LG F700BJ Service Manual

COLOR MONIT OR
SER VICE MANUAL
Website:http://biz.LGservice.com
E-mail:http://www.LGEservice.com/techsup.html
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODEL:
StudioWorks 700S
(700BJ-AL**M, AL**B)
StudioWorks 700B
(700BJ-AL**E)
StudioWorks 700E
(700BJ-AL**A, AL**K)
CHASSIS NO. : CA-131
( ) **Same model for Service
*Same looking with new chassis.
Issue Date; 2003. 5.
1. PICTURE TUBE
Size : 17 inch DefIection Angle : 90° Neck Diameter : 29.1 mm Dot Pitch : 0.27 mm Face Treatment : W-ARASC (Anti-Reflection and
Anti-Static Coating)
Low Radiation : MPR II, TCO 99
2. SIGNAL
2-1. Horizontal & Vertical Sync
1) Input Voltage Level: Low=0~1.2V, High=2.5~5.5V
2) Sync Polarity : Positive or Negative
2-2. Video Input Signal
1) Voltage Level : 0 ~ 0.7 Vp-p a) Color 0, 0 : 0 Vp-p b) Color 7, 0 : 0.467 Vp-p c) Color 15, 0 : 0.7 Vp-p
2) Input Impedance : 75
3) Video Color : R, G, B Analog
4) Signal Format : Refer to the Timing Chart
2-3. Signal Connector
3 row 15-pin Connector (Attached)
2-4. Scanning Frequency
Horizontal : 30 ~ 71 kHz Vertical : 50 ~ 160 Hz
3. POWER SUPPLY
3-1. Power Range
AC 100~240V (Free Voltage), 50/60Hz, 1.0A Max.
3-2. Power Consumption
4. DISPLAY AREA
4-1. Active Video Area :
• Max Image Size - 326.7 x 245.5 mm (12.86" x 9.67")
• Preset Image Size - 310 x 230 mm (12.20" x 9.06") 4-2. Display Color : Full Colors 4-3. Display Resolution : 1280 x 1024 / 60Hz(Max)
(Non-Interlace)
4-4. Video Bandwidth : 110 MHz
5. ENVIRONMENT
5-1. Operating Temperature: 0°C ~ 40°C
(Ambient)
5-2. Relative Humidity : 10%~ 90%
(Non-condensing)
5-3. Altitude : 5,000 m
6. DIMENSIONS (with TILT/SWIVEL)
Width : 400.0 mm (15.74 inch) Depth : 420.0 mm (16.53 inch) Height : 395.0 mm (15.55 inch)
7. WEIGHT (with TILT/SWIVEL)
Net Weight : 14.1 kg (31.15 lbs.) Gross Weight : 16.6 kg (36.60 lbs.)
CONTENTS
- 2 -
SPECIFICATIONS ................................................... 2
SAFETY PRECAUTIONS ........................................ 3
TIMING CHART ....................................................... 4
OPERATING INSTRUCTIONS ................................ 5
WIRING DIAGRAM ................................................. 6
DISASSEMBLY ....................................................... 7
BLOCK DIAGRAM ................................................... 8
DESCRIPTION OF BLOCK DIAGRAM.....................9
ADJUSTMENT ....................................................... 11
TROUBLESHOOTING GUIDE .............................. 13
EXPLODED VIEW...................................................23
REPLACEMENT PARTS LIST ............................... 25
PIN CONFIGURATION........................................... 30
SCHEMATIC DIAGRAM......................................... 32
PRINTED CIRCUIT BOARD................................... 34
SPECIFICATIONS
MODE
MAX
NORMAL (ON)
STAND-BY SUSPEND
OFF
POWER CONSUMPTION
85 W
73 W less than 15 W less than 15 W
less than 5 W
LED COLOR
GREEN GREEN
AMBER
AMBER
SAFETY-RELATED COMPONENT WARNING!
There are special components used in this color monitor which are important for safety. These parts are marked
on the schematic diagram and the replacement
parts list. It is essential that these critical parts should be
replaced with the manufacturer's specified parts to prevent X-radiation, shock, fire, or other hazards. Do not modify the original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.
CAUTION:
No modification of any circuit should be attempted. Service work should be performed only after you are thoroughly familiar with all of the following safety checks and servicing guidelines.
SAFETY CHECK
Care should be taken while servicing this color monitor because of the high voltage used in the deflection circuits. These voltages are exposed in such areas as the associated flyback and yoke circuits.
FIRE & SHOCK HAZARD
An isolation transformer must be inserted between the
color monitor and AC power line before servicing the chassis.
• In servicing, attention must be paid to the original lead dress specially in the high voltage circuit. If a short circuit is found, replace all parts which have been overheated as a result of the short circuit.
• All the protective devices must be reinstalled per the original design.
• Soldering must be inspected for the cold solder joints, frayed leads, damaged insulation, solder splashes, or the sharp points. Be sure to remove all foreign materials.
IMPLOSION PROTECTION
All used display tubes are equipped with an integral implosion protection system, but care should be taken to avoid damage and scratching during installation. Use only same type display tubes.
X-RADIATION
The only potential source of X-radiation is the picture tube. However, when the high voltage circuitry is operating properly there is no possibility of an X-radiation problem. The basic precaution which must be exercised is keep the high voltage at the factory recommended level; the normal high voltage is about 25.8kV. The following steps describe how to measure the high voltage and how to prevent X­radiation.
Note : It is important to use an accurate high voltage
meter calibrated periodically.
• To measure the high voltage, use a high impedance high voltage meter, connect (–) to chassis and (+) to the CDT anode cap.
• Set the brightness control to maximum point at full white pattern.
• Measure the high voltage. The high voltage meter should be indicated at the factory recommended level.
• If the meter indication exceeds the maximum level, immediate service is required to prevent the possibility of premature component failure.
• To prevent X-radiation possibility, it is essential to use the specified picture tube.
CAUTION:
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
SAFETY PRECAUTIONS
- 3 -
TIMING CHART
- 4 -
VIDEO
SYNC
C
E
D
F
A
B
* No Composite Mode.
H 37.50 26.67 20.32 6.35 2.03 3.81 0.51 V 74.99 13.335 12.802 0.533 0.080 0.427 0.026 H + 46.88 21.33 16.16 5.17 1.62 3.23 0.32 V + 75.01 13.331 12.798 0.533 0.064 0.448 0.021 H + 53.68 18.63 14.22 4.41 1.14 2.70 0.57 V + 85.07 11.755 11.178 0.577 0.056 0.503 0.018 H + 68.677 14.561 10.836 3.725 1.016 2.201 0.508 V + 85.00 11.764 11.182 0.582 0.044 0.524 0.014
Mode
H/V
Sort
1
2
3
4
640x480
75Hz
800x600
85Hz
1024x768
85Hz
800x600
75Hz
<< Dot Clock (MHz), Horizontal Frequency (kHz), Vertical Frequency (Hz), Horizontal etc... (µs), Vertical etc... (ms) >>
Sync
Polarity
Frequency
Total Period
(A)
Video Active
Time (B)
Sync Duration
(E)
Blanking Time
(C)
Back Porch
(F)
Front Porch
(D)
Resolution
OPERATING INSTRUCTIONS
- 5 -
MENU SELECT
FRONT VIEW REAR VIEW
AC Power Socket
Signal Connector
ID Label
Power ON/OFF Button
See Front Control Panel
Front Control Panel
1. Power ON/OFF Button
Use
this button to turn the monitor ON or OFF.
2. Power Indicator
This indicator lights up green when the monitor operates normally; in DPMS (Energy Saving) mode, - stand-by, suspend, or power off mode - its color changes to orange, and if abnormal or damaging circuit turns out orange blink.
3. Select Button
Use this button to enter a selection in the on screen display.
4. Button
Use these buttons to choose or adjust items in the on screen display.
5. MENU Button
Use this button to enter or exit the on screen display.
MENU SELECT
4
5
1
2
3
WIRING DIAGRAM
- 6 -
P501
P201
P405
P301
P302
G2
P702
P701
T1
P402
P902
S
+
S
Signal Cable
AC Socket
FBT
- 7 -
DISASSEMBLY
Tip Spec.
A(Width) : 5.0~15.0mm B(Depth) : 0.6~0.9mm C(Height) : 12.0mm
1. TILT/SWIVEL & BACK COVER REMOVAL
1) Set the monitor face downward.
2) Pull the latch (a), carefully remove the Tilt/Swivel by pulling it upward.
3) Pressing the latch (b), Back cover by pushing it upward.
4) Release the latch (c).
5) Slide the Back Cover away from the Front Cabinet of the monitor.
2. TOTAL CHASSIS ASSEMBLY REMOVAL
1) Set the monitor face downward.
2) Pressing the latch (a), Main Chassis by pushing it upward.
(a)
(a’)
CDT
Please be careful, not to cut pattern.
Back Cover
(c)
Cabinet
(a)
C
Tip
B
A
(b)
1
3
2
3
2
BLOCK DIAGRAM
- 8 -
Input_power
100~240VA C
(50/60Hz)
Line
Filter
Degaussing
Circuit
[ OSD Control ]
Power
Control
(IC901)
TILT
Control
Circuit
6.3V
15V
E
2
PROM
(IC402)
5V
H-sync Signal
V-sync Signal
I
2
C DATA(SDA)
I
2
C CLOCK(SCL)
VIDEO
OSD+pre_Amp
(IC302)
Signal
cable
RGB
VIDEO
Main_Amp
(IC303)
H/V Sync Processor
( IC701 )
TDA4841
V-out
( IC601)
TDA4867J
H-out
(Q706)
H-Linearity
Correction
Circuit
X-RAY
Protection
Circuit
Dynamic
FOCUS
Circuit
Vertical Blanking,
- 160V
15V
D/D
Feed Back
30V
12V
MICOM
(IC401)
SCL / SDA
H/V sync
PWM control signal
15V
15V
50V
DY CDT
Heater ( 6.3V )
I
2
C
I
2
C
I
2
C
H/V
Sync
Screen
H.V
R/G/B
Bias
R/G/B
Contrast
H-Drive
B-Drive
B+
15V
BRIGHTNESS/CONTRAST
COLOR CURVE
H / V POSITION
H / V SIZE
SPCC
TRAPIZODE
PIN BALANCE
PARALLELOGRAM
TOP CORNER
BOTTOM CORNER
RECALL
DEGAUSSING
MOIRE
LANGUAGE
RESET
OSD TIME
TILT
DPM Control
Circuit
400V
15V
6.3V
15V 80V
Voltage
feedback
Voltage
feedback
Degaussing
Coil
Dynamic Focus
Static Focus
TILT
Coil
50V
80V
15V
G2
G1
DC/DC Converter
FBT
( T701 )
Regulation
Circuit
SMPS
(T901)
5V 15V
CUT-OFF IC
(IC304)
5V
Auto
Beam
Limit
DESCRIPTION OF BLOCK DIAGRAM
- 9 -
1. Line Filter & Associated Circuit.
This is used for suppressing noise of power input line flowing into the monitor and/or some noise generated in this monitor flowing out through the power input line. That is to say, this circuit prevents interference between the monitor and other electric appliances.
2. Degauss Circuit & Coil.
The degauss circuit consists of the degaussing coil, the PTC(Positive Temperature Coefficient) thermistor(TH901), and the relay(RL901). This circuit eliminates abnormal color of the screen automatically by degaussing the shadow mask in the CRT during turning on the power switch. When you need to degauss in using the monitor, select DEGAUSS on the OSD menu.
3. SMPS(Switching Mode Power Supply).
This circuit is working of 90~264V AC(50/60Hz). The operation procedure is as follows:
1) AC input voltage is rectified and smoothed by the bridge diodes (D900) and the capacitor (C908).
2) The rectified voltage(DC) is applied to the primary coil of the transformer(T901).
3) The control IC(IC901) generates switching pulse to turn on and off the primary coil of the transformer (T901) repeatedly.
4) Depending on turn ratio of the transformer, the secondary voltages appear at the secondary coils of the transformer(T901).
5) These secondary voltages are rectified by each diode(D941, D942, D951, D961, D971) and operate other circuit. (horizontal and vertical deflection, video amplifier, ...etc.)
4. X-ray Protection.
If the high voltage of the FBT reaches up to 29kV (abnormal state), IC401(MICOM) pin 35 Sensing from FBT directly. Then MICOM control IC701 (Deflection controller) to stop Horizontal drive pulse and stop Horizontal Deflection.
5. Micom(Microprocessor) Circuit.
The operating procedure of Micom(Microprocessor) and its associated circuit is as follows:
1) H and V sync signal is supplied from the signal cable.
2) The Micom(IC401) distinguishes polarity and frequency of H and V sync.
3) The Micom sets operating mode and offers the controlled data. (H-size, H-position, V-size, ... etc.)
4) The controlled data of each mode is stored in itself.
5) User can adjust screen condition by each OSD function. The data of the adjusted condition is stored in EEPROM(IC402).
6. Horizontal and Vertical Oscillation.
This circuit generates the horizontal pulse and the vertical pulse by taking the H and V sync signal. This circuit consists of the TDA4867(IC601) and the associated circuit.
7. D/D(DC to DC) Converter.
This circuit supplies DC voltage to the horizontal deflection output circuit by increasing DC 50V which is the secondary voltage of the SMPS in accordance with the input horizontal sync signal.
8. Side-Pincushion & Trapezoid Correction Cirucit.
This circuit improves the side-pincushion and the trapezoid distortion of the screen by mixing parabola and saw-tooth wave to output of the horizontal deflection D/D converter which is used for the supply voltage(B + ) of the deflection circuit.
9. Horizontal Deflection Output Circuit.
This circuit makes the horizontal deflection by supplying the saw-tooth current to the horizontal deflection yoke.
10. High Voltage Output & FBT(Flyback Transformer).
The high voltage output circuit is used for generating pulse to the primary coil of the FBT(Flyback Transformer) secondary of the FBT and it is supplied to the anode, focus, and screen voltage of the CRT.
11. H-Linearity Correction Circuit.
This circuit corrects the horizontal linearity for each horizontal sync frequency.
12. Vertical Output Circuit.
This circuit takes the vertical ramp wave from the TDA4841(IC701) and performs the vertical deflection by supplying the saw-tooth current to the vertical deflection yoke.
13. Dynamic Focus Output Circuit.
This circuit takes the horizontal and the vertical parabola waves from the TDA4841(IC701) and amplifies it to maintain constant focus on center and corners in the screen.
14. H& V Blanking and Brightness Control.
Blanking circuit eliminates retrace line by supplying negative pulse to the G1 of the CRT. And Brightness circuit is used for control of the screen brightness by changing DC level of the G1.
- 10 -
15. Image Rotation (Tilt) Circuit.
This circuit corrects the tilt of the screen by supplying the image rotation signal to the tilt coil which is attached near the deflection yoke of the CRT.
16. Video Pre-Amp Circuit.
This circuit amplifies the analog video signal from 0-0.7V to 0-4V. It is operated by taking the clamp, R, G, B drive and contrast signal from the Micom(IC401).
17. Video Output Amp Circuit.
This circuit amplifies the video signal which comes from the video pre-amp circuit and amplified it to applied the CRT cathode.
- 11 -
ADJUSTMENT
GENERAL INFORMATION
All adjustment are thoroughly checked and corrected when the monitor leaves the factory, but sometimes several adjustments may be required. Adjustment should be following procedure and after warming up for a minimum of 30 minutes.
Alignment appliances and tools.
- IBM compatible PC.
- Programmable Signal Generator.
(eg. VG-819 made by Astrodesign Co.)
- EPROM or EEPROM with saved each mode data.
- Alignment Adaptor and Software.
- Digital Voltmeter.
- White Balance Meter.
- Luminance Meter.
- High-voltage Meter.
AUTOMATIC AND MANUAL DEGAUSSING
The degaussing coil is mounted around the CDT so that automatic degaussing when turn on the monitor. But a monitor is moved or faced in a different direction, become poor color purity cause of CDT magnetized, then
press
DEGAUSS on the OSD menu.
ADJUSTMENT PROCEDURE & METHOD
-Install the cable for adjustment such as Figure 1and run
the alignment program on the DOS for IBM compatible PC.
-Set external Brightness and Contrast volume to max position.
1. Checked for B+ Voltage.
1) Display cross hatch pattern at Mode 4.
2) Check D961 voltage to 50.0V ± 1V with.
2. Adjustment for High-Voltage.
1) Display cross hatch pattern at Mode 4.
2) DIST.ADJCTRL PWM High Voltage Command.
3) Adjust High Voltage to 25.8kV
±
0.1 kVdc.
4) Press Enter Key.
3. Adjustment for Factory Mode (Preset Mode).
1) Display cross hatch pattern at Mode 1.
2) Run alignment program for 700BJ on the IBM compatible PC.
3) EEPROM → ALL CLEAR → Y(Yes) command.
<Caution> Do not run this procedure unless the EEPROM is changed. All data in EEPROM (mode data and color data) will be erased.
4) Power button of the monitor turn off turn on.
5) COMMANDPRESET STARTY(Yes) command.
6) DIST. ADJ. CTRL PWM TILT command.
7) Adjust tilt as arrow keys to be the best condition.
8) DIST. ADJ. → BALANCE command.
9) Adjust parallelogram as arrow keys to be the best condition.
10)
Adjust balance of pin-balance as arrow keys to be
the best condition.
11)
DIST. ADJ. FOS. ADJ command.
12)
Adjust V-SIZE as arrow keys to 230±2mm.
13)
Adjust V-POSITION as arrow keys to center of the screen.
14)
Adjust H-SIZE as arrow keys to 310±2mm.
15)
Adjust H-POSITION as arrow keys to center of the screen.
16)
Adjust S-PCC (Side-Pincushion) as arrow keys to be the best condition.
17)
Adjust TRAPEZOID as arrow keys to be the best condition.
18)
Save of the Mode 1~4.
19)
Display from Mode 2 to 4 and repeat above from number 12) to 19)
20)
PRESET EXIT Y (Yes) command.
4. Adjustment for White Balance and Luminance.
1) Set the White Balance Meter.
2) Press the DEGAUSS on the OSD menu for demagnetization of the CDT.
3) COLOR ADJ. LUMINANCE command of the alignment program.
4) Set Brightness and Contrast to Max position.
5) Display color 0,0 pattern at Mode 4.
6) COLOR ADJ.BIAS ADJ.COLOR No. → 1 command of the alignment program.
7) Check whether green color or not at R-BIAS and G­BIAS to min position and B-BIAS to 127(7F) position and Sub-Brightness to 205(CD) position. Adjust G2 (screen) command to 0.4
±
0.05FL of the raster
luminance.
8) Adjust R-BIAS and G-BIAS command to x=0.283
±
0.005 and y=0.298±0.005 on the White Balance Meter with PC arrow keys.
9)
Adjust SUB-Brightnesscommand to 0.4±0.1FL of the raster luminance.
10)
Adjust repeat number 8).
11)
After push the ENTER key.
11-1)
COMMAND → PRESET START → Y(Yes) command.
12)
Display color 15,0 full white pattern at Mode 4.
13)
DRIVE ADJ.No 1. command.
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