LG flatron M1740A, flatron M1940A, flatron M2040A Service Manual

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Model Description
MODEL
BRAND
Printing Specification
1. Trim Size (Format) : 215mm x 280 mm
2. Printing Colors
Inside : 1 COLORS (Black)
3. Stock (Paper)
Cover : 백상지 100 g/
Inside : 백상지 100 g/
4. Printing Method :
5. Bindery : Saddle stitch
6. Language : English
7. Number of pages : 36
Part No.
1.
2.
Service Guide Specification
Service Guide Specification
Changes
4.
REV.
NO.
MM/DD/YY
SIGNATURE
CHANGE NO.
CHANGE CONTENTS
1
2
3
4
5
7 6
SUFFIX
LEE H.J
05.12.30
M1740A-RZB M1940A-RZB M2040A-RZB
LG
3828TSL094P
KIM J.O
05.12.30
(1) Origin Notification
* LGEDI : Printed in Indonesia * LGEWA : Printed in U.K. * LGESP : Printed in Brazil * LGEMX : Printed in Mexico * LGENT : Printed in China * LGEIL : Printed in India
8
Special Instructions3.
Product Name
SNWULFW
FLATRON M1740A FLATRON M1940A FLATRON M2040A
Pagination sheet
Pagination sheet
P/NO. 3828TSL094P Total pages :36pages
Cover
English
3
English4English
5
English….English
…..
Rear
Cover
Front cover
Inside
2
English….English
31
English32English
33
English34Rear cover
Inside
35
SOURCE MENU < VOL > AUTO/SELECTPR
<
<
COLOR MONITOR
SERVICE MANUAL
Website:http://biz.LGservice.com
E-mail:http://www.LGEservice.com/techsup.html
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS NO. : CL-75
MODEL:
M1740A (M1740A-RZB.AN**LF) M1940A (M1940A-RZB.AN**LF) M2040A (M2040A-RZB.AL**LF)
( ) **Same model for Service
- 2 -
1. LCD CHARACTERISTICS
Type : TFT Color LCD Module Size :
296.5 (V) x 358.5 (H) x 17.0 (D)-M1740A
:
330.0 (V) x 404.2 (H) x 20.0 (D)-M1940A
:
432 (V) x 331.5 (H) x 25 (D)-M2040A
Pixel Pitch : 0.264mm x 0.264mm-M1740A
: 0.098*RGB x 0.294mm-M1940A : 0.255 x 0.255mm-M2040A
Color Depth :
6-bits + FRC, 16.2M colors-M1740A,M1940A
: 8-bits, 16.777,216M colors-M2040A
Active Video Area : 17 inch-M1740A
: 19 inch-M1940A : 20.1 inch-M2040A
Surface Treatment : Low Reflection Glare treatment,
Hard Coating (2H)
Backlight Unit : 4CCFL-M1740A,-M1940A
: 6CCFL-M2040A
Opraating Mode :
Transmissive mode, Normally White-M1740A,M1940A
:
Transmissive mode, Normally Black-M2040A
Electrical Interface : LVDS
2. OPTICAL CHARACTERISTICS
2-1. Viewing Angle by Contrast Ratio 10
M1740A,M1940A
Right : +60° min. +70° typ. Left : -60° min. -70° typ. Top : +60° min. +70° typ. Bottom: -60° min. -70° typ.
M2040A
Right : +85° min. +88° typ. Left : -85° min. -88° typ. Top : +85° min. +88° typ. Bottom: -85° min. -88° typ.
2-2. Luminance : 300(min.), 420(typ.)-M1740A
: 300(min.), 400(typ.)-M1940A : 250(min.), 300(typ.)-M2040A
2-3. Contrast Ratio :
300(min.), 500(typ.)-M1740A,M1940A
2-3. Contrast Ratio : 400(min.), 600(typ)-M2040A
3. SIGNAL (Refer to the Timing Chart)
3-1. Sync Signal
1) Type :
Separate Sync, Composite, SOG, Digital
3-3. Operating Frequency
Horizontal : 30 ~ 83kHz Vertical : 56 ~ 75Hz
4. SPECIAL FUNCTION
4-1. Audio AMP
1) Output : 3Wrms + 3Wrms-M1740A,M1940A : 5Wrms + 5Wrms-M2040A
2) Freq. Character : 100Hz~10KHz Range(-3dB)
3) Input : PC - 0.7±0.1Vrms
AV - 0.5±0.1Vrms
4-2. SPEAKER
1) Impedance : 16Ω
2) Input :
Max-5W, Normal-3W-M1740A,M1940A
: Max-8W, Normal-5W-M2040A
4-3. TV
1) Type : PAL
2) Tuner IF : PIF - 38.9MHz
SIF - 33.4MHz CIF - 34.47MHz
3) Receiving Channel: VHF- Low : 45.25~140.25MHz
HIGH : 147.25~423.25MHz UHF - 431.25~855.25MHz
4-4. AV
1) Video Level : Input - 0.7±0.15Vp-p
2) Sync Level : Input - 0.286±0.075Vp-p
3) Color Burst : Input - 0.214±0.072Vp-p
4) Audio Level : AV Input - 0.5±0.1Vrms
PC Input - 0.7±0.1Vrms
5) Video Cross Talk : 43dB
5. Max Resolution
SXGA :
1280 x 1024@75Hz-M1740A,M1940A
VXGA : 1600 x 1200@60Hz-M2040A
6. POWER SUPPLY
6-1. Power
100-240V~, 50/60Hz
6-2. Power Consumption
7. ENVIRONMENT
7-1. Operating Temperature : 10°C~35°C (50°F~95°F) 7-2. Operating Humidity : 20%~80% 7-3. MTBF : 50,000 Hours (Min.)
Lamp Life : 50,000 Hours (Min.)
8. DIMENSIONS (with TILT/SWIVEL) M1740A
Width : 501.5 mm (19.74'') Depth : 158.2 mm (6.23'') Height : 500.3 mm (19.70'')
M1940A
Width : 542.5 mm (21.36'') Depth : 222.8 mm (8.77'') Height : 541.4 mm (21.31'')
M2040A
Width : 575.1 mm (22.64'') Depth : 221.1 mm (8.70'') Height : 557.5 mm (21.95'')
9. WEIGHT (with TILT) M1740A
Net. Weight : 6.65 kg (14.66 lbs) Gross Weight : 10.05 kg (22.16 lbs)
M1940A
Net. Weight : 7.75 kg (17.09 lbs) Gross Weight : 11.65 kg (25.69 lbs)
M2040A
Net. Weight : 8.7 kg (19.18 lbs) Gross Weight : 13.4 kg (29.55 lbs)
CONTENTS
SPECIFICATIONS
SPECIFICATIONS ................................................... 2
PRECAUTIONS ....................................................... 4
SERVICE PRECAUTIONS ...................................... 5
TIMING CHART ....................................................... 7
DISASSEMBLY ....................................................... 8
BLOCK DIAGRAM ................................................... 9
DESCRIPTION OF BLOCK DIAGRAM ................. 10
ADJUSTMENT ...................................................... 12
TROUBLESHOOTING GUIDE .............................. 15
WIRING DIAGRAM ............................................... 19
EXPLODED VIEW...................................................20
REPLACEMENT PARTS LIST ...............................22
SCHEMATIC DIAGRAM......................................... 30
LED COLOR
BLUE
AMBER
OFF
MODE
ON MODE (NORMAL)
SLEEP MODE
OFF MODE (POWER SWICH OFF)
H/V SYNC
ON/ON
OFF/ON ON/OFF
VIDEO
ACTIVE
OFF OFF
POWER CONSUMPTION
less than 65 W-M1740A,M1940A
less than 74 W-M2040A
Audio X normal-50W-M1740A-M1940A
Audio X normal-64W-M2040A Audio O normal-65W-M1740A-M1940A Audio O normal-70W-M2040A
less than 4 W less than 2 W
- 3 -
WARNING FOR THE SAFETY-RELATED COMPONENT.
• There are some special components used in LCD monitor that are important for safety. These parts are
marked on the schematic diagram and the replacement parts list. It is essential that these critical
parts should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.
• Do not modify original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.
TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.
• Must mount the module using mounting holes arranged in four corners.
• Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.
• Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.
• Protect the module from the ESD as it may damage the electronic circuit (C-MOS).
• Make certain that treatment person’s body are grounded through wrist band.
• Do not leave the module in high temperature and in areas of high humidity for a long time.
• The module not be exposed to the direct sunlight.
• Avoid contact with water as it may a short circuit within the module.
• If the surface of panel become dirty, please wipe it off with a softmaterial. (Cleaning with a dirty or rough cloth may damage the panel.)
WARNING
BE CAREFUL ELECTRIC SHOCK !
• If you want to replace with the new backlight (CCFL) or inverter circuit, must disconnect the AC adapter because high voltage appears at inverter circuit about 650Vrms.
• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.
Leakage Current Hot Check Circuit
PRECAUTION
CAUTION
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
1.5 Kohm/10W
To Instrument's exposed METALLIC PARTS
Good Earth Ground such as WATER PIPE, CONDUIT etc.
AC Volt-meter
SERVICING PRECAUTIONS
- 4 -
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit
board module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical
plug or other electrical connection.
c. Connecting a test substitute in parallel with an
electrolytic capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
d. Discharging the picture tube anode.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Discharge the picture tube anode only by (a) first connecting one end of an insulated clip lead to the degaussing or kine aquadag grounding system shield at the point where the picture tube socket ground lead is connected, and then (b) touch the other end of the insulated clip lead to the picture tube anode button, using an insulating handle to avoid personal contact with high voltage.
4. Do not spray chemicals on or near this receiver or any of its assemblies.
5. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton­tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
6. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
7. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
8. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
9. Use with this receiver only the test fixtures specified in
this service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti­static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
- 5 -
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip
temperature within the range or 500。F to 600。F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-bristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal
temperature.
(500。F to 600。F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static,
suction-type solder removal device or with solder
braid.
CAUTION: Work quickly to avoid overheating the
circuitboard printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal
temperature (500。F to 600。F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of
the component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any
excess or splashed solder with a small wire-bristle brush.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
- 6 -
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
- 7 -
TIMING CHART
VIDEO
SYNC
B
C
E
A
D
Section
Dot
Clock
1 H(Pixels) + 25.175 31.469 800 640 16 96 48 640 x 350
V(Lines) - 70.09 449 350 37 2 60
2 H(Pixels) - 28.321 31.468 900 720 18 108 54 720 X 400
V(Lines) + 70.08 449 400 12 2 35
3 H(Pixels) - 25.175 31.469 800 640 16 96 48 640 x 480
V(Lines) - 59.94 525 480 10 2 33
4 H(Pixels) - 31.5 37.5 840 640 16 64 120 640 x 480
V(Lines) - 75 500 480 1 3 16
5 H(Pixels) + 40.0 37.879 1056 800 40 128 88 800 x 600
V(Lines) + 60.317 628 600 1 4 23
6 H(Pixels) + 49.5 46.875 1056 800 16 80 160 800 x 600
V(Lines) + 75.0 625 600 1 3 21
7 H(Pixels) +/- 57.283 49.725 1152 832 32 64 224 832 x 624
V(Lines) +/- 74.55 667 624 1 3 39
8 H(Pixels) - 65.0 48.363 1344 1024 24 136 160 1024 x 768
V(Lines) - 60.0 806 768 3 6 29
9 H(Pixels) - 78.75 60.123 1312 1024 16 96 176 1024 x 768
V(Lines) - 75.029 800 768 1 3 28
10 H(Pixels) +/- 100.0 68.681 1456 1152 32 128 144 1152 x 870
V(Lines) +/- 75.062 915 870 3 3 39
11 H(Pixels) +/- 92.978 61.805 1504 1152 18 134 200 1152 x 900
V(Lines) +/- 65.96 937 900 2 4 31
12 H(Pixels) + 108.0 63.981 1688 1280 48 112 248 1280 x 1024
V(Lines) + 60.02 1066 1024 1 3 38
13 H(Pixels) + 135.0 79.98 1688 1280 16 144 248 1280 x 1024
V(Lines) + 75.02 1066 1024 1 3 38
14 H(Pixels) + 162.0 75.0 2160 1600 64 192 304 1600 x 1200
Only M2040A
V(Lines) + 60.0 1250 1200 1 3 46
Mode
Polarity Frequency
Total
Period
( E )
Display
( A )
Front
Porch
( D )
Sync.
( C )
Back
Porch
( B )
Resolution
- 8 -
DISASSEMBLY
Disassembly Hinge Cover.
Open the Backcover's latch with Jig.
Disassemble back cover.
Remove the 4 screws of metal frame.
Remove the screws.
Remove the screws.
# 1
# 4
# 2
# 5
# 3
# 6
- 9 -
BLOCK DIAGRAM
SP ( R) SP ( L)
LVDS
LCD Module
DC/DC
Block
Key
ADC
MST9883
Aud io
amp
(TPA3004)
CVBS
Audio-L
Audio-R
SVID EO
H/p hone
(TPA6110)
YUV 8bit
Clock
AUDIO
LL
LL
II
II
PP
PP
SS
SS
11
11
55
55
VV
VV
55
55
VV
VV
II
II
NN
NN
VV
VV
oo
oo
nn
nn
BB
BB
RR
RR
TT
TT
AA
AA
DD
DD
JJ
JJ
33 V
15 V
5V
3.3 V
1.8 V
Video Signal
Process or
(Gm1501CF)
DVI-D DSUB
Digital
PC
Audio
Flash
memory
R/G/B
IIC
S
D
R
A
M
IIC
POWER
IF
CVBS,SVIDEO
VCTi49xy
(A/V DEC)
SCART
SAW
Audio L /R
W/W
Tuner
IIC
RGB,HS,VS
LVDS
YUV 8bit
Clock
R/G/B
FB
Audio
switc
hing IC
(MC140 66B)
PC
Audio
PC
Audio
DESCRIPTION OF BLOCK DIAGRAM
- 10 -
1. Format Converter (MST9883C)(U702)
This IC contain A/D converter, Pre-amp and PLL circuit that converting. Analog video signal(0.7p-p RGB) to digital signal.(656 Format)
2. Power Supply Block (LIPS)
This Block Generates DC Voltage (5V,15V) to Main Control system from AC Power (100-240V, 50/60Hz, 1.0A) The Minimum of Power efficiency is about 80%.
3. DC/DC Converter block
DC/DC Converter convert the input 5V,15V to proper 3.3V,5V,12V for Main control system. For shooting heat trouble, we use the DC/DC converting IC
4. Audio Amplifier (TPA3004D2)(U201)
This block is composed of TPA3004D2 and peripheral device The function of the audio amplifier is that to amplify audio L / R signal transmitted from audio decoder. The audio signal is amplified according to pre-defined DC volume control curve. Also, headphone amplifier (TPA6110) is controlled through line-out.
5. Audio / Video / IF Decoder(U601)
This block is composed of VCT49xy and peripheral devices. Micom controls this IC through IIC Line.
1) Video Decoder This Block Selects input Video signals (like CVBS, Y/C, SCART RGB) and output RGB signal. On decoding, We can control signal like Contrast, Brightness, Sharpness, Color, tint signals including Adaptive Comb Filter.
2) Audio Decoder This block analyzes audio input signal through A/V Jack and PC audio and Tuner IF. The analyzed signals transmitted to audio amplifier (TPA3004D2) On decoding, We can control signal like Bass, treble.
3) IF Decoder This block can change IF signal to audio and video signal that transmitted to Video/audio decoder.
6.Video signal processor (Scaler IC) (U401)
It is composed of GM1501 Micom control this IC through IIC Line. This IC include A/D converter for PC input and LVDS Transmitter. This IC is directly inputted Analog and Digital Signal and transmits to LCD Module.
7. Micom (4M Flash Memory) (U403)
It is composed of AT49BV040A. This IC controls peripheral devices through IIC line.
8. TUNER(TU802)
Micom controls this IC through IIC Line. TUNER makes IF and transmits IF signal to VCT49xy.
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