANS­FORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metal­lic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit consti­tutes a potential shock hazard and must be corrected immediately.
TIPS ON PROPER INSTALLATION
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc.
3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation.
4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations.
5. Caution customers against mounting a product on a sloping shelf or in a tilt­ed position, unless the receiver is properly secured.
6. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small cast­ers across thresholds or deep pile carpets.
7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous conse­quences to home and family.
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
A.C. Voltmeter
Good Earth Ground such as the Water Pipe, Conduit, etc.
0.15uF
1500 OHM
10 WATT
Place this probe on each exposed metal part.
1-3
SERVICING PRECAUTIONS
CAUTION: Before servicing the HD/SD PERSONAL VIDEO RECORDER & RECEIVER WITH GEMSTAR covered by this service data and its supplements and addends, read and follow the
SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servic­ing precautions and any of the safety precautions in this pub­lications, always follow the safety precautions.
Remember Safety First:
General Servicing Precautions
1. Always unplug the HD/SD PERSONAL VIDEO
RECORDER & RECEIVER WITH GEMSTAR AC power cord from the AC power source before: (1)Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnecting or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an elec-
trolytic capacitor. Caution: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
2. Do not spray chemicals on or near this HD/SD PERSON-
AL VIDEO RECORDER & RECEIVER WITH GEMSTAR or any of its assemblies.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
which instruments covered by this service manual might be equipped.
5. Do not apply AC power to this HD/SD PERSONALVIDEO
RECORDER & RECEIVER WITH GEMSTAR and / or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
6. Always connect the test instrument ground lead to an
appropriate ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter (500V) to the blades of the attachment plug. The insulation resis­tance between each blade of the attachment plug and acces­sible conductive parts (Note 1) should be more than 1M­ohm. Note 1: Accessible Conductive Parts include Metal panels, Input terminals, Earphone jacks,etc.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor compo­nent or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commer­cially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate an electrical charge sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protec­tive package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil,or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static elec­tricity sufficient to damage an ES device.)
1-4
INTRODUCTION
- MSDVR & DVD Recorder receives the analog NTSC or cable broadcasting and compresses the audio and video file into the MPEG format to save on HDD or record on DVD. It supports the additional service of EPG (Electronics Program Guide) provided from MS.
-
Configuration
For the CPU, Intel Celeron 733 of x86 is used and for peripheral chips, CPU I/F, Memory I/F and North Bridge and system parts for the North Bridge part that supports PCI I/F, IDE I/F serial I/F and USB I/F for graphics function are used. The Audio/Video signal received from the tuner or external input is compressed through the MPEG Encoder and saved on HDD to be decoded by the CPU for display and if needed, saved on DVD. Download or upgrade the MS EPG software through Ethernet and MODEM. The file can be shared with Windows XP PC through Ethernet or USB I/F WiFi device. It can be connected to an external HDD, Memory Card Reader, Memory Stick or WiFi device through USB I/F.
System Part
- CPU : Celeron 733(Low Voltage)
- North Bridge : 830
- System Memory : SDRAM 128MByte
MPEG-2 Encoder Part
- MPEG-2 Encoder : CX23418
- PCI I/F ,Video Decoder/ Audio Processor
Interface Part
- South Bridge : ICH4
- IDE I/F: HDD, DVD±RW
- Super I/O
- Ethernet
- MODEM
- USB 2.0
Audio/Video In/Out Part
- Tuner
- Video Out
- Audio CODEC
1-5
SPECIFICATIONS
Television System NTSC, Analog American Standard (480i) Channel Coverage Unscrambled Air/Analog CATV 1-135 Draft Specification
NTSC Reception 1. Terrestrial (ANT/Analog)
2. Cable (CABLE/Analog) DVD±R/W USB 2.0 Network 1. Ethernet(10/100)
2. Modem(56kbps) HDD(160GB)
DVD ± R/W Specifications
DVD DVD-ROM : 4.7GB (Single Layer)
8.5GB (Dual Layer)
DVD-R : 4.7GB (Ver. 2.0 for Authoring : R & W)
4.7GB (Ver. 2.0 for General: read & write ) DVD-RW : 4.7GB (Ver. 1.1 read & write) DVD+R : 4.7GB/side (Ver. 1.1 read & write) DVD+RW : 4.7GB/side (Ver. 2.1 read & write)
CD CD-ROM Mode-1 data disc
CD-ROM Mode-2 data disc CD-ROM XA, CD-I, Photo-CD Multi-Session, Video CD CD-Audio Disc Mixed mode CD-ROM disc (data and audio) CD-Extra, CD-Text CD-R (Conforming to Orange Book Part 2: read) CD-RW (Conforming to Orange Book Part 3: read)
Inputs/Output
RF Input Air/Cable TV (1) RF Output Out To TV (1) (Loop Out) Component Video Output Component Out (1), RCA Jack connector 480p,480i -> YPbPr S-Video Output simultaneous Out with CVBS
S-Video Out (1), 4-pin Mini-DIN
Composite Video Output Video Out, RCA Jack connector (1-Port)
Simultaneous Out with S-video
Video Output Selection Switch 480i -> Composite
480i,480p -> Component Selection
Video In 480i Composite NTSC
Video In with L/R in(2), RCA Jack connector
S-Video In S-Video In, 4-pin Mini-DIN Audio out L/R Out(2),SPDIF Out(1: Optical, 1: Coaxial) USB USB2.0(2-Port) Ethernet 10BASE-T/100BASE-T, RJ45(1) Modem 56kbps Data Modem, RJ11(1) VCR/Cable Box Control IR Expender(1), Phone Jack Serial(1)
Chassis Size 430mm(W) x 300mm(D) x 59mm(H)
1-6
* DVR Recording & Scheduling
Instant recording / Series recording / Manual recording
Conflict management
Duplicate checking (recognize and ignore reruns and repeats)
* DVR - Live TV
90 minutes buffer
Recording Pause buffer
Buffers live TV while playing a recorded TV program
* DVR - Playback
Skip ahead : 30 seconds
Instant Replay : 7 seconds
Multi speed FF & RW : 3 speed (3x,40x,250x)
Slow motion : FWD 1/2x
Frame advance
* DVR etc.
DVR functionality can work while DVD burning in progress
Arrange recorded shows into folders
* Program Guide & Search
Guide data : 14 days premium service
Guide date source : dialup or broadband
Combines channel guides from multiple sources
Channel filtering
Search by Title, Category, Topic (keyword)
* DVD - Recording
Disc Compatibility DVD-R/DVD-RW, DVD+R/DVD+RW, Double layer Not support VR mode recording
DVD burning speed : x4
Copy programs to DVD
Create the DVD top menu and program info submenu
Auto chapter marking : every 10 minutes
Record shows to DVR while burning a DVD
Use the boxs other functions during burning process
* DVD - Playback
Disc Compatibility DVD-Video, DVD-R/DVD-RW, DVD+R/DVD+RW DVD-/+RW Audio CD, CD-R, CD-RW
Play a DVD or CD
Angle/Subtitle selection, change audio language
DVD playback while recording/buffering
* Photo & Music
Digital photo slideshow
Play music
Photo slideshows while playing music
* Networking
Fetch guide data over broadband
802.11 a/g wireless USB adaptor support
Vender and model name ?
* Other Features
Video On Demand(V1.1)
Software update
USB memory card reader support
1-7
SYSTEM S/W UPGRADE
1. ON-LINE S/W UPGRADE METHOD
- The software can be upgraded by connecting with Ethernet or MODEM. Main Menu -> settings -> guide set-up -> ???
The softwares that can be upgraded online are as follows.
- Main S/W
- Bootloader
- DVD Firmware
2. SYSTEM INFORMATION
In this menu, you can check the version, Box ID and basic system information of all the softwares used in the
system.
You can check this information in Main menu-> Settings -> System Information.
The information that can be checked is as follows.
- Main S/W version
- Bootloader version
- DVD Firmware version
The information that can be checked.
- Service ID
- Network Information
- Uptime: Power up time
- BR: Bit rate indication
- CPU temperature
1. TEST METHOD USING THE DEBUG BOARD
There are two test methods when there is an issue with the main board. When it is not properly booted and the composite video is not displayed, you can check the status of the board using the Debug Board for debugging prepared in the Debug port of the main board.
The Debug Board is composed as follows.
- 7-Segment that indicates the board status
- The connector interfacing the Debug port
- Boot ROM for testing: Not used.
How to use the Debug Board The Debug Board is connected to the J802 of the main board.
Error code indicated on the Debug Board
1-8
TEST S/W
Eth
G-
MO
K4 K4K4 K4
ern
RT
L81
Si
CX2
2 8
A
FS4
54
Au
Au
Co
P
Au
AuViAu
Vi
S
S
830
Cele
S6 S6S6 S6
J802
1-9
During L2 cache initialization, the processor is running at a faster or slower bus frequency than it is designed for. This is a fatal error, and the processor will be halted. Detected during cache initialization.
No memory was detected during the memory initialization. This is a fatal error, and the processor will be halted.
Unsupported memory was detected during the memory initialization. This is a fatal error, and the processor will be halted.
An invalid timing configuration was detected (e.g. 66 MHz SDRAM with a 100 MHz host bus frequency).
Both registered and unregistered DIMMs were detected.
An unsupported memory configuration was detected.
The stack was located above 1 Mbyte when attempting to switch to real mode by a call to the sflDone16 API.
The detected amount of memory does not match the SPD data. Unsupported The host bus frequency is not supported. The requested integrity mode is not supported by the Hardware. Board initialization(SIO, GPIO(A/V Mute) etc.) Prepare to handle interrupts initialize caching and shadow ROM to RAM Super I/O initialization Initialize local keyboard if present initialize A TA chipset pci resource allocation board specific resource allocation hook enable memory and i/o address decoding for pci devices Standard legacy services setup initialize memory map Setup the graphics mode for 830M
System Bus Frequency Mismatch
No Memory Detected
Unsupported Memory Type
Unsupported Timing
Mixed Registered/ Unregistered DIMMs
Unsupported Memory Configuration
Invalid Real Mode Stack
SPD and Memory Mismatch Host Bus Frequency Integrity Mode Unsupported board init interrupt init Cache init SIO init keyboard init ATAinit csPciAlloc boardResourceAlloc pciEnableDecode lgcyInitSvcs mmapinit board video init
0x30
0x31
0x32
0x33
0x34
0x35
0x36
0x37 0x38 0x3A 0x20 0x21 0x22 0x23 0x25 0x26 0x27 0x28 0x29 0x2A 0x22 0x2F
BOOTLOADER ERROR/STATUS CODE
Code Name Interpretation/Description
1-10
2. BOARD TEST METHOD USING THE JIG SET
Diagram of JIG test composition For the JIG set, use the RV7922M set excluding the main board and HDD.
When using the set for JIG, you must use the Debug Board. You must use the HDD for JIG.
Because of the software protection policy of MS, the service man cannot include the self diagnosis software for troubleshooting on the mass produced HDD. Therefore Boot ROM and HDD are separately needed to repair the board. The MS software policy is configured to only allow the Signed Image to be operated on the Signed Boot ROM.
D
VD Loader
Power
Main Board
HDD
2-1
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS.....................................................................................................................2-2
1. Cabinet and Main Frame Section...........................................................................................2-2
2. Deck Mechanism Section(RL-05)...........................................................................................2-3
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
A
4
3
2
1
BCD
463
463
250
462
463
A47
463
A46
462
A60
205
469
457
473
A26
472
204
471
473
203
474
202
201
474
A26A
472
471
465
263
264
A44
266
457
261
267
452
280
A43
A50
283
261
260
2-3
2. DECK MECHANISM SECTION(RL-05)
1434
1026
1435
1015
1003
1005
1016
1001
1013
1014
A001
1002
1434
1012
1019
1011
1009
1038
1024
1432
1029
1019
1025
1027
1020
1433
1437
1029
1432
1033
1021
A60
A000
1030
1025
1027
1432
1032
1432
1017
A004
1436
1018
1018A
1018B
1018C
1018E
1018D
1042
1434
1006
1041
A002
1434
3-1
SECTION 3
ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE ..................................................................................................3-2
1. POWER(SMPS) CIRCUIT ........................................................................................................................3-2
2. SYSTEM PART CIRCUIT .........................................................................................................................3-3
3. VIDEO PART-1..........................................................................................................................................3-5
4. YPBPR VIDEO OUTPUT TROUBLESHOOTING.....................................................................................3-6
5. S-VIDEO VIDEO OUTPUT TROUBLESHOOTING..................................................................................3-7
6. CVBS VIDEO OUTPUT TROUBLESHOOTING.......................................................................................3-8
7. AUDIO TROUBLESHOOTING..................................................................................................................3-9
8. TUNER TROUBLESHOOTING...............................................................................................................3-10
9. ETHERNET TROUBLESHOOTING........................................................................................................3-11
10. MODEM TROUBLESHOOTING...........................................................................................................3-12
11. DVD TROUBLESHOOTING..................................................................................................................3-13
12. IR BLASTER TROUBLESHOOTING ....................................................................................................3-14
13. SERIAL (RS-232) TROUBLESHOOTING.............................................................................................3-15
WAVEFORMS ..................................................................................................................................................3-16
1. SYSTEM PART-1 ....................................................................................................................................3-16
2. SYSTEM PART-2 ....................................................................................................................................3-17
3. VIDEO PART-1........................................................................................................................................3-18
4. VIDEO PART-2........................................................................................................................................3-19
5. VIDEO PART-3........................................................................................................................................3-20
6. VIDEO PART-4........................................................................................................................................3-21
7. AUDIO PART -1........................................................................................................................................3-22
8. AUDIO PART -2........................................................................................................................................3-23
9. AUDIO PART -3........................................................................................................................................3-24
10. ETHERNET PART ............................................................................................................... .................3-25
11. SUPER IO & FRONT INTERFACE PART.............................................................................................3-26
BLOCK DIAGRAMS........................................................................................................................................3-27
1. TOTAL BLOCK DIAGRAM......................................................................................................................3-27
2. WRING BLOCK DIAGRAM.....................................................................................................................3-28
3. POWER BLOCK DIAGRAM ...................................................................................................................3-29
4. SIGNAL PATH BLOCK DIAGRAM..........................................................................................................3-30
5. BLOCK DIAGRAM..................................................................................................................................3-31
CIRCUIT DIAGRAMS......................................................................................................................................3-32
1. POWER(SMPS) CIRCUIT DIAGRAM ....................................................................................................3-32
2. POWER CIRCUIT DIAGRAM.................................................................................................................3-34
3. CPU CIRCUIT DIAGRAM.......................................................................................................................3-36
4. GMCH CIRCUIT DIAGRAM ....................................................................................................................3-38
5. ICH4 CIRCUIT DIAGRAM ......................................................................................................................3-41
6. CLOCK & LPC CIRCUIT DIAGRAM .......................................................................................................3-42
7. MEMORY/IDE CIRCUIT DIAGRAM........................................................................................................3-44
8. LAN/USB/MODEM CIRCUIT DIAGRAM ................................................................................................3-46
9. VIDEO CONVERTER & AC97 CODEC CIRCUIT DIAGRAM ................................................................3-48
10. MPEG-II ENCODER & AV DECODER (CX23418) CIRCUIT DIAGRAM.............................................3-50
11. TUNER & EXTERNALAV INPUT CIRCUIT DIAGRAM........................................................................3-52
12. AUDIO/VIDEO INPUT INTERFACE CIRCUIT DIAGRAM ....................................................................3-54
13. MISCELLANEDUS CIRCUIT DIAGRAM ..............................................................................................3-56
14. EXTERNAL I/F CIRCUIT DIAGRAM ....................................................................................................3-58
PRINTED CIRCUIT DIAGRAMS.....................................................................................................................3-60
1. MAIN PRINTED CIRCUIT DIAGRAMS(TOP VIEW) ..............................................................................3-60
2. MAIN PRINTED CIRCUIT DIAGRAMS(BOTTOM VIEW) ......................................................................3-62
3. KEY PRINTED CIRCUIT DIAGRAM.......................................................................................................3-64
4. TIMER PRINTED CIRCUIT DIAGRAM...................................................................................................3-64
5. POWER PRINTED CIRCUIT DIAGRAM ................................................................................................3-66
3-2
ELECTRICAL TROUBLESHOOTING GUIDE
NO
Proper display port select
Video Input Cable connection OK
1. POWER(SMPS) CIRCUIT
Power cable connection
Front Signal Cable Connection OK
HELLO display on VFD OK
LG logo display on Monitor OK
NO
Front signal cable connect
NO
NO
NO
NO
NO
Front Power Cable Connection OK
NO
Front power cable connect
Display Cable Connection OK
NO
Display Cable Connect
Display Port Selection (S800) OK
HDD Image upgrade
Audio Cable Connection OK
NO
Audio Cable
Connect
YES
YES
YES
YES
YES
YESYES
YES
YES
YES
CH No. & DATE display on VFD OK
Audio OK
Video OK
Normal TV Function OK
3-3
2. SYSTEM PART CIRCUIT
Power Cable Connection Power on
LED801 ON OK
LG logo display on Monitor OK
system function OK
NO
Check soldering state of Board
NO
C919 +1.25V OK
IC900 change
NO
IC900 (1-Pin) +12V OK
NO
NO
Q909 (2-Pin) Low=0V OK
IC902 change
X100 change
NO
NO
X300 14.318MHz OK
IC301 change
IC301 (24-Pin) 66MHz OK
IC301 change
NO
J900 Connector Power Cable Check
NO
IC914 change
YES
YES
YES
YES
YES
C930 +1.15V OK
X100 32.768KHz OK
IC301(49-pin) 133MHz OK
YES
YES
YES
IC301(10-pin) 33MHz OK
YES
YES
YES
YES
NO
NO
X300 change
R179,C210 Resoldeing
3-4
IC302(74-pin) High=+3.3V OK
IC300(24-pin) High=+3.3V OK
IC302(63-pin) High=+3.3V OK
NO
Check IC104
R326 Re-soldering
NO
NO
NO
HDD Cables Re-connection
R377, J302 Re-soldering
NO
IC302 change
HDD Cables Connection OK
IC302(64-pin) High=+3.3V OK
Change HDD
YESYES
YES
YES
YES
YES
3-5
3. VIDEO PART-1
No display
IC302(73-pin) 3.3V=high OK
IC501(53-pin) 3.3V= high OK
IC501(63-pin) 27MHz clock in OK
IC501(51,54-pin) Clock in OK
NO
NO
NO
IC302 change
NO
OSC500 change
NO
Re-soldering
NO
R373 Re-soldering
YES
YES
YES
YES
YES
YES
YES
YES
OSC500(3-pin) 27MHz clock out OK
YES
YES
R508 Re-soldering
IC103 check
IC501(44,45-pin) I2C BUS OK
NO
IC501(56-pin) Clock out OK
NO
Q504,Q505, R532 ~ R535 soldering OK
IC103 check
IC501 change
R521 ~ R524, L500 ~ L503 Soldering OK
NO
Re-soldering
C544 ~ C547,C560 ~ C563 Soldering OK
NO
Re-soldering
Video Part OK
YES
3-6
4. YPBPR VIDEO OUTPUT TROUBLESHOOTING
No display
Cable connect
Video Cable connection OK
S800 status OK
IC510(3,5-pin) Video signal input OK
IC509,510 (8-pin) +5V OK
NO
NO
NO
NO
S800 setting 480i or 480p
NO
Video Part-1 check
NO
Q815, R881 ~ 883, R839 Check
Re-soldering
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
IC509(3-pin) Video signal input OK
IC803 (4-pin) Under +2.5V OK
IC803 Check
IC509,510 (4-pin)
-5V OK
IC509(1-pin) IC510(1,7-pin) Video signal output OK
R774, R775, FL510, FL512 Soldering OK
YPbPr Video Output OK
NO
NONO
NO
J900 (3-pin) check
R740, R742, R745, R746, R762, R765, R758 ,R759 soldering OK
IC510 Check
R738, R741,R743, R744 soldering OK
NO
Re-soldering
IC509 Check
Re-soldering
Video Part-1 check
3-7
5. S-VIDEO VIDEO OUTPUT TROUBLESHOOTING
No display
Cable connect
Video Cable connection OK
NO
YES
YES
S800 setting CVBS
S800 status OK
NO
YES
Video Part-1 check
IC508(3,5-pin) Video signal input OK
NO
YES
IC803 (4-pin) Under +2.5V OK
IC803 Check
J900 (3-pin) check
R731, R732, R733, R734 soldering OK
IC508 Check
R735, R736, R737, R739 C652, soldering OK
IC508 Check
Re-soldering
IC508 (8-pin) +5V OK
IC508 (4-pin) -5V OK
IC508(1,7-pin) Video signal output OK
R774, R775, FL510, FL512 Soldering OK
S-Video Video Output OK
NO
NO
NO
NO
Q815, R881~883, R839 Check
Re-soldering
Re-soldering
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
3-8
6. CVBS VIDEO OUTPUT TROUBLESHOOTING
No display
Cable connect
Video Cable connection OK
NO
YES
YES
S800 setting CVBS or 480i
S800 status OK
NO
YES
Video Part-1 check
IC509(5-pin) Video signal input OK
NO
YES
IC803 (4-pin) Under +2.5V OK
IC803 Check
J900 (3-pin) check
R756, R757, R761, R764 soldering OK
IC509 Check
Re-soldering
IC509 (8-pin) +5V OK
IC509 (4-pin) -5V OK
IC509(7-pin) Video signal output OK
R780,FL516 Soldering OK
CVBS Video Output OK
NO
NO
NO
NO
Q815, R881~883, R839 Check
Re-soldering
NO
NO
YES
YES
YES
YES
YES
YES
YES
3-9
7. AUDIO TROUBLESHOOTING
Audio output
problem
IC104 Soldering Check
IC500 (11-pin) High = “1” OK
NO
YES
YES
System part check
IC500 (5, 6, 10-pin) Clock / Data / Sync Input Check
NO
YES
YES
IC500 (1, 9-pin) +3.3V out OK
IC500 (2, 3-pin) 24.576MHz clock In/Out OK
NO
YES
IC500 (25, 38-pin) +5.0V out Check
IC500 soldering
Check
IC502 (8-pin) +8.0V input OK
R528, R529 C554, C555 Soldering OK
F509, F511, F517, F518 Soldering OK
Audio Output OK
IC502 (1, 7-pin) Audio out OK
NO
B504 soldering OK
Re-soldering
NO
J900 Connector Power Cable Check
NO
B506 Soldering Check
NO
NO
Re-soldering
NO
YES
YES
J900 Connector Power Cable Check
YES
YES
YES
YES
Re-soldering
NO
3-10
8. TUNER TROUBLESHOOTING
Tuner problem
IC803 (4-pin) Under +2.5V OK
TU500(2,6-pin) +5V Input OK
NO
Q815, R881~883, R839 Check
NO
YES
YES
YES
IC803 Check
J900 (2-pin) Check
TU500(8-pin) +30V Input OK
NO
YES
R651,652,724, 725 Soldering Ok
IC513 Check
J900 (2-pin) Check
Tuner OK
NO
R651, 652, 724, 725 Re-soldering
NO
YES YES
3-11
9. ETHERNET TROUBLESHOOTING
Ethernet problem
Network Cable Connect
Network Cable Connection OK
NO
YES
YES
MAC Address Check OK
Network Setup Check OK
NO
NO
NO
NO
Forwarding Factory
NO
YES
YES
YES
YES
YES
Network Re-Setup
IC308 (60, 61-pin) 25 MHz Clock In/Out OK
IC905 (2, 4-pin) +3.3V out OK
IC308 (51, 96-pin) +2.5V out OK
IC308 soldering Check
IC310 (8-pin) +3.3V input OK
IC310 Change
IC310 Re-soldering Or Change
IC310 (1,2,3,4-pin) Clock/DataOK
IC310 (67, 68, 71, 72-pin) Output OK
Ethernet OK
IC905 (3-pin) +5.0V out OK
J900 Connector Power Cable Check
NO
NO
NO
YES
YES
YES
Q304 soldering OK
J900 Connector Power Cable Check
YES
YES
YES
J900 Connector Power Cable Check
NO
Re-soldering
NO
3-12
10. MODEM TROUBLESHOOTING
No Dial-up connection
Connection Phone line
YES
YES
YES
YES
IC905 Check
IC307 (5,21-pin) +3.3V input OK
J304(between 3,and 4 Pin) 40~52V OK
NO
Phone Line Check
NO
NO
NO
YES
YES
YES
IC304 (3-pin) Clock Out 2048KHz OK
DTE Setup & Connection (8-bit, no parity bit, one stop bit and 19.2kbps)
IC304 (1-pin) Clock Input 27MHz OK
Re-soldering IC304
Check IC309 Refer to Fig 7-10 OK
Change IC309
AT Response OK
Modem OK
Check OSC500
Re-soldering IC309
NO
NO
YES
YES
~ ~
< Fig 7-10. IC309 Typical Voltage >
0V 0V 0V 0V
0.8V
0.7V
2.3V
1.0V
-- QE
-- DCT
-- RX
-- IB
-- C1B
-- C2B
-- VREG
-- RNG1
ON-HOOK
VREG2 --
DCT2 --
IGND --
DCT3 --
QB --
QE2 --
SC --
RNG2 --
0V 0V
0V 0V 0V 0V ~1.0V
1.6V
3.4V
2.5V 0V
0.8V
0.8V
2.3V
1.0V
OFF-HOOK
-- QE
-- DCT
-- RX
-- IB
-- C1B
-- C2B
-- VREG
-- RNG1
DCT2 --
IGND --
DCT3 --
QB --
QE2 --
SC --
VREG2 --
RNG2 --
2.2V 0V
1.6V
2.8V
2.1V 0V
1.8V
0.9V
3-13
11. DVD TROUBLESHOOTING
DVD problem
DVD Loader Power-On OK
YES
YES
YES YES
Front Panel Open/ Close Key Check OK
DVD Tray Open/ Close Check OK
NO
Front Panel Check
NO
J902 Connector Power Cable Check
NO
J303 Connector FFC Cable Check
NO
NO
YES
YES
DVD Auto-Loading OK
DVD Region Code Check OK
DVD Problem
DVD Video Check OK
DVD Audio Check OK
DVD Play Check OK
DVD OK
DVD Disc Check
Video part Check
NO
NO
Audio part Check
NO
YES
YES
YES
3-14
12. IR BLASTER TROUBLESHOOTING
IR Blaster Problem
Setting IR Blaster Configuration
YES
YES
YES YES YES
J804(2-pin) FLD_ CLK Present OK
R859 IR Signal Present OK
NO
Check IC302 & Re-soldering
NO
NO
J804(4-pin) FLD_ RXD Present OK
IR Blaster Operation OK
J804(3-pin) FLD_ TXD Present OK
Change Front-Board
NO
YES
3-15
13. SERIAL (RS-232) TROUBLESHOOTING
Serial (RS-232) Problem
Serial Cable Connection OK
YES
YES
J900 Connector Power Cable Check
IC805(16-pin) +5V Input OK
NO
YES
Check IC302 & Re-soldering
J805(11-pin) TX Data Present OK
NO
YES
YES
Check IC805 & Re-soldering
B805 Re-soldering
J805(14-pin) TX Data Present OK
NO
J805(13-pin) RX Present OK
YES
J805(12-pin) RX Data Present OK
YES
Serial (RS-232) OK
NO
NO
Serial Cable Connect
NO
3-16
WAVEFORMS
1. SYSTEM PART-1
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