—2—
1. PREFACE
1.1 SAFETY PRECAUTIONS................................2
1.2 INSULATION RESISTANCE TEST.................2
1.3 SPECIFICATIONS...........................................3
1.4 FEATURES......................................................4
1.5 CONTROL LOCATIONS .................................4
2.
DISASSEMBLY INSTRUCTIONS
2.1 MECHANICAL PARTS....................................5
2.1.1 FRONT GRILLE .....................................5
2.1.2 TOP COVER ..........................................5
2.1.3 CABINET................................................5
2.1.4 CONTROL BOX .....................................5
2.2 AIR HANDLING PARTS ..................................6
2.2.1 AIR GUIDE AND CROSS FLOW FAN...6
2.2.2 FAN AND SHROUD ...............................6
2.2.3 INDOOR FAN MOTOR...........................7
2.2.4 AIR GUIDE LOWER...............................7
2.3 ELECTRICAL PARTS......................................7
2.3.1 OVERLOAD PROTECTOR....................7
2.3.2 COMPRESSOR......................................7
2.3.3 CAPACITOR...........................................8
2.3.4 POWER CORD ......................................8
2.3.5 OUTDOOR MOTOR...............................9
2.4 REFRIGERATION CYCLE..............................9
2.4.1 CONDENSER.........................................9
2.4.2 EVAPORATOR.......................................9
2.4.3 CAPILLARY TUBE.................................9
3.
INSTALLATION
3.1 HOW TO INSTALL THE UNIT.......................12
3.2 CHECKING INSTALLATION.........................12
3.3 WINDOW REQUIREMENTS.........................12
3.4 INSTALLATION KITS CONTENTS ...............12
3.5 SUGGESTED TOOL REQUIREMENTS .......13
3.6 HOW TO INSTALL ........................................13
3.7 REMOVAL FROM WINDOW.........................16
4.
TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS...............................16
4.2 PIPING SYSTEM...........................................17
4.3 TROUBLESHOOTING GUIDE......................18
5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM ......................................27
5.2 ELECTRONIC CONTROL DEVICE...............28
5.3
COMPONENTS LOCATION(FOR AC P.C.B ASM)
...
29
5.4
COMPONENTS LOCATION(FOR DC P.C.B ASM)
..29
6. EXPLODED VIEW..................................30
7. REPLACEMENT PARTS LIST........31
1. PREFACE
This
SERVICE MANUAL provides various service information, including the mechanical and electrical
parts etc. This room air conditioner was manufactured and assembled under a strict quality control system.
The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.
1.1 SAFETY PRECAUTIONS
1. When servicing the unit, set the ROTARY SWITCH
or POWER SWITCH to OFF and unplug the power
cord.
2. Observe the original lead dress.
If a short circuit is found, replace all parts which
have been overheated or damaged by the short
circuit.
3. After servicing the unit, make an insulation resistance test to protect the customer from being
exposed to shock hazards.
1.2
INSULATION RESISTANCE TEST
1.Unplug the power cord and connect a jumper
between 2 pins (black and white).
2. The grounding conductor (green) is to be open.
3. Measure the resistance value with an ohm meter
between the jumpered lead and each exposed
metallic part on the equipment at all the positions
(except OFF) of the ROTARY SWITCH.
4. The value should be over 1MΩ.
CONTENTS