LG LB-C366GTA2 Installation Manual

LG Ceiling Duct-Type Air Conditioner
INSTALLATION MANUAL
LG
MODELS: LB-C186HSA2
LB-C246HSA2 LB-C306GTA2 LB-C366GTA2 LB-C428GTA2 LB-C488RTA0 LB-C608RTA0
2 Ceiling Duct Type Air Conditioner
Ceiling Duct Type Air Conditioner Installation Manual
TABLE OF CONTENTS
Safety Precautions..............3
Introduction .........................6
Installation of Indoor,
Outdoor Unit ........................7
Connecting Pipes to the
Indoor Unit .........................17
Connecting Pipes to the
Outdoor Unit ......................19
Checking the Drainage .....19
Connecting Cables between Indoor Unit and
Outdoor Unit ......................20
Air Purging of the Connecting Pipes and the
Indoor Unit .........................23
Group Control....................24
Two Thermistor system ....24
E.S.P.(External Static
Pressure) Setting ..............25
How to Set E.S.P? .............26
External Static Pressure &
air Flow...............................27
Auto Function Setting.......27
Checking the
Power Cord ........................28
Installation
Requirements
Required Parts Required Tools
Four Type “A” screws
Connecting cable
Level
Screw driver
Electric drill
Hole core drill (ø70mm)
Pipes: Gas side .....
5
/8", 3/4"
Liquid side .............
1
/4", 3/8", 1/2"
Insulated drain hose
Insulation materials
Flaring Tools set
Additional Drain hose
(Inner Dia...............25mm)
Screw driver
Hexagonal Wrench (4mm/5mm)
Gas-leak Detector
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.
Meanings of symbols used in this manual are as shown below.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage.
Be sure not to do.
Be sure to follow the instruction.
WARNING
Installation
Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.
• There is risk of fire or electric shock.
For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center.
• Do not disassemble or repair the product. There is risk of fire or electric shock.
Always ground the product.
• There is risk of fire or electric shock.
Install the panel and the cover of control box securely.
• There is risk of fire or electric shock.
Always install a dedicated circuit and breaker.
• Improper wiring or installation may cause fire or electric shock
Use the correctly rated breaker or fuse.
• There is risk of fire or electric shock.
Safety Precautions
Installation Manual 3
ENGLISH
Safety Precautions
WARNING
CAUTION
Operation
Do not modify or extend the power cable.
• There is risk of fire or electric shock.
Be cautious when unpacking and installing the product.
• Sharp edges could cause injury. Be especially careful of the case
edges and the fins on the condenser and evaporator.
For installation, always contact the dealer or an Authorized Service Center.
• There is risk of fire, electric shock, explosion, or injury.
Do not install the product on a defective installation stand.
• It may cause injury, accident, or damage to the product.
Be sure the installation area does not deteriorate with age.
• If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.
• Moisture may condense and wet or damage furniture.
Do not store or use flammable gas or combustibles near the product.
• There is risk of fire or failure of product.
4 Ceiling Duct Type Air Conditioner
Safety Precautions
Gasolin
Installation
CAUTION
Always check for gas (refrigerant) leakage after installation or repair of product.
• Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that water is drained away properly.
• A bad connection may cause water leakage.
Keep level even when installing the product.
• To avoid vibration or water leakage.
Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.
• It may cause a problem for your neighbors.
Use two or more people to lift and transport the product.
Avoid personal injury.
Do not install the product where it will be exposed to sea wind (salt spray) directly.
It may cause corrosion on the product. Corrosion, par ticularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
Safety Precautions
Installation Manual 5
ENGLISH
90°
6 Ceiling Duct Type Air Conditioner
Installation Parts Provided
Air filters
Air outlet vents
Air intake vents
Remote Controller
(Rear)
(Side)
Air intake vents
Air outlet vents
Piping
Drain hose
Connecting wire
Control cover
Air Intake
(side, rear)
Connecting Wire
Drain Hose
Power Wire
Connection Tube
Air Outlet
Vents
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the air conditioner.
This symbol indicates special notes.
NOTICE
Introduction
Symbols Used in this Manual
Features
Installation Manual 7
ENGLISH
Installation of Indoor, Outdoor Unit
Installation of Indoor, Outdoor Unit
Indoor unit
Install the air conditioner in the location that satisfies the following conditions.
The place shall easily bear a load exceeding four times the indoor unit’s weight.
The place shall be able to inspect the unit as the figure.
The place where the unit shall be leveled.
The place shall allow easy water
drainage.(Suitable dimension “H” is necessary to get a slope to drain as figure.)
The place shall easily connect with the outdoor unit.
The place where the unit is not affected by an electrical noise.
The place where air circulation in the room will be good .
There should not be any heat source or steam near the unit
Outdoor unit
If an awning is built over the unit to prevent direct sunlight or rain exposure, be careful that heat radiation from the condenser is not restricted.
There should not be any animals or plants which could be affected by hot air discharged.
Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.
Selection of the best location
H
600600
Top view
(unit: mm)
Front view
Front
Inspection hole
(600X600)
Control box
1000
More than 30cm
Fence or
obstacles
Sunroof
More than 30cm
More than 70cm
More than 90cm
Fence or
obstacles
Fence or
Fence or
obstacles
obstacles
More than 90cm
More than 90cm
More than 120cm
More than 90cm
8 Ceiling Duct Type Air Conditioner
Installation of Indoor, Outdoor Unit
Piping length and the elevation
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
A
Oil trap
Outdoor unit
Indoor unit
B
If piping length is more than 5m
30 35 30 40 50 60 90
Capacity
Gas 5/8" 5/8" 5/8" 5/8"
3/4" 3/4" 3/4"
Liquid
1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 1/2"
Elevation B(m)
Length A(m)
*Additional
refrigerant
(g/m)
Pipe Size
(Diameter: Ø)
Standard
7.5
7.5
7.5
7.5
7.5
7.5
7.5
Standard
5 5 5 5 5 5 5
Max.
30 30 30 30 30 30 30
Max.
15 15 15 15 15 15 15
18K BTU/h 24K BTU/h 30K BTU/h 36K BTU/h 42K BTU/h 48K BTU/h 60K BTU/h
CAUTION:
If 48k Model is installed at a distance of 15m, 450g of refrigerant should be added (15-7.5) x 60g = 450g
Capacity is based on standard length and maximun allowance length is on the basis of reliability.
Improper refrigerant charge may result in abnormal cycle.
Oil trap should be installed every 10 meters.
Installation Manual 9
ENGLISH
Installation of Indoor, Outdoor Unit
Indoor unit installation
Installation of Unit
Install the unit above the ceiling correctly.
Apply a joint-canvas between the unit and duct to absorb unnecessary vibration.
Apply a filter Accessory at air return hole.
Install the unit leaning to a drainage hole side
as a figure for easy water drainage.
A place where the unit will be leveled and that can support the weight of the unit.
A place where the unit can withstand its vibration.
A place where service can be easily performed.
CASE 1
POSITION OF SUSPENSION BOLT
Drainage hole
A
B
C
1-3 mm
D
(G)
H
I
EF
CASE 2
POSITION OF CONSOLE BOLT
(Unit:mm)
18K BTU/h
948 880 355 45.5 450 30 87 750 163
24K BTU/h 30K BTU/h 36K BTU/h 1248 1180 355 45.5 450 30 87 830 186 42K BTU/h 48K BTU/h
1292 1230 477 56 590 30 120 1006 294
60K BTU/h
Dimension
Capacity
ABCDE F(G)HI
M10 Nut
M10 SP. washer
M10 washer
M10 washer
M10 SP. washer
M10 Nut
X 4
X 4
X 4
X 4
X 4
X 4
(Local supply)
(Local supply)
10 Ceiling Duct Type Air Conditioner
Installation of Indoor, Outdoor Unit
Select and mark the position for fixing bolts.
Drill the hole for set anchor on the face of
ceiling.
Insert the set anchor and washer onto the suspension bolts for locking the suspension bolts on the ceiling.
Mount the suspension bolts to the set anchor firmly.
Secure the installation plates onto the suspension bolts (adjust level roughly) using nuts, washers and spring washers.
CAUTION: Tighten the nut and bolt to prevent unit falling.
Old building New building
1 Set anchor 2 Plate washer 3 Spring washer
4 Nut
5 Suspension bolts
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