LG LF300CP(LP-C303R20), LF480CE(LP-C483TA0), LF300CP, LF480CE, LP-C303R20 Service Manual

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Floor Standing Type Air Conditioner
SERVICE MANUAL
MODEL: LF300CP(LP-C303R20)
LF480CE(LP-C483TA0)
Contents
Safety Precautions..................................................................................................................3
Functions .................................................................................................................................7
Product Specifications .........................................................................................................10
Dimensions............................................................................................................................11
Wiring Diagram......................................................................................................................15
Operation Details ..................................................................................................................17
Installation of Indoor, Outdoor Unit.....................................................................................23
Test Running .........................................................................................................................25
Troubleshooting Guide .........................................................................................................27
Exploded View and Replacement Parts List.......................................................................41
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.
Meanings of symbols used in this manual are as shown below.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Installation
Be sure not to do.
Be sure to follow the instruction.
Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.
• There is risk of fire or electric shock.
Always ground the product.
• There is risk of fire or electric shock.
Install the panel and the cover of control box securely.
• There is risk of fire or electric shock.
Always install a dedicated circuit and breaker.
• Improper wiring or installation may cause fire or electric shock
Use the correctly rated breaker or fuse.
• There is risk of fire or electric shock.
Do not modify or extend the power cable.
• There is risk of fire or electric shock.
Operational
Do not install, remove, or re­install the unit by yourself (customer).
• There is risk of fire, electric shock, explosion, or injury.
Be cautious when unpacking and installing the product.
• Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator.
For installation, always contact the dealer or an Authorized Service Center.
• There is risk of fire, electric shock, explosion, or injury.
Do not install the product on a defective installation stand.
• It may cause injury, accident, or damage to the product.
Be sure the installation area does not deteriorate with age.
• If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.
• Moisture may condense and wet or damage furniture.
Do not touch(operate) the product with wet hands.
• There is risk of fire or electrical shock.
Do not place a heater or other appliances near the power cable.
• There is risk of fire or electric shock.
Do not let electric parts of the product get wet.
• There is risk of fire, failure of the product, or electric shock.
Installation
Do not open the inlet grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
• There is risk of physical injury, electric shock, or product failure.
Be cautious that water could not enter the product.
• There is risk of fire, electric shock, or product damage.
Always check for gas (refrigerant) leakage after installation or repair of product.
• Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that water is drained away properly.
• A bad connection may cause water leakage.
Do not store or use flammable gas or combustibles near the product.
• There is risk of fire or failure of product.
If strange sounds, or small or smoke comes from product. Turn the breaker off or disconnect the power supply cable.
• There is risk of electric shock or fire.
Gasolin
Keep level even when installing the product.
• To avoid vibration or water leakage.
Use two or more people to lift and transport the product.
• Avoid personal injury.
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.
• There is risk of fire, electric shock, or damage to the plastic parts of the product.
Do not touch the metal parts of the product when removing the air filter. They are very sharp!
• There is risk of personal injury.
Do not step on or put anyting on the product. (outdoor units)
• There is risk of personal injury and failure of product.
Do not insert hands or other objects through the air inlet or outlet while the product is operated.
• There are sharp and moving parts that could cause personal injury.
90˚
Wax
Thinner
Operational
Indoor Unit
Power Switch ON/OFF
Operation Mode Control
Indoor Fan Speed Control
Room Temperature control
Sensing Heat Exchanger Temperature
Soft Dry Operation Mode
Time Delay Safety Control
AutoRestart
Cooling, Heating, Soft Dry, Fan
High, Med & Low
Maintains the room temperature in accordance with the Setting Temp.
Up: up to 30°C(86.0°F)
Down: down to 16°C(60.8°F)
Heat exchanger temperature sensor (Thermistor)
Intermittent operation of fan at low speed.
Restarting is inhibited for approx. 3 minutes.
The power comes on again after a power failure.
Functions
Intermittent operation of fan at low speed.
Used to circulate room air without cooling.
OFF Timer (1, 2, 3,......7 hour)
Airflow direction Auto-swing and Manual Contol.
Up: up to 30°C(86.0°F)
Down: down to 16°C(60.8°F)
High, Med & Low
Remote Control
Operation ON/OFF
Cooling Operation Mode
Heating Operation Mode
Sot Dry Operation Mode
Fan Operation
Timer Control
Airflow Direction Control
Room Temperature Control
Indoor Fan speed control
Outdoor Unit
Deice Control
Outdoor Fan Speed Control
Sensing Heat Exchanger Temperature
De-ice PCB
(Heating Model Only)
One speed
Heat exchanger temperature sensor (Thermistor)
Product Specifications
–10–
POWER SOURCE (ø, V, Hz)
COOLING CAPACITY BTU/h
W
INPUT W
CURRENT A
HEATING CAPACITY BTU/h
W
INPUT W
CURRENT A
MAKER
TYPE
COMPRESSOR MODEL
CAPACITY BTU/h
CURRENT A
INPUT W
NOISE INDOOR
dB(A)
LEVEL(1m) OUTDOOR
AIR INDOOR
CMM
VOLUME OUTDOOR
(CFM)
REFRIGERANT R-22
kg(Oz)
HEAT INDOOR R/C/FPI
EXCHANGER OUTDOOR R/C/FPI
FAN INDOOR
TYPE
OUTDOOR
ROOM TEMPERATURE CONTROL
NET INDOOR
kg(lbs)
WEIGHT OUTDOOR
Gross Weight INDOOR kg(lbs)
OUTDOOR
DIMENSIONS INDOOR
mm
(W ¥ H ¥ D) OUTDOOR
(Inch)
SVC LIQUID
mm
VALVE GAS
(Inch)
POWER CABLE P*mm
2
CONNECTING CABLE P*mm
2
BREAKER CAPACITY A
1, 208/230, 60 1, 208/230, 60
28,000 48,000
8,206 14,067
2,600 4,500
11.5 20
--
--
--
--
LG LG
Rotary Rotary
QJ250KAB/QK145KBD QP325KBD * 2
17,658/10,100 24000
7.7/4.5 10.2
1,635/935 2162
50/45/39/32 57/54/51
56 62
20/16.5/13/6 (706/583/459/212) 35/33/30(1,236/1,165/1,059)
47 (1,660) 104(3,672)
1.84 (65) 3.92(124.2)
2R/30C/18FPI 3R/28C/18FPI
2R/36C/20FPI 2R/26C/21FPI
TURBO FAN TURBO FAN
Propeller Propeller
Thermistor Thermistor
32(70.5) 58(127.9)
66(145.5) 90(198.4)
38(83.8) 66(145.5)
71(156.5) 100(220.5)
570 x 1,820x 310 (22.45 x 71.7 x 12.2) 590 x 1,810 x 440 (23.23 x 71.26 x 17.32)
870 x 808 x 320 (34.3 x 31.8 x 12.6) 900 x 1,225 x 370 (35.43 x 48.23 x 14.57)
9.52(3/8) 9.52(3/8)
15.88(5/8) 19.05(3/4)
3x4.0 3x5.5
4x1.0 4x1.0
30 40
MODEL
LF300CP(LP-C303R20) LF480CE(LP-C483TA0)
–11–
Cool air outlet(2 sides) by
Manual operation
Cool air outlet(front side)
Top/Bottom Airflow Controller
Left/Right Airflow Controller
Sliding Clean Door
Display Panel
Antibiotic Filter
Air Inlet
Air Inlet
Antibiotic Filter
Plasma Deodorant Air Cleaner
Remote Controller Holder
Control Panel
Top/Bottom Airflow Controller Left/Right Airflow Controller
Air Outlet
Bottom Panel
Ground Terminal
Refrigerant Pipe Port
Air Inlet(back side)
Control Cover
Dimensions
Indoor Unit: LPNC303R20 (LF300CP)
Outdoor Unit : LPUC303R20 (LF300CP)
Indoor Unit
Outdoor Unit
–12–
800mm(31.5inch)
180mm(7.1inch)
101mm(4.0inch)
370mm(14.6)
340mm(13.4inch)
95mm
870mm(34.3inch)
320mm(12.6inch)
546mm(21.5inch)
5
3
1
2
4
1820mm(71.7inch)
570mm(22.4inch)
311mm(12.2inch)
180mm(7.1inch)
101mm(4.0inch)
No. Items
1 Control Display 2 Air outlet vent 3 Air inlet vent
No. Items
1 Gas side service valve (Ø 15.88mm(5/8inch)) 2 Liquid side service valve (Ø 9.52mm(3/8inch)) 3 Fan cover 4 Earth screw 5 Connecting cable hole
Air Intake Vent (Rear)
Air Outlet
Vent
Piping
Air Outlet Vent
Remote Signal Receptor
Air Intake Vent
–13–
Indoor Unit : LPNC483TA0 (LF480CE)
door Unit : LPUC483TA0 (LF480CE)
14
Indoor Unit
Outdoor Unit
370mm(14.6inch)
125mm(4.9inch)
210mm(8.3inch)
210mm(8.3inch)
290mm(11.4inch)
290mm(11.4inch)
1220mm(48.0inch)
460mm(18.1inch)
460mm(18.1inch)
505mm(19.9inch)
505mm(19.9inch)
90mm(3.5inch)
130mm(5.1inch)
130mm(5.1inch)
640mm(25.2inch) 900mm(35.4inch)
41mm(1.6inch)
41mm(1.6inch)
40mm(1.6inch)
40mm(1.6inch)
338mm(13.3inch)
486mm(19.1inch)
439mm(17.3inch)
139mm(15.5inch)
134mm(5.3inch)
1540mm(60.6inch)
1850mm(72.8inch)
260mm(10.2inch)
260mm(10.2inch)
525mm(20.7inch)
950mm(37.4inch)
79mm(3.1inch)
590mm(23.2inch)
562mm(22.1inch)
1
2
3
No. Items
1A
ir Outlet Vent
2 Liquid Side SVC Valve(Ø
9.52mm(3/8inch))
3 Gas Side SVC Valve(Ø
19.05mm(3/4inch)) 4 Control Box 5
Earth Screw
No.
Items
1A
ir Outlet Vent 2 Air Inlet Vent 3
Control display
260mm(10.2inch)
41mm(1.6inch)
139mm(15.5inch)
40mm(1.6inch)
130mm(5.1inch)
210mm(8.3inch)
290mm(11.4inch)
Wiring Diagram
1. LF300CP(LP-C303R20)
Outdoor
15
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