LG L1515S Schematic

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COLOR MONIT OR
SER VICE MANUAL
CHASSIS NO. : CL-66
( ) **Same model for Service
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
*To apply the Genesis ZAN3SL Chip.
*Same looking with new chassis.
Issue Date; 2004.9.
1
CONTENTS
SPECIFICATIONS ................................................... 2
PRECAUTIONS ....................................................... 3
TIMING CHART ....................................................... 7
BLOCK DIAGRAM .................................................. 8
DESCRIPTION OF BLOCK DIAGRAM.....................9
ADJUSTMENT ...................................................... 10
SPECIFICATIONS
1. LCD CHARACTERISTICS
Type : TFT XGA LCD Module Size : 352.0(H) x 263.5(V) x 14.0(T) Pixel Pitch : 0.297mm x 0.297mm Color Depth : Active Video Area : 15.0inch
Surface Treatment : Anti-Glare, Hard Coating (3H) Backlight Unit : Top/Bottom edge side 2CCFL Electrical Interface : LVDS interface
2. OPTICAL CHARACTERISTICS
2-1. Viewing Angle by Contrast Ratio
Left : 55° min. 65° typ. Right: 55° min. 65° typ. Top : 45° min. 45° typ. Bottom: 50° min. 55° typ.
2-2. Luminance
200(min.), 250(typ.) at Center point
:
2-3. Contrast Ratio :300(min.), 400(typ.)
6bits(with FRC)/ 16M colors
(304.128 x 228.096)
10
SERVICE OSD ...................................................... 11
TROUBLESHOOTING GUIDE .............................. 12
WIRING DIAGRAM ............................................... 16
EXPLODED VIEW...................................................17
REPLACEMENT PARTS LIST ...............................19
SCHEMATIC DIAGRAM......................................... 21
4. POWER SUPPLY
4-1. Power
100-240V~, 50/60Hz 0.6A
4-2. Power Consumption
MODE
POWER ON (NORMAL)
STAND-BY
SUSPEND
DPM OFF
POWER S/W OFF
H/V SYNC
ON/ON OFF/ON ON/OFF
5. ENVIRONMENT
5-1. Operating Temperature: 10°C~35°C (50°F~95°F) 5-2. Operating Humidity : 10%~80% 5-3. MTBF : 50,000 Hours (Min.)
Lamp Life : 40,000 Hours (Min.)
OFF
-
VIDEO
POWER CONSUMPTION
ACTIVE
OFF OFF OFF
-
less than 25 W
less than 1 W
less than 1 W less than 1 W less than 1 W
LED COLOR
GREEN AMBER AMBER AMBER
OFF
3. SIGNAL (Refer to the Timing Chart)
3-1. Sync Signal
1) Type : Separate Sync. (Horizontal & Vertical)
2) Input Voltage Level: Low=0~0.8V, High=2.1~5.5V
3) Sync Polarity : Positive or Negative
3-2. Video Input Signal
1) Type : R, G, B Analog
2) Voltage Level : 0~0.7 V a) Color 0, 0 : 0 Vp-p b) Color 7, 0 : 0.35 Vp-p c) Color 15, 0 : 0.7 Vp-p
3) Input Impedance : 75
3-3. Operating Frequency
Horizontal : 30 ~ 63kHz Vertical : 56 ~ 75Hz
6. DIMENSIONS (with TILT/SWIVEL)
(FULL Up Position) Width : 350mm (13.78'') Depth : 133mm (5.24'') Height : 318mm (12.52'')
(Folded Position) Width : 350mm (13.78'') Depth : 64mm (2.52'') Height : 334mm (13.15'')
7. WEIGHT (with TILT/SWIVEL)
Net. Weight : 2.5kg (5.51 lbs) Gross Weight : 5.5kg (12.13 lbs)
2
PRECAUTION
WARNING FOR THE SAFETY-RELATED COMPONENT.
• There are some special components used in LCD monitor that are important for safety. These parts are
marked on the schematic diagram and the replacement parts list. It is essential that these critical
parts should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.
• Do not modify original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.
TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.
• Must mount the module using mounting holes arranged in four corners.
• Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.
• Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.
WARNING
BE CAREFUL ELECTRIC SHOCK !
• If you want to replace with the new backlight (CCFL) or inverter circuit, must disconnect the AC adapter because high voltage appears at inverter circuit about 650Vrms.
• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.
• Protect the module from the ESD as it may damage the electronic circuit (C-MOS).
• Make certain that treatment person’s body are grounded through wrist band.
• Do not leave the module in high temperature and in areas of high humidity for a long time.
• The module not be exposed to the direct sunlight.
• Avoid contact with water as it may a short circuit within the module.
• If the surface of panel become dirty, please wipe it off with a softmaterial. (Cleaning with a dirty or rough cloth may damage the panel.)
CAUTION
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
3
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this
service manual and its supplements and addenda, read and follow the SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit
board module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical
plug or other electrical connection.
c. Connecting a test substitute in parallel with an
electrolytic capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
d. Discharging the picture tube anode.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Discharge the picture tube anode only by (a) first connecting one end of an insulated clip lead to the degaussing or kine aquadag grounding system shield at the point where the picture tube socket ground lead is connected, and then (b) touch the other end of the insulated clip lead to the picture tube anode button, using an insulating handle to avoid personal contact with high voltage.
4. Do not spray chemicals on or near this receiver or any of its assemblies.
5. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton­tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
6. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
7. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
8. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
9. Use with this receiver only the test fixtures specified in
this service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti­static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
4
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip
temperature within the range or 500。F to 600。F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-bristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal
temperature.
(500。F to 600。F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static,
suction-type solder removal device or with solder
braid.
CAUTION: Work quickly to avoid overheating the
circuitboard printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal
temperature (500。F to 600。F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of
the component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any
excess or splashed solder with a small wire-bristle brush.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
5
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
6
TIMING CHART
VIDEO
SYNC
C
E
D
F
A
B
MODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
H / V
H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines)
Sync
Polarity
+
– –
+
– – – – – – – –
+ + + + + + + +
– – – – – –
+ +
Dot
Clock
25.175
28.322
25.175
30.24
31.5
31.5
36.0
40.0
50.0
49.5
57.2832
65
75
78.75
Frequency
31.468 KHz
70.0 Hz
31.468 KHz
70.0 Hz
31.469 KHz
60.0 Hz
35.00 KHz
66.67 Hz
37.861 KHz
72.8 Hz
37.50 KHz
75.0 Hz
35.156KHz
56.25 Hz
37.879 KHz
60.3 Hz
48.077 KHz
72.188 Hz
46.875 KHz
75.0 Hz
49.725 KHz
74.55 Hz
48.363 KHz
60.0 Hz
56.476 KHz
70.0 Hz
60.023 KHz
75.0 Hz
Total
Period
( E )
800 449 900 449 800 525 864 525 832 520 840 500
1024
625
1056
628
1040
666
1056
625
1152
667
1344
806
1328
806
1312
800
Video
Active
Time ( A )
640 350 720 400 640 480 640 480 640 480 640 480 800 600 800 600 800 600 800 600 832 624
1024
768
1024
768
1024
768
Blanking
Time
( B )
160
99
180
49
160
45
224
45
192
40
200
20
224
25
256
28
240
66
256
25
320
43
320
38
304
38
288
32
Sync
Duration
( D )
96
2
108
2
96
2
64
3
40
3
64
3
72
2
128
4
120
6
80
3
64
3
136
6
136
6
96
3
Back
Porch
( F )
48 60 55 34 48 33 96 39
128
28
120
16
128
22 88 23 64 23
160
21
224
39
160
29
144
29
176
28
Front
Porch
( C )
16 37 17 13 16 10 64
3
24
9
16
1
24
1
40
1 56 37 16
1 32
1 24
3 24
3 16
1
Resolution
640 x 350
720 x 400
(TEXT)
640 x 480
640 x 480
640 x 480
640 x 480
800 x 600
800 x 600
800 x 600
800 x 600
832 x 624
(MAC)
1024 x 768
1024 x 768
1024 x 768
7
BLOCK DIAGRAM
Panel
LVDS
LVDS
3.3V VMOD
Switch
Transmitter
(System)
3.3V
MOD-ON
EEPROM
(System)
+
MCU
5V
3.3 V
1.8 V
Regulator
Scaling
gmZAN3SL
ADC
3.3 V
Analog(R/G/B)
OSD
PLL
1.8 V
To Key Control
LIPS
BRT-CTL
INV-CTL
5V
Inverter
Power +
5V
D-Sub
8
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