LG LMSU-2350, LMSU-4050, LMSU-4050-W, LMSU-5050, LMSU-5050-S Service manual

...
3CD CHANGER HI-FI SYSTEM
SERVICE MANUAL
P/N : 3829RAP006B JULY, 2005
MODEL: LM-U2350A, LMS-U2350
LM-U4050A, LMS-U4050, LMS-U4050W LM-U5050A, LMS-U5050, LMS-U5050W, LMS-U5050S
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.
- 1-1 -
[CONTENTS]
SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
SECTION 2. ELECTRICAL SECTION
• ELECTRICAL TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• INTERNAL BLOCK DIAGRAM of ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
• BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
• SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
• WIREING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
• PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
SECTION 3. EXPLODED VIEWS
• CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
• TAPE DECK MECHANISM (A/R & A/S : RIGHT A/R DECK) . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
• TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK) . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
• CD MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
SECTION 4. SPEAKER PART
• SPEAKER PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
SECTION 5. REPLACEMENT PARTS LIST
• REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
- 1-2 -
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
Storage in conductive bag
Drop impact
NEVER look directly at the laser beam, and don’t let contact fingers or other exposed skin.
Magnet
How to hold the pick-up
Conductive Sheet
Cotton swab
Pressure
Pressure
- 1-3 -
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnet­ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M Ω)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta­tic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.). Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the volume knob for more than 3 seconds. If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
Resistor (1 Mohm)
Conductive Sheet
Resistor (1 Mohm)
Armband
RESET jump wire
VOLUME
VOLUME KNOB
DOWN
UP
- 1-4 -
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen­erate static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DAN­GEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
- 1-5 -
SPECIFICATIONS
[General][CD]
[Tuner]
AM
FM
(MW)
[
Speakers
]
[Subwoofer]
[
TAPE
]
Power supply Refer to the back panel of the unit. Power consumption 200 W 110 W
Weight 8.5 kg External dimensions (W x H x D) 280 x 370 x 400 mm Frequency response 40 - 18000 Hz Signal-to-noise ratio 75 dB Dynamic range 70 dB Tuning Range 87.5 - 108.0 MHz or 65 - 74 MHz, 87.5 - 108.0 MHz Intermediate Frequency 10.7 MHz Signal to Noise Ratio 60/55 dB Frequency Response 60 - 10000 Hz Tuning Range 522 - 1620 kHz or 520 - 1720 kHz Intermediate Frequency 450 kHz Signal to Noise Ratio 30 dB Frequency Response 120 - 2000 Hz Output Power Front : 270 W + 270 W (LM-U5050 model only)
250 W + 250 W (LM-U4050/U2350 model only) Surround : 110 W + 110 W (LM-U5050 model only) Subwoofer : 350 W (LM-U5050/U4050 model only)
T.H.D 0.7% Frequency Response 42 - 20000 Hz Signal-to-noise ratio 80 dB Tape Speed 3000 ± 3 % (MTT-111. NORMAL-SPEED) Wow Flutter 0.25 % (MTT -111, JIS-WTD) F.F/REW Time 120 sec (C-60) Frequency Response 125 - 8000 Hz Signal to Noise Ratio 40 dB Channel Separation 50 dB (P/B)/45 dB (R/P) Erase Ratio 55dB (MTT-5511)
Type Bass Reflex 3Way 3 Speaker Bass Reflex 2Way 2Speaker Impedance 6 24 Frequency Response 55 - 20000 Hz 60 - 20000 Hz Sound Pressure Level 86 dB/W (1m) 86 dB/W (1m) Rated Input Power 270 W 250 W 110 W Max. Input Power 540 W 500 W 220 W Net Dimensions (W x H x D) 250 X 300 X 415 mm 187 X 258 X 415 mm Weight 9.3 kg 4.3 kg
Speaker Name
Subwoofer (LMS-U5050W/U4050W)
Type 1 Way 1 Speaker Impedance 6 Frequency Response 45 - 15000 Hz Sound Pressure Level 84 dB/W (1m) Rated Input Power 350 W Max. Input Power 700 W Net Dimensions (W x H x D) 279 X 320 X 415 mm Weight 10.0 kg
LM-U5050
MODEL
SECTION
LM-U4050 LM-U2350
[
Amp
]
Front speaker (L/R)
LMS-U5050 LMS-U4050/U2350
Surround speaker (L/R)
[LMS-U5050S]
Speaker Name
- 1-6 -
- 2-1 -
SECTION 2. ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE
SMPS POWER CIRCUIT
P-SENS PART
VKK CHECK
SMPS ASSY CN902 7PIN 5.1V CHECK
MAIN PCB CN710 7PIN 5.1V CHECK
MAIN PCB CN304 5PIN 5.1VCHECK
FRONT PN302 36PIN 5.1VCHECK
FRONT IC306(RESET IC)
STATE CHECK
U-COM IC304 26PIN 5VCHECK
SMPS TROUBLESHOOTING CONSULT
CN710 CONNECTION STATE CHECK
MAIN PCB PATTERN CUTTING AND
SHORT CHECK
IC306 INPUTVOLTAGE4V, OUTPUTVOLTAGE.2.1VSTATECHECK
IC306 KIA7042 CHANGE
NO
NO
NO
YES
YES
YES
YES
YES
CN710 10PIN DC -33V CHECK
IC304 51PIN VOLTAGE CHECK
SMPS TROUBLESHOOTING CONSULT
NO
YES
- 2-2 -
MICOM (IC301) CHECK
P-CTRL CHECK
"P-SENS" CHECK
"RESET" IC304 11 PIN CHECK
(HIGH
LOW ➞HIGH)
X301 VIBRATION SIGNAL CHECK
IC301 CHANGE
PN302 33 PIN "P-CTRL" CHECK (HIGH)
CN710 5 PIN CHECK
SMPS TROUBLESHOOTING CONSULT
IC304 VDD(17,46,72,90) PIN VOLTAGE
CHECK
P-SENS TROUBLESHOOTING CONSULT
Q303 STATE CHECK
TR "Q303" CHANGE
SMPS TROUBLESHOOTING CONSULT
MICOM IC304 STATE CHECK
SMPS + MAIN BORD-TO-BORD CHECK
MAIN CN710 6 PIN CHECK
PN302 35 PIN +5.6V(MI) CHECK
X301 CHANGE
NO
NO
NO
NO
YES
YES
YES
YES
NO
NO
YES
YES
- 2-3 -
MUTING TROUBLESHOOTING (MUTE STATE)
EXPEND IC(IC305/501/502) STATE
Q752(A102) BASE "HIGH"
Q701, Q751(D1302) BASE "HIGH"
CHECK
16 PIN VDD VOLTAGE CHECK
3 "EXP-CLK" CHECK
2 "EXP-DATA" CHECK
4 PIN ~ 15 PIN EACH PORT STATE
CHECK
EXPEND IC OK
MUTE
EXPEND IC(IC305) 5PIN HIGH STATE CHECK
Q752(A102)STATE CHECK
Q752(A102) FAULTY IS CHANGE
EACH PART TR CHANGE
D332/D553/D551(1SS133) CHECK
D332/D553/D551(1SS133) CHANGE
PCB PATTERN CHECK
PCB PATTERN CHECK
MICOM (IC304) 4/84/85 PIN CHECK(CLK1/2/3)
MICOM (IC304) 3 PIN CHECK
EXPEND IC FAULTY IS CHANGE
NO
NO
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
- 2-4 -
SPECIFIC FUNCTION MODE HAS NO SOUND (NJW1190) IC601
IC201 INPUT CHECK(HEAD
INPUT)"A"DECK 32,39 "B"DECK 34,37
DECK HEAD WIRE
CONNECTION STATE CHECK
IC502 10PIN(PB MUTE) STATE
STATE CHECK
IC502 4PIN(REC SW) "LOW"
STATE REC
Q212 (C) "HIGH" CHECK
Q213 (C) "LOW" CHECK
IC502 13 PIN "REC-BAIS" HIGH
CHECK
L203(4.7MH) COIL VIBRATION
SIGNAL CHECK
IC601 7 /32 INPUT REC'
SIGNAL CHECK
IC502 4PIN(REC SW) "HIGH"
CHECK
IC601(NJW1190)
TROUBLESHOOTING CONSULT
IC502 2 PIN/3 PIN
CHECK(DATA/CL
IC502 16 PIN VDD CHECK
IC502 EXPEND IC CHANGE
IC201 OUTPUT CHECK(5,26 PIN)
IC601 3,36PIN INPUT SIGNAL CHECK
IC601 17,22 PIN OUTPUT SIGNAL
CHECK
DECK OUTPUT
1)
1)
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
- 2-5 -
AUX
JK601 SIGNALINPUT CHECK
IC601 5,34 PIN SIGNALINPUTCHECK
IC601 17,22 PIN OUTPUT SIGNAL
CHECK
MAIN PCB PATTERN CHECK
IC601(NJW1190)
TROUBLESHOOTING CONSULT
MAIN PCB PATTERN CHECK
IC601(NJW1190)
TROUBLESHOOTING CONSULT
AUX OUTPUT
CD
CN709 1,3PIN SIGNALCHECK CD
TROUBLESHOOTINGCONSULT
IC601 4,35PIN SIGNALINPUTCHECK
IC601 17,22 PIN OUTPUT SIGNAL
CHECK
CD OUTPUT
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
- 2-6 -
TUNER
TU101 3 /5 SIGNAL CHECK
IC601 2,37 PIN SIGNALINPUTCHECK
IC601 17,22 PIN OUTPUT SIGNAL
CHECK
TU101 2 PIN "+9V"
VOLTAGE CHECK
TU101 6,7,8,9 PIN CHECK
(PLL-CE, PLL-DI, CLK, PLL-DO)
TUNER MODULE CHANGE
TUNER OUTPUT
MIC
CN303 7 PIN "MIC-SIGNAL" CHECK
IC601 44 PIN SIGNAL CHECK(OW601
PATTERN)
IC601 17,22 PIN OUTPUT SIGNAL
CHECK
CN303 4 MIC-SENSE CHECK
PN400 3 PIN "+12V"CHECK
TR CHANGE
MIC MUTE CHECK(Q409/ Q408)
IC402 8 PIN SIGNAL INPUT CHECK
PN400 9 "VOL-IN"CHECK
IC402 2 PIN SIGNAL INPUT CHECK
PN400 10 PIN "VOL-OUT"CHECK
MIC OUTPUT
<MIC PCB>
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
- 2-7 -
IC601(NJW1190) TROUBLESHOOTING
IC601 24PIN VOLTAGE INPUT CHECK
IC601 19,20 SDA, SCA PULSE WAVE
CHECK (VOL UP, DOWN TURN CHECK)
IC601 17.22 PIN WAVE OUTPUT CHECK
IC601 OK
FUNCTION INPUT PORT SIGNAL
CHECK(NJW1190 TROUBLESHOOTING)
SMPS VOLTAGE CHECK CONSULT
IC301 10,8PIN CHECK
IC301 TROUBLESHOOTING
IC601 CHANGE
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
AMP MODULE TROUBLESHOOTING
IC501 9 PIN(AMP-PWR)HIGH CHECK
EXPEND IC TROUBLESHOOTING CONSULT
PROTECTION " HIGH" ➞ SMPS VOLTAGE
AND AMP ON/ OFF STATE CHECK
AMP MODULE CHECK : MOS FET BOTH
ARE READ SHORT ➞AMP DEAD
AMP MODULE CHANGE
IC305 9 PIN(AMP-PWR) HIGH CHECK
IC701 11 PIN "AMP-ON/OFF" HIGH
CHECK
IC701 12 PIN "PROTECTION" LOW
CHECK
PN702 3 PIN "PROTECTION"CHECK
(HIGH LOW)
NO
NONO
IC701 3 ,20 & 5 ,18 EACH +65V &-65V
CHECK
SMPS TROUBLESHOOTING CONSULT
YES
NO
- 2-8 -
IC701 9 ,14 ±9V CHECK
IC701 10 , 13 INPUT SIGNAL CHECK
IC701 5 ,17 OUTPUT SIGNAL CHECK
OK
SMPS TROUBLESHOOTING CONSULT
REC INPUTCHECK CHECK
INPUT LINE CHECK
IC202 4PIN STATECHECK
Q205 BASE 0.6V CHECK
VOLTAGE CHECK CONSULT
IC202 TROUBLESHOOTING CHECK
Q204 CHANGE
L203 CHANGE
Q204 COLLECTOR LOW
Q203 CHANGE
OK
REC OUTPUTCHECK AFTER FAULTY IS ICCHANGE
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
REC CHECK (Q252,Q202 ON :R273,R223 HIGH)
IC601 24PIN VOLTAGE INPUT CHECK
IC201 7,24 PIN INPUT CHECK
IC201 10.21 PIN OUTPUT CHECK
L203 2,3PIN CHECK
IC202 14 PIN STATESTATE CHECK
Q213.212 STATE STATECHECK
DECK CHANGE
IC401 EACH INPUTTUNER6,39.TAPE.
7.38.CD. 8.38.AUX.9.36 PIN SIGNAL INPUT CHECK
NO
NO
NO
NO
NO
NO
NO
NO
- 2-9 -
DUBBING CHECK ("NORMAL OR REC"//"HIGH")
IC401 11,34 OUTCHECK
REC INPUTCHECK CHECK
INPUT LINE CHECK
IC201 7,24 PIN INPUT CHECK
IC201 10.21PIN OUTPUT CHECK
IC401 EACH INPUTTUNER6,39.TAPE.
7.38.CD.8.38.AUX.9.36PIN SIGNAL INPUT CHECK
YES
YES
YES
NO
NO
- 2-10 -
INTERNAL BLOCK DIAGRAM of ICs
• HA12237F
BLOCK DIAGRAM
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