LG ED05K000E00 User Manual

INSTALLATION MANUAL
Document : ESS-01-ED05K000E00-EN-161114
Status : 11/2016
Energy Storage System
Please read this manual carefully before installing your set and retain it for future reference.
MODEL ED05K000E00
*MFL69509601*
www.lg.com/global/business/ess
Getting Started2

Safety Information

IMPORTANT : THIS PRODUCT SHOULD NOT BE USED FOR ANY PURPOSE OTHER THAN THE PURPOSE DESCRIBED IN THIS INSTALLATION MANUAL.
1

Getting Started

WARNING
yThere is high possibility of electric shock or serious burns due to the high voltages in power conditioning
circuits.
yHigh voltages on AC and DC cables. Risk of death or serious injury due to electric shock.
yA potentially hazardous circumstance such as excessive heat or electrolyte mist may occur due to
improper operating conditions, damage, misuse and/or abuse.
yThis product have potential danger such as death or serious injury by re, high voltages or explosion if
appropriate precautions are not read or fully understood.
yDo not place ammable or potentially explosive objects near the product.
yDo not place any kind of objects on top of the product during operation.
y All work on the PV modules, power conditioning system, and battery system must be carried out by
qualied personnel only.
yElectrical installations must be done in accordance with the local and national electrical safety standards.
yWear rubber gloves and protective clothing (protective glasses and boots) when working on high voltage/
high current systems such as PCS and battery systems.
Indicates a potentially dangerous situation. Death or serious injury may result if appropriate precautions are not taken.
yThere is a risk of electric shock. Do not remove cover. There is no user serviceable parts inside. Refer
servicing to qualied and accredited service technician.
yElectrical shock hazard. Do not touch uninsulated wires when the product cover is removed.
yIn the event of fault, the system must not be restarted. Product maintenance of repairs must be
performed by qualied personnel, or personnel from an authorized support center.
CAUTION
yThis product is intended for residential use only and should not be used for commercial or industrial.
yBefore testing electrical parts inside the system, it takes at least 10-minute standby period of time to
complete discharging the system.
yThe contents included in this box are power conditioning system and its accessories, and the entire weight
amounts to over 34 kg. Serious injury may occur due to the heavy weight of the product. Therefore, special care must be taken in handling. Make sure to have at least two persons deliver and remove the package.
yDo not use the damaged, cracked or frayed electrical cables and connectors. Protect the electrical cables
from physical or mechanical abuse, such as being twisted, kinked, pinched, closed in a door or walked upon. Periodically examine the electrical cables of your product, and if its appearance indicates damage or deterioration, discontinue use of this product, and have the cables replaced with an exact replacement
part by a qualied personnel.
Indicates a situation where damage or injury could occur. If it is not avoided, minor injury and/or damage to property may result.
Getting Started 3
NOTE
CAUTION
yEnsure that you connect the earth ground wire to prevent possible electric shock. Do not try to ground
the product by connecting it to telephone wires, lightning rods or gas pipes.
yThe product should not be exposed to water (dripping or splashing) and no objects lled with liquids, such
as vases, should be placed on the product.
yTo prevent re or electric shock hazard, do not expose this production to rain or moisture.
yDo not block any ventilation openings. Ensure reliable operation of the product and protect it from over
heating. The openings shall never be blocked by placing any object on this product.
yThe temperature of metal enclosure may be high during operation.
yIn order to avoid radio-interference, all accessories (like a smart meter) intended for connection to
the product shall be suitable for use in residential, commercial and light-industry areas. Usually this
requirement is fullled if the equipment complies with the class B limits of EN55022.
yThe product must be disposed of according to local regulations.
yThe electrical installation of this unit must only be performed by electricians or technicians, qualied to
install PCS.
yDanger of damaging the PCS by overload. Only connect the proper wire to DC terminal block. Refer to the
installation wiring diagram for details.
Indicates a situation where damage or injury could occur. If it is not avoided, minor injury and/or damage to property may result.
1
Getting Started
yConnect the DC+ and DC- cables to the correct DC+ and DC- terminals on the product.
yDo not step on the product or the product package. The product may be damaged.
yDo not dispose of batteries in a re. The batteries may explode.
yDo not open or damage batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
yA battery can present a risk of electrical shock and high short-circuit current. The following precautions
should be observed when working on batteries.
a) Remove watches, ring, or other metal objects.
b) Use tools with insulated handles.
c) Wear rubber gloves and boots.
d) Do not lay tools or metal parts on top of battery.
Indicates a risk of possible damage to the product.
yBefore making connections, please make sure the PV array open circuit voltage is within 800 V. Otherwise
the product could be damaged.
yNever use any solvents, abrasives or corrosive materials to clean this product.
yDo not store on or place against any objects to the product. It may cause serious defects or malfunction.
yBefore making a connection, make sure the PV switch on this product is switched off.
yThis unit is designed to feed power to the public power grid only. Do not connect this unit to an AC
source or generator. Connecting the product to external devices could result in serious damage to your equipment.
yServing of batteries should be performed or supervised by personnel knowledgeable about batteries and
the required precautions.
4 Table of Contents
Table of Contents
Getting Started
Safety Information ...................................................................2
Product Features .....................................................................6
Unpacking ...........................................................................9
Contents of this product ..........................................................................9
Additional components for installation .............................................................9
Name of each part ...................................................................10
Front and Rear ...................................................................................10
LED indications ..................................................................................10
Lower parts .....................................................................................11
Inner parts (lower cover opened) .................................................................11
Installation
Choice of location ...................................................................12
Mounting Location ...............................................................................12
Minimum clearance ..............................................................................13
Wall Mounting ......................................................................14
Connections ........................................................................17
Connection Overview ............................................................................17
PV array connections .............................................................................18
Battery connections .............................................................................20
Power grid connections ..........................................................................23
Smart meter and internet connection .............................................................26
Settings
Installer settings ....................................................................29
Basic operation ..................................................................................29
[Network] settings ..............................................................................30
[PV/Meter] settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
[PCS/Battery] settings ...........................................................................32
[Operating Test] settings .........................................................................33
[Firmware/Reset] settings .......................................................................34
[Change Password] settings ......................................................................35
System Log ......................................................................................35
EnerVu settings .....................................................................36
Creating a new account (Owner) .................................................................36
Creating a new account (Installer) ................................................................38
Registering the PCS (Installer) ....................................................................39
Table of Contents
Troubleshooting
Error Codes and Messages ...........................................................40
PCS error codes ..................................................................................40
Battery error codes ..............................................................................42
5
Appendix
Maintenance ........................................................................45
Cleaning the product .............................................................................45
Inspecting regularly ..............................................................................45
Disposing the product ............................................................................45
Disassemble the product .........................................................................45
Checking the PCS setting information ............................................................47
Specifications .......................................................................48
1
2
3
4
5
1
Getting Started6

Product Features

This product is intended to store direct current (DC) electricity generated from photovoltaic (PV) to the connected Lithium-Ion Battery, and convert direct current (DC) electricity from the connected battery to alternating current (AC) electricity and feed this into the power grid.
Getting Started
PV array
Smart Meter
Power Grid
AC Grid
Distribution Box
PCS
Battery
(AC circuit breaker)
The electricity generated from a PV array can be stored to the connected battery or sold to energy supply companies.
yDC-Coupled ESS
LG ESS can achieve higher system efciency due to simpler power conversion process.
yThree-Phase Connection
3-phase connection secures phase balancing.
ySmart Management
With built-in Smart PMS, it analyses PV generation and load consumption and implements to charge and discharge immediately. Also it monitors main system & battery conditions to maintain its stable condition always.
yWeb-monitoring Service
Customers and installers can monitor their ESS with various devices such as PC, tablet or smart phones.
yEasy System Setup
With 7” touch-screen, installer does not need a PC for system installation. Touch screen UI allows installer to set-up, pre-test and monitor system.
Symbol used on the label
Label Symbol Description
Direct current input
Three phase four wire alternating current conductor
This product is protected against
insertion of ngers and will not
IP21
damaged during a specied test
in which it is exposed to vertically dripping water.
This product should not be disposed of with other household waste. Disposal regulations should be observed in this country.
Getting Started 7
1
Getting Started
Caution, risk of danger
Refer to the installation manual or operating manual.
Caution, hot surface
Caution, risk of electric shock, energy storage timed discharge
The relevant equipment complies with the requirements in the EC guidelines.
The relevant equipment complies with the requirements of IEC 62109-1, IEC 62109-2.
The relevant equipment complies with the requirements of EN 61000-6-3.
Getting Started8
Abbreviations on this manual
Abbreviation Designation Explanation
ESS Energy Storage System Inverter system that stores energy into a battery and uses it.
1
Getting Started
PCS Power Conditioning
System
PV Photovoltaic Solar panel system that converts solar energy into direct
SOC State of charge Current state of a battery
BMS Battery Management
System
DC Direct Current -
AC Alternating Current -
DHCP Dynamic Host
Conguration Protocol
LAN Local Area Network Network that interconnects computers within a limited area.
IP Internet Protocol A set of rules for sending data across a network
A device intended to convert DC electricity generated from PV system to AC electricity and feed it to household appliances.
current electricity
Electronic system that manages a rechargeable battery.
Standardized network protocol used on Internet Protocol (IP)
networks for automatic distributing network conguration
parameters, such as IP addresses for interfaces and services.
Glossary
Terms Explanation
Azimuth In the Northern hemisphere, the azimuth angle indicates by how much degrees the
module surface deviates from a full south aspect. In the southern hemisphere, it indicates the deviation from a full north aspect. The azimuth angle is counted with positive values within the range from south (0°) to west (90°) and it counted with negative values within the range from south (0°) to east (-90°).
Tilt angle The tilt angle indicates by how much degrees the tilt of the module surface deviates from
the horizontal.
PV module The PV module refers to a panel designed to absorb the sun’s rays as a source of energy
for generating electricity.
PV array Technical device for the conversion of solar energy into electrical energy. All serial and
parallel installed and connected to PV modules of a PV system are referred to as a PV array.

Unpacking

Contents of this product

Getting Started 9
1
Getting Started
Power conditioning system (1EA) Installation Manual and
Operating Manual (1EA each)
Middle wall bracket (1EA) BMS cable (3m, 1EA)

Additional components for installation

Applied to Additional Components
yStainless steel screws with diameter 6 mm - 8mm
Wall mounting
yAnchors
Upper wall bracket (1EA)
PV connections
Battery Connections
Power grid connections
Smart meter and internet connections
yMC4 connectors
2
yLead wires with the cross-sectional area 2.5 mm
yLead wires with the cross-sectional area 2.5 mm
yWire-end-ferrules
yLead wires with the cross-sectional area 2.5 mm
green stripe cable)
yM4 size screws with spring washer
yTin plated round terminals with 4.0 mm or 4.5 mm of inner diameter
yWire-end-ferrules
yLAN cable
yRJ-45 plug
ySmart meter cable
- 6 mm
2
- 4 mm
2
- 6 mm2 (including yellow
2
2
1
Getting Started
Getting Started10

Name of each part

Front and Rear

E
A
B
C D
Front Cover
A
LCD touch panel
B

LED Indications

C
Lower Cover
D
LED indications
Upper bracket connected part
E
Lower bracket connected part (Left)
F
Lower bracket connected part (Right)
G
Lower wall bracket
H
Power Solar Battery
F
G
H
Off
Green
Red (Blink)
Blue
Power Solar Battery
Power grid is not connected.
Power grid is connected. Energy is being generated. Battery is in charging
- Fault Fault
- - Battery is in discharging
Energy is not being
generated.
Battery is in stop mode

Lower parts

Getting Started 11
A B C D E F G
PV switch (DC Disconnect)
A
PV1(+ and -) connectors
B
PV2 (+ and -) connectors
C
Battery DC cable gland
D
OFFON
BMS control connector
E
Meter/LAN cable gland
F
AC grid cable gland
G
1
Getting Started

Inner parts (lower cover opened)

OFFON
A B C D E F G
Power Switch
A
Buzzer
B
RESET button
C
USB port
D
E F G
Ethernet port
Smart Meter connector
PCS port
12 Installation

Choice of location

Mounting Location

2

Installation

yThis product is designed to be installed indoor use only. Do not
install this product outdoor.
yInstall this product on the place where PV cables, smart meter
cables, grid cables and battery cables are easily accessible.
yThis product is designed to be installed on the wall only. Do not
install this product on the ground.
yThe mounting surface must be able to support the weight of this
product (34 kg).
yDo not install the product on the ceiling.
yDo not install the product widthwise or install on a wall with lean
more than 10 degrees.
yDo not install the product tilting forward.
yInstall the product the connection side down.
yAppropriate operating temperature is from 0° C to 40° C.
yDo not install this product in the place exposed to the direct
sunlight.
yInstall the product in a clean, cool room.
This product must not be installed or used at altitudes above 2 000 m.
Do not install this product in places where ooding frequently occurs.
Installation
yDo not install this product to highly humid area such as bathroom.
yThis product generates low levels of noise at certain times, it should not be installed
close to living areas.
yNoise level may differ depending on the installed location.
yDo not install the product where there is vibration.
yDo not install this product in a place with ammonia, corrosive vapours, acids or salts.
yInstall this product out of reach from children and pet.
13
Do not install this product in places and environments subject to heavy build-up of dust.

Minimum clearance

300 mm
300 mm
300 mm
1000 mm
2
Installation
This product must be installed with clearance at the left, right, top, bottom and front of the product as
shown in the gure.
Only the battery can be installed at the bottom clearance space of the product. If you install the battery unit at the bottom clearance space, leave the clearance space between the battery and the product more than 300 mm.
14 Installation
NOTE

Wall Mounting

This product must be installed on the wall considering appropriate environments described in previous pages. Follow the mounting instruction described below exactly and securely.
2
Installation
A
B
Disassemble the lower wall bracket from the product.
Place the upper wall bracket on a wall where meets every installation conditions and clearance.
And indicate the positions to drill using a pencil or the like. And drill holes on the indicated positions.
WARNING
It is important to ensure the drilling locations are not located on any electrical wiring within the wall.
C
When attaching the wall bracket to a wall, adjust the horizontal level using inclinometer.
Fix the upper wall bracket with screws and anchors.
NOTE
yBefore xing the bracket screws, check
the horizontal level once again using inclinometer.
yDepending on the surface, different screws
and anchors may be required for installing the wall bracket. Therefore, these screws and anchors are not content of the product. The system installer is responsible for selecting the proper screws and anchors.
yIt is recommended to use stainless steel
screws with diameter of 6-8 mm.
Installation
15
D
E
F
Assemble the upper wall bracket and middle
wall bracket and x it with screw.
Assemble the lower wall bracket and middle wall bracket. And indicate the positions to drill using a pencil or the like.
After making indications, disassemble the lower wall bracket.
2
Installation
Drill holes on the indicated positions and attach the anchors.
WARNING
G
It is important to ensure the drilling locations are not located on any electrical wiring within the wall.
NOTE
When attaching the wall bracket to a wall, adjust the horizontal level using inclinometer.
Assemble the lower wall bracket and middle
wall bracket. And x the lower wall bracket
with screws.
NOTE
yBefore xing the bracket screws, check
the horizontal level once again using inclinometer.
yDepending on the surface, different screws
and anchors may be required for installing the wall brackets. Therefore, these screws and anchors are not content of the product. The system installer is responsible for selecting the proper screws and anchors.
yIt is recommended to use stainless steel
screws with diameter of 6-8 mm.
16 Installation
2
Installation
H
I
Hang this product to the upper wall bracket. Make sure that at least two persons work together to move the product.
Check the screw holes at the bottom are matched with lower bracket holes correctly.
And x the product with screws removed from
the lower wall bracket in step 1.
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