LG LRFD22850xx Service Manual

Page 1
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
REFRIGERATOR
SERVICE MANUAL
MODELS:
LRFD22850ST LRFD22850SW LRFD22850TT
Page 2
CONTENTS
SAFETY PRECAUTIONS ....................................................................................................................................................... 2
SPECIFICATIONS................................................................................................................................................................... 3
PARTS IDENTIFICATION ....................................................................................................................................................... 4
DISASSEMBLY.................................................................................................................................................................... 5-7
DOOR................................................................................................................................................................................ 5-6
TO REMOVE THE DISPENSER ...........................................................................................................................................6
FAN AND FAN MOTOR........................................................................................................................................................ 7
DEFROST CONTROL ASSEMBLY...................................................................................................................................... 7
LAMP.................................................................................................................................................................................... 7
CONTROL BOX-REFRIGERATOR ...................................................................................................................................... 7
MULTI DUCT........................................................................................................................................................................ 7
ADJUSTMENT..................................................................................................................................................................... 8-9
COMPRESSOR.................................................................................................................................................................... 8
PTC-STARTER ..................................................................................................................................................................... 8
OLP (OVERLOAD PROTECTOR)........................................................................................................................................ 9
TO REMOVE THE COVER PTC...........................................................................................................................................9
CIRCUIT DIAGRAM.............................................................................................................................................................. 10
TROUBLESHOOTING..................................................................................................................................................... 11-16
COMPRESSOR AND ELECTRIC COMPONENTS............................................................................................................ 11
PTC AND OLP.................................................................................................................................................................... 12
OTHER ELECTRICAL COMPONENTS ............................................................................................................................. 13
SERVICE DIAGNOSIS CHART.......................................................................................................................................... 14
REFRIGERATION CYCLE............................................................................................................................................ 15-16
OPERATION PRINCIPLE & REPAIR METHOD OF ICEMAKER .................................................................................. 17-20
DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM ............................................................................................... 21-43
EXPLODED VIEW & REPLACEMENT PARTS LIST ..................................................................................................... 44-54
SAFETY PRECAUTIONS
Please read the following instructions before servicing your refrigerator.
1. Check the refrigerator for current leakage.
2. To prevent electric shock, unplug before servicing.
3. Always check line voltage and amperage.
4. Use standard electrical components.
5. Don't touch metal products in the freezer with wet hands. This may cause frostbite.
6. Prevent water from spiling onto electric elements or the machine parts.
- 2 -
7. Before tilting the refrigerator, remove all materials from on or in the refrigerator.
8. When servicing the evaporator, wear gloves to prevent injuries from the sharp evaporator fins.
9. Service on the refrigerator should be performed by a qualified technician. Sealed system repair must be performed by a CFC certified technician.
Page 3
1. SPECIFICATIONS
22 cu. Ft. (22.4 cu. Ft.)
ITEMS SPECIFICATIONS
DOOR DESIGN Side Rounded
DIMENSIONS
NET WEIGHT
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM
DOOR FINISH V CM, Sta inless
HANDLE TYPE Bar
INNER CASE ABS Resin
INSULATION Polyurethane Foam
W(836)x D(870)x H(1764) mm W(32.91)x D(34.25)x H(69.45) in
128.4 Kg
283.29 pounds
Full Automatic
Heater Defrost
ITEMS SPECIFICATIONS
VEGETABLE TRAY Opaque Drawer Type
COMPRESSOR PTC Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R-134a (115 g)
LUBRICATING OIL ISO10 (220 ml)
DEFROSTING DEVICE SHEATH HEATER
REFRIGERATOR 60 W (2EA)
LAMP
FREEZER 60 W (1EA)
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Page 4
2. PARTS IDENTIFICATION
- 4 -
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
I
A
Digital Sensor Control*
B
Refrigerator Light
C
Shelves
D
Chef Fresh
E
Can Dispenser
F
Optibin Crisper Keeps fruits and vegetable fresh and crisper
G
Customcube Icemaker
H
Ice Bin
I
Full Widht Wire Basket
J
Wire Durabase
K
Filter (inside)*
L
Dairy Bin
M
Egg Box
N
Design-A-Door Bins
O
Freezer Light
P
Wire Basket
*On some models
Page 5
3. DISASSEMBLY
3-1 DOOR
Left Door
Disconnect water supply tube by pushing back on the disconnect ring (3). Loosen the cover screw (1).
Disconnect door switch wire (2). Attach the tube on the door with door. Pull out the tube (4). Disconnect wire harness (5). Loosen screws (6) and lift off the top hinge (7). Place the door on a non-scratching surface with
the inside up.
Right Door
Loosen the cover screw (1). Disconnect door switch wire (2). Disconnect wire harness (4). Remove the ground screw (8). Loosen screws (6) and lift off the top hinge (7). Place the door on a non-scratching surface with
the inside up.
2. Remove gasket bracket clips
There are two clips on each door. Start bracket removal near one of the middle clips.
1) Pull gasket back to expose gasket bracket clip and door frame.
2) Insert a flat tip screwdriver into seam between gasket bracket and door frame and pry back until clips snaps out.
3) Continue prying back along seam until all clips snap out.
Door
Frame
Flat Tip
Screwdriver
3. Remove gasket
Pull gasket free from gasket channel on the three remaining sides of door.
Gasket
Bracket Clip
Figure 3
Gasket
Bracket
Left
Figure 1
Door Gasket Removal
1. Remove door frame cover
Starting at top of cover and working down, snap cover out and away from door.
Frame Cover
Handle
Right
Figure 2
Figure 4
Door Gasket Replacement
1. Insert gasket bracket clips
1) Insert gasket bracket edge beneath door frame edge.
2) Turn upper gasket bracket spring so that both spring ends are in the door channel.
3) Push in clip until you hear it snap securely into place.
Gasket Bracket Clip
Spring
Door
Frame
4) Push in remaining two clips until you hear each snap securely into place.
Note: Make sure that no part of gasket bracket edge
protrudes from beneath door frame edge.
Correct Incorrect
Figure 5
- 5 -
Page 6
2. Insert gasket into channel
1) Snap gasket assembly into the door bracket.
<Inserting the Gasket Assembly into the Bracket Door>
Correct
Incorrect
Figure 6
3-2 TO REMOVE THE DISPENSER
1. Use fiat tip screwdriver to pry back hooks on botton underside of cover dispenser.
Figure 9
2. Pry off cover dispenser.
2) Press gasket into channels on the three remaining sides of door.
Figure 7
3. Replace door frame cover
Starting at top of cover and working down, snap cover back into door.
Figure 10
Disconnect wire harness.
3. Replace cover dispenser in opposite manner and order of removal.
Figure 8
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Page 7
3-3 FAN AND FAN MOTOR
GRILLE ASSEMBLY
DEFROST-CONTROL ASSEMBLY
CONTROL BOX
COVER LAMP
1. Remove the freezer shelf. (If your refrigerator has an icemaker, remove the icemaker first)
2. Remove the plastic guide for slides on left side by unscrewing phillips head screws.
3. Remove the grille by removing one screw and pulling the grille forward.
4. Remove the Fan Motor assembly by loosening 2 screws and disassembling the shroud.
5. Pull out the fan and separate the Fan Motor and Bracket.
FAN MOTOR
BRACKET
MOTOR
3-5-1 Refrigerator Compartment Lamp
1. Unplug the power cord from the outlet.
2. Remove refrigerator shelves.
3. Release the hooks on both ends of the lamp shield and pull the shield downward to remove it.
4. Turn the lamp counterclockwise.
5. Assembly is the reverse of disassembly. Replacement bulb must be the same specification as the original (Max. 60 W2EA).
FAN
GRILLE
Figure 11
3-4 DEFROST CONTROL ASSEMBLY
Defrost Control assembly consists of Defrost Sensor and FUSE–M.
The Defrost Sensor works to defrost automatically. It is attached to the metal side of the Evaporator and senses its temperature. At 72°C, it turns the Defrost Heater off.
Fuse-M is a safety device for preventing over-heating of the Heater when defrosting.
1. Pull out the grille assembly. (Figure 12)
2. Separate the connector with the Defrost Control assembly and replace the Defrost Control assembly after cutting the Tie Wrap. (Figure 13)
Figure 15
3-5-2 Freezer Compartment Lamp
1. Unplug refrigerator or disconnect power.
2. Reach behind light shield to remove bulb.
3. Replace bulb with a 60-watt appliance bulb.
4. Plug in refrigerator or reconnect power.
3-6 CONTROL BOX-REFRIGERATOR
1. First, remove all shelves in the refrigerator, than remove the Refrigerator control Box by loosening 2 screws.
Figure 16
2. Remove the Refrigerator Control Box by pulling it downward.
3. Disconnect the lead wire on the right position and separate the lamp sockets.
3-5 LAMP
Figure 12
Figure 13
Figure 14
3-7 MULTI DUCT
1. Remove the upper and lower Caps by using a flat screwdriver, and remove 2 screws. (Figure 17)
2. Disconnect the lead wire on the bottom position.
Figure 17
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Page 8
4. ADJUSTMENT
PTC STARTER
SEALED TERMINAL
COMPRESSOR MOTOR
C
M
S
M
2
5
6
3
S
PTC
N
L1
OVERLOAD PROTECTOR
Resistance Starter Capacitor Running
4-1 COMPRESSOR
4-1-1 Role
The compressor intakes low temperature and low pressure gas from the evaporator of the refrigerator and compresses this gas to high-temperature and high-pressure gas. It then delivers the gas to the condenser.
4-1-2 Composition
The compressor includes overload protection. The PTC starter and OLP (overload protector) are attached to the outside of the compressor. Since the compressor is manufactured to tolerances of 1 micron and is hermetically sealed in a dust and moisture-free environment, use extreme caution when repairing it.
4-1-3 Note for Usage
(1) Be careful not to allow over-voltage and over-current. (2) If compressor is dropped or handled carelessly, poor
operation and noise may result.
(3) Use proper electric components appropriate to the
Particular Compressor in your product.
(4) Keep Compressor dry.
If the Compressor gets wet (in the rain or a damp environment) and rust forms in the pin of the Hermetic Terminal, poor operation and contact may result.
(5) When replacing the Compressor, be careful that dust,
humidity, and soldering flux don’t contaminate the inside of the compressor. Contamination in the cylinder may cause noise, improper operation or even cause it to lock up.
4-2 PTC-STARTER
4-2-1 Composition of PTC-Starter
(1) PTC (Positive Temperature Coefficient) is a no-contact
semiconductor starting device which uses ceramic material consisting of BaTiO
(2) The higher the temperature is, the higher the resistance
value. These features are used as a starting device for the Motor.
4-2-2 Role of PTC-Starter
(1) The PTC is attached to the Sealed Compressor and is
used for starting the Motor.
(2) The compressor is a single-phase induction motor.
Durign the starting operation, the PTC allows current flow to both the start winding and main winding.
4-2-3 PTC-Applied Circuit Diagram
Starting Method for the Motor
Figure 18
4-2-4 Motor Restarting and PTC Cooling
(1) It requires approximately 5 minutes for the pressure to
equalize before the compressor can restart.
(2) The PTC device generates heat during operation.
Therefore, it must be allowed to cool before the compressor can restart.
4-2-5 Relation of PTC-Starter and OLP
(1) If the compressor attempts to restart before the PTC
device is cooled, the PTC device will allow current to flow only to the main winding.
(2) The OLP will open because of the over current
condition. This same process will continue (3 to 5 times) when the compressor attempts to restart until the PTC device has cooled. The correct OLP must be properly attached to prevent damage to the compressor. Parts may appear physically identical but could have different electrical ratings. Replace parts by part
3.
number and model number. Using an incorrect part could result in damage to the product, fire, injury, or possibly death.
4-2-6 Note for Using the PTC-Starter
(1) Be careful not to allow over-voltage and over-current. (2) Do not drop or handle carelessly. (3) Keep away from any liquid.
If liquid such as oil or water enters the PTC, PTC materials may fail due to breakdown of their insulating capabilities.
(4) If the exterior of the PTC is damaged, the resistance
value may be altered. This can cause damage to the compressor and result in a no-start or hard-to-start condition.
(5) Always use the PTC designed for the compressor and
make sure it is properly attached to the compressor. Parts may appear physically identical but could have different electrical ratings. Replace parts by part number and model number. Using an incorrect part could result in damage to the product, fire, injury, or possibly death.
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Page 9
4-3 OLP (OVERLOAD PROTECTOR)
Part
Customer part number
Lot code/ date code
330 FBYY -S1 BOX98
12345678
Physical termination part number
Electrical
characteristics
part number
No. Name
Base, phenolic (UL 94 V-0 rated) Movable arm support, plated steel Stationary contact support, plated steel Heater support, plated steel Heater, resistance alloy Disc, thermostatic alloy Movable arm, spring temper copper alloy Contact, movable, silver on copper Contact, stationary, silver on copper Slug, plated steel Cover, polyester (UL 94 V -0 rated) Pin connector, plated copper alloy (To engage 2.33/2.66 mm dia. pin)
(OVERLOAD PROTECTOR cross section)
1
2 3
4-3-1 Definition of OLP
(1) OLP (OVERLOAD PROTECTOR) is attached to the
Compressor and protects the Motor by opening the circuit to the Motor if the temperature rises and activating the bimetal spring in the OLP.
(2) When high current flows to the Compressor motor, the
Bimetal works by heating the heater inside the OLP, and the OLP protects the Motor by cutting off the current flowing to the Compressor Motor.
4-3-2 Role of the OLP
(1) The OLP is attached to the Sealed Compressor used
for the Refrigerator. It prevents the Motor Coil from being started in the Compressor.
(2) For normal operation of the OLP, do not turn the Adjust
Screw of the OLP in any way.
4-4 TO REMOVE THE COVER PTC
(1) Remove the Cover Back M/C.
(2) Disconnect two housing upper side of comp connected
in.
(3) Loosen two screws on comp base.
Figure 19
(4) Use a L-shaped flap tool to pry off the cover.
(5) Assembly in reverse order of disassembly.
- 9 -
Page 10
5. CIRCUIT DIAGRAM
- 10 -
5. CIRCUIT DIAGRAM
- 10 -
Page 11
6. TROUBLESHOOTING
1
2
3
4
5
2
5
5
3
5
1
43
YES
NO
YES
The range of resistance is between 1~50(ok)
Open or short
YES
YES
NO
NO
6-1 COMPRESSOR AND ELECTRIC COMPONENTS
Power Source.
Remove PTC-Starter from Compressor and measure voltage between Terminal C of Compressor and Terminal 5 or 6 of PTC.
No Voltage.
Applied voltage isn't in acceptable range. (115V ±10%)
(Rated Voltage ±10%)?
OLP disconnected?
Advise customer that power supply needs to be checked by an electrician.
Replace OLP.
Check connection condition.
Reconnect.
Check resistance of Motor Compressor.
Check resistance of PTC-Starter.
Check resistance between M-C, S-C and M-S in Motor Compressor.
Check resistance of two terminals in PTC-Starter.
Replace Compressor.
Reference Page12.
Check OLP.
Check resistance of two terminals in OLP.
Reference Page12.
Check starting state.
Check the power supply under load. (Compressor attempting to re-start after being off for 5 minutes).
Supply voltage rating with ±10%.
Did compressor start?
Compressor is OK
Replace the compressor
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Page 12
6-2 PTC AND OLP
65
Shows continuity
Open
Normal operation of Compressor is impossible or poor.
Separate PTC-Starter from Compressor and measure resistance between No. 5 and 6 of PTC-Starter with a Tester. (Figure 20)
Separate OLP from Compressor and check resistance value between two terminals of OLP with a Tester. (Figure 21)
Observation value is 115V/60Hz : 6.8Ω±30%
The resistance value is 0(short) or (open).
Check another electric component.
Replace OLP.
Replace PTC­Starter.
Figure 20
Figure 21
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Page 13
6-3 OTHER ELECTRICAL COMPONENTS
Not cooling at all
Compressor doesn't run.
Poor cooling performance
Compressor runs poorly.
Check for open short or incorrect resistance readings in the following components
a. Starting devices
b. OLP
c. Compressor coil
d. Wiring harness
Check starting voltage.
Check voltage at starting devices.
Cause
Short, open, or broken.
Poor contact or shorted.
Coil open or shorted.
Poor contact or shorted.
Low voltage.
Poor or broken or open contact.
Replace indicated component.
Advise customer that the Power supply needs to be checked by an electrician.
Replace indicated component.
Fan motor doesn't run.
Heavy frost buildup on EVAPORATOR.
Check current flowing in sub-coil of Compressor.
Check rating of OLP.
Check wiring circuit.
Check Fan Motor.
Check current flow in the following components: Sensor Fuse-M
Check current flow in the Defrost Heater.
Shorted.
Lack of capacity.
Wire is open or shorted.
Coil is shorted or open.
Open.
Open.
Replace indicated component.
Replace indicated component.
Replace Defrost Heater.
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Page 14
6-4 SERVICE DIAGNOSIS CHART
COMPLAINT POINTS TO BE CHECKED REMEDY
No Cooling.
Cools poorly.
Food in the Refrigerator is frozen.
Condensation or ice forms inside the unit.
Condensation forms in the Exterior Case.
There is abnormal noise.
Is the power cord unplugged from the outlet?
Check if the power switch is set to OFF.
Check if the fuse of the power switch is shorted.
Measure the voltage of the power outlet.
Check if the unit is placed too close to the wall.
Check if the unit is placed too close to the stove,
gas cooker, or in direct sunlight.
Is the ambient temperature too high or the room door closed?
Check if food put in the refrigerator is hot.
Did you open the door of the unit too often
or check if the door is sealed properly?
Check if the Control is set to Warm position.
Is food placed in the cooling air outlet?
Check if the control is set to colder position.
Is the ambient temperature below 41°F(5°C)?
Is liquid food sealed?
Check if food put in the refrigerator is hot.
Did you open the door of the unit too
often or check if the door is sealed properly?
Check if the ambient temperature and humidity of the surrounding air are high.
Is there a gap in the door gasket?
Is the unit positioned in a firm and even place?
Are any unnecessary objects placed
in the back side of the unit?
Check if the Drip Tray is not firmly fixed.
Check if the cover of the compressor enclosure
in the lower front side is taken out.
Plug into the outlet.
Set the switch to ON.
Replace the fuse.
If the voltage is low, correct the wiring.
Place the unit about 4 inches (10 cm) from the wall.
Place the unit away from these heat sources.
Lower the ambient temperature.
Put in foods after they have cooled down.
Don't open the door too often and close
it firmly.
Set the control to Recommended position.
Place foods in the high-temperature section.
(front part)
Set the control to Recommended position.
Set the control to Warm position.
Seal liquid foods with wrap.
Put in foods after they have cooled down.
Don't open the door too often and close
it firmly.
Wipe moisture with a dry cloth. It will disappear in low temperature and humidity.
Fill up the gap.
Adjust the Leveling Screw, and position the
refrigerator in a firm place.
Remove the objects.
Fix the Drip Tray firmly in the original position.
Place the cover in its original position.
Door does not close well.
Ice and foods smell unpleasant.
Other possible problems:
Check if frost forms in the freezer.
Check the refrigeration system.
Check the Thermistor.
Check if the door gasket is dirty with an item like juice.
Is the refrigerator level?
Is there too much food in the refrigerator?
Check if the inside of the unit is dirty.
Are foods with a strong odor unwrapped?
The unit smells of plastic.
Not defrosting
The system is faulty.
The operation of the Thermistor is incorrect.
Clean the door gasket.
Position in a firm place and level the
Leveling Screw.
Make sure food stored in shelves does not prevent the door from closing.
Clean the inside of the unit.
Wrap foods that have a strong odor.
New products smell of plastic, but this
will go away after 1-2 weeks.
Check Components of the defrosting circuit.
Perform sealed system repair.
Replace the Thermistor.
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Page 15
6-5 REFRIGERATION CYCLE
Troubleshooting Chart
CAUSE
PARTIAL Freezer Low flowing sound of A little higher Refrigerant level is low due LEAKAGE compartment and Refrigerant is heard and than ambient to a leak.
LEAKAGE
COMPLETE Freezer Flowing sound of refrigerant Equal to ambient No discharging of Refrigerant. LEAKAGE compartment and is not heard and frost isn't temperature. Normal cooling is possible by
CLOGGED BY DUST
PARTIAL Freezer Flowing sound of refrigerant A little higher Normal discharging of the CLOG compartment and is heard and frost forms than ambient refrigerant.
WHOLE CLOG
MOISTURE Cooling operation Flowing sound of refrigerant Lower than Cooling operation restarts CLOG stops periodically. is not heard and frost melts. ambient when heating the inlet of the
COMPRESSION
COMP- Freezer and Low flowing sound of A little higher Low pressure at high side
DEFECTIVE
RESSION Refrigerator refrigerant is heard and than ambient of compressor due to low
STATE OF
THE UNIT
Refrigerator don't frost forms in inlet only. temperature. Normal cooling is possible by cool normally. restoring the normal amount of
Refrigerator don't formed. restoring the normal amount of cool normally. refrigerant and repairing the leak.
Refrigerator don't in inlet only. temperature. The capillary tube is faulty. cool normally.
Freezer compartment and Refrigerator don't cool.
don't cool. frost forms in inlet only. temperature. refrigerant level.
STATE OF THE
EVAPORATOR
Flowing sound of refrigerant Equal to ambient Normal discharging of the is not heard and frost isn't temperature. Refrigerant. formed.
TEMPERATURE
OF THE
REMARKS
COMPRESSOR
refrigerant and repairing the leak.
temperature. capillary tube.
NO COMP- No compressing Flowing sound of refrigerant Equal to ambient No pressure in the high RESSION operation. is not heard and there is temperature. pressure part of the
no frost. compressor.
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Page 16
6-5-1 SEALED SYSTEM DIAGNOSIS
“Not Cooling” Complaint
All components operating, No airflow problems, Not frosted up as a defrost problem
problem has been isolated to sealed system area
Frost
Pattern?
Equalization
Test
Partial
Very Fast
Inefficient
Compressor
Partial
Restriction
Complete
Restriction
Equalization
Test
Condenser
Temperature
None
Very Fast
Very SlowVery Slow
Hotter than Normal
Air/Low Side
Leak
Loss of Change
Compressor Not
Pumping
Cap Tube
Sound
Room Temperature
Trace of Oil
Undercharge
Leak
Yes
No
Faint
Fast
None to Weak
(The equalization test is trying to restart a compressor using a start kit after it has been operating.)
- 16 -
Page 17
7. OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER
Adjusts EJECTOR to Start Position with power on.
Power On
Start Position
Ice Making
Mode
Harvest
Mode
Park Position
Fill
Test Mode
Waits until water becomes cold after starting the ice making operation.
Runs MOTOR to drop ice from the tray into the ICE BIN.
Performs Ice Making Mode after supplying water by operating
the SOLENOID in ICE VALVE.
To operate LINE and SERVICE, press and hold the Fill Key for 3 seconds. The ice maker will run through 3 stages: Harvest Fill Icemaking.
With the detect lever, checks if the ICE BIN is full.
Power (On/ Off) Switch
Fill Key
7-1 OPERATION PRINCIPLE
7-1-1 Operation Principle of IceMaker
1. Turning the Icemaker stop switch off (O) stops the ice making function.
2. Setting the Icemaker switch to OFF and then turning it back on will reset the icemaker control.
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Page 18
7-2 ICE MAKER FUNCTIONS
Heater
on
off
on
0V
5V
off
30 sec.
10 sec.
Motor
Hall IC
Ice removing completion point
2 ms
Ice making sensor temperature is 50°F(10˚C) or more Max. 18 minutes After detect LEVER rises
7-2-1 Start Position
1. After POWER OFF or Power Outage, check the EJECTOR's position with MICOM initialization to restart.
2. How to check if it is in place:
- Check HIGH/LOW signals from HALL SENSOR in MICOM PIN.
3. Control Method to check if it is in place: (1) EJECTOR is in place,
- It is an initialized control, so the mode can be changed to ice making control.
(2) EJECTOR isn't in place:
A. If EJECTOR is back in place within 2 minutes with the motor on, it is being initialized. If not, go to Step B. B. If EJECTOR is back in place within 18 minutes after the heater turns from ON to OFF, it is being initialized. If not, it is
not functioning. Repeat Step B with Heater and Motor off.
7-2-2 Ice Making Mode
1. Ice Making refers to the freezing of supplied water in the ice trays. Complete freezing is assured by measuring the temperature of the Tray with Ice-Making SENSOR.
2. Ice Making starts after completion of the water fill operation.
3. The Ice Making function is completed when the sensor reaches 19°F(-7°C), 60 to 240 minutes after starting.
4. If the temperature sensor is defective, the ice-making function will be completed in 4 hours.
NOTE : After Icemaker Power is ON, the Icemaker heater will be on for test for 9 sec.
7-2-3 Harvest Mode
1. Harvest (Ice removing) refers to the operation of dropping cubes into the ice bin from the tray when ice-making has completed.
2. Harvest mode: (1) The Heater is ON for 30 seconds, then the motor starts. (2) After performing Step 1 (the Heater is turned OFF), the Ejector will be back in place wthin 18 minutes. (Hall SENSOR
sign = OV). Ice removal is then complete. Then the Ice Maker cycles to the Fill Mode. The water supply fails to start, it is not functioning. Put the Heater and Motor in the off position. Restart every 2 hours. (Refer to fig.1)
NOTE : If the motor malfunctions and starts before the detect lever rises, MICOM regards the Ice-Removing phase as completed. Water then starts flowing. To prevent this, MICOM doesnt switch to water-supply mode, but restarts the ice­removing mode. If this happens 3 times, the motor is malfunctioning and you should stop the loads (Heater, Motor). Then restart the Ice-Removing mode every 2 hours. (See Step 2 above.)
<fig1. Harvest mode Process>
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Page 19
7-2-4 Fill / Park Position
1. Once a normal harvest mode has been completed, the water solenoid will be activated.
2. The amount of water is adjusted by pressing the Fill Key repeatedly. This changes the time allowed for fill as illustrated in the table below.
<Water supply amount TABLE>
STAGE TIME TO SUPPLY INDICATIONS REMARKS
1
2
3
4
5
6 sec.
6.5 sec.
7 sec.
7.5 sec.
8 sec.
The water amount will vary depending
on the water control Switch setting, as
well as the water pressure of the
connected water line.
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Page 20
7-2-5 Function TEST
1. This is a compulsory operation for TEST, SVC, cleaning, etc. It is operated by pressing and holding the Fill Key for 3 seconds.
2. The test works only in the Ice Making Mode. It cannot be entered from the Harvest or Fill mode. (If there is an ERROR, it can only be checked in the TEST mode.)
3. Caution! If the test is performed before water in the Maker is frozen, the Ejector will pass through the water. When the Fill mode begins (Stage 4), unless the water supply has been shut off, added water will overflow into the ice bin. If the control doesnt operate normally in the TEST mode, check and repair as needed.
4. After water is supplied, the normal CYCLE is followed: ice making Harvest Fill Park Position.
5. Five seconds after Stage 5 is completed, the Ice Maker returns to MICOM control. The time needed to supply water resets to the pre- test setting.
<Diagnosis TABLE>
STAGE ITEMS INDICATOR REMARKS
Five seconds after heater starts, heater will
1
2
HEATER
MOTOR
go off if temperature recorded by sensor is 10°C or lever is in up position.
Five seconds after heater starts, you can confirm that motor is moving.
HALL IC I
3
4
5
6
(detection of
position)
VALVE
HALL IC II
(detection of full-
filled Ice)
Reset
Return to Status prior to TEST MODE
You can confirm Hall Ic detection of position.
Two seconds after detection of initial position, you can confirm that valve is on.
You can check whether hall is sensing Full ice condition. (If there is a full-filled error, the fifth LED is not on.)
Five seconds after fifth stage is completed, the icemaker resets to initial status.
7-3 DEFECT DIAGNOSIS FUNCTION
7-3-1 ERROR CODES shown on Ice Maker water supply control panel
NO DIVISION INDICATOR CONTENTS REMARKS
1
2
Normal
Ice-Making
Sensor
malfunction
Mark time to
supply
None
Open or short-circuited wire
Display switch
operates properly
Make sure that the wire
on each sensor is
connected.
3
ERROR indicators in table can be checked only in TEST mode.
Ice Maker Kit
malfunction
When ejector blades dont reach
park position over 18 minutes after
- 20 -
Harvest Mode starts.
Check
HALL IC/MOTOR/
HEATER/RELAY
Page 21
8. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM
LOCK CONTROL
Ex) In selecting
"LOCK"
Ex) In selecting
"LOCK" again
DISPENSER & BUTTON
LOCK
DISPENSER & BUTTON
In initial Power On
/ Filter RESET
Replace indicator
light on
Classification
Filter Status
Display
FILTER RESET
HOLD 3SECS
EXPRESS FRZ
Control range -6°F ~ 8°F
-21°C ~ -13°C
32°F ~ 47°F
0°C ~ 8°C
Control range
8-1 FUNCTION
8-1-1 Function
1. When the appliance is plugged in, it is set to 37°F for Refrigerator and 0°F for freezer. You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button.
2. When the power is initially applied or restored after a power failure, it is automatically set to 37 & “0”.
8-1-2 How to Toggle the Display between °F & °C
1. The display temperature mode can be changed from °F to °C or °C to °F by pressing and holding the FRZ TEMP and the REF TEMP keys at the same time for over one second.
2. The initial setting is °F. Whenever the mode is changed, the LED lights are changed.
8-1-3 Lock function (dispenser and display button lock)
1. When the refrigerator is first turned on, the buttons are not locked. The display panel shows the padlock
unlocked icon.
2. To lock the display, the dispenser, and the control panel, press
and hold the LOCK button for 3 seconds. The locked padlock icon is displayed with the word "LOCK" printed beside it.
3. The LOCK button is the only control feature that remains active
in the locked state. The buzzer sound, other control buttons, and the dispenser are deactivated.
4. To release from the locked state, press and hold the LOCK
button again for 3 seconds.
8-1-4 Filter condition display function
1. There is a replacement indicator light for the water
filter cartridge on the dispenser.
2. Water filter needs replacement once six months or
about 28,000 seconds of using water filter.
3. Water filter light and FILTER RESET HOLD 3 SECS
text turn on to tell you need to replace the filter soon.
4. After replace the filter, press and hold the lock button
more than 3 seconds. Then water filter light and FILTER RESET HOLD 3 SECS text turn off with reset status.
8-1-5 Express freezing selection
Please select this function for quick freezing.
Function is repeated following below whenever pressing Express FRZ button.
Expressing freezer function automatically turns off after a fixed time passes.
- 21 -
Page 22
8-1-6 CONTROL OF FREEZER FAN MOTOR
Closed Open Closed Open
3 Times 3 Times 3 Times 3 Times
Closed
Within 1 min. 1 min.
30 sec 30 sec 30 sec
Freezer Door
or Refrigerator
Door
Buzzer
1. Freezer fan motor has high and standard speeds.
2. High speed is used at power-up, for express freezing, and when refrigerator is overloaded. Standard speeds is used for general purposes.
3. To improve cooling speed, the RPM of the freezer fan motor change from normal speed to high.
4. High speed (2700RPM) : Initial power on or load corresponding operation, express freezing. Normal speed (2400RPM) : General working conditions.
5. Fan motor stops when refrigerator or freezer door opens.
8-1-7 EXPRESS FREEZING
1. The purpose of this function is to intensify the cooling speed of freezer and to increase the amount of ice.
2. Whenever selection switch is pressed, selection/release, the LED will turn ON or OFF.
3. If there is a power outage and the refrigerator is powered on again, EXPRESS FREEZING will be canceled.
4. To activate this function, press the Express Freezing key and the LED will turn ON. This function will remain activated for 24 hrs. The first three hours the compressor and Freezer Fan will be ON. The next 21 hours the freezer will be controlled at the lowest temperature. After 24 hours or if the Express Freezing key is pressed again, the freezer will return to its previous temperature.
5. During the first 3 hours: (1) Compressor and freezer fan (HIGH RPM) run continuously. (2) If a defrost cycle begins during the first 90 minutes of Express Freezing, the Express Freeze cycle will complete its
cycle after defrosting has ended. If the defrost cycle begins when Express Freeze has run for more than 90 minutes, Express Freeze will run for two hours after the defrost is completed.
(3) If EXPRESS FREEZING is pressed during defrost, EXPRESS FREEZING LED is on but this function will start seven
minutes after defrost is completed and it shall operate for three hours.
(4) If EXPRESS FREEZING is selected within seven minutes after compressor has stopped, the compressor (compressor
delays seven minutes) shall start after the balance of the delay time.
(5) The fan motor in the freezer compartment runs at high speed during EXPRESS FREEZING .
6. For the rest of the 21 hours, the freezer will be controlled at the lowest temperature.
8-1-8 REFRIGERATOR LAMP AUTO OFF
1. To avoid heat damage caused by the lamp, it is turned off automatically when the refrigerator door is open for more than 7 minutes.
8-1-9 Alarm for Open Door
1. This feature sounds a buzzer when the freezer or refrigerator door is not closed within 1 minute after it is opened.
2. One minute after the door is opened, the buzzer sounds three times each for 1/2 seconds. These tones repeat every 30 seconds.
3. The alarm is cancelled when the freezer or the refrigerator is closed while the buzzer sounds.
- 22 -
Page 23
8-1-10 Buzzer Sound
When the button on the front Display is pushed, a Ding~ Dong~ sound is produced. (Refer to the Buzzer Circuit 8-2-4 No. 3)
8-1-11 Defrosting (removing frost)
1. Defrosting starts each time the COMPRESSOR running time reaches 7 hours.
2. For initial power on or for restoring power, defrosting starts when the compressor running time reaches 4 hours.
3. Defrosting stops if the sensor temperature reaches 46.4°F(8°C) or more. If the sensor doesnt reach 46.4°F(8°C) in 2 hours, the defrost mode is malfunctioning. (Refer to the defect diagnosis function, 8-1-14.)
4. Defrosting wont function if its sensor is defective (wires are cut or short circuited)
8-1-12 Filter Replacement Indication
1. In 6 months after the UNIT (refrigerator) is power on, or after 28,000 seconds of dispenser use, the water filter Indicator LED will be ON.
2. When the water filter indicator LED is illuminated, you should change the water filter. After this, you must press the water filter button for three seconds and you will hear a ding-dong sound. The LED will be OFF. This operation will indicate that the UNIT is reset to its initial conditions, so this process is restarted.
8-1-13 Electrical Parts Are Turned On Sequentially
Electrical parts such as COMP, defrosting heater, freezer FAN, etc. are turned on in the following order to prevent noise and parts damage. Several parts are started at the same time at initial power on and are turned off together when TEST is completed.
OPERATING ORDERS
Temperature of Defrosting Sensor is 113°F(45°C) or more (when unit is newly
Initial power on
purchased or when moved)
Temperature of defrosting sensor is lower than 113 °F(45°C) (when power cuts, SERVICE)
Reset to normal operation from TEST MODE
POWER
in 1/2 second in 1/2 second
ON
POWER
in 1/2 second
ON
in 1/2 second in 1/2 second
COMP
COMP
ON
Defrosting
heater ON
ON
Total load
OFF
in 7 minute
COMP
ON
Freezer FAN
in 10 second
Freezer FAN
ON
in 1/2 second
ON
Defrosting
heater OFF
Freezer FAN
ON
- 23 -
Page 24
8-1-14 Defect Diagnosis Function
1. Automatic diagnosis makes servicing the refrigerator easy.
2. When a defect occurs, the buttons will not operate; but the tones. such as ding. will sound.
3. When the defect CODE removes the sign, it returns to normal operation (RESET).
4. The defect CODE shows on the Refrigerator and Freezer Display.
ERROR CODE on display panel
Note 1) Freezer room notch temperature display and refrigerator room notch temperature display (Failure code
indication part) are normally indicated in abnormal ambient sensor, and Er indicated on the amvient temperature display.
LED check function: If simultaneously pressing express freezer button and freezing temperature adjustment
button for a second, display LED graphics on. If releasing the button, the LED graphic displays the previous status.
NO ITEM
Failure of freezer
1
sensor
Failure of
2
Refrigerator sensor
Failure of defrost
3
sensor
Failure of Room Temperature
4
sensor
Failure of defrost
5
mode
Failure of BLDC Fan Motor at
6
Freezing Compartment.
ERROR CODE

Er
Er
Er
When Display check mode
Er
Er
FS
rS
dS
dH
FF
CONTENTS REMARKS
Cut or short circuit wire
Cut or short circuit wire
Inspect Connecting wires
Cut or short circuit wire
Cut or short circuit wire
When defrost sensor doesnt reach 46°F within 2 hours after starting defrost.
If there is no fan motor
signal for more than 65sec
in operation fan motor
Snapping of defrost heater
or Temperature fuse, pull-
out of connector (indicated
minimum 2 hours after
Poor motor, hooking to
wires of fan, contact of
structures to fan, snapping
or short circuit of Lead wires
on each sensor
failure occurs)
- 24 -
Page 25
8-1-15 TEST Mode
1. The Test mode allows checking the PCB and the function of the product as well as finding out the defective part in case of an error.
2. The test mode is operated by pressing two buttons at Display panel.
3. While in the test mode, the function control button is not recognized, but the recognition tone (beep~) sounds.
4. After exiting the test mode, be sure to reset by unplugging and then plugging in the appliance.
5. If an error, such as a sensor failure, is detected while in the test mode, the test mode is cleared and the error code is displayed.
6. While an error code is displayed, the test mode will not be activated.
MODE MANIPULATION CONTENTS REMARKS
TEST1
TEST2
TEST3
Reset
Push FREEZER
Key and LOCK KEY at the same time for 3 seconds OR Push TEST S/W(on the main Board) once.
Push FREEZER
Key and LOCK KEY at the same time for 3 seconds in TEST MODE 1 OR Push TEST S/W once in TEST MODE 1
Push FREEZER
Key and LOCK KEY at the same time for 3 seconds in TEST MODE 2 OR Push TEST S/W once in TEST MODE 2
Push FREEZER
Key and LOCK KEY at the same time for 3 seconds in TEST MODE 3 OR Push TEST S/W once in TEST MODE 3
1) Continuous operation of the COMPRESSOR and the Freezer fan
2) Stepping DAMPER OPEN
3) Defrosting HEATER OFF
4) DISPLAY LED all ON
1) Continuous operation of the COMPRESSOR and the Freezer fan
2) Stepping DAMPER CLOSE
3) Defrosting HEATER OFF
4) DISPLAY LED shows no. 2
1) COMPRESSOR and the Freezer fan OFF
2) Stepping DAMPER CLOSE
3) Defrosting HEATER ON
4) DISPLAY LED shows no. 3
Reset to the previously setting Before TEST MODE.
Reset if the Temperature of the Defrosting Sensor is 46°F(8°C) or more.
The compressor will Start after a 7-minute Delay.
* Freezer Fan RPM Variable Check:
In case the freezer fan is in operation when the express freezer button and freezing temp. button. Control are pressed for more than one second at the same time freezer fan RPM changes. (for example if high speed, to normal speed or if normal speed, to high speed for 30 seconds) After 30 seconds, it turns to its original RPM.
* Demonstration MODE:
1. When the Express Freezing Temp. Control button and the Refrigerator Temp. Control button are pushed and hold for 3 seconds or longer, it converts to Demostration Mode.
2. The Display shows the Demo graphic.
3. In this status, all Loads are off (Compressor / Fan / Damper / Heater) (Even is Demonstration Mode, the refrigerator Lamp automatic off function warks normally and can be demonstrated)
4. Exit the Demo mode and reset the Display by pressing the Express Freezing Temp. Control button and the Refrigerator Temp.
Control button for 3 seconds or longer.
- 25 -
Page 26
8-2 PCB FUNCTION
8-2-1 Power Circuit
The secondary part of the TRANSFORMER is composed of the power supply for the display, the BLDC FAN Motor drive (15.5 V), the relay drive (12 Vdc) and the MICOM and IC (5 Vdc).
The voltage for each part is as follows:
VA1 is a part for preventing over voltage and noise. When 385V or higher power is applied, the inside elements are short­circuited and broken, resulting in blowout of the fuse in order to protect the elements of the secondary part of the TRANSFORMER.
PART VA 1 CE 3 CE 4 CE 5
VOLTAGE 115 Vac 12 Vdc 15.5 Vdc 5 V
- 26 -
6.8
100
Page 27
8-2-2 Oscillation Circuit
This circuit generates the base clock for calculating time and the synchro clock for transmitting data from and to the inside logic elements of the IC1 (MICOM). Be sure to use specified replacement parts, since calculating time by the IC1 may be changed. If changed, the OSC1 SPEC will not work.
8-2-3 Reset Circuit
The RESET circuit allows all the functions to start at the initial conditions by initializing various parts, including the RAM inside the MICOM (IC1) when the power is initially supplied or the power supply to the MICOM is restored after a momentary power failure. For the initial 10ms of power supply, LOW voltage is applied to the MICOM RESET terminal. During a normal operation, 5V is applied to the RESET terminal. (If a malfunction occurs in the RESET IC, the MICOM will not operate.)
- 27 -
Page 28
8-2-4 Load / Buzzer Drive & Open Door Detection Circuit
1. Load Drive Condition Check
LOAD TYPE
COMP
NO.13 NO.14 NO.16 NO.12 NO.15
1V or below
12V
DEFROSTING
HEATER
LAMP VALVE
FRENCH DOOR
HEATER 1, 2 /
DEW HEATER
Measurement Location (IC6)
Condition
ON
OFF
- 28 -
2.1 Fan motor driving circuit (freezing compartment fan)
1. This circuit makes standby power 0 by cutting off power supplied to ISs inside of the fan motor in the fan motor OFF.
2. This is a circuit to perform a temporary change of speed for the fan motor and applies DC voltage up to 7.5V ~ 16V to motor.
3. This circuit prevents over-driving the fan motor by cutting off power applied to the fan motor in the lock of fan motor by
sensing the operation RPM of the fan motor.
2. Motors driving circuit
CON1
POWER
ICE MAKER
RUNNING CAPACITOR
STARTING CAPACITOR
DEF-HEATER
LAMP-F
LAMP-R
WATER VALVE
FRENCH DOOR HEATER
L1
5mH/4A
CM1
470nF
VA1
COMP
CON2
OLP
M
FUSE-M
com
nc
com
nc
com
nc
com
nc
CON3
275VAC
5
3
1
1
3
5
7
5
3
1
RY1
ALZ21B12
RY2
G5NB-1A
RY3
G5NB-1A
RY4
G5NB-1A
RY5 G5N-1A
RY6 G5N-1A
IC6
KID65003AP
D7
1N4004
9
4
13
3
14
6
11
1
16
10
P06
11
P05
14
P02
13
P03
I C 1 (MICOM)
2
15
5
12
8
12
P04
9
P07
PTC START
RC-FILTER
VALVE II
RC-FILTER
9
7
COOLING-FAN
A B
DOOR S/W-F
C D
DOOR S/W-R1&R2
M
M
Page 29
part part part
a b
MOTOR OFF 2V or less 0V 5V
MOTOR ON 13V~15V 0V 2V~3V
2.2 Cooling motor driving circuit (machine room)
c
1. This circuit makes standby power 0
by cutting off power supplied to ISs inside of the fan motor in the fan motor OFF.
2. This circuit prevents over-driving the fan motor by cutting off power applied to the fan motor in the lock of fan motor by
sensing the operation RPM of the fan motor.
Part part
a b
MOTOR OFF 2V or less 0V
MOTOR ON 13V~15V 0V
A
R46
4.7KJ
CC20* 102
CON4
4
5
6
3
4
1
C-FAN
I C 1 (MICOM)
P14
(PPG)
P11
(INT1)
R43
Q4
330J
KTB1151
R40
4.7KJ
R41
35
3.9KJ
R42* 10KJ
R44
1.5KJ 1/2W
Q5 KTC3198
32
RJ1*
R45
2KJ
D9
FR107
D8
FR107
1mH
L4
220uF /25V
CE12
CC19* 223
- 29 -
Page 30
3. Open Door Detection Circuit Check
Measurement
Freezer/
Location
Refrigerator Door
Closed 5 V
Open 0 V
8-2-5 Temperature Sensor Circuit
7
1 2
(PIN NO.30 & PIN NO.37)
7
5
6
The upper CIRCUIT reads REFRIGERATOR temperature, FREEZER Temperature, and DEFROST-SENSOR temperature for defrosting and the indoor temperature for compensating for the surrounding temperature into MICOM. OPENING or SHORT state of each TEMPERATURE SENSOR are as follows:
SENSOR CHECK POINT NORMAL (-30¡C ~ 50¡C)
Freezer Sensor POINT Voltage
Refrigerator Sensor POINT Voltage
A
B
SHORT-CIRCUITED
OPEN
0.5 V ~ 4.5 V 0 V 5 V
Defrosting Sensor POINT Voltage
Room Temperature sensor
POINT Voltage
C
D
- 30 -
Page 31
8-2-6 Refrigeration Compartment Stepping Motor Damper Circuit
* The circuit shown below is the damper circuit to regulate the refrigerator temperature.
2
4
3
8-2-7 Dispenser Input
7
3
4
- 31 -
Page 32
8-2-8 Temperature Compensation & Overcooling/Undercooling Compensation Circuit
1. Refrigerator Temperature Compensation
Refrigerator
Resistance Temperature Remark
(RCR) Compensation
180 K +2.5°C Compensation by
56 K +2.0°C
33 K +1.5°C
18 K +1.0°C
12 K +0.5°C
10 K 0 °C
8.2 K -0.5°C Compensation by
5.6 K -1.0°C
3.3 K -1.5°C
2 K -2.0°C
470 -2.5°C
2. The temperature compensation for refrigerator compartment is in the following table:
Revised resistance
Present resistance
470 change Up Up Up Up Up Up Up Up Up Up
2k Down Change Up Up Up Up Up Up Up Up Up
3.3k Down Down Change Up Up Up Up Up Up Up Up
5.6k Down Down Down Change Up Up Up Up Up Up Up
8.2k Down Down Down Down Change Up Up Up Up Up Up
Refrigerator 2.5°C2°C 1.5°C1°C 0.5°C No 0.5°C1°C 1.5°C2°C 2.5°C
(RCR) 10k Down Down Down Down Down Change Up Up Up Up Up
12k Down Down Down Down Down Down Change Up Up Up Up
18k Down Down Down Down Down Down Down Change Up Up Up
33k Down Down Down Down Down Down Down Down Change Up Up
56k Down Down Down Down Down Down Down Down Down Change Up
180k Down Down Down Down Down Down Down Down Down Down Change
470 2k 3.3kΩ 5.6kΩ 8.2kΩ 10k 12k 18k 33k 56k 180k
No 0.5°C1°C 1.5°C2°C 2.5°C3°C 3.5°C4°C 4.5°C5°C
0.5°C No 0.5°C1°C 1.5°C2°C 2.5°C3°C 3.5°C4°C 4.5°C
1°C 0.5°C No 0.5°C1°C 1.5°C2°C 2.5°C3°C 3.5°C4°C
1.5°C1°C 0.5°C No 0.5°C1°C 1.5°C2°C 2.5°C3°C 3.5°C
2°C 1.5°C1°C 0.5° No 0.5°C1°C 1.5°C2°C 2.5°C3°C
3°C 2.5°C2°C 1.5°C1°C 0.5°C No 0.5°C1°C 1.5°C2°C
3.5°C3°C 2.5°C2°C 1.5°C1°C 0.5°C No 0.5°C1°C 1.5°C
4°C 3.5°C3°C 2.5°C2°C 1.5°C1°C 0.5°C No 0.5°C1°C
4.5°C4°C 3.5°C3°C 2.5°C2°C 1.5°C1°C 0.5°C No 0.5°C
5°C 4.5°C4°C 3.5°C3°C 2.5°C2°C 1.5°C1°C 0.5°CNo
raising the
temperature
Standard Temperature
lowering the temperature
Table of Temperature Compensation by adjusting the
resistance (difference from the current temperature) e.g., If the refrigerator compensation resistance (RCR) is changed from 10K (the current resistance) to 18K (the adjustment resistance), the temperature of the refrigerator rises 33.8°F(+1°C).
NOTE: This circuit is designed to input the necessary temperature compensation values into the MICOM. This adjusts the
refrigerator temperature, which is different in each model.
- 32 -
Page 33
8-2-9 Key Button Input & Display Light-On Circuit
The circuit shown above determines whether a function control key on the operation display is pushed. It also turns on the corresponding function indication LED Module SEVEN SEGMENT DISPLAY. The drive type is the scan type.
4
3
2
1
CON 6
- 33 -
Page 34
8-3 RESISTANCE SPECIFICATION OF SENSOR
TEMPERATURE
- 20 ˚C 22.3 K 77 KΩ
- 15 ˚C 16.9 K 60 KΩ
- 10 ˚C 13.0 K 47.3 KΩ
- 5 ˚C 10.1 K 38.4 K
0 ˚C 7.8 K 30 K
+ 5 ˚C 6.2 K 24.1 K
+ 10 ˚C 4.9 K 19.5 K
+ 15 ˚C 3.9 K 15.9 K
+ 20 ˚C 3.1 K 13 K
+ 25 ˚C 2.5 K 11 K
+ 30 ˚C 2.0 K 8.9 K
+ 40 ˚C 1.4 K 6.2 K
+ 50 ˚C 0.8 K 4.3 K
RESISTANCE OF FREEZER
SENSOR
RESISTANCE OF REFRIGERATOR &
DEFROST SENSOR & ROOM SENSOR
The resistance of the SENSOR has a ±5% common difference.
Measure the resistance of the SENSOR after leaving it for over 3 minutes in the measuring temperature.
This delay is necessary due to sensor response speed.
Measure the F-SENSOR, SUPER FROST SENSOR, R1, R2-SENSOR after disconnect CON5 of PWB ASSY, MAIN.
- 34 -
Page 35
COOLING is poor. NO COOLING. 1. If the COMPRESSOR USE TEST MODE1 COMPRESSOR locked or Replace COMPRESSOR.
is poor.
POWER SOURCE 1.
8-4 TROUBLESHOOTING
PROBLEM INDICATED BY CHECK CHECKING METHOD CAUSE SOLUTION
4. Door Line contact. Check the seal when Door liner damaged. Replace door liner.
the door is closed.
3. If SENSOR Check the resistance SENSOR RESISTANCE is Replace SENSOR. is normal. sticking on the EVAPORATOR . is poor.
is normal. of the Refrigerator poor.
SENSOR.
TEMPERATURE is operates. (forced COOLING).
incorrect CONNECTING WIRE is poor. Refer to 8-2-4. 2 and check
2. If DEFROSTING Check the amount of frost DEFROSTING is poor. See DEFROSTING
FREEZER 1. If FAN MOTOR USE TEST MODE1 FAN MOTOR is poor. Replace the FAN MOTOR.
2. If refrigerant is leaking. Measure the amount of frost Refrigerant leakage. Replace the leaking part and
. sticking on EVAPORATOR replace any lost refrigerant.
and the surface temperature
of the condenser pipe.
DISPLAY operates the MAIN PWB CONNECTOR. is poor.
abnormally CONNECTOR. TRANS FUSE is open. Replace TRANS.
operate.
(forced COOLING).
If less than 7 minutes pass OLP, PTC is poor. Replace OLP, PTC.
after compressor shuts off, COMPRESSOR RELAY is Replace MAIN PWB.
dont press the KEY and poor.
wait. THE CONNECTING WIRE Check the connection of the
2. DISPLAY is off.
The whole DISPLAY
LED/SEVEN SEGMENT
DISPLAY LED/
SEVEN SEGMENT
2. If LAMP is dim. Check visually. Applied voltage error. Use boosting TRANS.
3. The connection of Check connection of CONNECTOR connection Reconnect CONNECTOR.
1. FREEZER/ Check if FREEZER/ POWER SOURCE is poor. Check outlet Voltage.
REFRIGERATOR. REFRIGERATOR DOOR IS
OPEN and check display.
is poor. black wire of the MAIN PWB
CONNECTOR (CON2).
blocked.
- 35 -
Page 36
DEFROSTING is NO DEFROSTING. 1. If HEATER emits heat. USE TEST MODE3 HEATER disconnection. Replace HEATER.
poor. (forced DEFROSTING).
COOLING is poor. If REFRIGERATOR 1. If FREEZER TEMPERATURE Check is FREEZER Make sure the
TEMPERATURE is normal. TEMPERATURE is too low. DOOR isattached.
is too low. 2. If amount of cool air from Make sure that the amount FAN MOTOR is poor. Replace FAN MOTOR.
PROBLEM INDICATED BY CHECK CHECKING METHOD CAUSE SOLUTION
3. If ice remains after Make sure that DEFROST Connection is poor. Reassemble the
DEFROSTING. SENSOR is connected. DEFROST-SENSOR.
Make sure that FREEZER /
REFRIGERATOR DOOR is closed.
DOOR does not close Reassemble DOOR.
properly. Replace GASKET.
blocked. Check HEATER PLATE
2. If DRAIN PIPE is Check DRAIN PIPE. DRAIN PIPE is blocked. Remove ice and impurities.
TEMPERATURE FUSE Replace TEMPERATURE
disconnection. FUSE.
DEFROST-SENSOR is poor. Replace DEFROST-SENSOR.
HEATER RELAY is poor. Replace RY2 of MAIN PWB.
Connection is poor. Check EVAPORATOR
3. Door Line contact. Check door seal when Door liner damaged. Replace Door liner.
check supplied on the EVA frozen. See DEFROSTING is poor.
REFRIGERATOR.
door is closed.
FAN MOTOR is and speed of cool air are Passage of cool air Remove impurities.
sufficient. sufficient by touching the is blocked.
resistance.
connection and wire of MAIN
PWB CONNECTOR.
- 36 -
Page 37
8-5 MAIN PWB ASSEMBLY AND PARTS LIST
8-5-1 Main PWB Assembly
- 37 -
Page 38
APPLICATION
8-5-2 Replacement Parts List
- 38 -
P/NO
No
1
6870JB8203A
2
6170JB2012B 6170JB2012C
3 4
6630AQ9106D
5
6630AQ9106E
6630AQ9106B
6
6630JB8004E
7 8
6630JB8004L
6630JB8004C
9
6630JB8004F
10 11
0IZZJB2054V
12
0ISK635100A
13
0IPMGNE001A
0IKE431000A
14
0IKE780500Z
15 16
0IKE650030B 0IKE704200A
17 18
0ITO777400A
6920ALZ001B
19
6920JB2003A
20
6920JB2003E
21
6920JB2009B
22
-
23 24
6212JB8001B 6102JB8001B
25
6102W5V007A
26 27
0DB360000AA
28
0DD400409AC
29
0DR107009AA
30
0DRSA00070A
31
0CE105BK638
32
0CE106EK638
33
0CE227BF638
34
0CE227BH638
35
-
36
0CE476BK638
37
0CE476ZV6E0
38
0CE687YH6E0
39
0CE687YJ618
40
0CK102DK96A
41
0CK1040K949
42
0CK104DK9BA
43
0CK22102510
44
0CK2230K949
45
0CK223DK96A
46
0CK4710K519
47
0CQ1041N509
48
0CK102DK96A
48
0CQ4732Y430
49
0CQ47418670
50
0LR1001M4F0
51
0RD1001G609
52
0RD1002G609
53
0RD2001G609
54
0RD3901G609
55
0RD4701G609
56
0RD5603H609
57
0RD2001G609
58
0RD4701G609
59
0RJ2701L622
60
0RH1002L622
61
0RH1004L622
62
0RH1001L622
63
0RH2001L622
64
0RH3300L622
65
0RH4701L622
66
0RD1000E672
67
0RD1501H609
68
0RJ0000E672
69
0RJ2401E472
70
0RJ6800E672
71 72
0RJ9101E472
73
0RJ1002E472
74
0RN1622G409
75
0RN2612G409
76
0RS0151J609
77
0RS0101J609 0RS5602K641
78
0RS3303J609
79 80
0TR319809AA
81
0TRKE00008A
82
0TRKE80016A
83
6200JB8004A
84
6200JB8007X
85
6210JB8001A
86
6600RRT001Z
87
0DZMR00029A
88
6854B50001A
89
0FZZJB3001A 1SBF0302418
90 91
4920JB3007A
92 93
49111004
94
59333105
95
9VWF0120000
DESCRIPTION PWB(PCB)
TRANSFORMER,SMPS[COIL] TRANSFORMER,SMPS[COIL]
CONNECTOR (CIRC),WAFER CONNECTOR (CIRC),WAFER CONNECTOR (CIRC),WAFER CONNECTOR (CIRC),WAFER
CONNECTOR (CIRC),WAFER CONNECTOR (CIRC),WAFER
CONNECTOR (CIRC),WAFER IC,DRAWING IC,POWER MANAGEMENT IC,POWER MANAGEMENT
IC,KEC IC,LINEAR IC,KEC IC,KEC IC,DRAWING RELAY RELAY RELAY RELAY
­RESONATOR,CERAMIC
VARISTOR VARISTOR
DIODE,RECTIFIERS DIODE,RECTIFIERS DIODE,RECTIFIERS
DIODE,RECTIFIERS CAPACITOR,FIXED ELECTROLYTIC CAPACITOR,FIXED ELECTROLYTIC CAPACITOR,FIXED ELECTROLYTIC CAPACITOR,FIXED ELECTROLYTIC
­CAPACITOR,FIXED ELECTROLYTIC CAPACITOR,FIXED ELECTROLYTIC CAPACITOR,FIXED ELECTROLYTIC CAPACITOR,FIXED ELECTROLYTIC CAPACITOR,FIXED CERAMIC(HIGH DIELECTRIC) CAPACITOR,FIXED CERAMIC(High dielectric) CAPACITOR,FIXED CERAMIC(High dielectric) CAPACITOR,FIXED CERAMIC(High dielectric) CAPACITOR,FIXED CERAMIC(High dielectric) CAPACITOR,FIXED CERAMIC(HIGH DIELECTRIC) CAPACITOR,FIXED CERAMIC(High dielectric) CAPACITOR,FIXED FILM CAPACITOR,FIXED CERAMIC(HIGH DIELECTRIC) CAPACITOR,FIXED FILM CAPACITOR,FIXED FILM
INDUCTOR,RADIAL LEAD RESISTOR,FIXED CARBON FILM RESISTOR,FIXED CARBON FILM RESISTOR,FIXED CARBON FILM RESISTOR,FIXED CARBON FILM RESISTOR,FIXED CARBON FILM RESISTOR,FIXED CARBON FILM RESISTOR,FIXED CARBON FILM RESISTOR,FIXED CARBON FILM RESISTOR,METAL GLAZED(CHIP) RESISTOR,METAL GLAZED(CHIP) RESISTOR,METAL GLAZED(CHIP) RESISTOR,METAL GLAZED(CHIP) RESISTOR,METAL GLAZED(CHIP) RESISTOR,METAL GLAZED(CHIP) RESISTOR,METAL GLAZED(CHIP) RESISTOR,METAL GLAZED(CHIP) RESISTOR,FIXED CARBON FILM RESISTOR,METAL GLAZED(CHIP) RESISTOR,METAL GLAZED(CHIP) RESISTOR,METAL GLAZED(CHIP)
RESISTOR,METAL GLAZED(CHIP) RESISTOR,FIXED METAL FILM RESISTOR,FIXED METAL FILM RESISTOR,FIXED METAL FILM RESISTOR,FIXED METAL OXIDE FILM RESISTOR,FIXED METAL OXIDE FILM
RESISTOR,FIXED METAL OXIDE FILM
RESISTOR,FIXED METAL OXIDE FILM
TRANSISTOR
TRANSISTOR,BIPOLARS
TRANSISTOR,BIPOLARS
FILTER(CIRC),EMC
FILTER(CIRC),EMC
FILTER(CIRC),EMC
SWITCH,TACT
DIODE,ZENERS
JUMP WIRE
FUSE,DRAWING
SCREW TAP TITE(S),BINDING HEAD
HEAT SINK
SOLDER,SOLDERING
FLUX
SOLDER(ROSIN WIRE) RS0
SPEC BEST BRAVO-PJT
DL-PJT 2.9MH/20W
YW396-09AV YW396-07AV YW396-05AV SMW250 YEONHO 6P 2.5MM STRAIGHT SN SMW250 YEONHO 12P 2.5MM STRAIGHT SN
SMW250 YEONHO 4P 2.5MM STRAIGHT SN SMW250 YEONHO 7P 2.5MM STRAIGHT SN TMP87C846N 42P SDIP BK MASK BRAVO33-PJT BEST/BETTER STR-G6351 5PIN BK SMPS 2,4PIN FORM PS2561L1-1-V NEC 4P,DIP BK = TLP721F KIA431 3 PIN TP - ­KIA7805PI 3DIP BK 5V 1A REFORM KID65003AP 16P,SDIP BK DRIVE IC KIA7042P KEC 3P BK RESET TA7774AP 16,SDIP BK DRIVE,IC STEPPING MOTOR ALZ12B12 NAIS 250VAC 16A 12VDC 1A NO VENTING G5N-1A OMRON 250VAC 1.5A 12VDC 1A JAPAN G5NB-1A-E(CHINA) OMRON 250VAC 5A 12VDC 1A NO VENTING G5SB-14 OMRON 250VAC 5A 12VDC 1C NO VENTING
­CSTS0400MG03 MURATA 4MHZ . TP -
INR14D621 ILJIN UL/VDE BK 620V INR14D331K IL JIN UL/CSA/VDE BK
D3SBA60 BK SHINDENGEN - 600V 4A 80A - 10UA RECT1N4004 TP FR107 TP RECTRON DO41 1000V 1A 30A 500NSEC 5A
RL2 SANKEN BK NON 400V 2A 40A 50NSEC 10UA 1UF KME,RG,YX 50V 0.2 FM5 TP 5 10UF KMG 50V 20% FM5 TP 5 220UF KME TYPE 16V 20% FM5 TP 5 220UF KME,RG 25V 20% FM5 TP 5
­47UF KME TYPE 50V 20% FM5 TP 5 47UF HE 450V 20% BULK SNAP IN 680UF RX 25V 20% BULK SNAP IN 680UF RX 35V 20% TP 5 FL 1NF 2012 50V 80%,-20% R/TP X7R
0.1UF D 50V 80%,-20% F(Y5V) TA52
0.1UF 2012 50V 80%,-20% R/TP JE 220P 2KV K B S 22NF 50V Z F TA52 22NF 2012 50V 80%,-20% R/TP X7R 470PF 50V K B TA52
0.1UF D 100V 10% PE TP5 1NF 2012 50V 80%,-20% R/TP X7R 47000PF S 630V 5% M/PE NI R
0.47UF D 275V 20% M/PP NI R 1000UH 20% R 6X12.5 BULK 1K OHM 1/4 W 5% TA52 10K OHM 1/4 W 5% TA52 2K OHM 1/4 W 5% TA52
3.9K OHM 1/4 W 5% TA52
4.7K OHM 1/4 W 5% TA52 560K OHM 1/2 W 5% TA52 2K OHM 1/4 W 5% TA52
4.7K OHM 1/4 W 5% TA52
2.7K OHM 1/8 W 5% 2012 R/TP 10KOHM 1/8 W 5% 2012 R/TP 1MOHM 1/8 W 5% 2012 R/TP 1K OHM 1 / 8 W 2012 5.00% D 2K OHM 1 / 8 W 5% 2012 R/TP 330 OHM 1/8 W 5% 2012 R/TP
4.7K OHM 1/8 W 5% 2012 R/TP 100 OHM 1/8 W 5% 2012 R/TP
1.5K OHM 1/2 W 5% TA52 0 OHM 1/8 W 5% 2012 R/TP
2.4K OHM 1/8 W 1% 2012 R/TP 680 OHM 1/8 W 5% 2012 R/TP
6.8K OHM 1/4 W 5% TA52RESISTOR,FIXED CARBON FILM 0RD6801G609
9.1K OHM 1/8 W 1% 2012 R/TP 10K OHM 1/8 W 1.00% 2012 R/TP
16.2K OHM 1/4 W 1.00% TA52
26.1K OHM 1/4 W 1.00% TA52
1.5 OHM 1 W 5.00% TA52 1 OHM 1 W 5% TA52
56K OHM 2 W 5.00% F20
330K OHM 1 W 5.00% TA52
KTC3198-TP-Y (KTC1815)KEC KEC KTB1151 BK TO126 60V 5A
KEC KRC106S R/TP SOT23 50V 100MA CV940050 TNC - ­UV11-05320 TNC BK 0.5A 320MH BFS3510A0 SAMWHA TP52 BEAD FILTER JTP1280A6 JEIL 12VDC 50MA ­1N5232B MOTORORA TP DO34 0.5W 5.6V 81MA .PF
0.6MM 52MM TP TAPING SN
2A 250V - SLOW-BLOW LITTELFUSE,TRIAD + D3.0 L8.0 MSWR3/FZY
23.3*17*25 DRIVE IC STR R-S64,65,73 2PIN 1-SCREW 3MM ­NA HEESUNG METAL BAR SN 63% NA JS-71 KOKI SANEI KOREA(KSK) SG;0.808 +/-0.003 D1.20
MAKER
DOO SAN SAM IL
YEON HO YEON HO YEON HO YEON HO
YEON HO YEON HO
YEON HO
TOSHIBA
SANKEN NEC KEC KEC KEC KEC TOSHIBA NAIS OMRON
OMRON OMRON
­MURATA
IL JIN IL JIN
SHINDENGEN
DELTA
DELTA
SANKEN SAM WHA
SAM WHA SAM WHA
SAM WHA
­SAM WHA SAM WHA
SAM WHA SAM WHA MURATA SAM WHA MURATA
SAM WHA SAM WHA
MURATA SAM WHA
SAM WHA MURATA
SAM WHA SAM WHA
TNC SMART SMART SMART SMART
SMART
SMART SMART SMART
ROHM ROHM ROHM ROHM
ROHM
ROHM ROHM ROHM SMART ROHM ROHM
ROHM SMART
ROHM ROHM SMART
SMART SMART SMART
SMART
SMART
KEC
KEC
KEC TNC TNC
SAM WHA JEIL DEL TA
DAE A LEAD
SAM JU KYO YUK HAENG SUNG
(IC2)
-
-
-
REMARK
T=1.6 TRANS TRANS CON1 CON2 CON3 CON4
CON5 CON6 CON7 IC1 IC2 IC3 IC4 IC5 IC6 IC7 IC8 RY1 RY5,RY6 RY2-4
-
­OSC1
VA1 VA1
BD1 D7 D1,D2,D5,D6,D8,D9 D3,D4
CE10 CE6-CE9 CE5 CE11,CE12
­CE2 CE1 CE3 CE4 CC17,CC20 CC3,CC4,CC6,CC7 CC5,CC10 CC2
­CC8,CC9,CC11-15,CC18
CC1 CM4 CC20 CM3 CM1
L3,L4 R19 R29,R35,RCR1 R17,R20,R21,R22,R26,R27,R36 R34,R41 R18,R33,R40 R2 R45 R46
R21 R15,R28,R30,R42,R8 R13 R7 R23-R25,R38,R39 R31,R43 R14,R16,R37 R5 R32,R44 RJ1 RL2 R6 R4 RL1 RT1 RF1 RR1,RD1 ROCP ROCP R3 R1
Q3,Q5 Q2,Q4
Q1 L1 L2 FB1
SW1 ZD1 J03,J04,J06-J12,J15(10MM)
J13,J14(8MM) J01,J02,J05(12.5MM)
FUSE1
(IC2)
-
-
-
Page 39
8-5-3 PWB Assembly, Display, And Parts List
- 39 -
Page 40
- 40 -
Page 41
8-5-4 Circuit Diagram of Display
- 41 -
Page 42
8-6 PWB DIAGRAM
8-6-1 PWB Main Assembly
- 42 -
POWER
ICE MAKER
LAMP-F
LAMP-R
CON1
RUNNING CAPACITOR
STARTING CAPACITOR
PTC START
DEF-HEATER
WATER VALVE
RC-FILTER
FRENCH DOOR HEATER
VALVE II
RC-FILTER
9
7
COMP
M
COOLING-FAN
FUSE-M
nc
A B
nc
DOOR S/W-F
nc
C D
nc
DOOR S/W-R1&R2
M
M
BD1
CM2 470nF 275VAC
L2
32mH/0.5A
FUSE1
250V/2A
L1
5mH/4A
VA1
CM1
470nF 275VAC
D3SBA60
R2 560KJ 1/2W
R1
4
IC2
STR G6551
2W
/450V
1
2
5
3
D1
FB1
FR107
D2 FR107
R4
CE2
6.8KJ 47uF /50V
4
IC3-1
3
R6* 680J
CC1 471
R3
CE1
56KJ
47uF
TRANS
1
CM3 473
/630V
R5*
100J
Rocp
10
12
2
RL2
5
680uF
4
8
CC2
221
/2KV
5
3
CON2
OLP
1
1
com
3
com
5
com
com
ALZ21B12
G5NB-1A
G5NB-1A
G5NB-1A
RY1
RY2
RY3
RY4
RY5
G5N-1A
1N4004
D7
7
CON3
5
RY6
G5N-1A
3
1
OSC1
CSTS0400MG03
TEMP.COMPENSATION (REPLACING RCR1)
COLD-STORAGE ROOM
RESISTANCE OF
RCR1
180KJ 56KJ 33KJ 18KJ 12KJ 10KJ
8.2KJ
5.6KJ
3.3KJ 2KJ 470J
TEMP. COMPENSATION
+2.5 C +2 C +1.5 C +1 C
+0.5 C
0 C
-0.5 C
-1 C
-1.5 C
-2 C
-2.5 C
NOTE
WARMER
FACTORY
COLDER
10KJ
RCR1
10KJ
CC6 104
R15*
D3
12V
RL2
+15.5V
D4
CE4
/35V
13
14
11
16
15
12
CE3
680uF
/25V
CC3 104
IC6
KID65003AP
1
KIA7042
R7*
1.8KJ
RL1*
9.1KF
IC3
CM4
R8*
103/100V
1KJ
RL2*
2.4KF
IC4 KIA431
IC5
5V
22
7805
CE5
CC4
220uF
104
/16V
9
4
3
6
1
2
5
8
R13*
IC7
R14*
3
2
VDD Varef
42
CC5* 104
21
Vss Vass
17
TEST
10
P06
11
P05
14
P02
13
P03
12
P04
9
P07
19
XIN
1MJ
20
XOUT
4.7KJ
18
RESET
CC7 104
27
P64
TOSHIBA TMP87CH46N(IC1)
1,2,3,4,5,8,14-16,29,30,35,40,41
Page 43
(PDO/PWM)
- 43 -
R31
Q2
330J
R33
4.7KJ
R34
6
P72
7
P71
(INT4)
35
P14
(PPG)
32
P11
(INT1)
23
P60
24
P61
25
P62
P67
31
P10
33
P12
34
P13
3.9KJ
R35 10KJ
R40
4.7KJ
R41
3.9KJ
R42* 10KJ
RJ1*
CC12* 223
CC13* 223
CC14*
223
30
CC15*
223
R28*
10KJ
1.5KJ 1/2W
Q3 KTC3198
R43
330J
1.5KJ 1/2W
Q5 KTC3198
R30
R29 10KJ
10KJ
R32
R44
KTB1151
Q4 KTB1151
D5
FR107
L3
1mH
CE11
D6
220uF
FR107
/25V
R36
2KJ
D8
FR107
L4
1mH
CE12
D9
220uF
FR107
/25V
R45
2KJ
R23*
2KJ
R24*
2KJ
R25* 2KJ
R26* 2KJ
CE10 1uF /50V
RR1
26.1KF
RD1
26.1KF
R27 2KJ
IC8
TA7774F
9,16
15
1,2
+
14
8
11
6
10
4,5,7
3
12,13
RF1
16.2KF
CE7
+
10uF /50V
CE8
+
10uF /50V
CE9
+
10uF /50V
CC16* 223
4.7KJ
CC19* 223
4.7KJ
CON4
1
4
3
2
1
F-FAN
R37
CC17* 102
2
3
4
3
4
5
1
C-FAN
R46
6
CC20* 102
CON5
12
11
10
9 8
7
6 5
A
1
A
2
B
3
B
4
A
2
B
F-SENSOR
R-SENSOR
D-SENSOR
F-DOOR S/W
STEPPING MOTOR
R38* 2KJ
37
P16
P20
CC18*
223
39
CC11*
223
R39* 2KJ
2KJ
R22
R21*
2KJ
CON7
1
2
3
C
R-DOOR S/W
D
PUMP
S/W
4
26
P63
CC9*
223
R17 2K
RT1*
10KF
CE6 10uF /50V
5
RT-SENSOR
6
7
36
P15
R16*
4.7K
CC8*
223
SW1
CON6
1
1
2
R20
CC10*
2K
R19 1K
104
R18
4.7K
5.6V/0.5W
Q1 C106
ZD1
38
P77
39
P76
2
3
3
4
4
PCB ASS'Y,DISPLAY
Page 44
CASE PARTS
CAUTION: Use the part number to order part, not the position number.
- 44 -
9. EXPLODED VIEW & REPLACEMENT PARTS LIST
106A
315A
401A
304A
501A
501F
411A
309A
318A
308A
314A
307A
312A
317A
310A
103A
105A
301A
103B
418A
281A
402A
271C
305B
305B
305C
305C
323B
329C
420A
319A
319C
503D
282B
611D
410A
611B
409D
120B
611A
611C
409B
158A
332A
135C
405A
158E
145B
409B
106A
145A
282F
128F
128E
405C
405F
319E
329A
404A
903D
610A
903E
610A
262H
410G
402A
271A
282E
406B
284D
284D
S22
405G
903A
903B
903B
103C
105F
405B405B
405B
327A
328B
S01
S01
262A
619B
Page 45
FREEZER PARTS
CAUTION: Use the part number to order part, not the position number.
145C
285A
131C
128D
131A
248F
248F
248A
136A
136D
136B
136E
136G
136C
- 45 -
Page 46
REFRIGERATOR PARTS
CAUTION: Use the part number to order part, not the position number.
147C
147B
147A
141D
141B
141C
141A
128M
142E
103E
142B
128G
128C
278C
149C
149E
141E
140A
140B
140F
103E
103E
168A
128A
146A
160A
154A
160B
161A
142D142A
S24
128B
103E
128A
103E
170A
: on some models
*
103E
- 46 -
160B
151A
151A
155B
161A
151C
Page 47
DOOR PARTS
262E *
262E *
CAUTION: Use the part number to order part, not the position number.
243A
410B
231B
230B
233B 233C
700C*
243B
244B
244E
244C
313A
281C
244G
244G
241C
241C
241C
104E
146B
241A
241C
241C
241C
147D
241B
244G
244G
244B
244E
244C
230A
233A233D
231A
212G
700C*
243A
243B
313A
281C
281G
: on some models
*
281D
146C
281G
281D
210A
210B
210A
210B
244G
203A
245B
201A
212A
200A
245A
244G
700B*
- 47 -
Page 48
DISPENSER PARTS
CAUTION: Use the part number to order part, not the position number.
616B
280F
280D
279C
279E
279B
276A
276B
279D
113C
403A
616A
406C
- 48 -
Page 49
ICE MAKER PARTS
CAUTION: Use the part number to order part, not the position number.
S28
602A
600A
627B
262B
629B
615A
629A
629B
262B
628G
628F
629C
628C
262D
628E
628B
628D
628G
- 49 -
Page 50
ICE & WATER PARTS
CAUTION: Use the part number to order part, not the position number.
623C
262D
623B
627B
625A
627A
616G
616F
618A
627A
623C
622A
616E
627A
623D
616D
623A
619C
619A
627B
262D
- 50 -
Page 51
PART NUMBER BY MODEL
LOC ITEM DESCRIPTION LRFD22850TT LRFD22850SW LRFD22850ST
103A HANDLE,BACK 3650JJ2003D 3650JJ2003E 3650JJ2003L
103B HANDLE,BACK 3650JJ2003H 3650JJ2003A 3650JJ2003M
103C COVER ASSEMBLY,LOWER 3551JJ1015H 3551JJ1015B 3551JJ1015F
103E RAIL,SLIDE 5218JJ3001A 5218JJ3001A 5218JJ3001A 104E HOLDER ASSEMBLY,GASKET 4931JJ3002A 4931JJ3002A 4931JJ3002A
105A DRAIN ASSEMBLY,PIPE-Z 5251JA3003B 5251JA3003B 5251JA3003B
105F SKIRT,LOWER 5070JJ3002A 5070JJ3002A 5070JJ3002A 106A LEG ASSEMBLY,ADJUST 4779JA2003A 4779JA2003A 4779JA2003A 113C SPRING,W 4970JJ3004A 4970JJ3004A 4970JJ3004A
120B DUCT ASSEMBLY,MULTI 5209JJ1002A 5209JJ1002A 5209JJ1002A 128A GUIDE ASSEMBLY,RAIL 4975JJ2002A 4975JJ2002A 4975JJ2002A 128A GUIDE ASSEMBLY,RAIL 4975JJ2002A 4975JJ2002A 4975JJ2002A
128B GUIDE ASSEMBLY,RAIL 4975JJ2002B 4975JJ2002B 4975JJ2002B 128C GUIDE ASSEMBLY,RAIL 4975JJ2003C 4975JJ2003C 4975JJ2003C 128D GUIDE,RAIL 4974JJ2035A 4974JJ2035A 4974JJ2035A
128E HOLDER,RAIL 4930JJ1011C 4930JJ1011C 4930JJ1011C
128F HOLDER,RAIL 4930JJ1011D 4930JJ1011D 4930JJ1011D
128G LINK 4520JJ2001A 4520JJ2001A 4520JJ2001A 128M GUIDE,AIR 4974JJ2011A 4974JJ2011A 4974JJ2011A
131A BANK,ICE 5074JL1001B 5074JL1001B 5074JL1001B 131C COVER,BANK ICE 3550JJ2045A 3550JJ2045A 3550JJ2045A 135C COVER,GRILLE FAN 3550JJ2030A 3550JJ2030A 3550JJ2030A 136A TRAY,DRAWER 3390JJ1062A 3390JJ1062A 3390JJ1062A
136B TRAY,DRAWER 3390JJ1059A 3390JJ1059A 3390JJ1059A 136C TRAY ASSEMBLY,DRAWER 3391JJ1012C 3391JJ1012C 3391JJ1012C 136D DECO,TRAY 3806JL1020B 3806JL1020B 3806JL1020B
136E DECO,TRAY 3806JL1024B 3806JL1024B 3806JL1024B
136G TRAY,DRAWER 3390JJ1036A 3390JJ1036A 3390JJ1036A
140A SHELF ASSEMBLY,R 5027JJ1014D 5027JJ1014D 5027JJ1014D
140B SHELF ASSEMBLY,R 5027JJ1005A 5027JJ1005A 5027JJ1005A
140F SHELF ASSEMBLY,NET 5027JJ2005F 5027JJ2005F 5027JJ2005F 141A SHELF ASSEMBLY,R 5027JJ1014B 5027JJ1014B 5027JJ1014B
141B SHELF ASSEMBLY,R 5027JJ1005A 5027JJ1005A 5027JJ1005A 141C SHELF ASSEMBLY,NET 5027JJ2005C 5027JJ2005C 5027JJ2005C 141D SHELF ASSEMBLY,R 5027JJ2011B 5027JJ2011B 5027JJ2011B
141E SHELF ASSEMBLY,NET 5027JJ2005D 5027JJ2005D 5027JJ2005D 142A SHELF ASSEMBLY,R 5027JJ1013U 5027JJ1013U 5027JJ1013U
142B SHELF ASSEMBLY,R 5027JJ1006A 5027JJ1006A 5027JJ1006A 142D SHELF,NET 5026JJ2001L 5026JJ2001L 5026JJ2001L
142E SHELF,NET 5026JJ2001M 5026JJ2001M 5026JJ2001M 145A HOLDER,SHELF 4930JJ2003A 4930JJ2003A 4930JJ2003A
145B HOLDER,SHELF 4930JJ2004A 4930JJ2004A 4930JJ2004A 145C GUIDE ASSEMBLY,RAIL 4975JJ1001C 4975JJ1001C 4975JJ1001C 146A CAN,SERVER 5044JJ1001A 5044JJ1001A 5044JJ1001A
146B CONNECTOR ASSEMBLY (MECH) 5098JJ2002H 5098JJ2002H 5098JJ2002H 146C CONNECTOR ASSEMBLY (MECH) 5098JJ2002G 5098JJ2002G 5098JJ2002G 147A BANK,DAIRY 5074JJ1005A 5074JJ1005A 5074JJ1005A
147B TRAY,EGG 3390JJ1014A 3390JJ1014A 3390JJ1014A 147C COVER,BANK 3550JJ1017A 3550JJ1017A 3550JJ1017A 147D TRAY,BUTTER 3390JJ2003A 3390JJ2003A 3390JJ2003A 149C SHELF ASSEMBLY,R 5027JJ2010B 5027JJ2010B 5027JJ2010B
149E SHELF ASSEMBLY,R 5027JJ2009B 5027JJ2009B 5027JJ2009B 151A TRAY ASSEMBLY,VEGETABLE 3391JJ1019E 3391JJ1019E 3391JJ1019E 151C KNOB,SHUTTER 4940JJ2003B 4940JJ2003B 4940JJ2003B 154A COVER,T/V 3550JJ1033A 3550JJ1033A 3550JJ1033A
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PART NUMBER BY MODEL
LOC ITEM DESCRIPTION LRFD22850TT LRFD22850SW LRFD22850ST
155B SUPPORTER ASSEMBLY,COVER-T/V 4981JJ2001A 4981JJ2001A 4981JJ2001A 158A COVER,LAMP 3550JJ1070A 3550JJ1070A 3550JJ1070A
158E COVER,LAMP 3550JJ1051A 3550JJ1051A 3550JJ1051A 160A GLASS,SHELF 4890JL1002K 4890JL1002K 4890JL1002K
160B DECO,TRAY 3806JL2005D 3806JL2005D 3806JL2005D 161A COVER,TRAY 3550JJ2026A 3550JJ2026A 3550JJ2026A 168A COVER,MAGIC ROOM 3550JJ1035A 3550JJ1035A 3550JJ1035A 170A TRAY ASSEMBLY,MEAT 3391JJ2004K 3391JJ2004K 3391JJ2004K 200A DOOR ASSEMBLY,F 3581JJ8058M 3581JJ8058L 3581JJ8058J 201A DOOR FOAM ASSEMBLY,F 5433JJ0022X 5433JJ0022V 5433JJ0022R 203A GASKET ASSEMBLY,DOOR 4987JJ1004A 4987JJ1004A 4987JJ1004E 210A STOPPER,DOOR 4620JJ2005A 4620JJ2005A 4620JJ2005A
210B STOPPER,DOOR 4620JJ2008A 4620JJ2008A 4620JJ2008A 212A HANDLE,F 3650JJ1041A 3650JJ1041B 3650JJ1040A
212G MARK 3846JD1007B 3846JD1007B 3846JD1007B
230A DOOR ASSEMBLY,R/R 3581JJ8056G 3581JJ8056F 3581JJ8056D
230B DOOR ASSEMBLY,R/L 3581JJ8057J 3581JJ8057H 3581JJ8057A 231A DOOR FOAM ASSEMBLY,R 5433JJ0063G 5433JJ0063C 5433JJ0063E
231B DOOR FOAM ASSEMBLY,R 5433JJ0062L 5433JJ0062A 5433JJ0062C 233A GASKET ASSEMBLY,DOOR 4987JJ2003E 4987JJ2003E 4987JJ2003F
233B GASKET ASSEMBLY,DOOR 4987JJ2003G 4987JJ2003G 4987JJ2003H 233C COVER ASSEMBLY,FRONT 3551JJ2034B 3551JJ2034B 3551JJ2034B 233D COVER ASSEMBLY,FRONT 3551JJ2034A 3551JJ2034A 3551JJ2034A 241A COVER,TRAY 3550JL2006A 3550JL2006A 3550JL2006A
241B BANK,DAIRY 5074JJ1019A 5074JJ1019A 5074JJ1019A 241C BASKET ASSEMBLY,DOOR 5005JJ2022A 5005JJ2022A 5005JJ2022A 243A STOPPER,DOOR 4620JJ3006D 4620JJ3006A 4620JJ3006C 243A STOPPER,DOOR 4620JJ3006D 4620JJ3006A 4620JJ3006C
243B STOPPER,DOOR 4620JJ2009A 4620JJ2009A 4620JJ2009A
243B STOPPER,DOOR 4620JJ2009A 4620JJ2009A 4620JJ2009A
244B HOLDER,HANDLE 4930JJ2018B 4930JJ2018A 4930JJ2018B 244C HOLDER,HANDLE 4930JJ2017B 4930JJ2017A 4930JJ2017B
244E HANDLE,R 3650JA1221C 3651JA2269D 3650JA2158A
244G STOPPER,HANDLE 4620JJ3007B 4620JJ3007B 4620JJ3007B
245A HOLDER,HANDLE 4930JJ2019B 4930JJ2019A 4930JJ2019B
245B HOLDER,HANDLE 4930JJ2020B 4930JJ2020A 4930JJ2020B 248A RAIL ASSEMBLY,SLIDE 5219JJ1002D 5219JJ1002D 5219JJ1002D
248F SUPPORTER,HOLDER 4980JJ2005A 4980JJ2005A 4980JJ2005A 262A HOLDER,BRACKET 4930JA3093A 4930JA3093A 4930JA3093A 262A HOLDER,BRACKET 4930JA3093A 4930JA3093A 4930JA3093A
262B HOLDER,BRACKET 4930JA3093B 4930JA3093B 4930JA3093B 262D CLIP 4004JA3002A 4004JA3002A 4004JA3002A 262D CLIP 4004JA3002A 4004JA3002A 4004JA3002A
262E SCREW ASSEMBLY 4001JA3005A 4001JA3005A 4001JA3005A 262H HINGE ASSEMBLY,C 4775JJ2017R 4775JJ2017D 4775JJ2017H 271A HINGE ASSEMBLY,U 4775JJ2018B 4775JJ2018B 4775JJ2018B 271C HINGE ASSEMBLY,U 4775JJ2018A 4775JJ2018A 4775JJ2018A 276A HOLDER,BUTTON 4930JJ3016A 4930JJ3016A 4930JJ3016A
276B BUTTON,LEVER 5020JJ3001C 5020JJ3001A 5020JJ3001C 278C LEVER,SHUTTER 4510JJ2002A 4510JJ2002A 4510JJ2002A
279B COVER,DISPENSER 3550JL1009G 3550JL1009F 3550JL1009G 279C DECO,DISPENSER 3806JJ2045B 3806JJ2045A 3806JJ2045B 279D PWB(PCB) ASSEMBLY,DISPLAY 6871JB1281C 6871JB1281C 6871JB1281C
279E DECO,DRAIN 3806JJ2046B 3806JJ2046A 3806JJ2046B 280D BUTTON,DECO 5020JJ3005A 5020JJ3005A 5020JJ3005A
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PART NUMBER BY MODEL
LOC ITEM DESCRIPTION LRFD22850TT LRFD22850SW LRFD22850ST
280F BUTTON,DECO 5020JJ3004A 5020JJ3004A 5020JJ3004A 281A COVER ASSEMBLY,HINGE 3551JJ1016S 3551JJ1016M 3551JJ1016Q 281C HINGE ASSEMBLY,L 4775JJ2011A 4775JJ2011A 4775JJ2011A 281D COVER,HINGE 3550JJ2043A 3550JJ2043A 3550JJ2043A
281G COVER,HINGE 3550JJ2044A 3550JJ2044A 3550JJ2044A
282B HINGE ASSEMBLY,C 4775JJ2017P 4775JJ2017B 4775JJ2017F
282E COVER ASSEMBLY,HINGE 3551JJ1016X 3551JJ1016T 3551JJ1016V
282F DECO,DUCT 3806JL2006E 3806JL2006E 3806JL2006E 284D SCREW,DRAWING 1STZJA3004K 1STZJA3004K 1STZJA3004K 285A GUIDE ASSEMBLY,RAIL 4975JJ2008B 4975JJ2008B 4975JJ2008B 301A EVAPORATOR ASSEMBLY 5421JJ1001B 5421JJ1001B 5421JJ1001B 304A COVER ASSEMBLY,BACK-M/C 3551JJ2008B 3551JJ2008B 3551JJ2008B
305B ROLLER 4580JJ3001A 4580JJ3001A 4580JJ3001A
305B ROLLER 4580JJ3001A 4580JJ3001A 4580JJ3001A 305C PIN,DRAWING 4J04238A 4J04238A 4J04238A 305C PIN,DRAWING 4J04238A 4J04238A 4J04238A 307A COMPRESSOR,SET ASSEMBLY 2521C-A5729 2521C-A5729 2521C-A5729 308A P.T.C ASSEMBLY 6748C-0004D 6748C-0004D 6748C-0004D 309A O.L.P 6750C-0005P 6750C-0005P 6750C-0005P 310A COVER,P.T.C 3550JA2042A 3550JA2042A 3550JA2042A 312A RUBBER,SEAT 5040JA3031A 5040JA3031A 5040JA3031A 313A RUBBER,SEAT 5040JJ3007A 5040JJ3007A 5040JJ3007A 314A STOPPER,COMP 4620JA3009A 4620JA3009A 4620JA3009A 315A COMP BASE ASSEMBLY,STD 3103JJ1001J 3103JJ1001J 3103JJ1001J 317A DRIER ASSEMBLY 5851JJ2002B 5851JJ2002B 5851JJ2002B 318A HOLDER,DRIER 4930JJ3002A 4930JJ3002A 4930JJ3002A 319A TRAY,DRIP 3390JJ0004A 3390JJ0004A 3390JJ0004A 319C GUIDE,FAN 4974JJ1009A 4974JJ1009A 4974JJ1009A
319E BRACKET,MOTOR 4810JJ2005A 4810JJ2005A 4810JJ2005A
323B CONDENSER ASSEMBLY,WIRE 5403JJ1007A 5403JJ1007A 5403JJ1007A 327A CAP,DRAIN PIPE 5006JA3034A 5006JA3034A 5006JA3034A
328B RUBBER,DAMPING 4J04328A 4J04328A 4J04328A
328B RUBBER,DAMPING 4J04328A 4J04328A 4J04328A 329A FAN ASSEMBLY 5901JJ1005A 5901JJ1005A 5901JJ1005A 329C FAN ASSEMBLY 5901JJ1004B 5901JJ1004B 5901JJ1004B 332A GRILLE ASSEMBLY,FAN 3531JJ1004A 3531JJ1004A 3531JJ1004A 401A CONTROLLER ASSEMBLY(CIRC) 6615JB2005C 6615JB2005C 6615JB2005C 402A SWITCH,[PUSH] 6600JB3007B 6600JB3007A 6600JB3007E 402A SWITCH,[PUSH] 6600JB3007B 6600JB3007A 6600JB3007E 403A SWITCH,MICRO 6600JB3001B 6600JB3001B 6600JB3001B 404A MOTOR ASSEMBLY,REF FAN 4681JK1004A 4681JK1004A 4681JK1004A 405A BRACKET ASSEMBLY,MOTOR 4811JJ2002A 4811JJ2002A 4811JJ2002A
405B RUBBER,MOTOR-N 5040JJ2001A 5040JJ2001A 5040JJ2001A 405C RUBBER,MOTOR-F 5040JA2009B 5040JA2009B 5040JA2009B
405F RUBBER,MOTOR-F 5040JA2004B 5040JA2004B 5040JA2004B
405G BRACKET ASSEMBLY,MOTOR 4811JJ2002H 4811JJ2002H 4811JJ2002H
406B SWITCH,[PUSH] 6600JB1004A 6600JB1004A 6600JB1004A 406C LEVER,DISPENSER 4510JJ3001A 4510JJ3001A 4510JJ3001A
409B LAMP,[INCANDESCENT] 6912JK2002C 6912JK2002C 6912JK2002C 409D REFLECTOR,LAMP 3034JJ1002B 3034JJ1002B 3034JJ1002B 410A SOCKET ASSEMBLY,LAMP 6621JK2002D 6621JK2002D 6621JK2002D
410B BRACKET ASSEMBLY,DOOR 4811JJ2004B 4811JJ2004B 4811JJ2004B
410G CAPACITOR,DRAWING 0CZZJB2012G 0CZZJB2012G 0CZZJB2012G
411A POWER CORD ASSEMBLY 6411JK1006H 6411JK1006H 6411JK1006H 418A HEATER,SHEATH 5300JB1100J 5300JB1100J 5300JB1100J
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Page 54
PART NUMBER BY MODEL
LOC ITEM DESCRIPTION LRFD22850TT LRFD22850SW LRFD22850ST
420A MOTOR ASSEMBLY,REF FAN 4681JK1004C 4681JK1004C 4681JK1004C 501A PWB(PCB) ASSEMBLY,MAIN 6871JB1375A 6871JB1375A 6871JB1375A
501F COVER,PWB 3550JJ1042B 3550JJ1042B 3550JJ1042B 503D CASE,LAMP 3110JJ1014A 3110JJ1014A 3110JJ1014A 600A ICE MAKER ASSEMBLY,KIT 5989JA0002A 5989JA0002A 5989JA0002A 602A HOLDER,BRACKET 4930JA3037A 4930JA3037A 4930JA3037A 610A COVER,SENSOR 3550JJ2020A 3550JJ2020A 3550JJ2020A 611A FILTER ASSEMBLY,WATER 5231JA2006A 5231JA2006A 5231JA2006A
611B FILTER(MECH),HEAD 5230JA2003A 5230JA2003A 5230JA2003A 611C COVER,FILTER 3550JL1008B 3550JL1008B 3550JL1008B 611D COVER,FILTER 3550JJ2028A 3550JJ2028A 3550JJ2028A 615A TANK ASSEMBLY,WATER 4839JJ2003A 4839JJ2003A 4839JJ2003A 616A TUBE,INJECT 5210JJ3008B 5210JJ3008B 5210JJ3008B
616B TUBE,PE 5210JA3005U 5210JA3005U 5210JA3005U 616D TUBE,PE 5210JA3004M 5210JA3004M 5210JA3004M
616E TUBE,PE 5210JA3005N 5210JA3005N 5210JA3005N
616F TUBE,PE 5210JA3004B 5210JA3004B 5210JA3004B
616G TUBE,PE 5210JA3005P 5210JA3005P 5210JA3005P
618A TUBE,INJECT 5210JJ3005B 5210JJ3005B 5210JJ3005B 619A VALVE,WATER 5220JA2013A 5220JA2013A 5220JA2013A
619B COVER,VALVE 3550JJ2024A 3550JJ2024A 3550JJ2024A 619C VALVE ASSEMBLY,WATER 5221JA2011A 5221JA2011A 5221JA2011A 622A TUBE,INLET 5210JJ3002A 5210JJ3002A 5210JJ3002A 623A CAP,COVER 5006JJ2004A 5006JJ2004A 5006JJ2004A
623B CAP,COVER 5006JJ2003A 5006JJ2003A 5006JJ2003A 623C BAND (MECH) 4770JA3001A 4770JA3001A 4770JA3001A 623C BAND (MECH) 4770JA3001A 4770JA3001A 4770JA3001A 623D CONNECTOR (MECH),TUBE 4932JA3002B 4932JA3002B 4932JA3002B 625A COVER,TUBE 3550JJ2034A 3550JJ2034A 3550JJ2034A 627A HOLDER,PIPE 4930JA3054A 4930JA3054A 4930JA3054A
627B HOLDER,BRACKET 4930JA3091A 4930JA3091A 4930JA3091A
627B HOLDER,BRACKET 4930JA3091A 4930JA3091A 4930JA3091A
627B HOLDER,BRACKET 4930JA3091A 4930JA3091A 4930JA3091A
627B HOLDER,BRACKET 4930JA3091A 4930JA3091A 4930JA3091A
628B VALVE ASSEMBLY,WATER 5221JJ2002B 5221JJ2002B 5221JJ2002B 628C VALVE,WATER 5220JB2001A 5220JB2001A 5220JB2001A 628D COVER,VALVE 3550JJ2058A 3550JJ2058A 3550JJ2058A
628E COVER,VALVE 3550JJ2059A 3550JJ2059A 3550JJ2059A
628F TUBE,PE 5210JA3005T 5210JA3005T 5210JA3005T
628G HOLDER,PIPE 4930JA3087A 4930JA3087A 4930JA3087A
629A TANK,WATER 4838JJ1003A 4838JJ1003A 4838JJ1003A
629B CONNECTOR (MECH),TUBE 4932JA3009B 4932JA3009B 4932JA3009B 629C TUBE,PE 5210JA3004P 5210JA3004P 5210JA3004P
700B HANDLE ASSEMBLY,F 3651JJ2010N 3651JJ2010P 3651JA2268H 700C HANDLE ASSEMBLY,R 3651JA2269C 3651JA2269D 3651JA2269G 903A COVER,LOWER 3550JJ0006D 3550JJ0006A 3550JJ0006C
903B HOLDER,COVER LOWER 4930JJ2021A 4930JJ2021A 4930JJ2021A 903D SENSOR 6500JK1003A 6500JK1003A 6500JK1003A
903E SENSOR 6500JK1004A 6500JK1004A 6500JK1004A
S01 SCREW,DRAWING 1SZZJJ3010A 1SZZJJ3010A 1SZZJJ3010A S22 SCREW,DRAWING 3J05696C 3J05696C 3J05696C S24 SCREW,DRAWING 1SZZJA3011B 1SZZJA3011B 1SZZJA3011B S24 SCREW,DRAWING 1SZZJA3011B 1SZZJA3011B 1SZZJA3011B S28 SCREW,DRAWING 3J05696W 3J05696W 3J05696W S28 SCREW,DRAWING 3J05696W 3J05696W 3J05696W
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P/No. 3828JL 8077A May 20, 2005
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