LG HN1616 INSTALLATION INSTRUCTIONS

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Air-to-Water Heat Pump
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
INSTALLATION MANUAL
AIR CONDITIONER
P/NO : MFL68681805
For more information, Refer to the CD or LG Web site (www.lg.com).
[
Representative
] LG Electronics Inc. EU Representative : LG Electronics European Shared
Service Center B.V. Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu,
Changwon-si, Gyeongsangnam-do, KOREA
ENGLISH
ITALIANO
ESPAÑOL
FRANÇAIS
DEUTSCH
ΕΛΛΗΝΙΚΆ
ČEŠTINA
NEDERLANDS
POLSKI
LIMBA ROMÂNĂ
Air-to-Water Heat Pump Installation Manual
TABLE OF CONTENTS
PREFACE.............................................................................................................................5
1. SAFETY PRECAUTION...................................................................................................6
WARNING.....................................................................................................................................6
INSTALLATION WARNING .....................................................................................................6
OPERATION WARNING .........................................................................................................8
CAUTION ....................................................................................................................................11
INSTALLATION CAUTION ....................................................................................................11
OPERATION CAUTION.........................................................................................................11
2. INSTALLATION PART ...................................................................................................12
INDOOR UNIT BOX....................................................................................................................12
OUTDOOR UNIT BOX................................................................................................................12
3. GENERAL INFORMATION ............................................................................................13
MODEL INFORMATION..............................................................................................................13
TYPICAL INSTALLATION EXAMPLE .........................................................................................15
CASE 1..................................................................................................................................15
CASE 2..................................................................................................................................16
CASE 3 .................................................................................................................................17
CYCLE DIAGRAM ......................................................................................................................18
WATER CYCLE .....................................................................................................................19
PARTS AND DIMENSIONS ........................................................................................................21
INDOOR UNIT (EXTERNAL) ................................................................................................21
INDOOR UNIT (INTERNAL)..................................................................................................22
OUTDOOR UNIT (EXTERNAL) ............................................................................................23
CONTROL PARTS ......................................................................................................................26
CONTROL BOX : INDOOR UNIT..........................................................................................26
CONTROL PANEL ................................................................................................................27
WIRING DIAGRAM : INDOOR AND OUTDOOR (INCL. FIELD WIRING)............................28
4. INSTALLATION OF OUTDOOR UNIT ...........................................................................30
CONDITIONS WHERE OUTDOOR UNIT IS INSTALLED ..........................................................30
DRILL A HOLE IN THE WALL.....................................................................................................30
INSTALLATION AT SEASIDE......................................................................................................31
SEASONAL WIND AND CAUTIONS IN WINTER.......................................................................31
5. INSTALLATION OF INDOOR UNIT ...............................................................................32
CONDITIONS WHERE INDOOR UNIT IS INSTALLED ..............................................................32
GENERAL CONSIDERATIONS ............................................................................................32
SERVICE SPACE ..................................................................................................................32
2 Air-to-Water Heat Pump
MOUNTING TO WALL ..........................................................................................................33
WATER VOLUME AND WATER PUMP CAPACITY..............................................................34
PRESSURE DROP ...............................................................................................................36
WATER VOLUME AND EXPANSION VESSEL PRESSURE ................................................37
WATER QUALITY .................................................................................................................38
FROST PROTECTION..........................................................................................................38
6. PIPING AND WIRING FOR OUTDOOR UNIT ...............................................................39
REFRIGERANT PIPING .............................................................................................................39
CONSTRAINTS IN PIPE LENGTH AND ELEVATION ..........................................................39
PREPARATION FOR PIPING ...............................................................................................40
CONNECTING PIPE TO INDOOR UNIT ..............................................................................41
CONNECTING PIPE TO OUTDOOR UNIT ..........................................................................41
ELECTRICAL WIRING................................................................................................................44
WIRE SPECIFICATION.........................................................................................................44
CIRCUIT BREAKER SPECIFICATION .................................................................................45
WIRING PROCEDURE FOR POWER CABLE AND CONNECTING CABLE.......................46
FINALIZING ................................................................................................................................47
PIPE FORMING ....................................................................................................................47
LEAKAGE TEST AND EVACUATION .........................................................................................48
PREPARATION .....................................................................................................................48
LEAKAGE TEST....................................................................................................................48
EVACUATION........................................................................................................................49
7. PIPING AND WIRING FOR INDOOR UNIT ...................................................................50
WATER PIPING AND WATER CIRCUIT CONNECTION............................................................50
GENERAL CONSIDERATIONS ............................................................................................50
WATER PIPING AND WATER CIRCUIT CONNECTION ......................................................50
WATER CHARGING .............................................................................................................52
PIPE INSULATION ................................................................................................................52
ELECTRICAL WIRING................................................................................................................53
GENERAL CONSIDERATION...............................................................................................53
TERMINAL BLOCK INFORMATION .....................................................................................54
CONNECTING WITH OUTDOOR UNIT ...............................................................................56
ELECTRIC HEATER WIRING ...............................................................................................56
8. ACCESSORIES INSTALLATION ...................................................................................57
ACCESSORIES SUPPORTED BY LG Electronics...............................................................57
ACCESSORIES SUPPORTED BY 3rd PARTY COMPANIES ..............................................57
BEFORE INSTALLATION ...........................................................................................................58
THERMOSTAT ............................................................................................................................58
GENERAL INFORMATION ...................................................................................................58
HOW TO WIRE THERMOSTAT ............................................................................................59
FINAL CHECK.......................................................................................................................60
Installation Manual 3
ENGLISH
SANITARY WATER TANK AND SANITARY WATER TANK KIT/SOLAR THERMAL KIT............61
GENERAL INFORMATION ...................................................................................................61
HOW TO INSTALL SANITARY WATER TANK ......................................................................62
HOW TO INSTALL SANITARY WATER TANK KIT................................................................63
HOW TO WIRE SANITARY WATER TANK HEATER............................................................65
HOW TO INSTALL SOLAR THERMAL KIT...........................................................................66
DRY CONTACT...........................................................................................................................66
REMOTE TEMPERATURE SENSOR .........................................................................................66
3WAY VALVE ..............................................................................................................................67
HOW TO WIRE 3WAY VALVE...............................................................................................67
FINAL CHECK.......................................................................................................................67
2WAY VALVE ..............................................................................................................................68
GENERAL INFORMATION ...................................................................................................68
HOW TO WIRE 2WAY VALVE...............................................................................................68
FINAL CHECK.......................................................................................................................68
CONDITIONS IF ACCESSORIES ARE INSTALLED ..................................................................69
THERMOSTAT ......................................................................................................................69
REMOTE AIR TEMPERATURE SENSOR ............................................................................69
SANITARY WATER TANK AND SANITARY WATER TANK KIT / SOLAR THERMAL KIT....70
2WAY(3WAY) VALVE ............................................................................................................72
9. SYSTEM SET-UP...........................................................................................................73
DIP SWITCH SETTING...............................................................................................................73
GENERAL INFORMATION ...................................................................................................73
DIP SWITCH INFORMATION ...............................................................................................74
INSTALLER SETTING ................................................................................................................77
HOW TO ENTER INSTALLER SETTING MODE ..................................................................77
SUMMARY ............................................................................................................................78
COMMON SETTING .............................................................................................................84
TEMPERATURE RANGE SETTING .....................................................................................85
TEMPERATURE CONTROL PARAMETER SETTING .........................................................87
10. CHECK POINTS, MAINTENANCE AND TROUBLESHOOTING................................92
CHECK LIST BEFORE STARTING OPERATION.....................................................................92
MAINTENANCE.........................................................................................................................93
TEST RUN.................................................................................................................................93
CHECK BEFORE TEST RUN ..............................................................................................93
TROUBLESHOOTING...............................................................................................................94
TROUBLESHOOTING FOR PROBLEM WHILE OPERATION.............................................94
TROUBLESHOOTING FOR ERROR CODE ........................................................................95
AIRBORNE NOISE EMISSION .................................................................................................96
LIMITING CONCENTRATION ...................................................................................................96
4 Air-to-Water Heat Pump
Preface
Installation Manual 5
ENGLISH
Preface
This installation manual is to present information and guide about understanding, installing, and checking . Your careful reading before installation is highly appreciated to make no mistake and to prevent potential risks. The manual is divided into nine chapters. These chapters are classified according to installation procedure. See the table below to get summarized information.
• Warning and Caution concerned with safety.
• This chapter is directly related with human safety. We strongly recommend reading this chapter carefully.
• Items Inside product Box
• Before starting installation, please make it sure that all parts are found inside the product box.
• Fundamental knowledge about
• Model identification, accessories information, refrigerant and water cycle dia­gram, parts and dimensions, electrical wiring diagrams, etc.
• This chapter is important to understand
• Installation about the outdoor unit.
• Installation location, constraints on installation site, etc
• Installation about the indoor unit.
• Installation location, constraints on installation site, etc
• Constrains when accessories are installed
• How to perform piping (for refrigerant) and wiring at the outdoor unit.
• Refrigerant pipe connection between the indoor unit and the outdoor unit.
• Electrical wiring at the outdoor unit.
• How to perform piping (for water) and wiring at the indoor unit.
Water pipe connection between the indoor unit and pre-built under floor water loop pipe.
• Electrical wiring at the indoor unit.
• System set-up and configuration.
• As many control parameters of is adjustable by control panel, deep understanding about this chapter is required to secure the operation flexibility of
• For more detailed information, please read the separate operation manual to use control panel and adjust control parameters.
• Information about supported accessories
• Specification, Constraints, and wiring are described.
Before purchasing accessories, please find supported specification to buy proper one.
• Test operation and check point while test running.
• Check points before starting operation are explained.
Troubleshooting, maintenance, and error code list are presented to correct problems.
Chapters Contents
Chapter 1
Chapter 2
Chapter 4
Chapter 3
Chapter 5
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Chapter 10
REMARK : ALL CONTENTS OF THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE. TO GET THE LATEST INFORMATION, PLEASE VISIT LG ELECTRONICS WEB SITE.
Safety Precautions
6 Air-to-Water Heat Pump
1. Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
n Be sure to read before installing the unit. n Be sure to observe the cautions specified here as they include important items related to safety. n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified
by the following indications.
n Meanings of symbols used in this manual are as shown below.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
WARNING
Be sure not to do.
Be sure to follow the instruction.
Do not use a defective or underrated circuit breaker. Use this appli­ance on a dedicated circuit.
• There is risk of fire or electric shock.
For electrical work, contact the dealer, seller, a qualified elec­trician, or an Author­ized Service Center.
• There is risk of fire or electric shock.
Always ground the unit.
• There is risk of fire or electric shock.
Install the panel and the cover of control box securely.
• There is risk of fire or electric shock.
Always install a dedi­cated circuit and breaker.
• Improper wiring or instal­lation may cause fire or electric shock
Use the correctly rated breaker or fuse.
• There is risk of fire or electric
n Installation
Safety Precautions
Installation Manual 7
ENGLISH
Do not install the water pipe system as Open loop type.
• It may cause failure of unit.
Use a vacuum pump or inert (nitrogen) gas when doing leakage test or purging air. Do not compress air or oxygen and do not use flammable gases.
• There is the risk of death, injury, fire or ex­plosion.
Make sure the con­nected condition of connector in product after maintenance.
• Otherwise, it may cause product damage.
For installation, always contact the dealer or an Authorized Service Center.
• There is risk of fire, elec­tric shock, explosion, or injury.
Do not install the unit on a defective installa­tion stand.
• It may cause injury, acci­dent, or damage to the unit.
Be sure the installation area does not deterio­rate with age.
• If the base collapses, the unit could fall with it, causing property dam­age, unit failure, and per­sonal injury.
Do not modify or ex­tend the power cable.
• There is risk of fire or electric shock.
Do not install, remove, or reinstall the unit by yourself (customer).
• There is risk of fire, elec­tric shock, explosion, or injury
For antifreeze, always contact the dealer or an authorized service cen­ter.
• Almost the antifreeze is a toxic product.
Do not touch leaked refrigerant directly.
• There is risk of frostbite.
8 Air-to-Water Heat Pump
Safety Precautions
Take care to ensure that power cable could not be pulled out or damaged during opera­tion.
• There is risk of fire or electric shock.
Do not place anything on the power cable.
• There is risk of fire or electric shock.
Do not plug or unplug the power supply plug during operation.
• There is risk of fire or electric shock.
Do not touch (operate) the unit with wet hands.
• There is risk of fire or electric shock.
Do not place a heater or other appliances near the power cable.
• There is risk of fire or electric shock.
Do not allow water to run into electric parts.
• There is risk of fire, fail­ure of the unit, or electric shock.
n Operation
Do not store or use flammable gas or com­bustibles near the unit.
• There is risk of fire or failure of unit.
Do not use the unit in a tightly closed space for a long time.
• It may cause damage to the unit.
When flammable gas leaks, turn off the gas and open a window for ventilation before turn­ing the unit on.
• There is risk of explosion or fire.
If strange sounds, or small or smoke comes from unit, turn the breaker off or discon­nect the power supply cable.
• There is risk of electric shock or fire.
Stop operation and close the window in storm or hurricane. If possible, remove the unit from the window before the hurricane ar­rives.
• There is risk of property damage, failure of unit, or electric shock.
Do not open the front cover of the unit while operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
• There is risk of physical injury, electric shock, or unit failure.
Installation Manual 9
ENGLISH
Safety Precautions
Turn the main power on 6 hours ago before the product starting opera­tion.
• Otherwise, it may cause compressor damage.
Do not touch electric parts for 10 minutes after main power off.
• There is risk of physical injury, electric shock.
The inside heater of product may operate during stop mode. It is intended to protect the product.
Be careful that some part of the control box are hot.
• There is risk of physical injury or burns.
When the unit is soaked (flooded or sub­merged), contact an Authorized Service Center.
• There is risk of fire or electric shock.
Be cautious that water could not be poured to the unit directly.
• There is risk of fire, elec­tric shock, or unit dam­age.
Do not touch any elec­tric part with wet hands. you should be power off before touch­ing electric part.
• There is risk of electric shock or fire.
Do not touch refriger­ant pipe and water pipe or any internal parts while the unit is operat­ing or immediately after operation.
• There is risk of burns or frostbite, personal injury.
If you touch the pipe or internal parts, you should be wear protec­tion or wait time to re­turn to normal temperature.
• Otherwise , it may cause burns or frostbite, per­sonal injury.
10 Air-to-Water Heat Pump
For installation, always contact the dealer or an Authorized Service Center.
• There is risk of fire, elec­tric shock, explosion, or injury.
If the unit is not used for long time, we strongly recommend not to switch off the power supply to the unit.
• There is risk of water freezing.
Ventilate the unit from time to time when oper­ating it together with a stove, etc.
• There is risk of fire or electric shock.
Turn the main power off when cleaning or main­taining the unit.
• There is risk of electric shock.
Take care to ensure that nobody could step on or fall onto the unit.
• This could result in per­sonal injury and unit damage.
Safety Precautions
Installation Manual 11
ENGLISH
n Installation
Always check for gas (refrigerant) leakage after installation or re­pair of unit.
• Low refrigerant levels may cause failure of unit.
Keep level even when installing the unit.
• To avoid vibration or water leakage.
Use two or more people to lift and transport the unit.
• Avoid personal injury.
n Operation
Do not use the unit for special purposes, such as preserving foods, works of art, etc.
• There is risk of damage or loss of property.
Use a soft cloth to clean. Do not use harsh detergents, sol­vents, etc.
• There is risk of fire, elec­tric shock, or damage to the plastic parts of the unit.
Do not step on or put anything on the unit.
• There is risk of personal injury and failure of unit.
CAUTION
Use a firm stool or ladder when cleaning or maintaining the unit.
• Be careful and avoid personal injury.
Do not turn on the breaker or power under condition that front panel cab­inet, top cover, control box cover are removed or opened.
• Otherwise it may cause fire, electric shock, explosion or death
Safety Precautions
12 Air-to-Water Heat Pump
2. Installation Part
Thank you for choosing LG Electronics Air-to-Water Heat Pump Before starting installation, please make it sure that all parts are found inside the product box.
INDOOR UNIT BOX
Indoor unit 1
1
1
Shut-off valve 2
1
1
Item Image Quantity Item Image Quantity
Installation
Manual
Installation
plate
Owner's Man-
ual
Installation
Sheet
Outdoor Unit
U4
Chassis
(Product heating capacity :
5kW, 7kW, 9kW)
Item Image Quantity
OUTDOOR UNIT BOX
1
1
1
Outdoor Unit
U3 Chassis
(Product heating capacity :
12kW, 14kW, 16kW)
Outdoor Unit
UE Chassis
(Product heating capacity : 3kW)
www.lg.com
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
INSTALLATION MANUAL
AIR CONDITIONER
www.lg.com
Please read this manual carefully before operating your set and retain it for future reference.
OWNER’S MANUAL
AIR CONDITIONER
Installation Part
Installation Manual 13
ENGLISH
General Information
3. General Information
Model Information
With advanced inverter technology, is suitable for applications like under floor heating, under floor cooling, and hot water generation. By Interfacing to various accessories user can cus­tomize the range of the application.
In this chapter, general information of is presented to identify the installation proce­dure. Before beginning installation, read this chapter carefully and find helpful information on installa­tion.
Model number nomenclature
A H
A H N W 0 9 A 0 6 A 2
W 0 9 6 A 2
Series Number
Function
A : General heating heat pump H : Domestic Hot heating only T : High temperature heating heat pump
Electrical ratings
6 : 1 phase 220-240V AC 50Hz 8 : 3 phase 380-415V AC 50Hz
Heating Capacity (kW)
03 : 3kW 05 : 5kW 07 : 7kW 09 : 9kW 12 : 12kW 14 : 14kW 16 : 16kW
Model Type
W : Inverter Heat Pump H : Heat Pump
Classification
N : Indoor Unit U : Outdoor Unit – : Set
Air-to-Water Heat Pump for R410A
1. Temperature control
2. Pressure control
Series Number
Function
A : General heating heat pump H : Domestic Hot heating only T : High temperature heating heat pump
Heater Capacity (kW)
04 : 4kW 06 : 6kW 09 : 9kW
Heater Electrical ratings
6 : 1 phase 220-240V AC 50Hz 8 : 3 phase 380-415V AC 50Hz A : 3 phase 220V AC 50Hz
Heating Capacity (kW)
03 : 3kW 09 : 9kW 16 : 16kW
Model Type
W : Inverter Heat Pump H : Heat Pump
Classification
N : Indoor Unit U : Outdoor Unit — : Set
Air-to-Water Heat Pump for R410A
1. Temperature control
2. Pressure control
14 Air-to-Water Heat Pump
General Information
*1 : tested under Eurovent Heating condition
(water temperature 30°C 35°C at outdoor ambient temperature 7°C / 6°C)
*2 : tested under Eurovent Cooling condition
(water temperature 23°C 18°C at outdoor ambient temperature 35°C / 24°C)
*
*3 : All appliances were tested at atmospheric pressure.
Model name and related information
Model Name
Built-In Electric
Heater(kW)
Power Source
(Electric Heater)
Capacity
Power Source
(Unit)
Outdoor Unit Indoor Unit Heating(kW)*1Cooling(kW)
*1
AHUW036A2 AHNW03604A2 4(2+2) 220-240 V ~50Hz 3 3
220-240 V ~50Hz
AHUW056A2 AHNW09604A2 4(2+2) 220-240V ~50Hz 5 5
AHUW076A2 AHNW09604A2 4(2+2) 220-240V ~50Hz 7 7
AHUW096A2 AHNW09604A2 4(2+2) 220-240V ~50Hz 9 9
AHUW126A2 AHNW16606A2 6(3+3) 220-240V ~50Hz 12 12
AHUW146A2 AHNW16606A2 6(3+3) 220-240V ~50Hz 14 14
AHUW166A2 AHNW16606A2 6(3+3) 220-240V ~50Hz 16 16
AHUW128A2 AHNW16809A2 9(3+3+3) 380-415V ~50Hz 12 12
380-415V ~50Hz AHUW148A2 AHNW16809A2 9(3+3+3) 380-415V ~50Hz 14 14
AHUW168A2 AHNW16809A2 9(3+3+3) 380-415V ~50Hz 16 16
General Information
Installation Manual 15
ENGLISH
If is installed with pre-existing boiler, the boiler and should not be oper­ated together. If entering water temperature of is above 55°C, the system will stop operation to prevent mechanical damage of the product. For detailed electric wiring and water pip­ing, please contact authorized installer.
Some installation scenes are presented for example. As these scenes are conceptual figures, in­staller should optimize the installation scene according to the installation conditions.
CAUTION
CASE 1:
Connecting Heat Emitters for Heating and Cooling
(Under floor loop, Fan Coil Unit, and Radiator)
Outdoor Indoor
Outdoor Unit
Indoor Unit
Floor heating loopFan coil unit
Radiator
High Temperature Room Thermostat(Field supply)
2way valve (Field supply)
By-pass valve(Field supply)
Low Temperature
Shut-off valve
Typical Installation Example
Note:
• Room thermostat
- Type of thermostat and specification should be complied with chapter 4 and chapter 7 of installation manual.
• 2way valve
- It is important to install 2way valve to prevent dew condensation on the floor and radiator while
cooling mode.
- Type of 2way control valve and specification should be complied with chapter 4 and chapter 7 of installation manual.
- 2way valve should be installed at the supply side of the collector.
• By-pass valve
- To secure enough water flow rate, by-pass valve should be installed at the collector.
- By-pass valve should guarantee minimum water flow rate in any case. Minimum water flow rate is
described in water pump characteristics curve.
CASE 2:
Connecting Sanitary Water Tank
Outdoor Indoor
Outdoor Unit
Indoor Unit
Floor heating loopFan coil unit
Sanitary
water
tank
Hot water
City water
Radiator
High Temperature
Room Thermostat(Field supply)
2way valve (Field supply)
3way valve (Field supply)
By-pass valve(Field supply)
Low Temperature
Shut-off valve
Note:
• Sanitary water tank
- It should be equipped with internal electric heater to generate sufficient heat energy in very cold season.
• 3way valve
- Type of 3way valve and specification should be complied with chapter 4 and chapter 7 of
installation manual.
General Information
16 Air-to-Water Heat Pump
General Information
CASE 3: Connecting Solar thermal system
Solar heat source
Outdoor Indoor
Outdoor Unit
Indoor Unit
Floor heating loopFan coil unit
Sanitary
water
tank
Hot water
City water
Radiator
High Temperature
Room Thermostat(Field supply)
2way valve (Field supply)
3way valve (Field supply)
By-pass valve(Field supply)
Low Temperature
Shut-off valve
Pump(Field supply)
Note:
• Sanitary water tank
- It should have additional indirect heat exchanger to utilize heat energy by solar thermal system.
• Pump
- Maximum power consumption of pump should be less than 0.25kW.
Installation Manual 17
ENGLISH
18 Air-to-Water Heat Pump
Cycle Diagram
Description
General Information
Category Symbol Meaning
PCB
Connector
Remarks
Indoor
Unit
Th1 Remote air temperature sensor CN_ROOM
- Optional accessory (being sold separately)
- Not shown in diagram
Th2 Inlet evaporator temperature sensor CN_PIPE
- Meaning is expressed based on Cooling mode.
Th3 Outlet evaporator temperature sensor CN_PIPE/O
Outdoor
Unit
Th4 Compressor-suction pipe temperature sensor CN_TH3
- Th4 and Th5 are connected at 4 pin type con­nector CN_TH3.
Th5 Compressor-discharge pipe temperature sensor CN_TH3
Th6 Condenser temperature sensor CN_TH2
- Description is expressed based on Cooling mode
- Th6 and Th7 are connected at 4 pin type connector CN_TH2
Th7 Outdoor air temperature sensor CN_TH2
Th8 Condenser middle temperature sensor CN_TH3
- Th8 is connected at 4 pin type connector CN_TH3
EEV Electronic Expansion Valve CN_LEV1
INDOOR UNIT OUTDOOR UNIT
LIQUID SIDE
Th2
Indoor Unit Plate Heat Exchanger
Th3
Th1
(Accessories)
Service Valve
GAS SIDE
Service Valve
3-Way
3-Way
Th4
Accumulator
EEV
Pressure sensor
COMPRESSOR
Th6
Th7
Th8 Outdoor Unit Heat Exchanger
Reversing Valve
Th5
COOLING HEATING
General Information
Water cycle
Sanitary water tan
k is installed
(Sanitary water tan
k kit is necessary)
Solar thermal syst
em is connected
(Solar thermal kit i
s necessary)
Basic installation
(IDU + ODU)
Solar
Thermal
Componets
Fan
Coil
Unit
Underfloor
Heating
Radiator
Installation Manual 19
ENGLISH
General Information
Description
20 Air-to-Water Heat Pump
Category Symbol Meaning PCB Connector Remarks
Indoor Unit
Water
Heating
Solar
Heating
TH1
TH2
TH3 TH4 TH5
F/S
E/HT
W_PUMP1
EXP/TANK
TH8
CTR/PNL
2WAY V/V_1
W/TANK
B/HT
3WAY V/V_1
CITY WATER
SHOWER
TH6
TH7
3WAY V/V_2
W_PUMP/2
SOLAR THER-
MAL SYSTEM
Refrigerant temperature sensor (Gas side)
Refrigerant temperature sensor (Liquid side)
Entering Water temperature sensor Interim Water temperature sensor Leaving Water temperature sensor Flow Switch
Electric Heater
Internal Water Pump
Expansion Tank
Remote Air temperature sensor
Control Panel (or
‘Remote Controller’)
To control water flow for Fan Coil Unit
Sanitary Water Tank
Electric Heater
- Flow control for water which is leaving from indoor unit.
- Flow direction switching between under­floor and water tank
Water to be heated by Indoor unit and B/HT of W/TANK
Water supplied to end-user W/TANK water temperature sensor
Solar-heated water temperature sensor
- Flow control for water which is heated and circulated by SOLAR THERMAL SYSTEM.
- Flow direction switching between SOLAR THERMAL SYSTEM and W/TANK
External Water Pump
- This system can include following compo­nents : Solar panel, Sensors, Thermostats, Interim heat exchanger, Water pump, etc.
- To utilized hot water heated by SOLAR THERMAL SYSTEM, end-user must by LG AWHP Solar-Kit.
CN_PIPE/OUT
CN_PIPE
CN_TH3
CN_FLOW1
CN_E/HEAT(A) CN_E/HEAT(B)
CN_W/PUMP(A)
(no connector)
CN_ROOM
CN_REMO
CN_2WAY(A)
(no connector)
CN_B/HEAT(A)
CN_3WAY(A)
(no connector)
(no connector)
CN_TH4
CN_3WAY(B)
CN_W/PUMP(B)
(no connector)
- Meaning is expressed based on Cooling mode.
- TH3, TH4, and TH5 are connected at 6 pin type connector CN_TH3.
- Heating capacity is divided into two level : partial capacity by E/HEAT(A) and full capacity by E/HEAT(A) + E/HEAT(B).
- Operating power(230V AC 50Hz) of E/HEAT(A) and E/HEAT(B) are supplied by external power source via relay connector and ELB.
- Operating power(230V AC 50Hz) of internal water pump is supplied by the connector.
- Absorb volume change of heated water,
- Optional accessory (sold separately)
- Model : PQRSTA0
- Pre built-in at indoor unit
rd
party accessory and Field installation
- 3 (sold separately)
- 2 wire NO or NC type 2way valve is supported.
rd
party accessory and Field installation
- 3 (sold separately)
- Generating and storing sanitary hot water by AWHP or built-in electric heater-
rd
- 3
party accessory and Field installation
(usually built-in at W/TANK)
- Supplying additional water heating capacity.
rd
- 3
party accessory and Field installation
(sold separately)
- SPDT type 3way valve is supported.
- Field installation
- Field installation
- TH6 and TH7 are connected at 4 pin type connector CN_TH4.
- TH6 is a part of sanitary water tank kit. (Model:PHLTA)
- TH7 is a part of solar thermal kit (Model:PHLLA)
rd
- 3
party accessory and Field installation
(sold separately)
- SPDT type 3way valve is supported.
rd
- 3
party accessory and Field installation (sold separately) If water pump of SOLAR THERMAL SYSTEM
­ is incapableof circulation,external water pump can be used.
- 3rd party accessory and Field installation (sold separately)
General Information
Parts and Dimensions
Indoor unit(External)
Description
(unit:mm)
Installation Manual 21
ENGLISH
490
850
315
315.3
474
No Name Remarks
1 Door Control panel is shown after this door is opened. 2 Handle Used to cover or uncover the front case
General Information
Description
Indoor unit(Internal)
No Name Remarks
1 Refrigerant Pipe Ø15.88mm(5~16kW), Ø12.7mm (3kW) 2 Refrigerant Pipe Ø9.52mm(5~16kW), Ø6.35mm (3kW) 3 Entering Water Pipe Male PT 1 inch
4 Leaving Water Pipe Male PT 1 inch 5 Control Panel Built-in Remote Controller 6 Water Pump Max Head 9 / 7 / 6 m 7 Safety Valve Open at water pressure 3 bar
8
8'
T
Thermal switch
hermal switch
Cut-off power input to electric heater at 90 °C (manual return at 55C) (1Ø Electric Heater is applied)
Cut-off power input to electric heater at 90 °C (manual return at 55 C) (3Ø Electric Heater is applied)
9 Control Box PCB and terminal blocks
Minimum operation range at 12 LPM.(5~9kW) Minimum operation range at 15 LPM.(12~16kW)
※ 3kW IDU has not a flow switch. 11 Plate Heat Exchanger Heat exchange between refrigerant and water 12 Pressure Gage Indicates circulating water pressure 13 Expansion Tank Absorbing Volume change of heated water 14 Air Vent Air purging when Charging water
15 Electric Heater
Please refer to the below Page
‘Model name and related information’ 16 17
Strainer Shut-off valve
18
Carrying handle
Filtering and stacking particles inside circulating water
To drain or to block water when pipe connecting
To carry the product
Flow Switch10
(unit:mm)
22 Air-to-Water Heat Pump
848
474
305
66
52
109
474
39
75.11008176
General Information
Outdoor unit(External)
Description
Product Heating
Capacity :
12kW,14kW,16kW
U3 Chassis
(unit:mm)
Installation Manual 23
ENGLISH
Supporter
No Name
1 2 3
Liquid-side Service Valve Gas-side Service Valve Air discharge Grill
490
Description
General Information
Product Heating
Capacity : 3kW
UE Chasis
(unit:mm)
24 Air-to-Water Heat Pump
No Name
1 2 3
Liquid-side Service Valve Gas-side Service Valve Air discharge Grill
General Information
Description
Product Heating
Capacity : 5kW,7kW,9kW
U4 Chassis
(unit:mm)
Installation Manual 25
ENGLISH
Supporter
No Name
1 2 3
Liquid-side Service Valve Gas-side Service Valve Air discharge Grill
General Information
Control Parts
Control Box : Indoor Unit
Description
1Ø Electric Heater 3Ø Electric Heater
26 Air-to-Water Heat Pump
7 7
8
6
5 4
3 2
6
10
8
No Name Remarks
1 2
3
4 5
6 7
8 9
10
Terminal blocks Unit ELB Water tank heater ELB(optional) Magnetic switch Magnetic switch (optional for water tank heater) Main PCB Dry ContactSupporter Magnet Contact Unit MCCB Water tank heater MCCB(optional)
The terminal blocks allow easy connection of field wiring The ELB protects the unit against overload or short circuit The ELB protects the water tank heater in sanitary water tank against overload or short circuit
The main PCB(Printed Circuit Board) controls the functioning of the unit Supporter to install Dry Contact(sold separately)
The MCCB protects the unit against overload The MCCB protects the water tank heater in sanitary water tank against overload
5
1
9
8
1
-
-
General Information
Control Panel
WATER
TEMP
OPER
HEATING
MODE
Wiring Diagram : Indoor Unit
- Refer to the wiring diagram inside the control box.
Circuit Diagram : Indoor Unit
- Refer to the circuit diagram inside the front panel.
Wiring Diagram : Outdoor Unit
- Refer to the attached wiring diagram in the outdoor unit.
Installation Manual 27
ENGLISH
No Name
1 Display 2 Change Temperature Button 3 Water Heating Enable / Disable Button 4 Power Button 5 Operation Mode Selection Button 6 Silent Mode On / Off Button 7 Temperature Setting Mode Button 8 Temperature View Mode Button 9 Function Setting Button
10 Programming Button
11 Direction Button (Up, Down, Left, Right) 12 Set / Clear button 13 ESC Button 14 Pressure gage
ڸ
ۀ ڿ
ھ ڽ
ہ ۂ
ۃ
ۄ
TEMP
WATER
HEATING
OPER
MODE
ڹ ں
ڻ
ڼ
14
2
3
1
0
4
General Information
Wiring Diagram : Indoor and Outdoor Unit(Including Field wiring) (Indoor : Electric Heater 1Ø, Outdoor : 1Ø)
28 Air-to-Water Heat Pump
General Information
Wiring Diagram : Indoor and Outdoor Unit(Including Field wiring) (Indoor : Electric Heater 3Ø 380-415V, Outdoor : 3Ø)
Installation Manual 29
ENGLISH
Installation of Outdoor Unit
4. Installation of Outdoor Unit
The outdoor unit of is installed outside to exchange heat with ambient air. Therefore, it is important to secure proper space around the outdoor unit and care for specific external conditions.
This chapter presents a guide to install the outdoor unit, make a route to connect with the indoor, and what to do when installed around seaside.
• If a sunroof is built over the unit to prevent di­rect sunlight or rain exposure, make sure that heat radiation from the heat exchanger is not restricted.
• Ensure that the spaces indicated by arrows around front, back and side of the unit.
• Do not place animals and plants in the path of the warm air.
• Take the weight of the outdoor unit into account and select a place where noise and vibration are minimum.
• Select a place so that the warm air and noise from the outdoor unit do not disturb neighbors.
Conditions where Outdoor Unit is Installed
300
Fence or
obstacles
700
300
600
Sunroof
• If making a hole to the wall is required to con­nect pipe between the indoor unit and the out­door unit, please follow below descriptions.
- Drill the piping hole with a ø70mm hole core drill.
- Piping hole should be slightly slant to the out­door side to prevent raindrop into indoor side.
Drill a Hole in the Wall
Minimum service space (unit:mm)
30 Air-to-Water Heat Pump
Wall
Indoor Outdoor
5~7mm
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