LG LG36KBV2106 Parts manual

Multi Air Conditioner
SVC MANUAL(General)
MODEL : Multi-Inverter Type
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel.
Internal Use Only
http://biz.lgservice.com
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Air Conditioner Service Manual
TABLE OF CONTENTS
Part 1 General Information ..........................................................................................................2
1. Safety Precautions........................................................................................................3
2. Model Line Up................................................................................................................6
3. Nomenclature ................................................................................................................9
Part 2 Functions & Controls......................................................................................................11
1. List of Functions & Accessory ..................................................................................12
2. Air Flow .......................................................................................................................14
3. Air Purifying.................................................................................................................16
4. Installation Functions.................................................................................................17
5. Reliability .....................................................................................................................18
6. Convenience Functions & Controls .........................................................................19
7. Special Function & KIT...............................................................................................26
Part 3 Basic Control ..................................................................................................................29
1. Normal operation ........................................................................................................30
2 Compressor control ....................................................................................................30
3. EEV( Electronic Expansion Valve) control ...............................................................30
4. Oil return control ........................................................................................................31
5. Defrost control ...........................................................................................................31
6. Protection control ......................................................................................................32
Part 4 Test Run ..........................................................................................................................33
1. Check before Test Run .............................................................................................34
2. Test Run Flow chart ..................................................................................................35
3. Test Runing.................................................................................................................36
Part 5 Trouble Shooting Guide ...............................................................................................38
1. Self-diagnosis Function .....................................................................................39
2. Pump Down .........................................................................................................41
3. Evacuation...........................................................................................................42
4. Gas Charging ......................................................................................................43
5. Cycle Part ............................................................................................................44
6. Electronic Parts...................................................................................................45
Part 6 Service Order.................................................................................................................110
1. PCB Service Order ...................................................................................................111
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
1. Safety Precautions ............................................................................................................3
2. Model Line Up .....................................................................................................................6
3. Nomenclature......................................................................................................................9
Part 1 General Information
Part 1 General Information
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
1. Safety Precautions
1.1 Cautions in Repair
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the follow­ing indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
Dangerous Voltage
Be sure to disconnect the power cable plug from the plug socket before disas­sembling the equipment for a repair.Internal components and circuit boards are at main potential when the equipment is connected to the power cables. This volt­age is extremely dangerous and may cause death or severe injury if come in con­tact with it.
Do not touch the discharging refrigerant gas during the repair work. The discharging refrigerant gas.The refrigerant gas can cause frostbite.
Release the refrigerant gas completely at a well-ventilated place first. Otherwise, when the pipe is disconnected, refrigerant gas or refrigerating machine oil discharges and it Can cause injury.
When the refrigerant gas leaks during work, execute ventilation. If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the refriger­ant and the closed room full with gas is dangerous because a shortage of oxygen occurs. Be sure to execute ventilation.
When removing the front panel or cabinet, execute short-circuit and discharge between high voltage capacitor terminals. If discharge is not executed, an electric shock is caused by high voltage resulted in a death or injury.
Do not turn the air-conditioner ON or OFF by plugging or unplugging the power plug. There is risk of fire or electrical shock.
Part 1 General Information
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Do not turn on the breaker under condition that front panel and cabinet are removed.
Be sure to earth the air conditioner with an earthing conductor connected to the earthing terminal.
Conduct repair works after checking that the refrigerating cycle section has cooled down sufficiently. Otherwise, working on the unit, the hot refrigerating cycle section can cause burns.
Do not tilt the unit when removing panels. Otherwise, the water inside the unit can spill and wet floor.
Do not use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen deficiency.
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.
Do not use a defective or underrated circuit breaker. Use the correctly rated breaker and fuse. Otherwise there is a risk of fire or electric shock.
Install the panel and the cover of control box securely. Otherwise there is risk of fire or electric shock due to dust, water etc.
Indoor/outdoor wiring connections must be secured tightly and the cable should be routed properly so that there is no force pulling the cable from the connection terminals. Improper or loose connections can cause heat generation or fire.
Do not touch, operate, or repaire the product with wet hands. Hoding the plug by hand when taking out. Otherwise there is risk of electric shock or fire.
Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and Do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
Part 1 General Information
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
1.2 Inspections after Repair
Check to see if the parts are mounted correctly and wires are connected. Improper installation and connections can cause an electric shock or an injury.
Check the installation platform or frame has corroded. Corroded installation plat­form or frame can cause the unit to fall, resulting in injury.
Be sure to check the earth wire is correctly connected.
After the work has finished, be sure to do an insulation tset to check the resis­tance is 2[Mohm] or more between the charge section and the non-charge metal section (Earth position). If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.
Check the drainage of the indoor unit after the repair. If drainage is faulty the water to enter the room and wet floor.
Check to see if the power cable plug is not dirty or loose. If the plug is dust or loose it can cause an electrical shock or fire.
Do not use a joined power cable or extension cable, or share the same power outlet with other electrical appliances. otherwise, it can cause an electrical shock, excessive heat generation or fire.
Do not insert hands or other objects through the air inlet or outlet while the prod­uct is operating. There are sharp and moving parts that could cause personal injury.
Do not block the inlet or outlet of air flow. It may cause product failure
2. Model Line Up
Part 1 General Information
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
2.1 Indoor units
* Indicates color of panel – ART COOL : Gold(G), White Silver(H), Blue(B), Gallery(1)
ART COOL Mirror : Mirror(R), Silver(V), White(W)
Category
Chassis
Model names
Capacity, kW(kBtu/h Class)
2.1(7) 2.6 (9) 3.5 (12) 4.2(15) 5.3 (18) 7.03 (24) 10.6 (36)
Wall mounted
SB
AMNW07GDBL1
[LMN077HVT]
AMNW09GDBL1
[LMN097HVT]
AMNW12GDBL1
[LMN127HVT]
AMNW15GDBL1
[LMN157HVT]
SC
AMNW18GDCL1
[LMN187HVT]
AMNW24GDCL1
[LMN247HVT]
ART COOL Mirror
SB
AMNW09GDBR1
[LMAN097HVT]
AMNW12GDBR1
[LMAN127HVT]
SC
AMNW18GDCR1
[LMAN187HVT]
ART COOL Gallery
SF
AMNW09GAF11
[LMAN097HVP]
AMNW12GAF11
[LMAN127HVP]
Ceiling cassette
4-way
TR
AMNW07GTRA0
[LMCN077HV]
AMNW09GTRA0
[LMCN097HV]
AMNW12GTRA0
[LMCN125HV]
TQ
AMNW18GTQA0
[LMCN185HV]
Ceiling concealed duct
Low static pressure
(Slim)
L1
AMNW09GL1A0
[LMDN096HV]
L2
AMNW12GL2A0
[LMDN126HV]
AMNW18GL2A0
[LMDN186HV]
High Static pressure
BG
AMNW24GBGA0
[LMHN240HV]
AMNW36GBGA0
[LMHN360HV]
Vertical AHU
NJ
AMNW24GNJA0
[LMVN240HV]
AMNW36GNJA0
[LMVN360HV]
Part 1 General Information
2.2 Outdoor units
Copyright ©2012 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Multiple Piping Type
Branch Distribution type
Model Name
A2UW18GFA0
[LMU18CHV]
A3UW24GFA0
[LMU24CHV]
A4UW36GFA0
[LMU36CHV]
No. of connectable indoor units (Min. ~ Max.)
2 ~ 2 2 ~ 3 2 ~ 4
Total capacity index of connectable indoor units
24 33 48
Power supply
208/230V, 1Ø, 60Hz
Chassis
Model Name A8UW54GFA0[LMU540HV]
No. of connectable indoor units (Min. ~ Max.)
2 ~ 8
Total capacity index of connectable indoor units
73
Power supply
208/230V, 1Ø, 60Hz
Chassis
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
2.3 BD(Branch distributor) units
Part 1 General Information
2.4 Branches
Branch
Type
No. of
BD
Units
Accessory
Model Name
Applicable
Model
Specifications
Gas Liquid
Y-
Branch
2
PMBL5620
MULTI FMAX
To BD unit Ø19.05 (3/4)
Ø19.05 (3/4)
To ODU Ø19.05 (3/4)
To BD unit Ø9.52 (3/8)
Ø9.52 (3/8)
To ODU Ø9.52 (3/8)
No. of connectable indoor units(Min. ~ Max.)
1 ~ 2 1 ~ 3 1 ~ 4 Model name PMBD3620 PMBD3630 PMBD3640 PMBD3641 Connectable indoor unit capacity kBtu/h 9 ~ 24 9 ~ 24 9 ~ 24 9 ~ 36
BD unit
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 1 General Information
3. Nomenclature
3.1 Indoor Unit(Global)
AMN W G07 BDL0
Serial number
A4U W G24 F A 0
Electrical rating
Indicates that this is multi system indoor unit using R410A
Model type
H : Heat pump W : DC Inverter heat pump
Ex) 7,000 Btu/h Class '07', 18,000 Btu/h Class '18'
Cooling/heating capacity
Electrical rating
G: 1ø, 220-240V, 50Hz/60Hz L : 3ø, 380-415V, 50/60Hz
Chassis naem(Only Multi)
Indoor unit type(Only Multi) A : ART COOL Gallery D : Wall Mounted, ART COOL Mirror T : Ceiling cassette, B : Ceiling concealed duct N : Vertical AHU
Function
A : Basic, L : Plasma (Wall mounted) C : Plasma(ceiling cassette) Front panel design/color of ART COOL type R : Mirror, 1 : Gallery
Indicates that this is multi system outdoor unit using R410A Ex) A4U : Connectable max. 4 indoor units
A9U : Connectable max. 9 indoor units
Model type
W : DC inverter heat pump
Ex) 24,000 Btu/h Class
'24', 48,000 Btu/h Class '48'
Cooling/heating capacity
G:1ø, 220-240V, 50/60Hz L: 3ø, 380-415V, 50/60Hz
Multi type
Function
A : Basic
F : Free joint multi type
Serial number
3.2 Outdoor Unit(Global)
Part 1 General Information
- 10 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
P M BD 36 2 0
Serial number
Number of connectable indoor units
Max. capacity of connectable indoor units “36” mean that 5k~24k Indoor unit connected to BD unit
BD : Branch distributor
M : Multi system outdoor unit
P : Parts
3.3 BD units(Global)
- 11 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
1. List of Functions & Accessory......................................................................................12
2. Air flow ............................................................................................................................14
2.1 Auto swing (left & right) ...............................................................................................14
2.2 Auto swing (up & down) ..............................................................................................14
2.3 Chaos swing (up/down)...............................................................................................14
2.4 Air flow step.................................................................................................................15
2.5 Chaos wind (auto wind)...............................................................................................15
2.6 Jet Cool Mode Operation ............................................................................................15
2.7 Swirl wind Swing .........................................................................................................15
3. Air purifying ....................................................................................................................16
3.1 PLASMA Air Purifying System ....................................................................................16
4. Installation Functions ....................................................................................................17
4.1 E.S.P. (External Static Pressure) Setting ....................................................................17
5. Reliability ........................................................................................................................18
5.1 Hot start.......................................................................................................................18
5.2 Self-diagnosis Function...............................................................................................18
5.3 Soft dry operation........................................................................................................18
6. Convenience Functions & Controls .............................................................................19
6.1 Cooling & heating Operations ....................................................................................19
6.2 Auto cleaning operation ..............................................................................................20
6.3 Auto Operation (Artificial Intelligence).........................................................................20
6.4 Auto restart Opeartion.................................................................................................21
6.5 Child Lock Function.....................................................................................................22
6.6 Forced operation .........................................................................................................22
6.7 Group Control..............................................................................................................23
6.8 Sleep Timer Operation ................................................................................................24
6.9 Timer(On/Off) ..............................................................................................................24
6.10 Weekly Program........................................................................................................24
6.11 Two Thermistor Control .............................................................................................25
7. Special Function & KIT ..................................................................................................26
7.1 Low Ambient control....................................................................................................26
7.2 Space Control .............................................................................................................26
7.3 Auto Elevation Grille....................................................................................................26
7.4 Defrost Control(Heating) .............................................................................................28
Part 2 Functions & Controls
- 12 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
[Note] O : Applied, X : Not applied Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, sup­plied with separate package.
Part 2 Functions & Controls
1. List of Functions & Accessory
1.1 List of Functions
• Indoor
Category Functions
Wall Mounted ART COOL Mirror
ART COOL
Gallery
Ceiling cassette
4-way
Ceiling concealed
duct (Low static
pressure)
Ceiling concealed
duct (High static
pressure)
Vertical Air
Handling Unit
Air flow
Air supply outlet
1 1 3 4 1 1 1
Airflow direction control (left & right)
Auto Auto Auto X X X X
Airflow direction control (up & down)
Auto Auto Auto Auto X X X
Auto swing (left & right)
O O O X X X X
Auto swing (up & down)
O O O O X X X
Airflow steps (fan/cool/heat)
6 / 6 / 6 6 / 6 / 6 5 / 5 / 5 4 / 5 / 4 3 / 3 / 3 3 / 3 / 3 3 / 3 / 3
Chaos wind(auto wind)
O O O O X X X
Jet cool/heat
O / O O / O O / O O / X X / X X / X X / X
Swirl wind
X X X O X X X
Air purify-
ing
Triple filter (Deodorizing)
X X X X X X X
Ventilation Kit
- - - PTVK430 X X X
Plasma air purifier
O O X PTPKQ0 X X X
Allergy Safe filter
X X X X X X X
Long-life prefilter (washable / anti-fung
O O O O O O X
Installation
Drain pump
X X X O O O X
E.S.P. control
X X X X O O O
Electric heater
X X X X X X
ANEH053B1(5kW)
ANEH103B2(10kW)
High ceiling operation
X X X O X X X
Auto Elevation Grille
X X X X X X X
Reliability
Hot start
O O O O O O O
Self diagnosis
O O O O O O O
Soft dry operation
O O O O O O O
Convenien
ce
Auto changeover
X X X X X X X
Auto cleaning
O O O X X X X
Auto operation(artificial intelligence)
O O O O O O O
Auto Restart
O O O O O O O
Child lock*
O O O O O O O
Forced operation
O O O O X X X
Group control*
O O O O O O O
Sleep mode
O O O O O X O
Timer(on/off)
O O O O O X O
Timer(weekly)*
O O O O O X O
Two thermistor control*
O O O O O O O
Individual
control
Standard Wired remote controller
PREMTB10U
Deluxe wired remote controller
X X X X X X X
Simple wired remote controller
PQRCVCL0Q / PQRCVCL0QW O O O
Simple wired remote controller(for hotel use)
X X X X X X X
Wireless remote controller*
O O O O PQWRHQ0FDB
Network
function
General central controller (Non LGAP
X X X X X X X
Network Solution(LGAP)
O O O O O O O
Dry contact
PQDSA(1)/PQDSB(1) / PQDSBC / PQDSBNGCM1
PI 485(for Indoor Unit)
X X X X X X X
Special
function kit
Zone controller
X X X X X X X
CTI(Communication transfer interface
X X X X X X X
Electronic thermostat
X X X X X X X
Others
Remote temperature sensor
X X X PQRSTA0
Group control wire
PZCWRCG3
Telecom shelter controller
X X X X X X X
Connector for water level sensor
O X O X X X X
- 13 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
[Note]
: Applied, × : Not applied * Option : Model name & price are different according to options, and assembled in factory with main unit.
Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, sup­plied with separate package.
• Outdoor
Category Functions Remark
Reliability
Defrost / Deicing O
High pressure switch X
Low pressure switch X
Phase protection X
Restart delay (3-minutes) O
Self diagnosis O
Soft start O
Test function X
Convenience Night Silent Operation O
Network function Network solution(LGAP) O
1.2 List of Accessory
Device Remark
Central Controller
Simple Controller X
Function controller X
Function Scheduler X
AC Ez PQCSZ250S0
AC Smart ll PQCSW320A1E
Option Kit (SD card type) PQCSE341A0 / PQCSE342A0
ACP(Advanced Control Platform) PQCPA11A0E / PQCPB11A0E
AC Manager X
PI485 PMNFP14A0/PMNFP14A1
DO(Digital Output) Kit PQNFP00T0
BNU LONWORKS Gateway PQNFB16A1
(Building Network Unit) BACnet Gateway PQNFB17B0
Installation
Y branch Accessory
Header branch Accessory
Air Guide X
ODU Dry Contact X
Low Ambient Kit O (Logical operation)
- 14 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
2. Air flow
2.1 Auto swing (left & right)
• By the horizontal airflow direction control key input, the left/right louver automatically operates with the auto swing or it is fixed to the desired direction.
2.2 Auto swing (up & down)
• By the auto swing key input, the upper/lower vane automatically operates with the auto swing or it is fixed to the desired direction.
2.3 Chaos swing (up/down)
• By the Chaos swing key input, the upper/lower vane automatically operates with the chaos swing or it is fixed to the desired direction.
NOTE: Some Models are different by swing width and swing pattern.
RightLeft
110° ~ 120°
Close
110° ~ 120°
Open
CLOSED
Mode9
Mode8
Mode7
Mode6
Mode5
Mode4
Mode3
Mode2
110~120°
7~8°
OPEN
- 15 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
2.4 Air flow step
• Indoor fan motor control have 6 steps.
• Air volume is controlled "SH", "H", "Med", Low" by remote controller.
• "LL" step is selected automatically in Hot start operation.
2.5 Chaos wind (auto wind)
• When "Auto" step selected and then operated, the high, medium, or low speed of the airflow mode is operated for 2~15 sec. randomly by the Chaos Simulation
2.6 Jet Cool Mode Operation
• While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operat­ed.
• In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min. at cooling mode operation.
• In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C.
• When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority.
• When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further.
2.7 Swirl wind Swing
• It is the function for comfort cooling/heating operation.
• The diagonal two louvers are opened the more larger than the other louvers. After one minute, it is opposite.
• Comparison of Air Flow Types
4-Open (conventional) Swirl Swing (New)
LL Very low, In heating mode
L Low
M Med
H High
SH Super high
Auto Chaos wind
Step Discription
Vane 4
Vane 2
Vane 1 Vane 3
- 16 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
3.1 PLASMA Air Purifying System
The PLASMA Air Purifying System not only removes microscopic contaminants and dust, but also removes house mites, pollen, and pet fur to help prevent allergic diseases like asthma. This filter that can be used over and over again by simply washing with water.
3. Air purifying
Ionizer
Photo-Catalyst Coated Mesh
Dust particles
Odour
Dust electrode discharge
Odour molecule
Generating plasma
+
+
+
+
Polluted Air
Purified fresh Air
+4.8KV discharge
+
- 17 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
4.1 E.S.P. (External Static Pressure) Setting
4. Installation Functions
This is the function that decides the strength of the wind for each wind level and because this function is to make the installation easier.
• If you set ESP incorrectly, the air conditioner may malfunction.
• This setting must be carried out by a certificated-technician.
• Precaution shall be taken not to alter the E.S.P value corresponded to each air flow section.
• E.S.P value can be varied according to the products.
• In the case of going to the next air flow rate stage by pressing the fan-speed button during the setup of the E.S.P value, the E.S.P value of previous air flow rate will be maintained by remembering the E.S.P value prior to the shift.
TEMP
FAN
SPEED
OPER MODE
When pressing the button and button
1
simultaneously for more than 3 seconds, the system will be entered into the installer setting mode.
- After entering into the installer setting mode, select the E.S.P code value by pressing the button.
* E.S.P code value : 03
Select the desired air flow rate with
2
3
4
FAN
SPEED
the button. Whenever pressing
FAN
the button, [SLo
SPEED
Select the desired air flow rate value with the temperature up(▲), down(▼) button. * E.S.P value range : 0~255
E.S.P value will be indicated at the upper right section of the
-
display window.
When pressing the button, currently established E.S.P value will be set up.
→Lo→
Med→Hi→Po] will be indicated.
OPER
MODE
OPER
MODE
When pressing the button and button simultaneously for
5
more than 3 seconds after the setting has been completed, the setting mode will be released.
- If there isn’t any button input for more than 25 seconds, the
installer setting mode will also be released.
OPER
MODE
- 18 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
5.1 Hot start
• When heating is started, the indoor fan is stopped or very slow to prevent the cold air carry out
• When the temp. of heat exchanger reach 30°C(model by model), indoor fan is started.
5.2 Self-diagnosis Function
• The air conditioner installed can self-diagnosed its error status and then transmits the result to the central control. Therefore, a rapid countermeasure against failure of the air conditioner allows easy management and increases the usage life of air conditioner.
• Refer to trouble shooting guide.
5.3 Soft dry operation
• When the dehumidification operation input by the remote control is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature.
• While compressor off, the indoor fan repeats low airflow speed and stop.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification opera­tion and 4-min compressor off repeat.
Compressor ON Temp. Setting Temp+0.5°C Compressor OFF Temp. Setting Temp-0.5°C
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
5. Reliability
Intake air Temp. Setting Temp.
26°C ≤ intake air temp. 25°C
24°C ≤ intake air temp.< 26°C intake air temp. -1°C 22°C ≤ intake air temp. < 24°C intake air temp. -0.5°C 18°C ≤ intake air temp. < 22°C intake air temp.
intake air temp. < 18°C 18°C
Part 2 Functions & Controls
- 19 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.1 Cooling & heating Operations
6.1.1 Cooling Mode
• Operating frequency of compressor depends on the load condition, like the difference between the room temp. and the set temp., frequency restrictions.
• If the compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30 seconds. ( not emergency conditions)
• Compressor turned off when
- intake air temperature is in between ±0.5°C of the setting temp. limit for three minutes continuously.
- intake air temperature reaches below 1.0°C of the temperature of setting temp..
• Compressors three minutes time delay.
- After compressor off, the compressor can restart minimum 3 minutes later.
6. Convenience Functions & Controls
6.1.2 Heating Mode
• Operating frequency of compressor depend on the load condition, The difference between the room temp. and set temp., frequency restrictions.
• If compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30 sec­onds.
• Condition of compressor turned off
- When intake air temperature reaches +4°C above the setting temperature.
• Condition of compressor turned on
- When intake air temperature reaches +2°C above the setting temperature.
* Condition of indoor fan turned off
- While in compressor on : indoor pipe temp. < 20°C
- While in compressor off : indoor pipe temp. < 30°C
• While in defrost control, between the indoor and outdoor fans are turned off.
• Compressor 2minutes delay
- After compressor off, the compressor can restart minimum 2 minutes later.
CST/Duct type indoor unit matched with
Universal Outdoor unit
CST/ Duct/CVT type indoor unit
matched with Single Outdoor unit/Multi
Outdoor unit/Multi V Outdoor unit
Thermo ON : +2 °C above setting temp. Thermo OFF : +4 °C above setting temp.
Thermo ON : Setting temp. Thermo OFF : +3 °C above setting temp.
NOTE: Some Models are different by temperature of thermo ON/OFF.
- 20 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.3 Auto Operation (Artificial Intelligence)
• When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed since the operation off, the operation mode is selected.
• When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air temp at that moment as follows. 24°C ≤ Inatake Air Temp Fuzzy Operation for Cooling
21°C ≤ Inatake Air Temp < 24°C Fuzzy Operation for Dehumidification Inatake Air Temp < 21°C Fuzzy Operation for Heating
• If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for 10 sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated.
6.3.1 Fuzzy Operation for Cooling
• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below the set­ting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp + 0.5°C
Compressor OFF Temp Setting Temp + 0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C≤ Intake Air Temp 25°C
24°C≤ Intake Air Temp<26°C Intake Air Temp + 1°C 22°C≤ Intake Air Temp<24°C Intake Air Temp + 0.5°C 18°C≤ Intake Air Temp<22°C Intake Air Temp Intake Air Temp<18°C 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically accord­ing to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
6.2 Auto cleaning operation
• Function used to perform Self Cleaning to prevent the Unit from Fungus and bad odor.
• Used after the Cooling Operation before turning the unit off, clean the Evaporator and keep it dry for the next opera­tion.
• The function is easy to operate as it is accessed through the Remote controller.
Unit
Operation
ON
OFF
Comp.
Indoor
Fan
ON
OFF
ON
OFF
Setting step
OFFL Low
Setting step
(Cooling Only)
- 21 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.3.2 Fuzzy Operation for Dehumidification
• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below the set­ting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp + 0.5°C
Compressor OFF Temp Setting Temp+0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C ≤ Intake Air Temp 25°C
24°C ≤ Intake Air Temp<26°C Intake Air Temp+1°C 22°C ≤ Intake Air Temp<24°C Intake Air Temp+0.5°C 18°C ≤ Intake Air Temp<22°C Intake Air Temp Intake Air Temp<18°C 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically accord­ing to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in dehumidifica­tion operation.
6.3.3 Fuzzy Operation for Heating
• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3°C or more above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp
Compressor OFF Temp Setting Temp + 3°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 20°C≤Intake Air Temp Intake Air Temp + 0.5°C
Intake Air Temp<20°C 20°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically accord­ing to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the intake air temperature and the setting temperature.
Notes: The Temp. of Comp. Turn ON and OFF is different in heating mode and fuzzy operation for heating. Please,
refer page 11
6.4 Auto restart Operation
• Whenever there is electricity failure to the unit, and after resumption of the power, unit will start in the same mode prior to the power failure. Memorized condition are on / off condition, operating mode (cooling/ heating), set temperature and fan speed. The unit will memorize the above conditions and start with same memorized condition.
- 22 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.5 Child Lock Function
6.6 Forced operation
• To operate the appliance by force in case when the remote control is lost, the forced operation selection switch is on the main unit of the appliance, and operate the appliance in the standard conditions.
• The operating condition is set according to the outdoor temp. and intake air temperature as follows.
• The unit select the last operation mode in 3 hours.
• Operating procedures when the remote control can't be used is as follows :
- The operation will be started if the ON/OFF button is pressed.
- If you want to stop operation, re-press the button.
Indoor temp.
over 24°C
21~24°C
below 21°C
Setting temp.
22°C
23°C
24°C
Setting speed of
indoor fan
High speed
Operating Mode
Cooling
Healthy Dehumidification
Heating
It is the function to use preventing children or others from careless using.
FAN
SPEED
FAN
SPEED
FAN
SPEED
During the operation, when pressing the button and button for approx. 3 seconds, the ‘Child Lock’ Function can be used.
- At the time of initial setting of the ‘Child Lock’, the ‘CL’ Will be indicated approx. 3 seconds at the temperature Display section before resuming to the previous mode. After the setting of the ‘CL’, if another button is setup, the button can not be recognized as the ‘CL’ is indicated at the temperature display section for approx. 3 seconds.
1
If the ‘CL’ function is wanted to be used under the operation
standby state, press the
button and Button for approx.
3 seconds under the standby mode state and the system will
be the ‘CL’ state.
2
As for the releasing method, when pressing the Button and button for approx. 3 seconds, the ‘CL’ function can be released.
3
TEMP
FAN
SPEED
OPER MODE
- 23 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.7 Group Control
GND
GND
12V
Signal wire
Signal wire
GND
12V
B Y R B Y R
MASTER SLAVE
Signal wire
GND
12V
Signal wire
1. When installing more than 2 units of air conditioner to one wired remote controller, please connect as the right figure.
• If it is not event communication indoor unit, set the unit as slave.
• Check for event communication through the product manual.
2. When installing more than 2 wired remote controllers to one air conditioner, please connect as the right picture.
• When installing more than 2 units of wired remote controller to one
air conditioner, set one wired remote controller as master and the others all as slaves, as shown in the right picture.
• You cannot control the group as shown in the right for some prod-
ucts.
Refer to the product manual for more detail.
When controlling multiple indoor units with event communication function with one remote controller, you must change the master/slave setting from the indoor unit.
- Indoor units, the master/slave configuration of the product after completion of indoor unit power ‘OFF’ and then ‘ON’ the
power after 1 minutes elapsed sign up.
- For ceiling type cassette and duct product group, change the switch setting of the indoor PCB.
- For wall-mount type and stand type product, change the master/slave setting with the wireless remote controller. (Refer to
wireless remote controller manual for detail)
When installing 2 remote controllers to one indoor unit with event communication function, set the master/slave of the
remote controller. (Refer to remote controller master/slave selection) When controlling the group, some functions excluding basic operation setting, fan level Min/Mid/Max, remote controller lock setting and time setting may be limited.
<When simultaneously connecting
2 sets of wired remote controller>
• When controlling in groups, set the master/slaver of the remote controller. Refer to Installer setting section on how to set mas­ter/slave for more detail.
12345678 12345678
#3 switch OFF: Master
(Factory default setting)
#3 switch ON: Slave
- 24 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.8 Sleep Timer Operation
• When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appliance operation, the operation of the appliance stops.
• While the appliance is on pause, the sleep timer mode cannot be input.
• While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature increases by 1°C. After another 30 min elapse, it increases by 1°C again.
• When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to the low.
• When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to the medi­um.
6.9 Timer(On/Off)
6.9.1 On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
6.9.2 Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
• If the appliance is on pause at the time set by the timer, the pause continues.
6.10 Weekly Program
• If necessary, an operator can make an On/Off reservation of the product for a period of one week.
- On/Off schedule of operation for a period of ONE week.
• No need to turn the unit On/OFF manually during working days. On/Off time is scheduled in micom of the wired remote control.
Operation Time Table (Example)
Setting
Temp.
On
Off
Mon Tue Wed Thu Fri Sat Sun
25°C 25°C 25°C 25°C 25°C
09:00
12:00
08:00
17:00
09:00
12:00
08:00
12:00
09:00
12:00
OFF
- 25 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
6.11 Two Thermistor Control
When pressing the button and button simultaneously for more than 3 seconds, the system will be entered into the installer setting mode.
- After entering into the installer setting mode, select the thermistor sensor setting code value by pressing the button.
* Thermistor sensor selection code value : 04
1
Select the desired setting value with the temperature up(▲), down(▼) button.
2
When pressing the button, currently established thermistor sensor location will be set up.
3
When pressing the button and button simultaneously for more than 3 seconds after the setting has been completed, the setting mode will be released.
- If there isn’t any button input for more than 25 seconds,
the installer setting mode will also be released.
4
OPER
MODE
OPER
MODE
Code value
*Setting value 01: Remote
controller 02: Indoor unit 03: 2TH
OPER MODE
Value
TEMP
FAN
SPEED
OPER
MODE
The function of 2TH has different operation characteristics according to the product.
<Thermistor Table>
This is the function to select the temperature sensor to judge the room temperature.
Temperature sensor selection Function
01 Remote controller Operation in remote controller temperature sensor
02 Indoor unit Operation in indoor unit temperature sensor
03 2TH
Cooling
Operation of higher temperature by comparing indoor unit's and wired remote controller’s temperature. (There are products that operate at a lower temperature.)
Heating
Operation of lower temperature by comparing indoor unit's and wired remote controller's temperature.
- 26 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
7.2 Space control
Vanes angle can be controlled by pair, considering its installation environment.
• For example direct drafts can be annoying, leading to discomfort and reduced productivity vane control helps to eliminate this problem.
• Easily controlled by wired remote control.
• Air Flow can be controlled easily regarding any space environment.
7.3 Auto Elevation Grille
• Auto Elevation Grille is automatically down to height of max. 3.1 m. So it enables to install the Indoor unit at high ceiling space. And Auto Elevation Grille makes you cleaning the filter easily.
7.1 Low Ambient control
• This Function is for cooling operating in outdoor low temperature .
• If outdoor temperature drops below certain temperature, liquid back is prevented by reducing outdoor fan speed.
• It can prevent frosting of evaporator and keep cooling operation
7. Special Function & KIT
Outdoor pipe
T2°C
T1°C
Outdoor
Fan Speed
Setting Speed Off Off
Setting
Speed
Setting
Speed
- 27 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
ELEVATION GRILL (REMOTE CONTROLLER_Accessory)
• How to Use Remote Controller
• Main Components of Lift Grill
As for operation of Remote Controller, use it by directing the trans­mitter part of Remote Controller to the receiver part of front panel directly under front panel.
• Do not drop it down or into water. Or else there is worry about trouble failure.
• Do not press hard the Remote Controller button with nail (ball­point pen or other sharp substance). Or else there is worry about trouble failure.
• In case when obstacle such as curtain hides the signal reception part of receiver in between the space interval, Remote Controller operation is infeasible.
Lift grill front panel assembly
Bolts for installation (4 EA, P/No. 3A00255K)
Instruction manual
Remote Controller for lift grill
Ascend
Signal transmitter" "
Descend
Stop
- 28 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 2 Functions & Controls
7.4 Defrost Control (Heating)
• Defrost operation is controlled by timer and sensing temperature of outdoor pipe.
• The first defrost starts only when the outdoor pipe temperature falls below -11°C after starting of heating operation and more than 10 minutes operation of compressor.
• Defrost ends after 15 minutes passed from starting of defrost operation when the outdoor rises over 40°C even before 12 minutes.
• The second defrost starts only when the outdoor pipe temperature falls below – 6°C after from ending of the first defrost and more than 10 minutes operation of compressor.
Automatic stop distance
If you want to change automatic distance setting, consult with your sale agency.
Automatic Stop Distance of Grill
Ceiling height Low
Medium
High
(
Height: 3~4 m)
Automatic stop distance
1.5±0.5 m 2.5±0.5 m 3.5±0.5 m
- Depress the down button( ).
Then suction grill descends and stops automatically at a certain distance.
- You may stop it at wanted distance point by depressing the stop but-
ton ( ) when descending.
- Depress the up button( ).
Then suction grill goes up and enters into the front panel.
1. Stop the Air Conditioner Operation
2. Descend the Suction Grill
3. Raise the Suction Grill
- Depress the stop button( ). Make use of this when you want to stop it at your wished posi­tion.
4. Stop the Suction Grill during Rising
• Always stop the air conditioner operation for safety before operating lift grill.
• Take heed _ there is worry about dust fall etc. when suction grill descends.
• In case when the set automatic stop distance goes wrong, check the set value of operation panel and con­firm if there is neither obstacle nor mankind.
• When you are not to remove obstacle, stop the operation before touching the obstacle.
• How to Operate the Lift Grill
- 29 -
Copyright ©2014 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Part 3 Basic Control
Part 3. Basic Control
1. Normal operation..............................................................................................................30
2 Compressor control .........................................................................................................30
3. EEV( Electronic Expansion Valve) control ....................................................................30
4. Oil return control .............................................................................................................31
5. Defrost control .................................................................................................................31
6. Protection control ............................................................................................................32
6.1 High pressure protection control ..........................................................................32
6.2 Low pressure protection control ..........................................................................32
6.3 Discharge temperature control ...........................................................................32
6.4 Input Current control ...........................................................................................32
Loading...
+ 83 hidden pages