DELUXE HIGH WALL MINI SPLIT
INSTALLATION INSTRUCTIONS
IMPORTANT!
Please read this instruction sheet completely before installing the product.
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of
your job to install or service the system so it operates safely and efficiently.
• Installation or repairs made by unqualified persons can result in hazards to you and others.
Installation MUST conform with local building codes or, in the absence of local codes, with the National Electrical Code NFPA
70/ANSI C1-1993 or current edition and Canadian Electrical Code Part1 CSA C.22.1.
• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and
equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal
injury and/or death.
CAUTION
Safety Precautions
NOTE TO INSTALLING DEALER:
: Improper installation, adjustment, alteration, service or maintenance can void the warranty.
The weight of the condensing unit requires caution and proper handling procedures when lifting or moving to avoid
personal injury. Use care to avoid contact with sharp or pointed edges.
• Always wear safety eye wear and work gloves when installing equipment.
• Never assume electrical power is disconnected. Check with meter and equipment.
• Keep hands out of fan areas when power is connected to equipment.
• R-22 causes frostbite burns.
• R-22 is toxic when burned.
The Owners Instructions and Warranty are to be given to the owner or prominently displayed
near the indoor Furnace/Air Handler Unit.
When wiring:
Electrical shock can cause severe personal injury or death. Only a qualified, experienced electrician
should attempt to wire this system.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when
wiring. Improper connections and inadequate grounding can cause accidental injury or death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.
When transporting:
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when
lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your finger.
When installing...
... in a wall: Make sure the wall is strong enough to hold the unit's weight.
... in a room: Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water
... in moist or uneven locatinons: Use a raised concrete pad or concrete blocks provide a solid, level foundation for the
... in an area with high winds:
... in a snowy area(for Heat Pump Model): Install the outdoor unit on a raised platform that is higher than drifting snow.
It may be necessary to construct a strong wood or metal frame to provide added support.
damage to wall and floors.
outdoor unit. This prevents water damage and abnormal vibration.
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
Provide snow vents.
When connecting refrigerant tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Check carefully for leaks before starting the test run.
When servicing
•
Turn the power OFF at the main power box(mains) before opening the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit
being serviced.
Special warnings
P/No:3828A30087N
2 Room Air Conditioner
Room Air Conditioner Installation Manual
TABLE OF CONTENTS
Safety Precautions............................3
Introduction ........................................7
Symbols used in this manual..........7
Features ...........................................7
Installation ..........................................8
Installation parts...............................8
Installation tools ...............................8
Installation map................................9
Selecting the best location ...........10
Piping length and elevation...........11
Fixing installation plate ..................12
Drilling a hole in the wall ...............12
Flaring work ...................................13
Connecting the piping ..................14
Connecting the cables ..................20
Connection method of the
connecting cable(Example) ..........21
Checking the drainage ..................23
Forming the piping.........................24
Air purging......................................25
Test running ...................................27
❏ Four type "A" screws & plastic
anchors
❏ Connecting cable
❏ Installation guide map
❏ Pipes: Gas side ......................1/2"
Liquid side ...................1/4"
(Refer to page 11)
❏ Insulation materials
❏ Additional drain pipe
(Outer diameter ..............15.5mm)
❏ Two type "B" screws
❏ Level gauge
❏ Screw driver
❏ Electric drill
❏ Hole core drill(ø70mm)
❏ Horizontal meter
❏ Flaring tool set
❏ Specified torque wrenches
1.8kg.m, 4.2kg.m, 5.5kg.m,
6.6kg.m
(different depending on model No.)
❏ Spanner ........................Half union
❏ A glass of water
❏ Screw driver
❏ Hexagonal wrench(4mm)
❏ Gas-leak detector
❏ Vacuum pump
❏ Gauge manifold
❏ Owner's manual
❏ Thermometer
❏ Remote control holder
Installation
Requirements
Required Parts Required Tools
Installation Manual 3
Safety Precautions
To prevent the injury of the user or other people and property damage, the following instructions
must be followed.
■ Be sure to read before installing the air conditioner.
■ Be sure to observe the cautions specified here as they include important items related to safety.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
■ The meanings of the symbols used in this manual are as shown below.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
■ Installation
Always perform grounding.
• Otherwise, it may cause electrical shock.
Don’t use a power cord, a plug or a loose
socket which is damaged.
• Otherwise, it may cause a fire or electrical
shock.
For installation of the product, always
contact the service center or a professional
installation agency.
• Otherwise, it may cause a fire, electrical shock,
explosion or injury.
Securely attach the electrical part cover to
the indoor unit and the service panel to the
outdoor unit.
• If the electrical part cover of the indoor unit and
the service panel of the outdoor unit are not
attached securely, it could result in a fire or
electric shock due to dust, water, etc.
Be sure not to do.
Be sure to follow the instruction.
Safety Precautions
4 Room Air Conditioner
Safety Precautions
Always install an air leakage
breaker and a dedicated
switching board.
• No installation may cause a
fire and electrical shock.
Do not keep or use
flammable gases or
combustibles near the air
conditioner.
• Otherwise, it may cause a fire
or the failure of product.
Ensure that an installation
frame of the outdoor unit is
not damaged due to use for
a long time.
• It may cause injury or an
accident.
Do not share the outlet with
other appliances.
• It will cause an electric shock
or a fire due to heat
generation.
Do not use the damaged
power cord.
• Otherwise, it may cause a fire
or electrical shock.
Do not modify or extend the
power cord randomly.
• Otherwise, it may cause a fire
or electrical shock.
Take care so that the power
cord may not be pulled
during operation.
• Otherwise, it may cause a fire
or electrical shock.
Unplug the unit if strange
sounds, smell, or smoke
comes from it.
• Otherwise, it may cause
electrical shock or a fire.
Keep the flames away.
• Otherwise, it may cause a fire.
Do not disassemble or
repair the product randomly.
• It will cause a fire or electrical
shock.
Do not install the product at
a place that ther is concern
of falling down.
• Otherwise, it may result in
personal injury.
Use caution when
unpacking and installing.
• Sharp edges may cause
injury.
■ Operation
Installation Manual 5
Safety Precautions
Take the power plug out if
necessary, holding the head
of the plug and do not touch
it with wet hands.
• Otherwise, it may cause a fire
or electrical shock.
Do not use the power cord
near the heating tools.
• Otherwise, it may cause a fire
and electrical shock.
Do not open the suction
inlet of the indoor/outdoor
unit during operation.
• Otherwise, it may electrical
shock and failure.
Do not allow water to run
into electrical parts.
• Otherwise, it may cause the
failure of machine or electrical
shock.
Hold the plug by the head
when taking it out.
• It may cause electric shock
and damage.
Never touch the metal parts
of the unit when removing
the filter.
• They are sharp and may
cause injury.
Do not step on the indoor/outdoor unit and
do not put anything on it.
• It may cause an injury through dropping of the
unit or falling down.
Do not place a heavy object on the power
cord.
• Otherwise, it may cause a fire or electrical
shock.
When the product is submerged into water,
always contact the service center.
• Otherwise, it may cause a fire or electrical
shock.
Take care so that children may not step on
the outdoor unit.
• Otherwise, children may be seriously injured
due to falling down.
6 Room Air Conditioner
Safety Precautions
■ Installation
Install the drain hose to ensure that drain
can be securely done.
• Otherwise, it may cause water leakage.
Install the product so that the noise or hot
wind from the outdoor unit may not cause
any damage to the neighbors.
• Otherwise, it may cause dispute with the
neighbors.
Always inspect gas leakage after the
installation and repair of product.
• Otherwise, it may cause the failure of product.
Keep level parallel in installing the product.
• Otherwise, it may cause vibration or water
leakage.
Avoid excessive cooling and perform
ventilation sometimes.
• Otherwise, it may do harm to your health.
Use a soft cloth to clean. Do not use wax,
thinner, or a strong detergent.
• The appearance of the air conditioner may
deteriorate, change color, or develop surface
flaws.
Do not use an appliance for special purposes
such as preserving animals vegetables,
precision machine, or art articles.
• Otherwise, it may damage your properties.
Do not place obstacles around the flow inlet
or outlet.
• Otherwise, it may cause the failure of appliance
or an accident.
■ Operation
Introduction
Installation Manual 7
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that may cause harm to the
air conditioner.
This symbol indicates special notes.
Introduction
Symbols used in this Manual
Features
Air Intake Vents
Air Outlet Vents
Air Intake Vents
Air Outlet Vents
Connecting
Wires
Connecting
Wires
Piping
Piping
Drain Hose
Drain Hose
Base Plate
Base Plate
Signal Receptor
Front Panel
Air Discharge
Power Cord
Power button
Air Inlet
Air Filter
8 Room Air Conditioner
Installation
Type "A" screw and plastic anchor
Type "B" screw
Remote control holder
Installation plate
Figure FigureName
Screw driver
Electric drill
Measuring tape, Knife
Hole core drill
Spanner
Torque wrench
Ohmmeter
Hexagonal wrench
Ammeter
Gas-leak detector
Thermometer,
Horizontal meter
Flaring tool set
Name
Installation Parts
Installation Tools
Installation
Read carefully, and then follow step by step.
Installation Manual 9
Installation Map
Installation parts you should purchase.
NOTICE
Air
filter
Installation plate
Sleeve
Bushing-Sleeve
Putty(Gum Type Sealer)
Bend the pipe as closely
on the wall as possible,
but be careful that it
doesn't break.
Vinyl tape (Wide)
• To carry out the drainage
test, remove the air filters
and pour water into the heat
exchanger.
• Apply after carrying out a
drainage test.
Saddle
Gas side piping (Optional Part)
Liquid side piping (Optional Part)
Additional drain pipe
Vinyl tape (Narrow)
Connecting cable
(Optional Part)