Lg L1204r Service Manual

Internal Use Only
http://biz.lgservice.com
Room Air Conditioner
SVC MANUAL(Exploded View)
MODEL : WR-8030 WM-8031 WM-1031 WR-1230 WM-1231 WR-1030 HBLG8003R HBLG1003R R1200M L1204R R1200E
CAUTION
CONTENTS
1. PREFACE
1.1 SAFETY PRECAUTIONS................................2
1.2 INSULATION RESISTANCE TEST .................2
1.3 SPECIFICATIONS...........................................3
1.4 FEATURES......................................................4
1.5 CONTROL LOCATIONS .................................4
2.
DISASSEMBLY INSTRUCTIONS
2.1 MECHANICAL PARTS ....................................6
2.1.1 FRONT GRILLE .....................................6
2.1.2 CABINET ................................................6
2.1.3 CONTROL BOX .....................................6
2.2 AIR HANDLING PARTS ..................................7
2.2.1 AIR GUIDE AND TURBO FAN...............7
2.2.2 FAN ........................................................7
2.2.3 SHROUD ................................................8
2.3 ELECTRICAL PARTS......................................8
2.3.1 OVERLOAD PROTECTOR ....................8
2.3.2 COMPRESSOR......................................8
2.3.3 CAPACITOR...........................................9
2.3.4 POWER CORD ......................................9
2.3.5 MOTOR ................................................10
2.4 REFRIGERATION CYCLE ............................10
2.4.1 CONDENSER.......................................10
2.4.2 EVAPORATOR.....................................10
2.4.3 CAPILLARY TUBE ...............................11
3.
INSTALLATION
3.1 SELECT THE BEST LOCATION...................13
3.2 CHECK OF INSTALLATION..........................13
3.3 HOW TO DRAIN............................................13
3.4 HOW TO INSTALL ........................................14
3.4.1 WHEN USING GASKET.......................14
3.4.2 WHEN USING INSTALLATION KITS...14
4.
TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS ...............................17
4.2 PIPING SYSTEM...........................................18
4.3 TROUBLESHOOTING GUIDE ......................19
5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM ......................................27
5.2 ELECTRONIC CONTROL DEVICE...............28
5.3
COMPONENTS LOCATION(FOR MAIN P.C.B ASM)
COMPONENTS LOCATION(FOR DISPLAY P.C.B ASM)
5.4
..29
...29
6. EXPLODED VIEW ..................................30
1. PREFACE
This
SERVICE MANUAL provides various service information, including the mechanical and electrical
parts etc. This room air conditioner was manufactured and assembled under a strict quality control system. The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.
1.1 SAFETY PRECAUTIONS
1. When servicing the unit, set the ROTARY SWITCH or POWER SWITCH to OFF and unplug the power cord.
2. Observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
3. After servicing the unit, make an insulation resis­tance test to protect the customer from being exposed to shock hazards.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
1.2
INSULATION RESISTANCE TEST
1. Unplug the power cord and connect a jumper between 2 pins (black and white).
2. The grounding conductor (green) is to be open.
3. Measure the resistance value with an ohm meter between the jumpered lead and each exposed metallic part on the equipment at all the positions (except OFF) of the ROTARY SWITCH.
4. The value should be over 1MΩ.
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LGE Internal Use Only
1.3 SPECIFICATIONS
1.3.1 FOR WR-8030, WM-8031, WM-1031, WR-1230, WM-1231, HBLG8003R, HBLG1003R, WR-1030, R1200M, L1204R, R1200E
MODELS
ITEMS
POWER SUPPLY
COOLING CAPACITY (Btu/h)
INPUT (W)
RUNNING CURRENT (A)
E.E.R (BTU/W.h)
OPERATING INDOOR (°C)
CONDITION OUTDOOR (°C)
REFRIGERANT (R-22) CHARGE
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
WR-8030
300g(10.6oz)
2 ROW 11STACKS
WM-8031
HBLG8003R
8,000 10,000 12,000 10,000
800 1,020 1,220 1,020
7.3 9.2 11.0 9.2
10 9.8
2 ROW 16STACKS
PROPELLER TYPE FAN WITH SLINGER RING
2/3 3/3 2/3 3/3 2/3
WM-1031
HBLG1003R
1ø, 115, 60Hz
26.7(DB)* 19.4(WB)**
35(DB)* 23.9(WB)**
520g(18.3oz)
3 ROW 11STACKS
TURBO FAN
WR-1230 R-1200M
470g(16.6oz)
2 ROW 12STACKS
2 ROW 17STACKS
6 POLES
WM-1231
L1204R R1200E
WR1030
520g(18.3oz)
3 ROW 11STACKS
2 ROW 16STACKS
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
OUTSIDE DIMENSION (inch)
(W xH xD) (mm)
* DB:Dry Bulb **
WB:Wet Bulb
COMPRESSOR
FAN MOTOR
ROTARY SWITCH
THERMOSTAT THERMISTOR THERMOSTAT THERMISTOR THERMOSTAT
REMOTE CONTROLLER
VERTICAL LOUVER (RIGHT & LEFT)
HORIZONTAL LOUVER (UP & DOWN)
SLIDE IN-OUT CHASSIS
OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
(3 WIRE WITH GROUDING)
ATTACHMENT PLUG (CORD-CONNECTED TYPE)
DRAIN PIPE OR SPLASHED BY FAN SLINGER
203/32 x 1329/32 x 193/8
510 x 354 x 490
ROTARY SWITCH
62/28
REMOTE CONTROLLER
ROTARY SWITCH
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 3 -
LGE Internal Use Only
1.4 FEATURES
OPERATIONTHERMOSTAT
OFF
HIGH
COOL
MED
COOL
LOW COOL
MED
FAN
LOW
FAN
Air
Purifier
Power
Temp
Sleep Mode
Timer
Auto
Swing
Fan Speed
AIR
PURIFIER
7 1
2
3
4
8
5
Powe r
Temp
Fan Speed
Timer Mode
˚C
TIMER POWERMODE
TEMP
FAN
SPEED
F1 LOW F2 MED F3 HIGH
Dry Timer
Fan
Energy
Saver
Cool
1
2
6
3 45
1
2
3
4
5
• Designed for COOLING ONLY.
• Powerful and whispering cooling.
• Slide-in and slide-out chassis for the simple installation and service.
• Low air-intake, top cooled-air discharge.
1.5 CONTROL LOCATIONS
• THERMOSTAT
Thermostat will automatically control the temperature of the room. Select a higher number (the right side of arc) for a cooler temperature in the room. The temperature is selected by positioning the knob to the desired position. The 5 or 6 position is a normal setting for average conditions.
• OPERATION
OFF : Turns the air conditioner to off.
MED FAN : Permits the medium fan speed operation
without cooling.
• Built-in adjustable Thermistor
• Washable one-touch filter
• Compact size
• Reliable and efficient rotary compressor is equipped.
LOW FAN : Permits the low fan speed operation
without cooling.
HIGH COOL : Permits cooling with the high fan speed
operation.
MED COOL : Permits cooling with the medium fan
speed operation.
LOW COOL : Permits cooling with the low fan speed
operation.
DISPLAY
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 4 -
REMOTE CONTROL
LGE Internal Use Only
6
6
7
7
8
8
Precaution: The Remote Control unit will not function properly if strong light strikes the sensor window of the air
conditioner or if there are obstacles between the Remote Control unit and the air conditioner.
POWER BUTTON
To turn the air conditioner ON, push the button. To turn the air conditioner OFF, push the button again. This button takes priority over any other buttons.
ROOM TEMPERATURE SETTING BUTTON
This button can automatically control temperature of the room. The temperature can be set within a range of 16°C to 30°C by 1°C Select the lower number for lower temperature of the room.
OPERATION MODE SELECTION BUTTON
Every time you push this button, it will shift among COOL, ENERGY SAVER, FAN and DRY.
-
Energy Saver: If Energy Save mode is selected, the fan stops when the compressor stops cooling.
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.
FAN SPEED SELECTOR
Every time you push this button, it is set as follows. (Hi Low Med Hi Low ...)
ON/OFF TIMER BUTTON
You can set the time when the unit will turn on or turn off automatically by pressing the timer button. If the unit is operating, this button controls the time it will be turned off. If the unit is off state, this button controls the time it will start. Every time you push this button, the remaining time will be set as follows.
- Stopping operation (1Hour ➔ 2Hours ➔ 3Hours ➔ 4Hours ➔ 5Hours ➔ 6Hours ➔ 7Hours ➔ 8Hours ➔ 9Hours ➔ 10Hours ➔ 11Hours ➔
12Hours 0Hour 1Hour 2Hours ... )
- Starting operation (1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours ➔ 10Hours ➔ 11Hours ➔
12Hours off 1Hour 2Hours ... )
REMOCON SIGNAL RECEIVER
AIR PURIFIER
Press the Air Purifier button. Operation will start when the button is pressed and stop when the button is pressed again.
Set the fan speed with the remote control. You can select the fan speed in three steps high, low or medium. Each time the button is pressed, the fan speed mode is shifted.
If you press the only Air Purifier button, only air purifying operates. Then, fan speed is low. You can select the fan speed in three steps high, low or medium. Each time the button is pressed, the fan speed mode is shifed.
SLEEP MODE
Press the sleep mode button to set the time you want the unit to turn off automatically.
Every time you push this button, the remaining time will be set as follows.
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 0Hour 1Hour 2Hours
...
)
The temperature setting will be raised by 2˚F in 30 minutes and by 4˚F in 1 hour to prevent overcooling during sleep.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 5 -
LGE Internal Use Only
T
I
M
E
M
O
D
E
T
E
M
P
P
O
W
E
R
F
A
N
S
P
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E
D
T IM E
M O
D E
T E M
P
P O
W E
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F A
N
S P
EE
D
C O
O L
I N
D O
O R
D E S
I R E
D
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R G
Y
S A
V E R
A
I R
P U R
Y F I
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A U
T O
R E S
T A R
T
F A
N
F A
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D R Y
H
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T DE
F
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T I M
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M O D
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M P
P O W
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F A
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S P E
E D
C O O
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IN D
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E D
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G Y
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A V
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R A IR
P U
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F
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A U T
O
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S T
A
R
T
F
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F
A N
D
R YH
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A T
D E
F R
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S
T
2. DISASSEMBLY INSTRUCTIONS
Before the following disassembly, POWER SWITCH set to OFF and disconnect the power cord.
2.1 MECHANICAL PARTS
2.1.1 FRONT GRILLE
1. Open the lnlet grille downward and remove the air filter.
2. Remove the screw which fastens the front grille.(See Figure 1)
3. Pull the front grille from the right side.
4. Remove the front grille.(There are 4 hooks.)
5. Re-install the components by referring to the removal procedure, above.
2.1.2 CABINET
1. After disassembling the FRONT GRILLE, remove the 2 screws which fasten the cabinet at both sides.
2. Remove the 2 screws which fasten the cabinet at back.
3. Pull the base pan forward. (See Figure 2)
4. Remove the cabinet.
5. Re-install the components by referring to the removal procedure, above.
Figure 1
2.1.3 CONTROL BOX
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the cabinet. (Refer to section 2.1.2)
3. Remove the 2 screws which fasten the power cord.
4. Disconnect the grounding screw from the evaporator channel.
5. Remove the 1 screw which fasten the control box cover.
6. Remove the housing which connects PCB and motor wire in the control box.
7. Disconnect the housing which connects Plazma Air Purifier.(Optional)
8. Remove the screw at left cover of filter case and open the cover to remove inner screw. (Optional)
9. Remove the nut which fastens the terminal cover.
10. Remove the terminal cover.
11. Remove all the leads from the overload protector.
12. Discharge the capacitor by placing a 20,000 ohmresistor across the capacitor terminals.
13. Raise the control box upward completely. (See Figure 3)
14. Re-install the components by referring to the removal procedure, above. (Refer to the circuit diagram found on page 27 in this manual and on the control box.)
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 6 -
Figure 2
Figure 3
LGE Internal Use Only
2.2 AIR HANDLING PARTS
2.2.1 AIR GUIDE AND TURBO FAN
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the cabinet. (Refer to section 2.1.2)
3. Remove the control box. (Refer to section 2.1.3)
4. Remove the 4 screws which fasten the brace.
5. Remove the brace.
6. Remove the 2 screws which fasten the air guide upper.
7. Remove the air guide upper.(See figure 4)
8. Remove the 2 screws which fasten the evaporator.
9. Move the evaporator forward and pulling it upward slightly. (See Figure 5)
10. Pull out the hook of orifice by pushing the tabs
and remove it. (See Figure 6)
11. Remove the clamp with a hand plier which
secures the turbo fan.
12. Remove the turbo fan.
13. Remove the 2 screws which fasten the air guide
from the base pan.
14. Move the air guide backward, and pull out from
the base pan.(Move the air giude lower carefully.)
15. Re-install the components by referring to the
removal procedure, above.
Figure 4
2.2.2 FAN
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace (Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser.
4. Move the condenser to the left carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Figure 7)
7. Re-install by referring to the removal procedure.
Figure 5
Figure 6
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 7 -
Figure 7
LGE Internal Use Only
2.2.3 SHROUD
1. Remove the fan. (Refer to section 2.2.2)
2. Remove the shroud. (See Figure 8)
3. Re-install the components by referring to the removal procedure, above.
2.3 ELECTRICAL PARTS
2.3.1 OVERLOAD PROTECTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the nut which fastens the terminal cover.
3. Remove the terminal cover. (See Figure 9)
4. Remove all the leads from the overload protector.
5. Remove the overload protector.
6. Re-install the components by referring to the removal procedure, above.
Figure 8
Figure 9
2.3.2 COMPRESSOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant system using a Freon Recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the FreonTM. Leave the valve in place after servicing the system.
3. Remove the overload protector. (Refer to section
2.3.1)
4. After purging the unit completely, unbraze the suction and discharge tubes at the compressor connections.
5. Remove the 3 nuts and the 3 washers which fasten the compressor.
6. Remove the compressor. (See Figure 10)
7. Re-install the components by referring to the removal procedure, above.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
TM
Figure 10
- 8 -
LGE Internal Use Only
2.3.3 CAPACITOR
DEFROST
HEAT
CO
OL
IND
OO
R
DE
SIRED
EN
ER
GY
SA
VE
R
A
IR
P
URY
F
IER
AU
T
O
RE
S TART
FAN
FAN
DRY
T I M
E
M O
D E
T
E M
P
P O
W
E R
F A
N
S P
E E D
COO
L
I N
D O O
R
D E S
I R E
D
E N
E R G
Y
S A
V E
R
A
I R
P U R
Y F I
E R
A
U T O
R E S
T A
R T
FA
N
FA
N
D RY
H
EA
T
D EF
R O
S T
1. Remove the control box. (Refer to section 2.1.3)
2. Open the top cover from the control box. (See Figure 11)
3. Pull out the capacitor from the control box.
4. Disconnect all the leads of capacitor terminals.
5. Re-install the components by referring to the removal procedure, above.
2.3.4 POWER CORD
1. Remove the control box. (Refer to section 2.1.3)
2. Open the top cover from the control box. (Refer to section 2.3.3)
3. Disconnect the front panel from the control box. (See Figure 12)
4. Disconnect two leads from the capacitor and relay.
5. Pull out the power cord.
6. Re-install the component by referring to the above removal procedure, above. (Use only one ground-marked hole for ground connection.)
7. If the supply cord of this appliance is damaged, it must be replaced by the special cord. (The special cord means the cord which has the same specification marked on the supply cord attached at the unit.)
Figure 11
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 9 -
Figure 12
LGE Internal Use Only
2.3.5 MOTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the turbo fan. (Refer to section 2.2.1)
3. Remove the fan. (Refer to section 2.2.2)
4. Remove the 4 screws which fasten the motor from the air guide. (See Figure 13)
5. Remove the motor.
6. Re-install the components by referring to the removal procedure, above.(See Figure 13)
2.4 REFRIGERATING CYCLE
2.4.1 CONDENSER
CAUTION
Discharge the refrigerant system using a FreonTMRecovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the FreonTM. Leave the valve in place after servicing the system.
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the 5 screws which fasten the brace.(Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser and shroud.
4. After discharging the refrigerant completely, unbraze the interconnecting tube at the condenser connections.
5. Remove the condenser.
6. Re-install the components by referring to notes. (See Figure 14)
2.4.2 EVAPORATOR
1. Remove the control box.(Refer to section 2.1.3)
2. Remove the air guide upper. (Refer to section
2.2.1)
3. Remove the 2 screws which fasten the evaporator.
4. Move the evaporator sideways carefully. (Refer to section 2.2.1)
5. After discharging the refrigerant completely, unbraze the interconnecting tube at the evaporator connections.
6. Remove the evaporator.
7. Re-install the components by referring to notes. (See Figure 15)
Figure 13
Figure 14
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 10 -
Figure 15
LGE Internal Use Only
2.4.3 CAPILLARY TUBE
1. Remove the cabinet. (Refer to section 2.1.2)
2. After discharging the refrigerant completely, unbraze the interconnecting tube at the capillary tube.(See caution above)
NOTES
Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to Discharge the refrigerant system using a Freon recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the FreonTM. Leave the valve in place after servicing the system.
2. After discharging the unit completely, remove the desired component, and unbraze the pinch-off tubes.
3. Solder service valves into the pinch-off tube ports, leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated figure
16A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns counterclockwise and leave the valves open. The vacuum pump is now pulling through valves A and B up to valve C by means of the manifold
and entire system.
CAUTION
If high vacuum equipment is used, just crack valves A and B for a few minutes, then open slowly with the two full turns counterclockwise. This will keep oil from foaming and being drawn into the vacuum pump.
3) Operate the vacuum pump for 20 to 30 minutes,
until 600 microns of vacuum is obtained. Close valves A and B, and observe vacuum gauge for a few minutes. A rise in pressure would indicate a possible leak or moisture remaining in the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See figure 16B. Open valve C. Discharge the line at the manifold connection.
5) The system is now ready for final charging.
TM
3. Remove the capillary tube.
4. Re-install the components by referring to notes.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from the High-side. If the total charge cannot be put in the High-side, the balance will be put in the suction line through the access valve which you installed as the system was opened.
2) Connect the charging cylinder as shown in figure 16B. With valve C open, discharge the hose at the manifold connection.
3) Open valve A and allow the proper charge to enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not take it. Close valve A.
5) With the unit running, open valve B and add the balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 30 lbs. c. Turn off valve B and allow pressure to drop. d. Repeat steps b. and c. until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly, use the pinch-off tool with the unit still running and clamp on to the pinch-off tube. Using a tube cutter, cut the pinch-off tube about 2 inches from the pinch-off tool. Use sil-fos solder and solder pinch-off tube closed. Turn off the unit, allow it to set for a while, and then test the leakage of the pinch-off connection.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 11 -
LGE Internal Use Only
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable
A
COMPOUND GAUGE
EVAPORATOR (LOW PRESSURE SIDE)
COMPRESSOR
CAPILLARY TUBE
CONDENSER (HIGH PRESSURE SIDE)
SEE INSETS
BELOW
MANIFOLD
GAUGE
B
A
B
EXTERNAL VACUUM PUMP
A
CHARGING CYLINDER
LOW
HI
B
C
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
Figure 16A-Pulling Vacuum
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 12 -
Figure 16B-Charging
LGE Internal Use Only
3. INSTALLATION
3.1 SELECT THE BEST LOCATION
1.To prevent vibration and noise, make sure the unit is installed securely and firmly.
2.Install the unit where the sunlight does not shine directly on the unit.
3.The outside of the cabinet must extend outward for at least 12" and there should be no obstacles, such as a fence or wall, within 20" from the back of the cabinet because it will prevent heat radiation of the condenser. Restriction of outside air will greatly reduce the cooling efficiency of the air conditioner.
CAUTION
All side louvers of the cabinet must remain exposed to the outside of the structure.
4.Install the unit a little slanted so the back is slightly lower than the front (about 1/2"). This will help force con-densed water to the outside.
5.Install the unit from the bottom about 30"~60" above the floor level.
COOLED AIR
30"~60"
Figure 17
AWNING
RADIATION
ABOUT 1/2"
FENCE
HEAT
Over 20"
3.2 CHECK OF INSTALLATION
The setting conditions must be checked prior to initial starting.
The undermentioned items are especially important checking points when the installation is finished.
1. Grounding wire (Green or Green and Yellow) is
provided in the power cord. The green wire must be grounded.
2. Connect to a single-outlet 15A circuit.
(or 20A circuit for Electric Heater Model)
3. To avoid vibration or noise, make sure the air
conditioner is installed securely.
4 Avoid placing furniture or draperies in front of the
air inlet and outlet.
3.3. HOW TO DRAIN (When using drain pipe)
The air conditioner must be installed horizontally or tilted slightly to the outside for proper water drainage.
On exceptionally hot and humid days the air conditioner may overflow condensed water.
If the air conditioner is used in hot and a high humidity zone, exchange the HOLE RUBBER for the DRAIN PIPE.(See figure 18, figure 19.)
Figure 18
Figure 19
BASE PAN
BASE PAN
1
HOLE RUBBER
2
HOLE RUBBER
BOTTOM
BOTTOM
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 13 -
LGE Internal Use Only
3.4 HOW TO INSTALL
DEFROST
HEATCOOL
INDOORDESIRED
ENERGY SAVER
AIR PURYFIER AUTO RESTART
FAN
FAN
DRY
DEFROST
HEATCOOL
INDOORDESIRED
ENERGY SAVER
AIR PURYFIER AUTO RESTART
FAN
FAN
DRY
A
B
D
E
F
C
HJ
2
3
4
2
1
G
A
RIGHT SIDE
HORIZONTAL LINE
B
1
2 3 4
8 9
11
765
10
13
12
25" to 36"
15" min
Stool
Interior wall
20
3
/32" min
(Without frame curtain)
Offset
1
/2" to 11/4"
Sill
Exterior
3.4.1 WHEN USING GASKET
1. WINDOW (WIDTH-A, HEIGHT-B)
2. GASKET
4. DETAILS 5.1 x 30 ROUND HEAD WOOD SCREWS
3. WALL
ABCDE F HJK
535mm 366mm 250mm 30mm 0~25mm OVER 420mm 32 5~10mm 0~5mm
(211/2") (147/16") (10") (11/16") (0~1") (OVER 1617/32") (11/4") (3/16"~3/8") (0~3/16")
3.4.2 WHEN USING INSTALLATION KITS
A. WINDOW REQUIREMENTS
This unit is designed for installation in standard double hung windows with actual opening widths from 25" to 36". The top and bottom window sash must open sufficiently to allow a clear vertical opening of 16" from the bottom of the upper sash to the window stool.
B. INSTALLATION KITS CONTENTS
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
NO. NAME OF PARTS Q'TY
1 FRAME CURTAIN 2 2 SILL SUPPORT 2 3 BOLT 2 4 NUT 2 5 SCREW(TYPE A) 16 6 SCREW(TYPE B) 3 7 SCREW(TYPE C) 5 8 FOAM-STRIP 1
9 FOAM-PE 1 10 UPPER GUIDE 1 11 FOAM-PE 1 12 FRAME GUIDE 2 13
WINDOW LOCKING BRACKET
- 14 -
1
LGE Internal Use Only
SUGGESTED TOOL REQUIREMENTS
Shipping Screws
T I M
E
M O
D E
T E M
P
P O W
E R
F A N
S
P E E
D
C
O O L
IN DO
O R
D E S IR
ED
EN
E RG Y
S A
VE R
A
IR
P U R
YF IE
R
AU
T O
R E ST
A R
T
F A N
F A
N
D R Y
H E A
T D E F
R O S
T
T I M
E
M O D
E
T E M
P
P
O W E
R
F A
N
S P
E E D
C O O
L
IN
D O O R
D
E S I R
E D
E N E
R G Y
S A
V E R
A
I R
P UR
Y F IE R
A U
T O
R E S
T A R T
F
A N
F A N
D
R Y
H E A
T D E F
R O S T
9
10
13
(Type A)
(Type A)
5
5
11
11
9
5
T I M
E
M
O D E
T E M
P
P O W
E R
F A N
S
P E E D
C
O O L
I N D O O
R
D E
S I R E D
E N
E R G Y
S A
V E R
A
I R
P U R
Y F I E
R
A
U T O
R E S
T A R
T
F A N
F
A N
D RY
H E
A T D E F
R O S
T
EPS Material
Upper Guide
Window stool
Front Angle
Window Sash Upper guide
9
Frame Curtain
1
Foam-pe
10
Foam-pe
13
Cabinet
SCREWDRIVER(+, -), RULER, KNIFE, HAMMER, PENCIL, LEVEL
PREPARATION OF CHASSIS
1. Remove the screws which fasten the cabinet at both sides and at the back.
2. Slide the unit out from the cabinet by gripping the base pan handle and pulling forward while bracing the cabinet.
3. Cut the window sash seal to the proper length. Peel off the backing and attach the Foam-Pe to the underside of the window sash.
4. Remove the backing from the top upper guide Foam PE Guide
and attach it to the bottom of the Upper
.
5. Attach the upper guide onto the top of the cabinet with 3 type A screws.
6. Insert the Frame Guides into the bottom of the cabinet.
7. Insert the Frame Curtain into the upper guide and Frame Guides .
8. Fasten the curtains to the unit with 4 Type A screws at the both sides.
CABINET INSTALLATION
1. Open the window. Mark a line on center of the
window stool (or desired air conditioner location). Carefully place the cabinet on the window stool and align the center mark on the front angle with the center line marked in the window stool.
2. Pull the bottom window sash down behind the
upper guide until it meets.
NOTE:
Do not pull the window sash down so tightly that the
movement of Frame Curtain is restricted.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Figure 20
- 15 -
Figure 21
LGE Internal Use Only
INDOOR OUTDOOR
Sill Support
Nut
Bolt
2
4
3
INDOOR OUTDOOR
12
7
5
Frame Guide
About 1/2"
Screw(Type A)
Cabinet
6
2
About 1/2"
Screw(Type B)5Screw(Type A)
Sill support
Type C
Sash track
Front Angle
Screw(Type B)
6
Sill support
2
3. Loosely assemble the sill support using the parts in
Figure 22.
4. Select the position that will place the sill support near the outer most point on sill (See
Figure
22)
NOTE: Be careful when you install the cabinet
are broken easily).
(Frame Guides
5. Attach the sill support to the cabinet track hole in relation to the selected position using 2 Type A screws in each support (See
6. The cabinet should be installed with a very slight
1
tilt (about
/2") downward toward the outside
(See Figure 24). Adjust the bolt and the nut of Sill Support for balancing the cabinet.
Figure 22
Figure 23).
Figure 23
7. Attach the cabinet to the window stool by
8. Pull each Frame Curtain properly to each
9. Attach each Frame Curtain to the window sash
driving the screws (Type B: Length sixteen millimeters and below.) through the front angle into window stool (5/8").
window sash track, and repeat step 2.
by using screws (Type C). (See Figure 25)
Figure 24
Figure 25
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 16 -
LGE Internal Use Only
DEFROST
HEATCOOL
INDOOR DESIRED
ENERGY SAVER
AIR PURYFIER AUTO RESTART
FAN
FAN
DRY
DEFROST
HEATCOOL
INDOOR DESIRED
ENERGY SAVER
AIR PURYFIER AUTO RESTART
FAN
FAN
DRY
Screw(Type A)
T I M
E
M O
D E
T E M
P
P O W
E R
F A N
S
P E E
D
C
O O L
I N D O
O R
D E S I
R E D
E N
E R G
Y S A
V
E
R A
I
R P U R
Y
F
I
E
R
A
U
T
O R E S
T
A
R
T
F A N
F A
N
D R Y
H E A
T D E F
R
O
S
T
Screw(Type A)
Power cord
13
8
Foam-Strip
354(13 / ")
29
490(19 / )
3
8"
29(1 / )
5
32"
18( / )
23
32"
126.5(4 / )
31
32"
32
T
I
M
E
M
O
D
E
T
E
M
P
P
O
W
E
R
F
A
N
S
P
E
E
D
510
20
3
32
10. Slide the unit into the cabinet.(See Fig. 26)
CAUTION: For security purpose, reinstall screws (Type
A) at the cabinet's sides.
11. Cut the Foam-Strip to the proper length and insert between the upper and lower window sash. (See Fig. 27)
Figure 26
Figure 27
12. Attach the window Locking Bracket with a type C screw. (See Fig. 28)
13. Attach the front grille to the cabinet by inserting the tabs on the grille into the tabs on the front of the cabinet. Push the grille in until it snaps into place.(See Fig. 29)
14. Lift the inlet grille and secure it with a type A screw through the front grille.(See Fig. 30)
Figure 29
Figure 30
Figure 28
4. TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
unit: mm(inch)
- 17 -
Figure 31
LGE Internal Use Only
4.2 PIPING SYSTEM
MOTOR
COMPRESSOR
OIL
(LIQUID REFRIGERANT)
CAPILLARY TUBE
OUTSIDE COOLING AIR FOR REFRIGERANT PASS THROUGH
SUCTION LINE COOL LOW PRESSURE VAPOR
COOLED AIR
COMPLETE LIQUID BOIL OFF POINT
LIQUID PRESSURE DROP
ROOM AIR HEAT LOAD
VAPOR INLET
HOT DISCHARGED AIR
LIQUID OUTLET
HIGH PRESSURE VAPOR
LIQUID REFRIGERANT
LOW PRESSURE VAPOR
ROOM AIR CONITIONER
EVAPORATOR COILS CONDENSER COILS
CYCLE OF REFRIGERATION
CONDENSER COIL
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
TURBO FAN
EVAPORATOR COIL
Figure 32 is a brief description of the important components and their function in what is called the refrigeration system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Figure 32
- 18 -
LGE Internal Use Only
4.3 TROUBLESHOOTING GUIDE
Ineffective Cooling
Check outdoor coil (heat exchanger) & the fan operation.
Check gas leakage.
Repair gas leak.
Replacement of unit if the unit is beyond repair.
Satisfactory operation with temperature difference of inlet & outlet air ; 44~50°F(7~10°C)
Check heat load increase.
Clean condenser.
Not on separate circuit.
Check inside gas pressure.
Adjusting of refrigerant charged.
Malfunction of compressor.
Replacement of compressor.
Check cold air circulation for smooth flow.
Dirty indoor coil (Heat exchanger)
Correct above trouble
Check clogging in refrigera­tion circuit.
Repair clogging in refrigera­tion circuit.
Obstruction at air outlet
Clogged of air filter.
Malfunction of fan
In general, possible trouble is classified in two kinds. The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.
Unit runs but poor cooling.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 19 -
LGE Internal Use Only
Fails to Start
Check circuit breaker and fuse.
Gas leakage of feeler bulb of thermostat
Check of control switch.
Fan only fails to start.
Improper wiring.
Defect of fan motor capacitor.
Irregular motor resistance (
). Irregular motor insulation (
).
Replacement of fan motor.
Regular but fails to start.
Replacement of compressor (locking of rotor, metal).
Improper thermostat setting.
Loose terminal connection.
Improper wiring.
Irregular motor resistance ( )
Irregular motor insulation ( )
Replacement of compressor (Motor damaged)
Drop of power voltage.
Capacitor check.
Replacement
Compressor only fails to start.
Defect of compressor capacitor.
Check of power source.
Check of control switch setting.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 20 -
LGE Internal Use Only
Check the Fuse.
Check the wiring diagram.
Is the Trans input power
AC 115V?
Is the Trans output power
about AC 14V?
Is shorted the Trans. output?
Is output Voltage of IC01D
DC 12V?
Is output Voltage of IC02D
DC 5V?
Is the voltage No.18 of Micom
DC 5V?
Exchange AC PCB Ass'y.
Is the
connection between
AC and DC
all right?
Is the reset circuit all right?
(The No.14 of
Micom is 5V.)
Check the Fuse.
Check the wiring diagram.
Check the Main
PCB pattern.
Exchange the Trans.
Exchange D02D~D05D.
Exchange IC01D.
Exchange IC02D.
Exchange IC01A, C02A.
Connect connector
exactly.
Check the PCB pattern.
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
NO
YES
ELECTRICAL PARTS TROUBLESHOOTING GUIDE: WM-8031, WM-1031
Possible Trouble 1 The unit does not operate.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 21 -
LGE Internal Use Only
Possible Trouble 2 The compressor does not operate.
Is setting
Temp. set lower than Room
Temp.-0.5°C?
Is the voltage No.10
of IC01M 0V?
Exchange IC01M.
Select the setting Temp. to lower Number.
Wait 3 Minutes.
Is the Unit for 3 minutes
delay?
Exchange MAIN PCB Ass'y.
Is the voltage N0.9 of
IC01M DC 12V?
Check the RY-COMP.
Check the wiring
Diagram.
NO
NO
NO
YES
YES
YES
YES
Is the wire connection of
RY-COMP all right?
Check the RY-COMP.
Connect LEAD Wire to
RY-COMP again.
NO
YES
NO
Possible Trouble 3 The compressor always operate.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 22 -
LGE Internal Use Only
Possible Trouble 4 FAN does not operate.
Exchange IC01M.
Exchange IC01M.
Is the voltage NO.1 or 2 or 4
of IC01M DC 12V?
Is the voltage NO.16 or 15 or 13
of IC01M 0V?
Check the RY-Hi or RY-Med or RY-Lo.
Check the wiring diagram.
NO
NO
YES
YES
Check the PCB pattern.
Is the voltage of Battery
about over 2.3V?
Exchange Receiver Ass'y.
Is the connection of
CN-AC/DC
all right?
Is the voltage No.10
of CN-AC/DC on DC PCB
Ass'y DC 5V?
Exchange the battery.
Check the PCB pattern.
Connect connector to
CN-AC/DC
exactly.
NO
NO
NO
YES
YES
YES
Possible Trouble 5 Remote controller does not operate.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 23 -
LGE Internal Use Only
Possible Trouble 6 It displays abnormally on DC PCB Assy.
NO
NO
NO
NO
YES
YES
YES
Is the IC01G all right?
Is the connection of
CN-AC/DC
all right?
Exchange the DC PCB Ass'y.
Exchange IC01G.
Exchange IC03G
(Q01G~Q04G for Delux Model).
Connect connector to
CN-AC/DC
exactly.
Does the IC03G
(Q01G~Q04G for Delux Model)
operate normally on DC
PCB Ass'y?
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 24 -
LGE Internal Use Only
COMPLAINT CAUSE REMEDY
Fan motor will not run.
Fan motor runs intermittently
No power
Power supply cord
Rotary switch
Wire disconnected or connection loose
Capacitor (Discharge capacitor before testing.)
Will not rotate
Revolves on overload.
Check voltage at outlet. Correct if none.
Check voltage to rotary switch. If none, check power supply cord. Replace cord if circuit is open.
Check switch continuity. Refer to wiring diagram for terminal identification. Replace switch if defective.
Connect wire. Refer to wiring diagram for terminal identification. Repair or replace loose terminal.
Test capacitor. Replace if not within ±10% of manufacturer's rating. Replace if shorted, open, or damaged.
Fan blade hitting shroud or blower wheel hitting scroll. Realign assembly.
Units using slinger ring for condenser fan must have
1
/4to 5/16inch clearance to the base. If it hits the base, shim up the bottom of the fan motor with mounting screw(s).
Check fan motor bearings; if motor shaft will not rotate, replace the motor.
Check voltage. If not within limits, call an electrician.
Test capacitor. Check bearings. Does the fan blade rotate freely? If not, replace fan motor.
Fan motor noise.
Compressor will not run, but fan motor runs.
Fan
Blower
Loose clamper
Worn bearings
Voltage
Wiring
Rotary
Pay attention to any change from high speed to low speed. If the speed does not change, replace the motor.
If cracked, out of balance, or partially missing, replace it.
If cracked, out of balance, or partially missing, replace it.
Tighten it.
If knocking sounds continue when running or loose, replace the motor. If the motor hums or noise appears to be internal while running, replace motor.
Check voltage. If not within limits, call an electrician.
Check the wire connections, if loose, repair or replace the terminal. If wires are off, refer to wiring diagram for identification, and replace. Check wire locations. If not per wiring diagram, correct.
Check for continuity, refer to the wiring diagram for terminal identification. Replace the switch if circuit is open.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 25 -
LGE Internal Use Only
COMPLAINT CAUSE REMEDY
Compressor will not run, but fan motor runs.
Compressor cycles on overload.
Compressor cycles on overload.
Thermostat
Capacitor (Discharge capacitor before servicing.)
Compressor
Overload
Voltage
Overload
Fan motor
Condenser air flow restriction
Check the position of knob If not at the coldest setting, advance the knob to this setting and restart unit. Check continuity of the thermostat. Replace thermostat if circuit is open.
Check the capacitor. Replace if not within ±10% of manufacturers rating. Replace if shorted, open, or damaged.
Check the compressor for open circuit or ground. If open or grounded, replace the compressor.
Check the compressor overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool it, and retest.)
Check the voltage. If not within limits, call an electrician.
Check overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool, and retest.)
If not running, determine the cause. Replace if required.
Remove the cabinet. inspect the interior surface of the condenser; if restricted, clean carefully with a vacuum cleaner (do not damage fins) or brush. Clean the interior base before reassembling.
Compressor cycles on overload.
Insufficient cooling or heating
Excessive noise
Condenser fins (damaged)
Capacitor
Wiring
Refrigerating system
Air filter
Exhaust damper door
Unit undersized
Blower or fan
Copper tubing
If condenser fins are closed over a large area on the coil surface, head pressures will increase, causing the compressor to overload. Straighten the fins or replace the coil.
Test capacitor.
Check the terminals. If loose, repair or replace.
Check the system for a restriction.
If restricted, clean of replace.
Close if open.
Determine if the unit is properly sized for the area to be cooled.
Check the set screw or clamp. If loose or missing, correct. If the blower or fan is hitting air guide, rearrange the air handling parts.
Remove the cabinet carefully and rearrange tubing not to contact cabinet, compressor, shroud, and barrier.
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 26 -
LGE Internal Use Only
5. SCHEMATIC DIAGRAM
MOTOR
COMP.
CAPACITOR
DC PCB
ASSEMBLY
THERMISTOR
AIR FILTER ASSEMBLY
AC PCB
ASSEMBLY
WIRING DIAGRAM
3854AR3563N
SWITCH
H.V.
ASSEMBLY
BK
CN-MOTOR
CN-PWR
DC12V
ZNR01J
CN-12V
CN-HVB
RY-COMP
3
4
FUSE
250V/T2A
(115V/T2A)
RY-LOW
RY-MED
RY-HI
CN-AC/DC
POWER
TRANS
CN-AC/DC
CN-TH1
BL RD
RDBK
BL
R
S
C
OLP
YL OR
YL
F
C
H
WH
(BL)
(
Ribbed
)
BK(BR
)
(
Plain
)
GN/YL
(GN)
GN/YL
(GN)
BK
RD
OR(BR
)
1
5
7
6
8
4
2
3
COMP.
MOTOR
WH(BL)
POWER INPUT
(Plain)
GN(GN/YL)
BK(BR)
(Ribbed)
WIRING DIAGRAM 3854AR3563A
BL
BL
RD
BK
R
C
S
YL
YL
RD
BK
BL
RD
ROTARY SWITCH
BK
BL
L718
6
4
2
H
M
OR(BR)
OR(BR)
BL
RD
BK
THERMOSTAT
CAPACITOR
P.T.C
RD
BK
F
C
H
BR(YL)
OLP
10
3
2
1
9
4
5.1 CIRCUIT DIAGRAM
MODEL: WM-8031, WM-1031, WM-1231,
HBLG8003R, HBLG1003R, L1204R, R1200E
MODEL: WR-8030, WR-1230, WR-1030,
R1200M
S: Service Parts N: Non Service Parts
LOCATION
NO.
1
MOTOR ASSY
2
CAPACITOR
3
COMPRESSOR
4
10
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
OVERLOAD PROTECTOR
5
DC PCB ASSEMBLY
6
AC PCB ASSEMBLY
7
THERMISTOR
8
PLASMA FILTER ASSY
9
THERMOSTAT
ROTARY SWITCH
DESCRIPTION
- 27 -
Q'TY
PER SET
1
1
1
1
1
1
1
1
1
1
RE-
MARKS
S
S
S
S
S
S
S
S
S
S
LGE Internal Use Only
5.2 ELECTRONIC CONTROL DEVICE
33
22
11
HVB
5V
b
c
R04P
X
O
O
X
5V
R04P
8
EEPROMModel
1
EEPROM
A0
5V
S7136
IC01A
3.6V
2
1
R01A
20K
3
+
10V
1uF
C02A
CAT93C46
Vcc
Auto Restart
Non Auto Restart
20K
R03P
20K
576
R02P
Q03G
1K
R04P
A101S
Q01G
A101S
Q02G
SW03G
D03G
SW06G
D06G
TEMP UP
D02G
D05G
SW02G
MODE
SW05G
TEMP DOWN ON/OFF
D01G
D04G
FAN
SW01G
TIMER
SW04G
A101S
423
A2
GND
A1
10K
R06P
R05P
10K
Rx
SDA
SCL
Digit4 (Scan4)
0.001
C01F
R01F
10K
C02F
0.001
R03F
10K
Digit1 (Scan1)
SEG-c
SEG-a
SEG-b
Digit0 (Scan0)
Digit2 (Scan2)
Digit3 (Scan3)
SCL
SDA
WP
0.01
C01A
50V
1M
R01B
OSC01B
RT8.00MG
1%
12.1K
R02H
6.2K
1%
R04H
5V
2
1
CN-TH1
SMAW200-02
2
112
5V
12
TEST
14 13
8
9
10
11
1619 18
VSS
VAref
17 15
Osc in
Osc out
/Reset
21 2022
242526
23
5V
4WAY
SYNC
LOW
COMP
Pipe TH
Option1
Option2
Room TH
567
123
4
MICOM
TMP87CH47U
SEG-d
44
SEG-e
SEG-f
4342
VDD
40
SEG-g
3837
KEY0
39
SLIDE SW
41
27282931323330
ION
MED
HI
Receiver
LED out3
Buzzer
363534
LED out0
LED out1
LED out2
KEY1
HVB
R22H
1%
12.1K
R21H
12.1K
1%
OR2H
745
6
987
OR1H
131211
10
5V
1
2
9
8
IC01M
1K
R02E
20
GND
Vout
RECEIVER
Vcc
R01L
5
4
12V
+
5V
10V
220
C02L
ULN2004A
161514
3
6
680pF
C01L
R01P
20K
50V
3
Digit0
510
a
f
a
b
Digit1
a
3
9
b8c
d
f
d
e
d
c
7
e4f1g
e
6
g g
COOL
DEFROST
DRY/HEAT
TIMER
FAN
E/SAVER
R02G
R03G
R04G
R01G
680
680
680
680
R05G
R06G
R07G
12V
680
680
680
IC01G
151413
432
161
121110
765
98
ULN2004A
10K
5V
5V
R12F
R01E
1K
5V
C06D
BZ01E
PKM13EPY
-4002
+
C05D
50V
10V
220
0.01
10
12V
11
12
CN-AC/DC
51581-12(YEONHO)
52044-1245(MOLEX)
C05D
5V
12V
I
C04D
O
7805
IC02D
25V
25V
0.01
0.01
ANGLE
11
12
Rx
Tx
1K
Q03T
C104M
5V
5V
Q02T
A104M
Q01T
C104M
Q04T
A104M
C03T
0.001
R01T
25V
C02T
0.001
D01T
1N4148
C01T
0.1
50V
5V
(RD)
CN-TELE
CN-TH2
SMW200-03
SMW250-02
465
J7
RY-COMP
RY-4WAY
RY-LOW
9
8
CN-TH2
X
O
X
O
J07
O
X
X
O
RY-4WAY
RY-MED
RY-HI
CN-4WAY
7
J5
2
2
PIPE-TH
2
2
1
1
3
3
1
1
2
2
SW2
CN-HVB
SMW200-03(BL)
CN-CONT
SMW200-03(YL)
Model
RY-4WAY
3
3
3
3
1
1
2
2
SW1
33
11
CN-4WAY
YW396-03AV(YL)
SMW200-03(WH)
CN-12V
12V
Cool Only
Heat Pump
1
1
10
S/V-
4WAY
3
5V
2
1
12V
CN-AC/DC
51580-12
52045-1245
+
I
7812
IC01D
C03D
C01D
D04D
+
O
C02D
16V
35V
50V
1000
1000
0.1
4
7
D02D
D03D
2
1
POWER TRANS
1N4004
D02D~D05D
D05D
STRAIGHT
RY-HI
RY-MED
RY-LOW
R01J
C01J
0.1/275V
1
3
1
3
579
579
33
11
CN-PWR
CN-MOTOR
YW396-09AV
YW396-03AV
SVC271D-14A
ZNR01J
SVC271D-14A
RY-COMP
G4A-1A-E-LG
FUSE
250V/T2A
120 1/2W
CAPACITOR
C
MAIN POWER
MOTOR
FAN
COMP
FAN
HERM
ROOM-TH
88 SEGMENT
MODEL : WM-8031, WM-1031, WM-1231,HBLG8003R, HBLG1003R, L1204R, R1200E
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 28 -
LGE Internal Use Only
5.3 COMPONENTS LOCATION(FOR AC P.C.B ASM)
R01T
CN-HVB
C03T
Q03T
Q04T
C04D
C05D
C01D
C02D
D02D
D03D
D04D
D05D
IC01D
HEAT SINK
QIC02DT
J5
Q01T
CN-TELE
CN-TH2
CN-PWR
CN-MOTOR
ZNR01J
CN-4WAY
C01J
R01J
E03J
E04J
POWER
TRANS FUSE 250V/T2A
RY-COMP
E05J
E02JJ8E01J
J6
J2
J3
RY-HI
PCB:6870A90068A
ASSEMBLY:6871A20167
RY-MEDRY-LOWRY-4WAY
J7
J4
J1
D01T
C02T
Q02T
CN-CONCN-12V
CN-AC/DC
MODEL : WM-8031, WM-1031, WM-1231, HBLG8003R, HBLG1003R, L1204R, R1200E
5.4 COMPONENTS LOCATION(FOR DC P.C.B ASM)
MODEL : WM-8031, WM-1031, WM-1231, HBLG8003R, HBLG1003R, L1204R, R1200E
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 29 -
LGE Internal Use Only
6. EXPLODED VIEW
130910
149980
346811
359012
349001
147581
147582
559010
352113
354210
152302
130410
550140
35211A
554160
567502
135312
135313
554030
352115
552111
268714
W0CZZ
135500
249950
263230
268712
238310
264110
267110
237200
731373
• ELECTRICAL MODEL
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 30 -
LGE Internal Use Only
• MECHANICAL MODEL
130910
149980
346811
359012
349001
W0CZZ
135500
147581
147582
559010
352113
354210
152302
264110
249950
149410
266003
269310
130410
550140
35211A
554160
567502
135312
135313
554030
352115
552111
731373
Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 31 -
LGE Internal Use Only
P/NO : 3828A20306A
FEBRUARY, 2008
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